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Parts Manual SEBP4305 April 2006 See “General Information” for New Parts Manual Features. 777F Off-Highway
Parts Manual SEBP4305 April 2006 See “General Information” for New Parts Manual Features. 777F Off-Highway

Parts

Manual

SEBP4305

April 2006

Parts Manual SEBP4305 April 2006 See “General Information” for New Parts Manual Features. 777F Off-Highway Truck

See “General Information” for New Parts Manual Features.

777F Off-Highway Truck

JRP1-Up (Machine) LJW2110-Up (Engine) LSP1-Up (Transmission) 5PT1-Up (Torque Converter)

Powered By C32 Engine

This Parts Manual is also Available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP4305

By C32 Engine This Parts Manual is also Available in .PDF Format on Compact Disc (CD-ROM)

Product and Dealer Information

Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

Informations produit et concessionnaire

Nota: Voir l’emplacement de la plaque signalétique du produit au chapitre “Informations produit” du guide d’utilisation et d’entretien.

Date de livraison:

Informations produit

Modèle:

Numéro d’identification produit:

Numéro de série du moteur:

Numéro de série de la boîte de vitesses:

Numéro de série de l’alternateur:

Numéros de série d’équipement:

Informations sur l’équipement:

Numéro matériel client:

Numéro matériel concessionnaire:

Informations concessionnaire

Nom: Agence: Adresse: C on tac t c on ce ss io nna ir e
Nom:
Agence:
Adresse:
C on tac t c on ce ss io nna ir e
N um ér o d e té lé pho ne
H eu re s
Ventes:
Pièces:
Service:

Información del Producto/Distribuidor

Nota: Para saber la ubicación de las placas de identificación del producto, ver la sección “Información sobre identificación del producto” en el Manual de Operación y Mantenimiento.

Fecha de entrega:

Información del producto

Modelo:

Número de identificación del producto:

Número de serie del motor:

Número de serie de la transmisión:

Número de serie del generador:

Números de serie de los accesorios:

Información sobre los accesorios:

Número del equipo del cliente:

Número del equipo del distribuidor:

Información del distribuidor

Nombre: Sucursal: Dirección: C omu nic ac i ón c on el di st ri
Nombre:
Sucursal:
Dirección:
C omu nic ac i ón c on el di st ri bu ido r
N úme ro de tel éfo no
H or as
Ventas:
Piezas:
Servicio:

Informações Sobre Produto e Revendedor

Nota: Para localizações da placa de identificação do produto, consulte a seção, “Informações Sobre Identificação do Produto” no Manual de Operação e Manutenção.

Data de Entrega:

Informações Sobre o Produto

Modelo:

Número de Identificação do Produto:

Número de Série do Motor:

Número de Série da Transmissão:

Número de Série do Gerador:

Números de Série de Acessórios:

Informações Sobre Acessórios:

Número do Equipamento do Cliente:

Número do Equipamento do Revendedor:

Informações Sobre o Revendedor

Nome: Filial: Endereço: C onta to d o R e ve nde dor Tel efo
Nome:
Filial:
Endereço:
C onta to d o R e ve nde dor
Tel efo ne
H or as
Vendas:
Peças:
Serviço:

Produkt- und Händlerinformation

Anmerkung: Für die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt “Produkt-Identinformation” im Betriebs- und Wartungshandbuch.

Lieferdatum:

Produkt-Identinformation

Modell:

Produkt-Identnummer:

Seriennummer des Motors:

Seriennummer des Getriebes:

Seriennummer des Generators:

Seriennummern der Arbeitsgeräte:

Arbeitsgeräteinformation:

Kundennummer:

Händlernummer:

Händlerinformation

Name: Niederlassung: Adresse: K on tak tpe rs on be im H änd le r
Name:
Niederlassung:
Adresse:
K on tak tpe rs on be im H änd le r
Tel efo n
D ien st stu nde n
Verkauf:
Ersatzteile:
Service:

MEMORANDA

MEMORANDA

SEBP4305

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A23

ROCKER ARM GP SUPPORT GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

.

