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Use of Hydrochloric Acid To Remove Filter-


Cake Damage From Preformed Particle Gel
During Conformance-Control...

Article in SPE Production & Operations · April 2016


DOI: 10.2118/172352-PA

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PO172352 DOI: 10.2118/172352-PA Date: 20-April-16 Stage: Page: 1 Total Pages: 11

Use of Hydrochloric Acid To Remove


Filter-Cake Damage From
Preformed Particle Gel During
Conformance-Control Treatments
Abdulmohsin Imqam, Baojun Bai, Mingzhen Wei, Hilary Elue, and Farag A. Muhammed,
Missouri University of Science and Technology

Summary Many methods and materials have been proposed to tackle


Millimeter-sized (10-mm to mm) preformed particle gel (PPG) has water-production problems during the oilfield life cycle. Chemi-
been used to control water flow through superhigh-permeability cal-conformance/water-control technology is becoming more pop-
zones and fracture zones in mature oil fields. When the PPG is ular for correcting reservoir heterogeneity problems. Gel
extruded into target zones, the gel can form a cake on the surface treatment is an example of a chemical technology that has proved
of low-permeability, unswept formations. This cake reduces the to be a successful and inexpensive fluid-diversion method. Milli-
effectiveness of conformance control and the amount of oil that meter-sized PPGs have been used successfully as conformance-
can be recovered from unswept oil formations. Thus, this study control agents in more than 5,000 wells (Bai et al. 2013). The gel
evaluated the effectiveness of using hydrochloric acid (HCl) to is formed at the surface, then dried and crushed into small par-
remove gel cakes induced during conformance-control treatments. ticles to be injected into the reservoir (Bai et al. 2007b). PPGs can
The interactions between HCl and PPG were evaluated to significantly reduce the permeability of channels, and their
understand the swelling, deswelling, and gel strength after adding plugging efficiency depends on the particle strength and the pore-
acid. A Hassler core holder was then used to determine the core opening sizes (Imqam et al. 2015). PPGs are injected into high-
permeability after gel and acid treatments. Gels swollen in brine permeability formations to gain more oil from unswept low-
concentrations of 0.05, 1, and 10% were injected into a sandstone permeability zones.
core having a variety of permeabilities. Brine was then injected in In both crossflow and no-crossflow strata, a small portion of
cycles through the gel into the core. The core permeability was gel still propagates into unswept low-permeability zones in spite
measured after the gel-particle injection and after the core surface of the millimeter-sized gel preferentially entering into fractures or
of the gel cake was soaked in the acid solution for 12 hours. The fracture-feature channels. The gel penetrates into unswept zones
results indicate that particles swollen in brine concentrations of and forms a cake on the surface of low-permeability layers. This
0.05% caused more damage than those swollen in higher concen- gel cake adversely affects oil production by reducing the perme-
trations of brine. The damage increased as the core permeability ability of the near-wellbore region. The extent of the formation
increased for all the swollen gels. HCl removed the gel cake damage depends on the gel properties and the rock-permeability
effectively; varying the HCl concentration did not cause a signifi- interactions (Elsharafi and Bai 2012).
cant difference in the gel-cake removal efficiency. The gel was Numerous laboratory studies have been conducted that use
found to swell much less in HCl solutions than in brine. After the oxidizers and enzymes to understand and mitigate the damage
gel was deswollen in acid, the gel strengths were found to be caused by use of crosslinked polymer fluids. Carr and Yang
higher than when the gel was swollen in brine. This work con- (1998) introduced flowback analysis to evaluate the polymer-
cludes that HCl can be used effectively to mitigate the damage damage removal efficiency. Crews and Huang (2010) proposed a
induced by PPGs. new technique that uses nanoparticle-associated surfactant in
brine that generates crosslinked-polymer-like fluid viscosity to
enable the removal of residual polymer in hydraulic fractures.
Introduction
Sarwar et al. (2011) provided a guideline for gel-degradation stud-
Water production from hydrocarbon reservoirs is becoming a ies using oxidizers and enzymes to optimize the breaker type
major problem worldwide as more reservoirs become mature. The while also optimizing the concentration at specific temperatures.
American Petroleum Institute estimates that more than 15 billion Reddy (2013) studied filter-cake characterization by use of zirco-
bbl of water is produced annually. This is approximately 8 bbl of nium-crosslinked fracture fluids and developed a nonoxidizer gel
water produced for each barrel of oil (EPA 2000). Worldwide, breaker that can actively decrosslink the crosslinked gel structure
averages of 3 bbl of water are produced for each barrel of oil (Bai- by reacting with the crosslinking agent rather than by only break-
ley et al. 2000). Higher levels of water production result in higher ing down the polymer chain. These works spent a great amount of
levels of corrosion and scale, an increased load on fluid-handling time and effort to optimize the breaker system for the particular
facilities, more environmental concerns, and shorter economic life well conditions and fluid requirements. Most of the aforemen-
of a well. The annual cost of removing this water is estimated to tioned research was conducted to optimize hydraulic-fracturing
be USD 50 billion/yr (Hill et al. 2012). Many factors are responsi- fluid to obtain a better performance, but only a few studies eval-
ble for the excess water production from oil fields. Reservoir het-
uated this breaker during conformance-control treatments.
erogeneity is one major factor. Fractures or channels (either
This study proposes a different method than the previously
natural or artificially induced) are examples of heterogeneity
examined applications by combining acidizing with conformance
existing in reservoirs. These fractures or channels often cause
treatments to improve oil recovery from low-permeability zones
excess water production and reduced oil-recovery efficiency.
and to enhance the injection profile in mature oil fields. Some
field applications reported promising results from combining
water-shutoff and stimulation technologies to improve oil recov-
Copyright V
C 2016 Society of Petroleum Engineers
ery. Zhao et al. (2004) evaluated several acid systems, finding
This paper (SPE 172352) was accepted for presentation at the SPE Nigeria Annual them to be compatible with three types of plugging agents that
International Conference and Exhibition, Lagos, 5–7 August 2014, and revised for
publication. Original manuscript received for review 2 October 2014. Revised manuscript
can be used in different reservoirs. Their results, obtained from
received for review 21 May 2015. Paper peer approved 30 October 2015. the Weicheng and Mazhai oil fields, show an improved injection

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Piston Piston Pressure gauge


