CA-4010GS-CC-001 Rev B

DOC. NO. REV.
CAPITAL PROJECT
MANAGEMENT
CA-4010GS-CC-001 B
Project : CGS-10 Improvement FEED

Project DATE : 19 March 2014 Page : 1 OF 15
PREP'D Lusyia Octavianti LOP

SIF No. : C10-DS-TEC-SIF-CPI-RWE-0002
CHK'D Purwanto PWT
APP'D Joe F. Cox JFC
CALCULATION FOR
WASH TANK 8107T-0812 FOUNDATION
PT. CHEVRON PACIFIC INDONESIA

PETAPAHAN
Riau, Indonesia
REV DATE PAGES DESCRIPTION PREP'D CHK'D APP'D COMPANY

A 12-Mar-14 ALL ISSUED FOR REVIEW LOP PWT JFC
B 19-Mar-14 ALL ISSUED FOR APPROVAL LOP PWT JFC
CGS-10 Improvement FEED Project Calculation for Wash Tank Foundation
Tabulation Of Page Revisions

REVISION
PAGE REMARKS
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15 X X
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CA-4010GS-CC-001 Rev B Page 2 of 15

CALCULATION FOR
WASH TANK 8107T-0812 FOUNDATION
TABLE OF CONTENT Page
1 GENERAL
1.1 Scope……………………………………………………………………………… 4
1.2 Code, Standard, and References…………………………………………………4
1.3 Units…………………………………………………………………………………. 4
1.4 Quality of Materials………………………………………………………………….. 4
1.5 Unit Weight of Materials…………………………………………………………….4
2 ANALYSIS…………………………………………………………………………. 4
3 DETAIL ANALYSIS……………………………………………………………….. 5
3.1 Model……………………………………………………………………………….. 5
3.2 Basic Loading……………………………………………………………………… 6
3.3 Pile Design………………………………………………………………………. 10
3.3.1 Load Combinations………………………………………………………… 10
3.3.2. Capacity of Pile Group…………………………………………………… 10
3.4 Pile Cap Design ………………………………………………………………….. 12
4 CONCLUSION……………………………………………………………………. 15
5 APPENDIX…………………………………………………………………………. 15
APPENDIX-A Pile Group Efficieny Calculation

APPENDIX-B Wash Tank Foundation Drawing
CA-4010GS-CC-001 Rev B Page 2+1 of 16

1 GENERAL
1.1 Scope
This document presents the design and calculation for the foundation of Wash Tank 8107T-0812 of CGS-
10 Improvement FEED Project.
1.2 Code, Standard, and References
- ACI - 318/31R - Building Code Requirements for Reinforced Concrete, 1995 edition
- ASCE 7-05
- API-650
- CIV-DU-5009-H Structural Design Criteria
- CIV-PU-4841-C Driven Pile Instalation
- SP-CI-GG-002 Rev 1 General Specification for Civil & Structure
- CA-4010GS-CC-008 Rev B Calculation Sheet of Single Pile Capacity B
1.3 Units
All units are in Metric system
1.4 Quality of Materials

Concrete
for leveling concrete, fc' = 141 kg/cm2 = 2000 psi
for structural concrete, fc' = 211 kg/cm2 = 3000 psi
Where
fc' = Compression strength of concrete
Steel reinforcement bar ASTM A615 grade 60 or SNI BJTD 40
yield strength of re-bar, fy = 4,200 kg/cm2
Modulus of elasticity
concrete, Ec = 8.28E+05 kg/cm2
steel, Es = 2.90E+07 kg/cm2
Pile Capacity (CA-4010GS-CC-008 Rev B Calculation Sheet of Single Pile Capacity,CPT S-6)include Pile Group Efisie
Pile Group Efisiensi
Dia. Length Axial Compression Axial Tension Lateral
Permanent Temporary Permanent Temporary Fixed Head
Permanent Temporary
(inch) (m) (T) (T) (T) (T) (T) (T)
12 10.40 22.87 30.42 12.18 16.20 1.04 1.39
P axial compression allowable due to soil = 22.87 T

