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a higher backpressure (7 MPa) is on the top and the curve with a stall condition when the P factor is larger than a certain value. For
lower backpressure (1.4 MPa) is at the bottom when the inlet pres- example, in Figure 4, when the P factor is larger than 8, the motor
sure is used to calculate the hydraulic power. This indicates that D350HF is close to the stall condition. For different motors, the
the motor is operating in a lower efficiency mode when the back- critical P factor values are different. Figure 4 shows that the criti-
pressure is increased. Therefore, it is preferable to use the inlet cal P factor values for motors D170 and D170HF are only about
pressure to calculate the hydraulic power rather than the pressure 1. In the drilling operation, if the pressure drop, flow rate and
drop across the motor when the efficiency of the motor is evaluat- rotational speed are measured in real time, then the P factor can be
ed at the different backpressures.
calculated and the torque can be determined. Therefore, the motor in the Drilex motor manual(3) correlates the N/Q with the geomet-
can be operated in an optimum mode by monitoring the P factor. ric parameters of the motor as:
It is interesting to note that, in Figure 8, all of the data fall into
a single curve for different test conditions. However, with differ- N 10−3
ent flow rates, the critical P factor values at which the motor is =
close to the stall condition are different. For a flow rate at 208 Q bAL ...........................................................................................(24)
lpm, the critical P factor is about 14, but for a flow rate of 416
lpm, the motor is close to stall condition when the P factor is Combining Equations (23) and (24) results in the following
about 40. However, as is shown in Figures 4 to 7, the critical P equation:
factor is the same at different flow rates for a particular type of
motor. This is because, as was mentioned previously, the P factors
T FL = 391685 • ( bAL ) 0.9722 ..............................................................(25)
were calculated in two different ways between Figures 4 to 7 and
8 to 9.
Figure 9 indicates that the backpressure has a significant effect If the geometric parameters, b, A, and L for a PDM are given,
on the performance of the PDMs when they are being pumped Equation (25) can be used to predict the full load torque.
through with a commingled fluid. With the same gas/water flow
rates, increasing of the backpressure results(7, 8) in lower torque
output and consequently the motor will stall. Previous studies Conclusions
came to the same conclusion. However, as is shown in Figure 8,
the backpressure effect on the torque output was ignored when the In this study, correlations were developed to describe the per-
motor was pumped through with water. formance of PDMs while pumping incompressible fluids. The
conclusions are:
General Correlation 1. When a motor is operated under a load less than the full
load, the correlation between mechanical power and
Based on the above discussion, the correlation expressed with hydraulic power across the PDM power section can be
mechanical power vs. hydraulic power, and torque vs. P factor, described with a simple linear equation. For different types
does not account for the effect of geometry and lobe configura- of PDMs, the linear equation is different.
tion. It also does not account for rheological properties, such as 2. A new performance factor called P factor is defined. The P
density and viscosity. Therefore, for different types of motors, the factor aids in describing PDM performance under different
curves are different. Comparison of different correlations indi- operating conditions. The critical value of the P factor helps
cates that it is useful to evaluate the efficiency and output the operator to prevent stalling the motor.
mechanical power with the correlation of mechanical power vs.
hydraulic power. With the plot of P factor vs. torque, the operator 3. Based on the geometric information, Equation (25) can be
can control the motor in an optimum operation mode. However, it used to predict the full load torque for all types of PDMs.
would be more important and convenient for the design and oper- Due to patented geometric information, Equations (19) and
ation of PDMs if a more general correlation could be developed, (20) cannot be fully developed in this study. However, the PDM
such as that expressed by Equation (20). However, due to patented manufacturers could further develop these equations. With such
geometric information, this equation cannot be fully developed in an equation, the performance of a PDM could be described by
this study. geometric parameters of the motor and rheological properties of
Figure 10 shows full load torque vs. rotational speed per flow the circulation fluid.
rate, N/Q, for a variety of motors. The data was collected from In this study, most of the test data was collected using water as
different motor manuals or handbooks(2-8). The figure shows that the pumped fluid. The performance of PDMs with
the data falls into a straight line on the log-log plot, and the data commingled/aerated fluids and pure gas needs to be investigated
can be correlated with the following equation: more in the near future.
N −0.9722
T FL = 474.61 • ( )
Q .................................................................(23)
Acknowledgements
The authors would like to express their appreciation to BJ
Equation (23) is valid for all types of motors and is indepen- Services, EnerTech-Landmark Graphics, and Japan National Oil
dent of motor geometry and lobe number. The equation developed Corp., for the opportunity to present this paper. As well, Drilex