Brine PPG Confining pressure
P

Distilled water
Syringe Pump Core holder

Effluent

Fig. 1—Schematic of the experiment model.

profile and greater oil increase in the responding wells. Turner the confining pressure was adjusted to have a minimum differ-
and Zahner (2009) conducted a field study in the Sockeye field, ence of 500 psi greater than the injection pressure. Spacers 5 cm
offshore California, on the applications of combining chromium- long were placed inside the core holder in front of the core to
crosslinked polyacrylamide gels and acid stimulation. Combining allow gel placement at the sandface of the core. An injection-
both treatments lowered water production and increased the oil pressure gauge was installed at the inlet of the core holder to
rate in a manner that neither technique would have yielded on its measure the brine-injection pressure during the experiment. Test
own. Kosztin et al. (2012) presented a combined technology of tubes were mounted at the effluent end to collect the brine pro-
water shutoff and acid stimulation in a mature field in northern duced during the injection processes.
Oman. The results showed a large increase in oil production and a
decrease in the average water cut.
To the best of our knowledge, no study has used PPG as a Experimental Procedure
shutoff material combined with acid stimulation. This paper The experimental procedure was divided into two main steps. The
examines the effectiveness of using HCl to remove the damage first step was to investigate the interaction between the HCl and
caused by PPG penetrating into low-permeability zones. First, it the PPG. The second step was to evaluate the gel-cake damage
examines the interaction between PPG and HCl. The swelling ra- that occurred during the gel treatments and assess the gel-cake re-
tio, deswelling ratio, effect of pH, and gel strength in acid are moval efficiency after the acid treatments.
investigated initially. A coreflooding test is then carried out to
more fully understand the factors affecting gel-cake formation on
Interaction Between the HCl and the PPG. We immersed
the surface of different low-permeability-range cores. Various
0.5 mL of 600-mm dry gel in 49.5 mL of different brine concentra-
concentrations of HCl, along with variations in pH, are used to
tions (0.05, 0.25, 1, and 10%) of NaCl at room temperature to
obtain the most-favorable acidizing treatment to produce the opti-
determine the swelling capacity of the PPG with time. The swel-
mal retained core permeability.
ling ratios of the PPG in different brine solutions were obtained
by use of the following equation:
Experimental Description
V2  V1
Materials. PPG. Superabsorbent polymer was used as the PPG Swelling capacity ¼ ; . . . . . . . . . . . . . . . . . . ð1Þ
to conduct the experiments. Its main chemical component is po- V1
tassium salt of crosslinked polyacrylic acid/polyacrylamide copol-
where V2 is the final volume of the gel sample after swelling and
ymer. Dry PPG with a size of 30 mesh was selected to be swollen
V1 is the initial volume of the gel sample before swelling.
in different brine concentrations.
To measure the swelling capacity of the same dry PPG size
HCl. HCl from Fisher Scientific was diluted with distilled (600 mm) in relation to the acid concentration, solutions of
water to obtain concentrations of 5, 10, 15, and 20%. A 10% HCl 49.5 mL were prepared by use of different HCl concentrations (5,
solution was diluted again with water to prepare solutions with 10, 15, and 20% by volume). In addition, the 10% HCl concentra-
pH values of 1.3, 3, and 5.5. tion was used to prepare varying pH values to examine the effect
Berea Sandstone. A variety of Berea sandstone, having a di- of pH on the swelling-capacity measurement. The pH values of
ameter of 2.5 cm and length of 4.5 cm, was used for the experi- these solutions were adjusted by adding water and were precisely
ments. The core was placed in the oven at approximately 45 C checked by use of a pH meter. Samples of gel were collected after
overnight before it was vacuumed, and then saturated with brine. swelling in brine and after deswelling in acid and were placed on
Rheometer. The storage moduli (G0 ) for gels swollen in brine the disk of the rheometer to measure their strength.
and acid were measured at room temperature (approximately Samples of fully swollen gels from different brine solutions
23 C) by use of a rheometer. After being swelled in brine and were collected and placed in test tubes to measure the gel deswel-
deswelled in acid, gel strengths were measured and compared to ling in different acid concentrations and at different pH levels.
see if the gel strength in acid increased or decreased after acid The deswelling capacity was measured against time, and the vol-
treatment. The sensor used for these measurements was a PP335 ume change was visually monitored. The deswelling capacity of
TiPoLO2 016, with a gap of 0.8 mm between the sensor and the the PPG can be calculated by use of the following equation:
plate. G0 were measured at a frequency of 1 Hz for each sample.
Vi  Vf
Deswelling capacity ¼  100; . . . . . . . . . . . . ð2Þ
Vi
Experimental Setup
Fig. 1 shows a schematic of the model used to conduct the where Vi is the initial volume of the swellable gel sample and Vf
experiments. It comprises a syringe pump to inject brine concen- is the final volume of the gel sample after deswelling.
trations and gel through the accumulator and into the Hassler Finally, after measuring the deswelling capacity of the gel in
core holder. Berea sandstone was placed inside the holder, and acid, the gel inside the tubes was flushed with 10 cycles of the