Use P axial compression = 22.87 T
B
1.5 Unit Weight of Material

- Reinforced concrete = 2.40 T/m3
- Lean concrete = 2.20 T/m3
- Steel = 7.85 T/m3
- Soil = 1.765 T/m3 refer to Soil Investigation Report
- Water = 1.00 T/m3
2 ANALYSIS
Stability check due to unfactored loading combinations is used for pile design. Factored loading
combinations are subsequenly used for reinforced concrete design.
3 DETAIL ANALYSIS
3.1 Model
Rp ep
bp
dia tank
SECTION A - A
ttank
A A
Wash tank 10
htank = 4.27 m
dia tank = 7.01 m
See Appendix-B for Tank Details & Pile Arrangement Drawing
TRY
Dia. Pile, D = 0.3048 m (NPS 12") Slab diameter :
dc1
unit weigth of a pile = 0.074 T/m Slab diameter, Ds = 7.92 m
weight of a pile = 0.77 T
d cap d
Pile spacing, s = 1.3e m
Tributary area of pile cap, Ap = 1.690 m2
de/2 dc2
dp = 0.05 m pile
d = 0.80 m
dc1 = cover concrete thickness reinforcement
= 0.05 m
dc2 = cover concrete thickness
= 0.15 m
de = Effective thickness of pile cap
= d - dc1-dc2-0.5xD
= 0.61 m
ep = 12.50 m
D= 19 mm

3.2 Basic Loading
Wash Tank 8107T-0812 Data

Tank Diameter = 23'
Shell Height = 14'
Refer from DataSheet Mechanical DS-4010GS-ME-003-A

# Tank type = fixed roof - atmospheric tank

# Max. design liquid, H = 4.27 m
# Nominal tank dia.,D (ID = 7.01 m
# thickness of tank = 10mm 7.02 m
# Liquid specific gravity,G = 1.00 (assumed as water sp.gr)
# Volume of tank, Vo = 164.7 m3
# Volume of tank (thickness) 0.906 m3
# Operating weight, Wo = 332962 lb (info from Mechanical)
= 151.03 T
# Test weight, WT = 419333 lb (Data Sheet Mechanical)
= 190.21 T
# Empty weight, We = 56211 lb (Data Sheet Mechanical)
# Empty weight, We = 25.50
# Operating weight, Do = Wo
= 151.03 T
# Test weight, Dt = WT
= 190.21 T
Foundation Weight ( Ds )
Weight of pile cap & slab :
Wc = Area x d x Unit Weight of Reinforced Concrete
= 0.25 x p x (7.92) x 0.8 x 2.4
= 94.70 T
Weight of foundation :
Ds = Wc
= 94.70 T
Operating Dead Load ( Do )

Operating Dead Load ( Do )
Do = Wo
= 151.03 T
Test Dead Load ( Dt )
Test Dead Load ( Dt )
Dt = Wt
= 190.21 T
Wind Load ( W )
Wind load is calculated in accordance with ASCE 7-05
Basic Wind Speed, V = 85 MPH or 37.9984 m/s
Surface roughness category = C
Directional factor, Kd = 0.95
Exposure coefficients, Kh = 0.9
Topographic Factor, Kht = 1
Importance factor, I = 1
0.613∗𝐾ℎ∗𝐾ℎ𝑡∗𝐾𝑑∗𝑉^2∗�

Velocity pressure, qz = 0.613∗𝐾ℎ∗𝐾ℎ𝑡∗𝐾𝑑∗𝑉^2∗�

= 756.76 N/m2
Gust effect factor, G = 0.85
Ratio height per width, u = 0.61
Net force coefficient, Cf = 1.20
Projected area normal to wind, Af = 22.02 m2
Design wind force, Hw =𝑞𝑧∗𝐺∗𝐶𝑓∗𝐴𝑓
= 17,000.0 N
Arm to foundation base, a (HE) = 2.13 m
Overturning moment by wind, Mw = Hw x a

