400 KTPA

COPPER SMELTER PLANT-II 1 of 4

ANODE FURNACE 13'IDx40'L REV:D
LOAD DIAGRAM FROM DRIVE SYSTEM

OWNER DOC No ‐ ‐ REV

BASIC ENGINEERING
ANODE FURNACE ϕ13' x 40'L

DRIVE SYSTEM

LOAD DIAGRAM
L&T.DOC No O 1 7 1 7 3 ‐ 9 8 3 ‐ M ‐ K ‐ 0 6 9 2 7 ‐ 0 0 1
RELEASE FOR X APPROVAL INFORMATION CONSTRUCTION AS BUILT

REVISIONS
REV. VIBA ‐ ENGINEERING GCT ‐ ENGINEERING
DESCRIPTION
No BY CHECKED APPROVED CHECKED CHECKED APPROVED
ISSUE NAME ABM Abm
E FOR SIGN
APPROVAL DATE 02‐04‐2018
NAME
SIGN
DATE
NAME
SIGN
DATE
NAME
SIGN
DATE

MARCH - 2018
 400 KTPA
COPPER SMELTER PLANT-II 2 of 4
ANODE FURNACE 13'IDx40'L REV:D
LOAD DIAGRAM FROM DRIVE SYSTEM

ANODE FURNACE ϕ13' x 40'L - LOAD DIAGRAM

1.0 SCHEME

FIGURE 1.0

FIGURE 2.0

Dp: PITCH DIAMETER 
 400 KTPA
COPPER SMELTER PLANT-II 3 of 4
ANODE FURNACE 13'IDx40'L REV:D
LOAD DIAGRAM FROM DRIVE SYSTEM

2.0 SCOPE

DETERMINATION OF LOAD DIAGRAM FROM DRIVE ACTION  

3.0 LOAD ON THE GEAR TEETH

SOURCE: O17173-983-M-K-06926-001-rB

Mt  2093 m kN ( m-kN) Maximum start-up torque, for 480 rpm AC Speed Electric Motor

Nsf  1.25 (-) Service Factor (Ref: Machine Design, Thimothy Wenzell, P.E)

1< Nsf <1.25 Uniform Load without shock

Mt  Mt Nsf  2616 m kN 1.25< Nsf < 1.5 Medium Shock, frequent starts
1.5 < Nsf <1.75 Moderately heavy shock
1.75< Nsf < 2 Heavy Shock

Dp  5184 mm ( mm) Pitch Diameter

θ  25 deg ( deg) Pressure Angle

θ  0.436 rad

Dp
r   2592 mm
2

4.0 FORCES (daN)

kN
daN 
101.97

Mt --Mt = CLOCKWISE TURNING

Ft   102924 daN
r Mt = COUNTER CLOCKWISE TURNING

Ft
Fr   113564 daN
cos ( θ)

Fn   Ft  tan ( θ)  47994 daN

2 2
Frr  Ft  Fn  113564 daN

FROM FIGURE 2
ΣFy  0

Fy12  Fy34 = Fn ( i)
ΣMC  0

Xa  3478 mm Xb  1739 mm Xn  1739 mm

Yt  2592 mm Ya  3012 mm Yn  420 mm Yb  3012 mm

Fy12 Xn  Ft Yn  Fy34 Xb = 0

Fy12 Xn  Fy34 Xb = Ft Yn ( ii)

from (i) and (ii)

 1 mm 1 mm   Fn mm 
Fy    vy   
 X n X b   Ft Yn 
 
 11568 

Fy  lsolve Fy vy      daN
 36426 

1  0 
Fy12  Fy    11568 daN Fy34  Fy    36426 daN
0  1 
Fy12  Fy34  Fn  0 daN
 400 KTPA
COPPER SMELTER PLANT-II 4 of 4
ANODE FURNACE 13'IDx40'L REV:D
LOAD DIAGRAM FROM DRIVE SYSTEM

ΣFx  0

Fx12  Fx34  Ft = 0

Fx12  Fx34 = Ft ( iii)

ΣMO  0

Fx12 Ya  Fy12 Xn  Fy34 Xb  Fx34 Yb  Ft Yt = 0

Fx12 Ya  Fx34 Yb = Ft Yt  Fy34 Xb  Fy12 Xn ( iv)

from (iii) and (iv)

 1 mm 1 mm   Ft mm 
Fx    vx   
 Y a Y b   Ft Yt  Fy34 Xb  Fy12 Xn 
 

 0 

Fx  lsolve Fx vx     daN
 102924 

0 
Fx12  Fx   if Ft  0  102924 daN 0 
1  Fx34  Fx   if Ft  0  0 daN
1 
0 if Ft  0
0 if Ft  0

Fx12  102924 daN

Fx34  0 daN

Fx12  Fx34  Ft  205848 daN

Fy12  0.5 Fy12  5784 daN Fy34  0.5 Fy34  18213 daN

Fx12  0.5Fx12  51462 daN Fx34  0.5 Fx34  0 daN

LOAD SUMMARY (daN)
DL3: DEAD LOAD, FURNACE WITH LIQUID (FULL LEVEL+ACCRETION)
1 2 3 4 5 6 7 8 9
FY 102.353 101.866 101.410 100.886 107.554 108.296 107.299 108.041 0
FX 59.105 58.802 ‐59.105 ‐58.802 62.112 62.511 ‐62.112 ‐62.511 0
LL1: LIVE LOAD, FURNACE TURNING CLOCKWISE  (FULL LEVEL)
FY ‐5.784 ‐5.784 ‐18.213 ‐18.213 0 0 0 0 ‐47.994
FX 51.462 51.462 0 0 0 0 0 0 ‐102.924
LL2: LIVE LOAD, FURNACE TURNING COUNTER CLOCKWISE  (FULL LEVEL)
FY ‐5.784 ‐5.784 ‐18.213 ‐18.213 0 0 0 0 ‐47.994
FX 0 0 ‐51.462 ‐51.462 0 0 0 0 102.924
DL3+LL1
FY 96.569 96.082 83.197 82.673 107.554 108.296 107.299 108.041 ‐47.994
FX 110.567 110.264 ‐59.105 ‐58.802 62.112 62.511 ‐62.112 ‐62.511 ‐102.924
DL3+LL2
FY 96.569 96.082 83.197 82.673 107.554 108.296 107.299 108.041 ‐47.994
FX 59.105 58.802 ‐110.567 ‐110.264 62.112 62.511 ‐62.112 ‐62.511 102.924