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same brine composition to test if the gel could be swelled again the retained permeability obtained after soaking for various
when it contacted the same brine solution. times in acid:
kf
Evaluation of Gel-Cake Damage and HCl Performance. kRT ¼  100; . . . . . . . . . . . . . . . . . . . . . . . . . . . ð5Þ
ki
Coreflooding was carried out to evaluate the damage caused by
the gel cake and the effectiveness of using HCl to remove this where kRT is the core permeability retained (%) and kf is the final
damage. Coreflooding started by performing filtration-test experi- core permeability after applying the acid (md).
ments to monitor and assess the buildup of the gel cake and ended
by evaluating the performance of the HCl in mitigating the forma-
tion of the gel cake. Results and Analysis
Filtration-Test Procedure. The procedure used for the filtra- To investigate which factors caused more damage to the core and
tion-test experiment is described briefly as follows: to make the HCl stimulation more efficient, we first studied the
1. The Berea sandstone, with a permeability range of 4 to 65 interaction between the PPG and the acid in terms of the swelling
md, was placed in the oven at approximately 45 C over- ratio, gel strength, and deswelling ratio. The information obtained
night before it was vacuumed and then saturated with 1% from this interaction provided a deep understanding of the factors
NaCl. that caused more damage to the core and the factors that would
2. The core was put in a Hassler core holder and subjected to help to mitigate such damage. Coreflooding was then performed
a confining pressure. The average absolute permeability of to confirm the results obtained from the interaction study and to
the core was measured using flow rates of 0.5, 0.75, 1, 1.25, quantitatively evaluate the core damage and the HCl efficiency.
1.5, 1.75, 2, and 3 mL/min.
3. A 60-mL solution of completely swellable PPG in brine Interaction Between HCl and PPG Measurement Results.
was injected through a 5-cm spacer and placed facing the Swelling-Capacity Measurement. Superabsorbent polymers are
core. Saline water was injected again, with flow rates of lightly crosslinked networks of hydrophilic polymer chains. Poly-
0.5, 0.75, 0.5, 1, 0.5, 1.25, 0.5, 1.5, 0.5, 1.75, 0.5, 2, 0.5, 3, mer networks carrying dissociated, ionic functional groups help
and 0.5 mL/min. The rationale for repeating the 0.5-mL/ substantially to hold a large amount of water and swell while
min flow rate after each other flow rate was to determine maintaining the physical-dimension structure. PPG can swell and
whether or not the core was damaged further when the flow contract in response to structural factors and properties of the
rate was increased. swelling medium. Structural factors include charge, degree of ion-
4. A filtration curve was constructed by recording the cumula- ization, crosslink density, and hydrophobicity, while the swelling-
tive brine produced as effluent as a function of time for ev- medium properties include pH, ionic strength, and the counter ion
ery injection-brine-flow rate. and its valency. This subsection focuses more on discussing the
5. The gel was removed from the core holder, and the perme- effect of the medium’s properties on the degree of PPG swelling
ability of the core was measured again to determine the than on the structural factors.
effect of the gel cake on the core-permeability reduction. Dry PPG was placed separately in test tubes filled with differ-
Finally, after completing the filtration-test experiments, the ent brine concentrations and different HCl concentrations. The
core was soaked in 65 g mol of HCl for 12 hours and replaced in stable swelling ratio was computed for each concentration. Fig. 2
the holder to measure the permeability after the acid treatments. shows the influence of the brine concentration and acid concentra-
tion on the swelling capacity. The PPG showed normal swelling-
Evaluation of the Gel Cake Formed and Removed. Gel that ratio behavior; its swelling capacity initially increased with time
was swelled in brine concentrations of 0.05, 1, and 10% was used and then attained equilibrium swelling capacity (ESC). The swel-
to evaluate the gel-cake strength for each core-permeability range. ling degree is generally determined as a balance between water
Different cycles of the same brine solution were flooded to dem- absorption (because of the hydrophobicity of polymer chains) and
onstrate if the gel cake would damage the core further when the network elasticity (proportional to crosslink density).
flow rate was increased. For each flow rate, the brine produced as The swelling pressure of PPG (P) is determined by a summa-
the effluent was collected every 2 minutes to monitor the gel-cake tion of the osmotic pressure Posm and the elastic pressure Pelastic
buildup during the injection process. (Rubinstein et al. 1996):
Darcy’s law was applied to calculate the core permeability
before and after treatments. The permeability can be obtained by P ¼ Posm þ Pelastic : . . . . . . . . . . . . . . . . . . . . . . . . . ð6Þ
use of the following equation:
The osmotic pressure acts to swell the gel, while the elastic pres-
qlL sure (shear modules) restricts the swelling. The osmotic pressure
k¼ ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ð3Þ
ADP consists of two contributions, one from polymer/solvent mixing
where q is the flow rate (mL/s), m is the brine viscosity (cp), L is (Pmixing) and the other from the mobile-ion concentration (Pions):
the length of the core (cm), A is the cross-sectional area (cm2),
and Dp is the pressure drop across the core (atm). Posm ¼ Pmixing þ Pions : . . . . . . . . . . . . . . . . . . . . . . ð7Þ
The core permeability after the introduction of the gel can be
expressed as the core-permeability reduction, which is defined as The results indicate that the particles swelled much more in brine
the relationship between the initial permeability and the perme- compared with acid. The swelling ratio for the PPG swollen in
ability after the introduction of the gel, and can be calculated by brine reached 165 mL/mL when it was swollen in a 0.05% brine
use of the following equation: concentration. In contrast, the swelling ratio for the PPG swollen
in acid reached only 9 mL/mL when it was swollen in 5% HCl.
ki  ka The swelling ratio for the gel particles swollen in both brine and
kRD ¼  100; . . . . . . . . . . . . . . . . . . . . . . . . ð4Þ acid increased as the concentrations for both decreased. The
ki
change in concentration had a very clear effect on the swelling
where kRD is the core-permeability reduction (%), ki is the initial ratio for brine compared with acid. The swelling ratio rose by a
core permeability (md), and ka is the core permeability after add- factor of two (from 81 to 165 mL/mL) when the brine concentra-
ing the gel (md). tions decreased from 0.25 to 0.05%. However, the swelling ratio
The core sample was removed carefully from the holder, and increased 1.2 times (from 7 to 9 mL/mL) when the acid concen-
only 1 cm of the core face was submersed within the HCl. The trations decreased from 20 to 5%. As the brine concentration
core permeability was measured to observe the change in per- decreased, the PPG swelled more, became weaker, and began to
meability after the acid treatments. Eq. 5 was used to calculate soften. This decrease in gel strength is likely the result of the gel

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180 10
160 9

Swelling Ratio (mL/mL)


8

Swelling Ratio (mL/mL)


140 0.05% NaCl
0.25% NaCl 7
120
1% NaCl
10% NaCl 6
100
5
80 5% HCl 10% HCl
4
60 15% HCl 20% HCl
3
40 2

20 1

0 0
0 20 40 60 0 20 40 60
Time (minutes) Time (minutes)

Fig. 2—Swelling ratio of gel in different brine and HCl concentrations.