3.63 T-m
Earthquake Load, E
Seismic load is calculated in accordance with API-650
Seismic zone = 2
Seismic zone factor, Z = 0.15
Seismic importance factor, I = 1.00
Site coefficient for soil, S = 1.20
Lateral force coefficient, C1 = 0.60
Diameter to height ratio = D/H
= 1.64
Total weight of tank shell, Ws = p x D x H x Thick x g steel
= 7.388 T
Height from bottom to the shell's c.o.g, Xs 2.134 m
Total weight of tank roof, Wr = 2 x 1/4 p D2 x thickness x g steel
3.030 T
Total height of tank shell, Ht = 4.267 m


Coeff. factor, k = 0.60 (see from Figure E-4)

Natural period of 1st sloshing mode, T = k x D0.5
= 2.88 sec
Lateral seismic coefficient, C2 = 0.31
W1/WT
W2/WT
Effective mass tank content weight,W1 = 0.70 WT (see from Figure E-2)
= 106 T
W2.X2
W1.X1
Centroid of W1, X1 = 0.38 H (see from Figure E-3)

= 1.62 m
Eff. mass tank in 1st sloshing,W2 = 0.35 WT (see from Figure E-2)
= 67 T
Centroid of W2, X2 = 0.65 H (see from Figure E-3)
= 2.77 m
Seismic overturning moment on shell bttm, ME = Z.I (C1.Ws.Xs + C1.Wr.Ht + C1.W1.X1 + C2.W2.X2)

Seismic overturning moment on shell bttm, ME = 26.67 T-m

Design seismic force, HE = 12.50 T
3.3 Pile Design
3.3.1 Load Combination
Unfactored load combination for pile capacity design:
1. LC 101 = Ds + Do Operating Weight
2. LC 102 = Ds + Dt Test Weight
3. LC 103 = Ds + Do + W Operating Weight + Wind
4. LC 104 = Ds + Do + E Operating Weight + Earthquake
where :
Ds = Selfweight of foundation
Do = Operating dead load (empty weight of equipment + maximum content weight for normal oprtn)
Dt = Test dead load (empty weight of equipment + test weight)
W = Wind load
E = Earthquake load
LOAD COMBINATION
LC # DESCRIPTION
Axial (T) Lateral (T) Moment (T-m)
LC 101 Ds + Do 245.73 - -
LC 102 Ds + Dt 284.91 - -
LC 103 Ds + Do + W 245.73 1.70 3.63
LC 104 Ds + Do + E 245.73 12.50 26.67
B
3.3.2 Capacity of Pile Group
Pile geometry tabulation
Pile ni Xi Yi n i X i2 Xi n iY i2 Yi
Number S ni Xi 2
S n iY i2
(m) (m) ( m2 ) ( 1/m ) (m2 ) ( 1/m )
1 1 -0.80 2.40 0.6 -0.0284 5.8 0.0852
2 1 0.80 2.40 0.6 0.0284 5.8 0.0852
3 1 -2.40 0.80 5.8 -0.0852 0.6 0.0284
4 1 -0.80 0.80 0.6 -0.0284 0.6 0.0284
5 1 0.80 0.80 0.6 0.0284 0.6 0.0284
6 1 2.40 0.80 5.8 0.0852 0.6 0.0284
7 1 -2.40 -0.80 5.8 -0.0852 0.6 -0.0284
8 1 -0.80 -0.80 0.6 -0.0284 0.6 -0.0284
9 1 0.80 -0.80 0.6 0.0284 0.6 -0.0284
10 1 2.40 -0.80 5.8 0.0852 0.6 -0.0284
11 1 -0.80 -2.40 0.6 -0.0284 5.8 -0.0852
12 1 0.80 -2.40 0.6 0.0284 5.8 -0.0852
S ni = 12 S ni Xi2 = 28.2 S ni Yi2 = 28.2