72

   

75

REPAIR ALTERNATIVES

 

A42

 

LUBRICATION SYSTEM BREATHER GP EXTENSION GP-DRAIN

 

.

.

.

.

.

.

.

.

.

.

78

SUPPLEMENTAL COOLANT ADDITIVES

   

.

.

.

.

.

.

.

.

.

.

.

.

.

78

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

A47

 

.

.

.

.

.

.

.

.

.

79

MAINTENANCE

PARTS

 

.

.

.

.

.

.

.

.

.

.

.

A52

FASTENER GP-OIL PUMP MOUNTING

 

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

80

 

FILLER

GP-ENGINE

OIL .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

81

INDEX

A76

FILTER

GP-ENGINE OIL

.

.

.

.

.

.

.

.

.

84

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

FUMES DISPOSAL GP

 

85

MACHINE ARRANGEMENT

 

1

GAUGE

GP-LIQUID LEVEL

 

86

CERTIFICATION

AR-MACHINE

 

1

GAUGE GP-OIL LEVEL

(DIPSTICK)

 

87

CHASSIS AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

1

LINES

GP-ENGINE

OIL .

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

89

GENERAL AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

2

LINES

GP-ENGINE

OIL

FILTER

 

.

.

.

.

.

.

90

 

LINES

GP-TURBOCHARGER OIL

 

95

ENGINE ARRANGEMENT

 

3

METERING GP-ENGINE OIL

 

97

ENGINE

AR-COMPLETE

3

OIL CHANGE GP-HIGH

SPEED

 

.

.

.

.

.

.

99

ENGINE

AR-CORE

.

.

.

.

.

.

.

.

.

.

.

.

6

PUMP

& LINES GP GP-ENGINE OIL

 

.

.

.

.

.

.

.

.

.

.

.

.

101

INSTALLATION AR-ENGINE

 

8

PUMP

 

103

 

TANK & MTG GP-ENGINE OIL

 

104

BASIC ENGINE

 

9

TANK

GP-ENGINE OIL

.

 

.

.

.

.

.

.

.

.

.

106

ACTUATOR GP-VALVE BASE GP-VALVE COVER & BELT TENSIONER GP CAMSHAFT GP

9

VALVE GP-METERING

 

.

.

.

.

.

.

.

.

.

.

107

INJ

HARN

 

13

 

17

COOLING SYSTEM COOLING AR

 

108

19

20

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

108

COVER

. GP-CYLINDER BLOCK

.

.

.

.

.

.

.

.

.

.

.

.

CORE GP-OIL COOLER FAN GP-SUCTION FILLER GP-COOLANT GUARD GP-FAN

 

109

COVER GP-FLYWHEEL HOUSING COVER GP-FRONT HOUSING COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

21

112

22

113

24

 

.

.

.

 

.

.

.

.

.

.

.

.

.

.

115

26

LINES

GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

116

CYLINDER

BLOCK

AS .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

27

PUMP

GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

123

CYLINDER

BLOCK

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

30

RADIATOR GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

125

CYLINDER

HEAD

AS

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

32

CYLINDER HEAD GP DAMPER GP

DRIVE

GP-ACCESSORY

 

.

.

.

.

.

.

.

.

.

.

34

AIR INLET AND EXHAUST SYSTEM AFTERCOOLER GP-AIR AIR CLEANER GP

.

.

 

128

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

40

42

 

.

 

.

.

.

.

.

.

.

.

.

128

129

DRIVE

GP-FAN

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

43

EXHAUST

AR-BODY

 

.

 

.

.

.

.

.

.

.

.

.

.

132

FLYWHEEL GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

49

EXHAUST

AR-ENGINE

 

.

.

.

.

.

.

.

.

.

.

134

GEAR

GP-FRONT

.

.

.

.

.

.

.

.

.

.

.

.

50

LINES GP-AIR MANIFOLD GP-EXHAUST

 

.

 

.

.

.

 

.