absorbing a large amount of water and also presumably is capacity. The swelling ratio of the PPG decreased significantly
because of the static-electric-repulsive force and charge balance. when the pH decreased to 1.3. The high repulsivity of NH2þ and
At low salt concentrations, the electric-repulsive force will sepa- NH3þ groups in the acidic media increased the swelling ratio of
rate the gel molecules and create more space for water to enter the PPG as a result of an increase in the separation between the
(Bai et al. 2007a). molecules in the gel, which created more space for water to enter;
The ESC data obtained from Fig. 2 were used in Fig. 3 to however, if the pH decreased too much, a screening effect of the
show how brine- and HCl-concentration correlations can be counter ions (i.e., Cl–) shielded the charge of the cations and pre-
applied to predict the ESC values of both concentrations. Fig. 3 vented an efficient repulsion. The accompanying release of ions
illustrates that the higher the concentration, the smaller the ESC reduced the internal osmotic pressure sharply, thus reducing the
value. Eq. 8 is the correlation obtained to predict the ESC of gel water absorbency (Mahdavinia et al. 2004; Zhao et al. 2005).
swollen in brine, while Eq. 9 is the correlation to predict the ESC Fig. 5 provides a comparison of the effects of brine concentra-
of gel swollen in HCl. Both correlations were fitted with the tion, acid concentration, and pH on the swelling degree as a func-
power-law model, with high R2 accuracy: tion of ionic strength. The ESCs obtained at each brine- and HCl-
concentration level were plotted against the ionic strength. The
ESC ¼ 53:084  C0:352
brine . . . . . . . . . . . . . . . . . . . . . ð8Þ results indicated that the ESC decreased as the ionic strength
and increased. The ESC was less affected by a change in the acid con-
centration/pH than by a change in the NaCl concentration. The
ESC ¼ 12:077  C0:181
HCl ; . . . . . . . . . . . . . . . . . . . . . . ð9Þ
swelling degree started to slow down when the ionic strength of
the solution approached 1 M. The swelling ratio remained almost
where Cbrine is the sodium chloride concentration in wt% and constant or changed only slightly when the ionic strength was
CHCl is the HCl concentration in vol%. Using these two correla- greater than 1 M.
tions serves as a simple, quick, and practical method to estimate Gel-Strength Measurements. To investigate the influence of
the ESC of PPG for a range of NaCl and HCl concentrations ei- acid on the PPG strength, a rheometer was used to measure the
ther in the laboratory or on-site during the PPG-treatment process. strength of the PPG before and after introducing the acid. Fig. 6
A 10% HCl concentration was diluted to obtain three buffer shows the measurement of the PPG storage modulus for gels swollen
solutions with pH values of 1.3, 3, and 5.5. The swelling ratio of in different brine concentrations and compared with the same gels
the PPG composite in the different-pH solutions was determined deswelled in 10% acid concentrations. The results exhibit a signifi-
according to Eq. 1. Fig. 4 shows that the swelling rate of the PPG cant increase in gel strength for all brine concentrations after acid
reached its highest value within 10 minutes; later, the swelling treatment compared with the gel strength before treatment with acid.
rate decreased and the curves became flatter. The varying pH The gel strength measured for the 10% brine concentration
level of solutions had a pronounced effect on the swelling increased by a factor of five. In addition, the PPG swollen in

1000 100

ESC = 53.084Cbrine –0.352 ESC = 12.077CHCl –0.181


R ² = 0.9887 R ² = 0.9988
ESC (mL/mL)
ESC (mL/mL)

100

10

10

1 1
0.01 0.1 1 10 1 10 100
Brine Concentration (%) HCl Concentration (%)

Fig. 3—Effect of brine concentration and HCl concentration on the ESC.

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180 180

160 160 % NaCl % HCI

140 140

Swelling Ratio (mL/mL)


pH 1.3 pH 3 pH 5.5
120 120

ESC (mL/mL)
100 100

80 80

60 60

40 40

20 20

0 0
0 20 40 60 0 1 2 3 4 5 6 7
Time (minutes) Ionic Strength (M)

Fig. 4—Swelling ratio of the PPG as a function of pH. Fig. 5—Swelling ratio of the PPG as a function of ionic
strength.

higher salt concentrations was much stronger than the PPG swol-
len in lower salt concentrations, both before and after applying deswelling ability averaged approximately 85% when the gel was
acid. There are two possible reasons for this increase in gel swollen in 0.05, 0.25, and 1% salt concentrations. This overall
strength. First, the elastic pressure of the PPG was more dominant percentage, however, decreased to approximately 60% when the
than the osmotic pressure for the PPG swollen in high brine con- gel was swollen using a 10% salt concentration. This decrease is
centrations, as shown in Fig. 2 and Eq. 6. Hence, the swelling ra- likely because the PPG swollen in the lower salt concentration has
tio was restricted, which caused an increase in gel strength. low gel strength while the PPG swollen in the higher salt concen-
Second, the screen effect reduced efficient water absorbency, tration has high gel strength. The gel deswelled in different HCl
which resulted in the PPG shrinking and its strength increasing. concentrations exhibited a deswelling ability similar to that of the
Gel strength is a critical factor that should be considered in gel previously swollen in the same brine concentrations. It is
PPG design (Imqam and Bai 2015) because PPG with a high gel likely that this occurred because the acid concentrations had
strength would not easily be able to penetrate deeply into a forma- almost the same pH.
tion compared with PPG with a low gel strength (Zhang and Bai Several additional measurements were also performed using
2011; Imqam et al. 2015). It was noted that after acid treatment, the same brine concentration but with 10% acid with pH values of
the PPG exhibited increased gel strength and was much harder both 3 and 5. The PPG did not deswell in a medium with a pH 3
and stronger than before being soaked with acid. Thus, any PPG or above; instead, the PPG swelled to more than its initial volume.
that remains on the surface of low-permeability formations should Gel-Swelling Capacity in Brine After the Deswelling
have sufficient increased strength to limit its penetration into the Process. After the gel was deswelled in acid, we further investi-
unswept zones. gated to determine whether the gel would still absorb water when
Deswelling-Capacity Measurement. The deswelling of the it again contacted water with the same salinity. After the acid-
PPG is an important effect that should be considered in designing application process, the deswellable PPGs in the 10% HCl solu-
a gel breaker so that the gel cake formed on the low-permeability tion were again placed in test tubes filled with the same brine
zones can be mitigated. PPG, after being fully swollen in different composition as those of the gel. The PPG was washed with a va-
brine concentrations, was placed inside test tubes filled with acid riety of brine cycles, and for each cycle, the pH was measured
to observe the acid’s ability to deswell the gel. Fig. 7 illustrates precisely. The PPG was washed with the same composition of
the gel deswelling in four HCl concentrations for gels swollen in brine until the PPG reached the original pH of the brine, which
different brine concentrations. The results suggest that gel deswel- was 5.5. When no change in volume was observed after the pH of
ling is highly dependent on the brine concentration. The PPG
swollen in the lower salt concentrations deswelled more in the
HCl than the PPG swollen in the higher salt concentrations. The 100
Gel Deswelling (%)

80
14 000
60
Gel before acid
12 000 Gel after acid
40
Gel Strength (Pa)

10 000
20
8000
0
6000 0.05% 0.25%
1% NaCl 10% NaCl
NaCl NaCl
4000 5% HCl 94 84.5 75 59

2000 10% HCl 95 85 75 60

15% HCl 95 85 75 60
0
0.05 0.25 1 10 20% HCl 95 85 75 60
Brine Concentration (%)

Fig. 6—Gel-strength measurements before and after introduc- Fig. 7—PPG deswelling as a function of acid and brine
ing HCl. concentration.