CAPACITY CHECK
PERMANENT
due to axial load (operating load)
Compression B
Fvi = Fa = Ds + Do = 20.48 T < 22.87 ok

S ni
due to Lateral force H, (lateral force due to wind load)
H= 1.70 T
Hi = H / S ni
= 0.14 T < 1.04 ok
due to combine load (operating load and wind load)

Compression
Fvmax = Fa + MOV Xi = 20.80 T < 22.87 ok
S n i X i2
Fvmin = Fa - MOV Xi = 20.20 T < 22.87 ok
S n i X i2
Fvmax = Fa + MOV Yi = 20.80 T < 22.87 ok

S n iY i 2
Fvmin = Fa - MOV Yi = 20.20 T < 22.87 ok

S n iY i2
TEMPORARY
due to Lateral force H, (lateral force due to earthquake load)
H= 12.50 T
Hi = H / S ni
= 1.04 T < 1.39 ok

due to axial load (test load)

Compression
Fvi = Fa = Ds + Dt = 23.74 T < 30.42 ok
S ni
due to combine load (operating load and earthquake load)

Compression
Fvmax = Fa + MOV Xi = 22.80 T < 30.42 ok
S n i X i2
Fvmin = Fa - MOV Xi = 18.20 T < 30.42 ok
S n i X i2
Fvmax = Fa + MOV Yi = 22.80 T < 30.42 ok

S n iY i2
Fvmin = Fa - MOV Yi = 18.20 T < 30.42 ok
S n iY i2
Used diameter of pile 12 inch and depth of penetration is 10m

Total of pile (nos) = 12
3.4 Pile Cap Design
Factored load combination for concrete & foundation design (refer to table 6, CIV-DU-5009-H):
1. LC 201 = 1.4 (Ds + Do) Operating Weight
2. LC 202 = 1.2 (Ds + Do) +
(1.6 W or 1.0 Eo 1,6L Operating Weight + Live Load
3. LC 203 = ) Operating Weight + Wind or Earthquake
4. LC 204 = 0.9 (Ds + De) + 1.6 W Empty Weight + Wind (Wind Uplift Case)
5. LC 205 = 0.9 (Ds + Do) + 1.0Ee Operating Weightc + Earthquake (Uplift Case)
6. LC 206 = 0.9 (Ds + De) + 1.0 Ee Empty Weight + Earthquake (Uplift Case)
7. LC 207 = 0.9 (Ds + Df) + 1.6 Wp Erection Weight + Partial Wind (Uplift Case)
8. LC 208 = 1.4 (Ds + Dt) Test Weight
9. LC 209 = 1.2 (Ds + Dt) + 1.6 Wp Test Weight + Partial Wind
LOAD COMBINATION
LC # DESCRIPTION
Axial (T) Lateral (T) Moment (T-m)
LC 201 1.4 (Ds + Do) 344.03 - -
LC 202 1.2
(1.6(Ds + Do)
W or + 1,6L
1.0 Eo
294.88 - -
LC 203 ) 294.88 12.50 26.67
LC 204 0.9 (Ds + De) + 1.6 W 108.18 2.72 -
LC 205 0.9 (Ds + Do) + 1.0Ee 221.16 12.50 26.67
LC 206 0.9 (Ds + De) + 1.0 Ee 108.18 12.50 26.67
LC 207 0.9 (Ds + Df) + 1.6 Wp 108.18 1.70 3.63
LC 208 1.4 (Ds + Dt) 398.87 - -
LC 209 1.2 (Ds + Dt) + 1.6 Wp 341.89 2.72 5.80

Slab Design
Flexural Reinforcement
Reinforcement is designed per b = 1.00 m width of slab

Loading for concrete and foundation design
1. Factored load due to operating load
Fa = 1.4(Ds + Do) = 28.7 T
S ni
2. Factored load due to earthquake load
Fvmax = Fa + MOV Xi = 99.00 T
S ni Xi 2
Fvmax = Fa + MOV Yi = 34.10 T