.

.

.

.

.

.

.

.

.

138

GEAR

GP-REAR

.

.

.

.

.

.

.

.

.

.

.

.

.

52

 

143

   

55

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

149

 

.

.

.

.

.

.

.

.

.

.

.

.

 

GUARD GP-BELT HOUSING GP-FLYWHEEL

 

56

MUFFLER GP PIPE GP-EXHAUST PRECLEANER GP SHIELD GP-HEAT SUPPORT GP-AFTERCOOLER TURBOCHARGER GP

 

151

HOUSING

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

58

152

HOUSING

GP-REAR

.

.

.

.

.

.

.

.

.

.

.

59

154

LIFTING GP-ENGINE MECHANISM GP-FUEL PUMP &

 

60

156

   

.

.

.

.

.

.

.

.

.

.

157

VALVE

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

62

MOUNTING GP-ALTERNATOR &

 

FUEL SYSTEM ADAPTER GP-FAST FILL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

162

COMPR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

66

FUEL

 

.

.

.

.

.

.

162

PAN GP-OIL PISTON & ROD

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

67

FILTER GP-WATER SEP & FUEL HEATER GP-FUEL LINES GP-FUEL MOUNTING GP-FUEL FILTER PUMP & MTG GP-FUEL TRANSFER

.

.

.

.

.

 

166

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

68

167

PLUG

PLUG GP-CYLINDER HEAD

GP-CYLINDER

BLOCK

 

.

.

.

.

.

.

.

69

70

.

.

.

.

.

.

.

.

170

175

PLUG

GP-OIL PAN

.

.

.

.

.

.

.

.

.

.

.

.

71

 

177

SEBP4305

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

PUMP GP-FUEL INJECTION

 

.

.

.

.

.

.

.

178

WIRING

GP-FAN

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

291

PUMP

GP-FUEL

TRANSFER

.

.

.

.

.

.

.

179

WIRING

GP-LIGHTING

 

.

.

.

.

.

.

.

.

.

.

292

SENDER GP-FUEL LEVEL TANK GP-FUEL VALVE GP-CHECK WATER SEP & FUEL PRM PUMP GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

180

181

WIRING

WIRING

GP-MACHINE

GP-MONITOR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

302

304

 

185

WIRING GP-OIL RENEWAL SYSTEM WIRING GP-SENSOR WIRING GP-TRANSMISSION

CONTROL

. WIRING GP-UNIT INJECTOR

.

.

.

.

.

.

.

.

 

306

186

308

ELECTRICAL AND STARTING SYSTEM

187

.

.

.

.

.

.

.

309

310

ALARM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

187

ALTERNATOR GP-CHARGING

 

188

   

190

POWER

TRAIN

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

311

BATTERY & WIRING GP CONNECTION GP-ELECTRICAL

CONTROL & MTG GP-ENGINE ELEK CONTROL GP-ENGINE ELECTRONIC CONTROL GP-UNPROGRAMMED

 

194

195

. BASE GP-OIL FILTER CARRIER GP-PLANETARY

.

AXLE

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

311

312

196

 

.

.

.

.

.

.

.

.

315

197

CASE & PARTS GP-PLANETARY CONTROL GP-TRANSMISSION HYD COOLER GP-TRANSMISSION OIL COVER GP-TRANSMISSION TANK

CAP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

316

ELECTRICAL AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

198

318

ELECTRONICS GP- COMMUNICATION

 

199

200

.

.

.

.

.

.

.

319

321

 

.

.

.

.

.

.

 

ELECTRONICS GP-MACHINE ELECTRONICS GP-MONITOR HEATER GP-JACKET WATER INSTALLATION GP- COMMUNICATION

 

.

.

.

.

.

.

200

DIFFERENTIAL

 

. & BEVEL GEAR

GP

 

.

.

.

.

322

.

.

.

.

.

.

203

DIFFERENTIAL GP FILTER & LINES GP-TORQUE CONV

 

324

 

326

 

205

FILTER

GP-OIL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

331

LAMP

GP-DOME

 

.