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Volume of PPG After Reimmersion in the Same Brine Solution


Initial Volume of PPG After
Brine Swellable PPG Deswelling in pH Gel Volume
Concentrations (%) (mL) 10% Acid (mL) Flushed Cycles Change (mL) ESC Ratio
1st 1 1
2nd 3 1
3rd 5 1
4th 5 1.5
5th 5 1.5
0.05 20 1 3.1
6th 5.2 1.9
7th 5.5 3
8th 5.5 4
9th 5.5 4
10th, kept overnight 5.5 4.1
1st 1 3
2nd 3 3
3rd 3.5 3
4th 5 3
5th 5.3 3
0.25 20 3 0.53
6th 5.3 3.7
7th 5.5 4
8th 5.5 4.3
9th 5.5 4.5
10th, kept overnight 5.5 4.6
1st 1 5
2nd 3 5
3rd 4 5
4th 4.5 5
5th 5 5
1 20 5 0.18
6th 5 5
7th 5.3 5.5
8th 5.5 5.7
9th 5.5 5.8
10th, kept overnight 5.5 5.9
1st 1 8
2nd 2.5 8
3rd 3 8
4th 3.5 8
5th 4.5 8
10 20 8 0.08
6th 4.8 8.4
7th 5 8.5
8th 5.5 8.7
9th 5.5 8.7
10th, kept overnight 5.5 8.7

Table 1—Measurements of the swelling ratio after the PPG was immersed in 10% HCl.

the PPG reached 5.5, the PPG was left to swell overnight. The value of 3.1, compared with 0.08 for the PPG swollen in a 10%
volume changed for each cycle; the ESC ratio for each brine con- brine concentration.
centration is listed in Table 1. The results show that the PPG
swelled slightly, and its swelling ratio increased as the brine con- Evaluation of the Gel-Cake Damage and HCl Performance.
centration decreased. The lack of swelling could be caused by the The results obtained from the interaction between the PPG and
substantial decrease in repulsion between polymer chains in an the brine, as shown in Figs. 2 and 6, indicated that the PPG swol-
acidic-solution medium, and under such an acidic condition, the len in high brine concentrations had a lower swelling ratio and a
anionic carboxylate groups were protonated, which might cause a higher gel strength than the gel swollen in low brine concentra-
negligible polymeric-network collapse, resulting in a polymer tions. Consequently, we predict that the gel swollen in the low
residue in the solution. For the purpose of the swelling-ratio cal- brine concentrations (low gel strength) might cause more damage
culations, V1 is the final gel volume after deswelling in 10% HCl. to rock because of the gel’s softness and its ability to penetrate
The PPG swollen in the 0.05% brine solution reached an ESC into small pores.

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35 40

30 35

Cumulative Volume (mL)

Cumulative Volume (mL)


25 30

25
20
20
15
15
10
10
5
5

0 0
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Time (minutes) Time (minutes)
(a) Gel swollen in 0.05% NaCl. (b) Gel swollen in 10% NaCl.
0.5 mL/min before gel 1st 0.5 mL/min
2nd 0.5 mL/min 3rd 0.5 mL/min
4th 0.5 mL/min 5th 0.5 mL/min
6th 0.5 mL/min 7th 0.5 mL/min
8th 0.5 mL/min

Fig. 8—Filtration measurement results for PPG swollen in two brine concentrations: (a) 0.05% and (b) 10%.