S niYi 2
Fm = MOV Xi = 70.3 T or
S ni Xi 2
Fm = MOV Yi = 41.7 T
S ni Yi2
1) Fa = 28.67 T 2) Fa = 28.67 T
Fm = 70.33 T+
Total = 99.00 T
Maximum force to be used for concrete design, Pa = 99.00 T

qu due to pile cap = Pa x b T/m
Ap
= 58.58 T/m
Maximum distance center to center pile foundation, s = 1.3000 m
Maximum moment
10
at center of slab, Mu = 0.125 x qu x s2
= 12.375 Tm
f = 0.85
fy = 4,200 kg/cm2 = 412.28 Mpa 412.2804
fc' = 211 kg/cm2 = 20.70 Mpa 5.09 20.704417
Mn = 5.99 Tm 59.93 kn-m
b = 1.00 m 1000 mm
de = 0.61 m 608.7 mm
Rn = Mn = 0.162 Mpa
bd2
Rn = r fy (1-0.59 rfy)
fc'
4844.69 r2 - 412.28r + 0.146 = 0
r = 0.00039
√(𝑓𝑐′)/4𝑓𝑦 bw.d, and not less than 1.4/𝑓𝑦 for Beam and 0.0018 for Slab (ACI
r min = 318R-08 SI unit
= 0.0018
r bal = 0.85 x b x fc' 600
fy 600 + fy
= 0.022
r max = 0.75 x r bal
= 0.016
Reinforcement that use is r = 0.0018

Total Area of flexural reinforcement, As req. = r min x b x de

= 10.957 cm2 / m width of cap
Used bar D19 - therefore the area of steel for one bar, As = 2.835 cm2
*D 19 Number of bar = 4
As provided = 11.341 cm2 > As req (10.975 cm2)
Use: D 19 - 200 mm
Shear Reinforcement
Allowable shear strength provided by concrete for slab without reinforcement

bw = 1.00 m
Vc = 2Öfc' * bw * de
= 55.9 T
Maximum shear at edge of pedestal, Vu = 0.5 x qu x s
= 38.077 T
Vu < 0.5 Vc Not OK Used stirrups
so Use D13-200 mm for Stirrups
Punching Shear
de/2 bo (critical section)
Allowable punching shear for slab without reinforcement

bo = p * ( D+de/2 )
= 2.868 m
Vu = 2Öfc' * bo * de
= 160.4 T
FVu = 144.3 T
Vu = 99.00 T < FVu ok
Use minimum for shear reinforcement

4 CONCLUSION
Based on the given condition in the structural analysis, the concrete structure is considered adequate
in meeting with the design criteria
Concrete slab thickness, d = 0.80 m

Reinforcement design D 19 - 200 mm
5 APPENDIX

Appendix A
Pile Group Efficiency Calculation

Pile Group Efficiency
Method : Converse - Labbare Equation
Pile Data :
- Pile length, Lp = 10.40 m
- Shape = Circle
- Size, D = 0.324 m (NPS 12")
Geometric Data :
- Number of columns, m = 4 nos
- Number of rows, n = 4 nos
- Number of pile, Np = 12 nos
- Pile spacing, s = 1.100 m
Result :
1  DD  (degree)
==tan
tan 1   
 LpLp 
- q = 10.78 deg. B
q
= 1=
Eg Eg
 n  n1.m1.m m  m1.n1.n
1q 90 .90
m .n.m .n
- Group efficiency, Eg = 0.82 or 82 %
Refer to CA-4010GS-CC-008 Rev A Calculation Sheet of Single Pile Capacity , therefore the pile
capacity (CPT S-01) : With Group Eff.
- All. Axial compression capacity : Permanent condition = 27.88 T= 22.87 T
Temporary condition = 37.08 T= 30.42 T
- All. Axial tension capacity : Permanent condition = 14.85 T= 12.18 T
- Lateral pile capacity : Permanent condition = 1.27 T= 1.04 T
CA-4010GS-CC-001 Rev B Appendix A-1

Appendix B
Wash Tank Foundation Drawing

CA-4010GS-CC-001 Rev B Appendix B-1

CA-4010GS-CC-001 Rev B

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DOC. NO. REV.