.

.

.

.

.

.

.

.

.

.

.

.

206

FINAL DRIVE GP

 

.

.

.

.

.

.

.

.

.

.

.

.

336

LAMP

GP-FLOOD

GP-HEAD

 

207

210

GEAR

GP-TRANSFER

 

338

LAMP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

HOUSING GP-REAR AXLE LINES GP-TRANSMISSION MOUNTING GP-AXLE

 

340

LAMP

GP-PAYLOAD

SIGNAL

 

.

.

.

.

.

.

.

214

 

OIL

 

.

.

.

.

.

.

.

.

.

.

342

LAMP

GP-SIGNAL

 

.

.

.

 

.

.

.

.

.

.

.

.

.

217

 

346

LIGHTING GP-FLOOD

 

219

PLANETARY GP-TRANSMISSION POWER TRAIN AR

 

347

SENSOR

SENSOR

& MTG GP-PAYLOAD GP-ENGINE

 

223

350

 

.

 

.

 

.

.

.

.

.

.

.

.

224

RIM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

351

SENSOR GP-EXHAUST

 

RIM

GP-DEMOUNTABLE

 

352

TEMPERATURE

 

.

.

.

.

 

.

.

.

.

.

.

.

.

.

226

RIM

GP-SINGLE

 

.

.

.

.

.

.

.

.

.

.

.

.

.

353

SENSOR

GP-POSITION

 

227

SCREEN GP-MAGNETIC SHAFT GP-DRIVE

 

354

SENSOR GP-PRESSURE

 

228

355

SENSOR

GP-SPEED

 

.

.

.

.

.

.

.

.

.

.

.

232

SLIP JOINT GP TORQUE CONVERTER GP TRANSMISSION AR VALVE GP-MODULATING

 

.

.

.

.

.

.

.

.

.

.

.

.

.

356

SENSOR GP-TEMPERATURE

 

240

 

.

.

.

.

.

.

.

.

359

SERVICE GP-MONITOR SOFTWARE GP-MONITOR

 

242

 

363

 

.

.

.

.

.

.

.

.

242

364

STARTING

AID GP-ETHER

.

.

.

.

.

.

.

.

244

VALVE

GP-RELIEF

 

.

.

.

.

.

.

.

.

.

.

.

.

368

STARTING MOTOR GP-ELECTRIC

 

246

VALVE

GP-SOLENOID

 

373

SWITCH

GP-BYPASS

 

.

.

.

.

.

.

.

.

.

.

253

VALVE

GP-TIRE

 

.

.

.

.

.

.

.

.

.

.

.

.

.

375

SWITCH

GP-DISCONNECT

 

254

VALVE

GP-TRACTION CONTROL

 

.

.

.

.

.

376

SWITCH GP-LIQUID LEVEL

 

255

WHEEL

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

378

SWITCH

GP-MAGNETIC

 

256

WHEEL

GP-REAR

 

.

.

.

.

.

.

.

.

.

.

.

.

384

SWITCH

GP-PRESSURE

258

SWITCH

GP-ROCKER

 

.

.

.

.

.

.

.

.

.

.

259

FRAME AND BODY BAFFLE GP-RADIATOR BODY & CANOPY AS

 

.

.

.

.

.

.

.

.

.

.

.

.

388

SWITCH

GP-TOGGLE

 

.

 

.

 

.

.

.

.

.

.

.

.

262

 

388

VALVE GP-ETHER STARTING

 

263

389

WIRING

GP-CAB

 

.

.

.

.

.

.

.

.

.

.

.

.

.

264

BODY

GP-TRUCK

 

.

.

.

.

.

.

.

.

.

.

.

.

391

WIRING

GP-CAMERA

 

.

 

.

.

.

.

.

.

.

.

.

271

BOX GP-BATTERY COWLING GP FENDER GP

 

392

WIRING

GP-CHASSIS

 

.

 

.

.

.

.

.

.

.

.

.

272

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

393