In terms of HCl performance, the first investigations showed repeated-injection-flow rate (0.5 mL/min) indicated that a gel-
that the PPG did not swell much in acid compared with brine, and cake formation occurred early in the brine-injection process. This
its strength could increase as much as 95%, as did the gel swollen is illustrated by the nonlinear increasing trend shown in the plot
in 0.05% solution. This result, which was obtained from the acid of cumulative filtration-brine volume vs. time. Then, after approx-
interaction with the gel, provides a clue to the ability of HCl to imately 20 minutes, the cumulative filtration curves became more
mitigate gel damage, especially (as shown in Table 1) given that linear. This linear increasing trend is caused by the brine flow
the PPG could not swell again significantly after being treated through the existing gel cake. The linear trend indicated that the
with acid. gel cake would not grow in size with increased injection-flow
To have a better understanding of the interaction between the rates and time.
gel and the acid, coreflooding experiments were performed to Fig. 8a shows the results for the gel swollen in the 0.05% brine
confirm and validate the results obtained from the interaction pro- solution, during which a nonlinear trend continued to increase
cess. These experiments investigated the effect of brine concen- until approximately 20 minutes, and then the trend became linear
tration, injection-flow rates, and core permeability on the gel cake for all flow rates. This trend signaled that a severe gel cake had
formed. The effect of acid concentration and pH was examined to formed during the early injection process. All of the repeated 0.5-
evaluate the impact of these two factors on the efficiency of acid mL/min flow rates showed a nonlinear relationship at the begin-
in removing the gel cake. The two parameters used to evaluate ning of the filtration process. There was not a large discrepency in
both effects were the permeability reduction as a result of the gel- the filtration-curve trends for the repeated flow rates, which
cake formation and the retained permeability as a result of the implies that the rise in the injection-flow rates during the filtration
HCl treatment. test did not signifcantly increase/decrease gel-cake formation.
Filtration-Measurement Results. This section discusses the Additionally, the difference in the filtration-result trend between
filtration-test results obtained to examine the brine-concentration the repeated (0.5 mL/min) injection-flow rates and the initial
and core-permeability effects. Filtration is defined as the relation- injection-flow rate (0.5 mL/min) could be used to assess the core-
ship between the cumulative filtration brine volume and the time damage percentage.
during which the brine injection took place. Filtration tests were Fig. 8b shows the results for the gel swollen in the 10% brine so-
performed to determine if it were possible to form an external or lution, during which a nonlinear relationship between the cumula-
an internal gel cake (or both) on the surface of the core during the tive volume and the injection time was only seen during the first
brine-injection process. If the relationship between cumulative 0.5-mL/min flow rate after the gel was first introduced. The first
water filtration and time was nonlinear, it meant that a gel cake flow rate (0.5 mL/min) after the gel treatment showed that the gel
had formed. cake formed at the beginning of the gel-treatment process; after the
Effect of Brine Concentration and Core Permeability. Nine flow rates increased, the repeated 0.5-mL/min curves changed and
coreflooding experiments were conducted to evaluate gel-cake/HCl became linear. Similar to the gel swollen in 0.05% brine, an
performance. Fig. 8 depicts filtration results obtained for the PPG increase in injection-flow rates for the gel swollen in 10% brine did
swollen in 0.05 and 10% NaCl concentrations. A value of 21.8 md not substantially increase or decrese the gel-cake damage. The fil-
of core permeability was used for the PPG swollen in 0.05% brine, tration curves obtained from the repeated injection rates were closer
and 42 md was used for the PPG swollen in 10% brine. to the original filtration curve obtained from the initial 0.5-mL/min
Figs. 8a and 8b summarize the results obtained for the cumula- flow rate, indicating a low percentage of damage to the core.
tive filtration-brine volume as a function of time by use of the Referring to the filtration-measurement results shown in Fig. 8,
various injection-brine-flow rates. These figures provide a com- damage was only observed during the first few gel-injection flow
parison between the results obtained from the repeated 0.5-mL/ rates. Thus, increasing the gel-injection flow rate did not cause fur-
min flow rates after gel treatment with the results obtained from ther damage to the core. It is believed that channels were created
the initial brine-injection-flow rate of 0.5 mL/min before gel treat- that allowed the brine to flow easily through the gel. Fig. 9 is a
ment (shown in the line of connected dots). Results of the simple sketch illustrating four sequences of the effect of injecting

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(1) Static (2) Compresses (3) Initiate Channel (4) Channel Formed
and Penetrates

Fig. 9—Sketch showing the four sequences that occur when brine is injected through PPGs.

brine through the PPG: (1) The “static” sequence occurs when the The filtration-test results displayed in Figs. 8 and 10 show that
gel is first placed on the surface of the core sample. The sorting of an external or an internal gel cake was formed and that its strength
the PPGs is controlled by the gel strength and particle size. Gel and percentage of damage to the core varied and depended on the
particles are not unlike other solid particles in terms of retaining brine concentration. Both swollen gels caused considerable dam-
uniformity of shape. (2) The particle “compresses and penetrates” age to the core, but the gel swollen in the low brine concentration
sequence occurs when the brine is first injected through the par- caused more damage to the core than the gel swollen in the high
ticles; at this time, the particles compress by moving closer to each brine concentration.
other, and some of the gel penetrates slightly into the cores. The Results for Permeability Reduction and Permeability
degree of penetration is dependent on the ratio of the PPG size to Retained. The permeability reduction was used to express quanti-
the pore-throat size. If the gel penetrates into the core, an internal tatively the core damage caused by the gel cake. The gel-cake-re-
gel cake is formed in addition to an external gel cake. If the PPGs moval efficiency caused by the acid stimulation was expressed as
do not penetrate, then only an external cake is formed. Depending the permeability retained. After the gel was removed from the core
on the strength of the gel cake, backpressure can occur as a result holder, different cycles of water having the same composition as
of restricting the fluid propagation. The backpressure is likely to the gel were injected through the cores, and the stabilized injection
cause the gel to be more rigid and can lead to high injection pres- pressures were obtained for each flow rate. Two ranges of core per-
sure. (3) The “initiate channel” sequence occurs as the brine begins meabilities were used to observe the permeability change in the
to form internal microchannels inside the PPG network. The pres- permeability reduction caused by the gel cake. Fig. 11a shows the
sure required to create these microchannels depends on the gel injection stable-pressure results obtained for the range of perme-
strength. As the injection-flow rates increase, the brine filtered at ability from 3 to 4.5 md. The brine-injection pressure rose as the
the outlet also increases as a result of creating these microchan- salt concentration decreased. The injection pressure increased
nels. (4) The “channel formed” sequence occurs because, as the approximately five times (from 50 to 250 psi) as the salt concentra-
injection-flow rates increase, the channel becomes a little larger— tion decreased from 10 to 0.05%. This increase is likely a result of
this explains the linear relationship that was observed during the the softness and deformability of the swollen PPG, which at the
filtration measurements when the injection-flow rates increased. lower salt concentration, enabled the gel cake to form on the sur-
The network inside the gel reforms, and the channel closes when face of the low-permeability core (Elsharafi and Bai 2012). Fig.
the driving force becomes less than the bending force between the 11b illustrates how the brine concentration affected the permeabil-
particles. ity reduction. The permeability reduction rose as the brine concen-
Fig. 10 shows a comparison between the brine-injection stable tration decreased. Almost a 90% permeability reduction was
pressure measured during the filtration process for both salinities. observed when the gel was placed in the lower brine concentration;
The injection pressure for the gel swollen in the 0.05% NaCl con- however, only a 29.5% permeability reduction was observed for
centration rose signifcantly with the flow rates when compared the high brine concentration. Results from these two figures suggest
with the gel swollen in the 10% NaCl concentration. This high that gel swollen in a high brine concentration exhibits less ability
injection pressure, which reached 2,500 psi, indicates how the gel to damage the core than gel swollen in a low brine concentration.
cake could create a large backpressure during the treatments. Fig. 12a shows the injection stable-pressure results obtained
for the range of permeability from 21.8 to 27.2 md. The injection
pressure rose significantly as the brine concentration decreased.
3,000 Higher injection pressure occurred in this range of permeability
compared with the permeability range in Fig. 11a. The permeabil-
Injection Stable Pressure (psi)

