THERMAX LTD.

,
3X350 MW POWER PLANT
POWER DIVISION
FOR PEL

DATASHEET FOR HEATERS

Heater Designation Remarks
Sr. No. Description Unit HPH#3 HPH#2 HPH#1 LPH#8 LPH#7 LPH#6 LPH#5
1.0 GENERAL
1.1 Type of Heater Shell & Tube Shell & Tube Shell & Tube Shell & Tube Shell & Tube Shell & Tube Shell & Tube
1.2 Orientation
Condenser mounted No No No Yes No No No
Horizontal / Vertical Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal
Power Power Power Power Power Power Power
1.3 Location House House House House House House House
straight
OR
1.4 Tube type U-Tube U-Tube U-Tube U-Tube U-Tube U-Tube U-Tube
1.5 No. of tube passes * * * * * * *
1.6 No. of Zones, shell side * * * * * * *
1.7 Total Number of units 3 3 3 3 3 3 3
1.8 Design Standard HEI / TEMA

VWO with
2.0 DESIGN DATA SHELL SIDE 3% make-up
2.1 Extraction steam
Flow rate T/hr 39.02 104.01 88.64 22.29 35.2 30.73 48.2
Inlet Temperature o
C 460.7 321.1 391 66.4 99.1 167.3 264.9
Operating Pressure MPa 2.01 4.47 7.6 0.0259 0.072 0.164 0.428
2.2 Drains entering
Source of drains HPH#2 HPH#1 N/A LPH#7 LPH#6 LPH#5 N/A
Flow rate T/hr 192.65 88.64 N/A 114.13 71.79 78.93 N/A
Enthalpy KJ/Kg 923.3 1160.7 N/A 284.9 386.6 390.6 N/A
2.3 Drains Leaving
Flow rate T/hr 236.24 192.65 88.64 136.43 114.13 78.93 48.2
Temperature o
C 188.1 215.6 265.2 52.4 68.1 93.2 114.5
Enthalpy KJ/Kg 798.9 923.3 1160.7 136.43 284.9 390.6 480.4
2.4 Design Pressure MPa 2.211 4.917 8.36 0.0284 0.0792 0.1804 0.4708
2.5 Design Vacuum F/V F/V F/V F/V F/V F/V F/V
2.6 Design Temperature 506.77 353.21 430.1 73.04 109.01 184.03 291.39
Main Shell o
C
Skirt Shell o
C
2.7 Test Pressure MPa

3.0 DESIGN DATA TUBE SIDE

Feed water flow rate T/hr 1166.67 1166.67 1166.67 877.53 877.53 877.53 877.53
Inlet Temperature o
C 182.5 210 255.2 46.7 62.5 87.7 109
Outlet Temperature o
C 210 255.2 286.4 62.5 87.7 109 141.4
Operating Pressure MPa
Design Pressure MPa 35 35 35 3.1 3.1 3.1 3.1
Design Temperature o
C 220 265.2 386.4 56.7 72.5 97.7 119
Test Pressure MPa
Feed water velocity at sp. m/s * * * * * * *
Gravity 1.0
Tube plugging margin Qty 5% 5% 5% 5% 5% 5% 5%

4.0 HEAT DUTY

Total Heat Duty KJ/hr * * * * * * *

5.0 HEAT TRANSFER SURFACE AREA [ YES ]

Desuperheating zone m2 * * * * * * *
Condensing Zone m2 * * * * * * *
Drain Cooling Zone m2 * * * * * * *

Document No. :
Date : 21/12/2011
 THERMAX LTD.,
3X350 MW POWER PLANT
POWER DIVISION
FOR PEL

Eff. Area (Excluding * * * * * * *

Plugging Margine) m2

6.0 L.M.T.D. [ YES ]

Desuperheating zone o
C * * * * * * *
Condensing Zone o
C * * * * * * *
Drain Cooling Zone o
C * * * * * * *

7.0 HEAT TRANSFER COEFFICIENT [ YES ]

Desuperheating zone KJ/h.m2 O * * * * * * *
Condensing Zone KJ/h.m2 O * * * * * * *
Drain Cooling Zone KJ/h.m2 O * * * * * * *

8.0 GUARANTEE PERFORMANCE DATA

Terminal temperature o
C 0 0 0 2 2 2 2
difference
Drain Cooler approach C
o
5.5 5.5 5.5 5.5 5.5 5.5 5.5
Overall pressure drop on MPa * * * * * * *
tube side at average
operating temperature

9.0 CONSTRUCTION FEATURES

9.1 Shell
Shell ID mm * * * * * * *
Shell Thichness mm * * * * * * *
Overall length of heater mm * * * * * * *
Shell side corrosion mm * * * * * * *
allowance
9.2 Tubes
Tube side corrosion mm * * * * * * *
allowance (except tubes)
Total number of U-tubes * * * * * * *
Tube OD mm * * * * * * *
Tube Guage / Thickness mm * * * * * * *
(AVG)
Tube Pitch mm * * * * * * *
Straight Effective length of mm * * * * * * *
tube
9.3 Tube Sheet
Tube Sheet Overlay * * * * * * *
Tube Sheet Thickness mm * * * * * * *
Minimum Overlay Thicknes mm * * * * * * *
Type of joint between shell * * * * * * * *
& tube sheet
Type of joint between tube * * * * * * *
sheet & channel
Type of joint between tube * * * * * * *
& tube sheet

Document No. :
Date : 21/12/2011
 THERMAX LTD.,
3X350 MW POWER PLANT
POWER DIVISION
FOR PEL

9.4 Nozzle type / End Connection

Feed Water Inlet Nozzle * * * * * * *
Feed Water outlet Nozzle * * * * * * *

Steam inlet nozzle on the * * * * * * *

shell side
Drain outlet nozzle type on * * * * * * *
the shell side

9.5 Relief Valve Size [ YES ]

No. of ruptured tube for S/S relief * * * * * * *
valve sizing
Shell Relief Valve (in*in) (Inlet / * * * * * * *
Outlet)
Flange Rating (lbs) (Inlet / Outlet) * * * * * * *
Channel side thermal relief valve * * * * * * *

10.0 CONSTRUCTION CODE ASME SEC VIII DIV 1 , HEI , TEMA

11.0 MATERIAL OF CONSTRUCTION

Main Shell & Shell side D'End * * * * * * *
Shell skirt * * * * * * *
Support Plates * * * * * * *
Tubes * * * * * * *
Channel / Manway cover * * * * * * *
Channel Nozzles * * * * * * *
Gaskets on steam side * * * * * * *
Gaskets on water side * * * * * * *
Bolts * * * * * * *
Nuts * * * * * * *

12.0 DESPATCH PLAN Seaworthy Packing

13.0 WEIGHT
Empty Kgs * * * * * * * *
Flooded Kgs * * * * * * * *
Operating Kgs * * * * * * * *

14.0 SPARES
Startup & commissioning Yes Yes Yes Yes Yes Yes Yes
Essential No** No** No** No** No** No** No**
Recommended No** No** No** No** No** No** No**

15.0 MAINTAINENCE TOOLS AS REQUIRED

Notes :
1) Supply of the shell side relief valves & tube side rlief valves shall be considered in bidder's scope.
2) * To be furnished by bidder.
3) ** To be quoted seperately.
4) Bidder to pprovide preliminary GA of heaters.

Document No. :
Date : 21/12/2011