Project : CGS-10 Improvement FEED

PREP'D Lusyia Octavianti LOP

PT. CHEVRON PACIFIC INDONESIA

REV DATE PAGES DESCRIPTION PREP'D CHK'D APP'D COMPANY

Tabulation Of Page Revisions

CA-4010GS-CC-001 Rev B Page 2 of 15

TABLE OF CONTENT Page

APPENDIX-A Pile Group Efficieny Calculation

CA-4010GS-CC-001 Rev B Page 2+1 of 16

1.2 Code, Standard, and References

1.4 Quality of Materials

P axial compression allowable due to soil = 22.87 T

1.5 Unit Weight of Material

See Appendix-B for Tank Details & Pile Arrangement Drawing

CA-4010GS-CC-001 Rev B Page 4+1 of 16

3.2 Basic Loading

Wash Tank 8107T-0812 Data

CA-4010GS-CC-001 Rev B Page 5+1 of 16

# Tank type = fixed roof - atmospheric tank

Operating Dead Load ( Do )

CA-4010GS-CC-001 Rev B Page 6+1 of 16

Velocity pressure, qz = 0.613∗𝐾ℎ∗𝐾ℎ𝑡∗𝐾𝑑∗𝑉^2∗�

Arm to foundation base, a (HE) = 2.13 m

Overturning moment by wind, Mw = Hw x a

CA-4010GS-CC-001 Rev B Page 7+1 of 16

CA-4010GS-CC-001 Rev B Page 8+1 of 16

Coeff. factor, k = 0.60 (see from Figure E-4)

Centroid of W1, X1 = 0.38 H (see from Figure E-3)

CA-4010GS-CC-001 Rev B Page 9+1 of 16

Seismic overturning moment on shell bttm, ME = 26.67 T-m

S ni = 12 S ni Xi2 = 28.2 S ni Yi2 = 28.2

CA-4010GS-CC-001 Rev B Page 10+1 of 16

Fvi = Fa = Ds + Do = 20.48 T < 22.87 ok

due to combine load (operating load and wind load)

Fvmax = Fa + MOV Yi = 20.80 T < 22.87 ok

Fvmin = Fa - MOV Yi = 20.20 T < 22.87 ok

CA-4010GS-CC-001 Rev B Page 11+1 of 16

due to axial load (test load)

due to combine load (operating load and earthquake load)

Fvmax = Fa + MOV Yi = 22.80 T < 30.42 ok

Used diameter of pile 12 inch and depth of penetration is 10m

3.4 Pile Cap Design

CA-4010GS-CC-001 Rev B Page 12+1 of 16

Reinforcement is designed per b = 1.00 m width of slab

Fvmax = Fa + MOV Yi = 34.10 T

Maximum force to be used for concrete design, Pa = 99.00 T

Maximum distance center to center pile foundation, s = 1.3000 m

CA-4010GS-CC-001 Rev B Page 13+1 of 16

Total Area of flexural reinforcement, As req. = r min x b x de

Allowable shear strength provided by concrete for slab without reinforcement

de/2 bo (critical section)

Allowable punching shear for slab without reinforcement

Use minimum for shear reinforcement

CA-4010GS-CC-001 Rev B Page 14+1 of 16

Concrete slab thickness, d = 0.80 m

CA-4010GS-CC-001 Rev B Page 15+1 of 16

Pile Group Efficiency Calculation

Pile Group Efficiency

Method : Converse - Labbare Equation

CA-4010GS-CC-001 Rev B Appendix A-1

Wash Tank Foundation Drawing

CA-4010GS-CC-001 Rev B Appendix B-1