0.05% NaCl 10% NaCl


2,500
ity reduction is more significant in high-permeability cores than it
is in low-permeability cores, as shown in Figs. 12b and 11b,
respectively.
2,000
Comparing the two ranges of permeability shown in Figs. 11
and 12, the gel swollen in 0.05% brine exhibited significant dam-
1,500 age as both ranges of permeability reached above 90%. When the
permeability increased to a range from 21.8 to 27.2 md, the per-
1,000 meability reduction rose from 29.5 to 85% for the gel swollen in
the 10% brine. Consequently, the brine-injection pressure
500 increased significantly as the gel cake caused more damage to the
core. The injection stable pressure increased as the brine concen-
0 tration decreased, and the injection stable pressure rose more sig-
0 1 2 3 4 nificantly as the permeability of the core increased.
Injection Flow Rate (mL/min) Elsharafi and Bai (2012) reported that a gel filter cake of usu-
ally less than 3 mm was created by low-strength PPG formed on
Fig. 10—Comparison of injection pressure for two salinities the surface of low-permeability cores. Therefore, samples of the
during the filtration test. face-damaged cores were immersed less than 1 cm into 10% acid

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300

Injection Stable Pressure (psi)


0.05% NaCl 1% NaCl 10% NaCl

Brine Concentration (%)


250 0.05

200

150 1

100

50 10

0
0 1 2 3 4 0 25 50 75 100
Injection Flow Rate (mL/min) Permeability Reduction (%)
(a) (b)

Fig. 11—Results for a permeability range of 3 to 4.5 md: (a) injection stable pressure and (b) permeability reduction.

1,600
0.05% NaCl 1% NaCl 10% NaCl
Injection Stable Pressure (psi)

1,400 0.05

Brine Concentration (%)


1,200

1,000
1
800

600

400
10
200

0
0 1 2 3 4 70 80 90 100
Injection Flow Rate (mL/min) Permeability Reduction (%)
(a) (b)

Fig. 12—Results for the permeability range of 21.8 to 27.2 md: (a) injection-flow rate and (b) permeability reduction.

concentrations to remove the gel cake of this expected length. ability could be increased after the acid treatments. The retained
Table 2 lists the results obtained for the effect of the brine con- permeability that was gained after the acid treatments did not
centration on the core-permeability reduction and retention. After result in a significant difference in the gel-removal efficiency. For
the soaking time, core permeability was retained at greater than a permeability of 7.8 md, acid treatment only retained 98.7%
approximately 94% for all brine concentrations and permeability when the acid concentration was 5%; it increased only slightly to
ranges. These results from the coreflooding process are consistent 104.5% when the concentration increased to 10% for the same
with findings observed in the interaction process, as shown in Ta- range of permeability (4.4 md). This suggests that both concentra-
ble 1. Results from the interaction show that the gel did not swell tions could be effectively used to mitigate gel-cake formation.
again significantly after being flushed with the same brine compo- This is an advantage because engineers would not have to be con-
sitions; consequently, a higher percentage of retained permeabil- cerned about corrosion and adding an inhibitor to prevent the
ity was expected. These findings suggest that acid can be used problems associated with the use of high acid concentrations.
effectively to retain low-permeability formations during the con- Changes in pH were also investigated to observe the effect on
formance-control treatments. the core retained permeability. Table 2 also provides the results
Two HCl concentrations were evaluated during the coreflood- obtained for pH values of 1.3 and 5.5 for gel swollen in a 10%
ing measurements to investigate how much the retained perme- brine concentration. The pH had a pronounced effect on the

Permeability (md)
Brine HCl Permeability Permeability
Core Concentration (%) Concentration (%) pH Absolute After Gel After Acid Reduction (%) Retained (%)
A 10 10 1.3 25.5 3.80 27.7 85 108.6
B 10 – 5.5 42 0.24 0.23 99.4 0.5
C 0.05 10 1.3 3.5 0.3 3.3 91.4 94.2
D 1 10 1.3 4.3 0.5 4.1 88.3 95.3
E 10 10 1.3 4.4 3.1 4.6 29.5 104.5
F 0.05 10 1.3 21.8 0.08 20.87 99.8 95.7
G 10 5 1.3 7.8 0.7 7.7 91 98.7
Table 2—Permeability reduction and retention for gel swollen in different brine concentrations treated with different HCl concentrations and
pH levels.

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amount of core permeability retained. Solutions with lower pH CHCl ¼ HCl concentration, m/m, wt%
values had a stronger effect on the amount of permeability ESC ¼ equilibrium swelling capacity, m/m, mL/mL
retained than those with a higher pH. At a pH of 1.3, the retained G0 ¼ storage moduli for gels swollen in brine and acid
permeability reached 108.6% compared with a very small retained k ¼ core permeability, L2, md
permeability (0.5%) for a pH of 5.5. It can be inferred that the pH ka ¼ core permeability after adding PPG, L2, md
has a significant effect on removing damage and should be care- kf ¼ final core permeability after adding HCl, L2, md
fully selected during the acid-treatment process. ki ¼ intial core permeability, L2, md
X-ray diffraction quantitative analysis was performed on all kRD ¼ core-permeability reduction, L2/L2, %
core samples to gain knowledge about the core mineralogy before kRT ¼ core permeability retained, L2/L2, %
the cores were used. Analysis revealed that some cores were com- L ¼ core length, L, cm
posed of kaolinite and ankerite (carbonate cement) with quartz, q ¼ flow rate, m/t, mL/s
while others were not. Table 2 shows that the retained permeabil- Vf ¼ final volume of PPG volume after deswelling, L3, cm3
ity for some core samples exceeded 100%. This significant Vi ¼ intial volume of swellable PPG, L3, cm3
improvement in core permeability occurred because the HCl V1 ¼ PPG volume before swelling, L3, cm3
reacted with both the gel cake and the rock. The presence of V2 ¼ PPG volume after swelling, L3, cm3
ankerite in Core Samples A and E increased the retained perme- Dp ¼ pressure drop across the core, m/Lt2, atm
ability above 100% because ankerite easily dissolved when it l ¼ brine viscosity, m/Lt, cp
reacted with the HCl. This dissolved solution created more spaces P ¼ swelling pressure, m/Lt2, psi
and increased the original porosity and permeability of the cores. Pelastic ¼ elastic pressure, m/Lt2, psi
The results also showed that the retained permeability for some Pions ¼ ionic pressure, m/Lt2, psi
core samples was less than 100%. The mineral content of these Pmixing ¼ polymer/solvent mixing pressure, m/Lt2, psi
core samples included only quartz and kaolinite. Quartz and kao- Posm ¼ osmotic pressure, m/Lt2 , psi
linite are inert or insoluble in most geochemical environments;
this explains the retained permeability being less than 100%.

