G2 P1 NARRATVE

Q1
THE ELECTROLYE IS A SUBSTANCE THAT WILL CONDUCT A CURRENT AND BE BROKEN DOWN BY IT—
IT WILL DISSOCIATE IN TO IONS (BOTH +VE & -VE)
MOISTURE IS THE MOST ABUNDENT BUT THERE ARE ACIDS, ALKALIS SALTS IN SOLUTION ETC.
Q2
MILLSCALE IS CATHODIC TO STEEL AS MILLSCALE IS HIGHER IN THE GALVANIC LIST
Q3
THE AMOUNT OF WATER VAPOUR IN THE AIR—EXPRESSED AS A % OF THE AMOUNT OF WATER
VAPOUR WHICH COULD BE IN THE AIR AT THE SAME TEMPERATURE
Q4
3 PAINT SYSTEMS CAN BE USED-
1) WATER BOURN ACRYLIC
2) EPOXY HIGH BUILD
3) ALKYD OR MODIFIED ALKYD
TOTAL PAINT SYSTEM TO 120um MIN AS PER PARA 37.3
PAINT SYSTEMS 2 & 3 REQUIRE A SEPERATE PRIMER
PAINT SYSTEN 1 DOES NOT AS THE MIO WILL FULLFILL THE PRIMER FUNCTIOM
SURFACE PREPERATION TO BE STIFF BRISTLE BRUSH ONLY
APPLICATION BY BRUSH OR SPRAYING ONLY –PARA 7 PA10
Q5
BY MEASUREMENT WITH TESTEX TAPE OR OTHER APPROVED METHOD
Q6
1) ANTI-SETTLING AGENTS—AIDS SHELF LIFE—THICKENS PAINTS—STOPS SETTLEMENT
2) PLASTICISERS –GIVE SFLEXABILITY—REDUCES BRITTLENESS—NON DRYING OILS SATURATED
OILS WHICH WILL NOT POLYMERISE
3) DRIERS—OXIDENTS—HEAVY METAL SALTS WHICH ARE RICH IN OXYGEN—DRY FROM
WITHIN THE PAINT FILM AND DOES NOT NEED ATMOSPHRIC TO DRY
4) ANTI SKINNING AGENTS--- ANTI OXIDENTS—RETARD THE FORMATION OF SKIN ON THE
PAINT—DELAY DRYING
Q7
1) MIO—MICACEOUS IRON OXIDE—SPECULAR HAEMATITE
2) ALUMINIUM FLAKE
3) GLASS FLAKE
4) MICA
5) GRAPHITE
THEY ARE FLAKE TYPE MATERIALS WHICH LAY FLAT AND PARALLEL TO THE SUBSTRATE IT IS
PROTECTING—BECAUSE THEY ARE IMPERMEABLE –THE MOISTURE THAT ENTERS THE PAINT FILM
HAS TO PASS AROUND THE LAMINAR FLAKES—BECAUSE OF THE LONGER PATH THE SUBSTRATE IS
PROTECTED
Q8
DISPERSION—CAN BE SOLID OR LIQUID DISPERSED WITHIN ANOTHER LIQUID WERE THERE IS NO
SOLUBILITY
SUSPENSION IS A TYPE OF DISPERSION
WERE SOLIDS SUCH AS PIGMENTS ARE DISPERSED WITHIN A LIQUID BUT THERE IS NO SOLUBILITY
SUCH AS SAND AND WATER
Q9
2 PART EPOXIES
POLYURETHANES
AN INDUCTION PERIOD IS REQUIRED FOR THE POLYMERISATION TO BEGIN AND TO ENSURE ALL THE
PIGMENTS ARE WETTED OUT
Q10
IDENTIFY HAZARDS
IDENTIFY WHO OR WHAT COULD BE HARMED
EVALUATE—REPORT
RECORD FINDINGS
REVIEW
1) WORK PERMITS
2) PPE
3) DATA SHEETS – IDENTIFY ALL HAZARD MATERIALS ON SITE
4) CONTROL SYSTEM FOR TOXIC MAT’LS
5) X-RAY EQUIPMENT—RESPOCIBILITIES—APPROVALS—CERTIFICATION
6) MOVING EQUIPMENT—OPERATORS – CERTIFICATION FOR EQUIPMENT AND OPERATORS
7) ACCESS EQUIPMENT – APPROVALS –SCAFF –TAG SYSTEM IN PLACE
Q11
1) DAILY RECORDS
2) COMPLETE REGISTER OF ALL CONTROLED DOCUMENTS
3) COMPLETE RECORD OF ALL TESTS AND RESULTS
4) ALL NCR’S TO BE CLOSED OUT AND ACTIONED
5) COMPLETE WASTE DISPOSAL RECORDS
6) COMPLETE CORRESPONDANCE FILE
Q12
ZINC FIRST ACTS AS A BARRIER COATING
ONLY WHEN IT IS DAMAGES THAT IT STARTS TO ACT SACRIFICALLY—IT THEN PRODUCES ZINC
OXIDES WHICH IN TURN SEALS THE SURFACE AND THE ZINC GOES BACK TO A BARRIER COATING
Q13

WFT=V
A

AREA = 5 X 1000 X 100 X100 X 100

50 X 1000 X 100

AREA = 100 Sq Mts

Q14
A = 1.89
B = 1.36 MIX RATIO – 3:1

1.89 X 3 = 5.67
1.36 X 1 = 1.36
7.01 / 4 = 1.75

Q15
ADVANTAGES—UNIFORM—GOOD EDGE COVER—GOOD WRAP AROUND –LITTLE OR NO WASTAGE –
CAN BE USED ON CURVED SURFACES—CAN BE USED ON THIN OR THICK STEEL – HIGH PRODUCTION
RATES

DISADVANTAGES – HIGH COST – DANGERIOUS- FIRE HAZARDS—DUE TO HIGH VOLTAGES INVOLVED-

MATERIAL MUST BE CONDUCTIVE- HIGH MAINTAINANCE