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PO172352 DOI: 10.2118/172352-PA Date: 20-April-16 Stage: Page: 11 Total Pages: 11

Exhibition, Cairo, 20–22 February. SPE-149658-MS. http://dx.doi.org/ neering from Tripoli University, and an MS degree in engineer-
10.2118/149658-MS. ing management from Missouri University of Science and
Mahdavinia, G. R., Pourjavadi, A., Hosseinzadeh, H. et al. 2004. Modified Technology.
Chitosan 4. Superabsorbent Hydrogels From Poly(Acrylic Acid-Co- Baojun Bai is the Lester R. Birbeck Endowed Chair professor of
Acrylamide) Grafted Chitosan With Salt- and pH-Responsiveness petroleum engineering at Missouri University of Science and
Properties. Eur Polym J 40 (7): 1399–1407. http://dx.doi.org/10.1016/ Technology. Previously, he was a reservoir engineer and head
j.eurpolymj.2004.01.039. of the conformance-control team at the Research Institute of
Rubinstein, M., Colby, R. H., Dobrynin, A. V. et al. 1996. Elastic Modulus Petroleum Exploration and Development, Petro China. Bai
and Equilibrium Swelling of Polyelectrolyte Gels. Macromolecules 29 was also a post-doctoral scholar at the California Institute of
(1): 398–406. http://dx.doi.org/10.1021/ma9511917. Technology and a graduate research assistant at the New
Mexico Petroleum Recovery Research Center for EOR proj-
Reddy, B. R. 2013. Laboratory Characterization of Gel Filter Cake and ects. He has more than 20 years of experience in the area of
Development of Non-Oxidizing Gel Breakers for Zirconium Cross- EOR, especially in gel treatments. Bai has published more than
linked Fracturing Fluids. Presented at the SPE International Sympo- 130 papers in the area of EOR methods and application. He
sium on Oilfield Chemistry, The Woodlands, Texas, USA, 8–10 April. holds a PhD degree in petroleum engineering from New Mex-
SPE-164116-MS. http://dx.doi.org/10.2118/164116-MS. ico Institute of Mining and Technology and a PhD degree in
Sarwar, M. U., Cawiezel, K. E., and Nasr-El-Din, H. A. 2011. Gel Degra- petroleum geology from China University of Geoscience, Bei-
dation Studies of Oxidative and Enzyme Breakers To Optimize jing. Bai served on the editorial committee of the Journal of
Breaker Type and Concentration for Effective Break Profiles at Low Petroleum Technology for the feature of EOR Performance
and Modeling during 2007–13. He is a technical editor for SPE
and Medium Temperature Ranges. Presented at the SPE Hydraulic
Journal and SPE Reservoir Evaluation & Engineering. Bai is a
Fracturing Technology Conference, The Woodlands, Texas, USA,
member of SPE.
24–26 January. SPE-140520-MS. http://dx.doi.org/10.2118/140520-
MS. Mingzhen Wei is an assistant professor of petroleum engineer-
Turner, B. and Zahner, R. 2009. Polymer Gel Water-Shutoff Applications ing at Missouri University of Science and Technology, where
she has been since 2012. Her research interests include uncon-
Combined With Stimulation Increase Oil Production and Life of Wells
ventional oil and gas resources, EOR, reservoir simulation, and
in the Monterey Formation Offshore California. Presented at the SPE
data analytics and data mining applied in the oil and gas
Western Regional Meeting, San Jose, California, USA, 24–26 April. industry. Wei has authored or coauthored more than 50 tech-
SPE-121194-MS. http://dx.doi.org/10.2118/121194-MS. nical papers. She holds a PhD degree in computer science
Zhao, P., Zhao, H., Bai, B. et al. 2004. Improved Injection Profile by from New Mexico Institute of Mining and Technology; an MS
Combing Plugging Agent Treatment and Acid Stimulation. Presented degree in reservoir engineering from China University of Petro-
at the SPE/DOE Symposium on Improved Oil Recovery, Tulsa, 17–21 leum, Beijing; and a BS degree in petroleum engineering from
April. SPE-89394-MS. http://dx.doi.org/10.2118/89394-MS. China University of Petroleum, Huadong. Wei is a member of
Zhao, Y., Su, H., Fang, L. et al. 2005. Superabsorbent Hydrogels From SPE.
Poly(Aspartic Acid) With Salt-, Temperature- and pH-Responsiveness Hilary O. Elue is currently a technical services trainee at Petro-
Properties. Polymer 46 (14): 5368–5376. http://dx.doi.org/10.1016/ bras America. Previously, he was a research assistance the
j.polymer.2005.04.015. Missouri University of Science and Technology, and worked at
Zhang, H. and Bai, B. 2011. Preformed-Particle-Gel Transport Through a production facility for Exxon Mobil as a facilities engineer.
Open Fracture and Its Effect on Water Flow. SPE J. 16 (2): 388–400. Elue’s research interests include PPGs, conformance control,
SPE-129908-PA. http://dx.doi.org/10.2118/129908-PA. and reservoir-heterogeneity modeling. He holds an MS degree
in petroleum engineering from Missouri University of Science
and Technology. Elue is a member of SPE.
Abdulmohsin Imqam, SPE, is a teaching-assistance professor
at Missouri University of Science and Technology, specializing Farag Muhammed is currently a reservoir engineer at Chem-
in petroleum engineering. Previously, he was a reservoir engi- EOR. His research interests include conformance control, well
neer at the Suncor Energy Company. Imqam has 4 years of ex- intervention, and heavy-oil recovery improvement and trans-
perience working in oil-industry companies. His research port. Muhammed holds a PhD degree in petroleum engineer-
interests include reservoir engineering, enhanced oil recovery ing from Missouri University of Science and Technology. He has
(EOR), and conformance-control treatments. Imqam holds a been an SPE member since 2009 and served as president of
PhD degree in petroleum engineering from Missouri University the SPE Missouri University of Science and Technology Student
of Science and Technology, an MS degree in petroleum engi- Chapter in 2012.

2016 SPE Production & Operations 11

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