TECHNICAL MANUAL

QUEST™ FM TRANSMITTERS

888-2360-002

QUEST™ FM TRANSMITTERS
QUEST™ 1KFM - 994 9497 001
QUEST™ 500FM - 994 9495 001
QUEST™ 250FM - 994 9493 001
QUEST™ 100FM - 994 9491 001

T.M. No. 888-2360-002

Printed October 1999
Rev. C1: 04-03-2002
© Copyright 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Harris Corporation
All rights reserved
 Returns And Exchanges
Damaged or undamaged equipment should not be returned unless written approval and a
Return Authorization is received from HARRIS CORPORATION, Broadcast Systems Divi-
sion. Special shipping instructions and coding will be provided to assure proper handling.
Complete details regarding circumstances and reasons for return are to be included in the
request for return. Custom equipment or special order equipment is not returnable. In those
instances where return or exchange of equipment is at the request of the customer, or
convenience of the customer, a restocking fee will be charged. All returns will be sent
freight prepaid and properly insured by the customer. When communicating with HARRIS
CORPORATION, Broadcast Systems Division, specify the HARRIS Order Number or In-
voice Number.
Unpacking
Carefully unpack the equipment and preform a visual inspection to determine that no appar-
ent damage was incurred during shipment. Retain the shipping materials until it has been
determined that all received equipment is not damaged. Locate and retain all PACKING
CHECK LISTs. Use the PACKING CHECK LIST to help locate and identify any components
or assemblies which are removed for shipping and must be reinstalled. Also remove any
shipping supports, straps, and packing materials prior to initial turn on.
Technical Assistance
HARRIS Technical and Troubleshooting assistance is available from HARRIS Field Service
during normal business hours (8:00 AM - 5:00 PM Central Time). Emergency service is
available 24 hours a day. Telephone 217/222-8200 to contact the Field Service Department
or address correspondence to Field Service Department, HARRIS CORPORATION, Broad-
cast Systems Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. Technical Support
by e-mail: tsupport@harris.com. The HARRIS factory may also be contacted through a FAX
facility (217/221-7096).
Replaceable Parts Service
Replacement parts are available 24 hours a day, seven days a week from the HARRIS
Service Parts Department. Telephone 217/222-8200 to contact the service parts department
or address correspondence to Service Parts Department, HARRIS CORPORATION, Broad-
cast Systems Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. The HARRIS fac-
tory may also be contacted through a FAX facility (217/221-7096).
NOTE
The # symbol used in the parts list means used with (e.g. #C001 = used with C001).
 MANUAL REVISION HISTORY PAGE
QUEST
888-2360-002
Rev. Date ECN Pages Affected
001-A 08-05-96 41341 Title Page and pages 5-5 & 5-6
Added page MRH-1/MRH-2
001-B 02-11-97 41593 Title Page, MRH-1/MRH-2, and pages 5-3 to 5-5
001-B1 03-12-97 41688A Title Page, MRH-1/MRH-2, and pages 5-2
001-B2 05-08-97 41780 Title Page, MRH-1/MRH-2, and pages 5-1 and 5-16 to end of Section V
001-C1 07-16-97 41783 Title Page, MRH-1/MRH-2, and page 3-3 and all of Section V
001-C2 03-02-98 Errata Title Page, MRH-1/MRH-2, and all of Section II
002 02-21-00 45755 888-2359-001 and 888-2360-001 combined into 888-2360-002
002 05-05-00 46038 Title Page, MRH-1/MRH-2, and all of Section VII
002 09-05-01 Market Dave Agnew requested changes in wording in Section 1.2.
Req.
002 12-13-01 47916 Title page, MRH-1/MRH-2, section 1 and section 2.
002-C1 04-03-02 47992 Title page, MRH-1/MRH-2, page 1-1 and all of Section VII

888-2360-00X MRH-1/MRH-2
WARNING: Disconnect primary power prior to servicing.
 Guide to Using Harris Parts List Information
The Harris Replaceable Parts List Index portrays a tree structure with the major items being leftmost in the index.
The example below shows the Transmitter as the highest item in the tree structure. If you were to look at the bill of
materials table for the Transmitter you would find the Control Cabinet, the PA Cabinet, and the Output Cabinet. In
the Replaceable Parts List Index the Control Cabinet, PA Cabinet, and Output Cabinet show up one indentation level
below the Transmitter and implies that they are used in the Transmitter. The Controller Board is indented one level
below the Control Cabinet so it will show up in the bill of material for the Control Cabinet. The tree structure of this
same index is shown to the right of the table and shows indentation level versus tree structure level.
Example of Replaceable Parts List Index and equivalent tree structure:

The part number of the item is shown to the right of the description as is the page in the manual where the bill for
that part number starts.
Inside the actual tables, four main headings are used:
Table #-#. ITEM NAME - HARRIS PART NUMBER - this line gives the information that corresponds to the
Replaceable Parts List Index entry;
HARRIS P/N column gives the ten digit Harris part number (usually in ascending order);
DESCRIPTION column gives a 25 character or less description of the part number;
REF. SYMBOLS/EXPLANATIONS column 1) gives the reference designators for the item (i.e., C001, R102,
etc.) that corresponds to the number found in the schematics (C001 in a bill of material is equivalent to C1 on the
schematic) or 2) gives added information or further explanation (i.e., “Used for 208V operation only,” or “Used
for HT 10LS only,” etc.).
Inside the individual tables some standard conventions are used:
A # symbol in front of a component such as #C001 under the REF. SYMBOLS/EXPLANATIONS column means
that this item is used on or with C001 and is not the actual part number for C001.
In the ten digit part numbers, if the last three numbers are 000, the item is a part that Harris has purchased and
has not manufactured or modified. If the last three numbers are other than 000, the item is either manufactured by
Harris or is purchased from a vendor and modified for use in the Harris product.
The first three digits of the ten digit part number tell which family the part number belongs to - for example, all
electrolytic (can) capacitors will be in the same family (524 xxxx 000). If an electrolytic (can) capacitor is found
to have a 9xx xxxx xxx part number (a number outside of the normal family of numbers), it has probably been
modified in some manner at the Harris factory and will therefore show up farther down into the individual parts
list (because each table is normally sorted in ascending order). Most Harris made or modified assemblies will
have 9xx xxxx xxx numbers associated with them.
The term “SEE HIGHER LEVEL BILL” in the description column implies that the reference designated part
number will show up in a bill that is higher in the tree structure. This is often the case for components that may
be frequency determinant or voltage determinant and are called out in a higher level bill structure that is more
customer dependent than the bill at a lower level.

2-02-93
 WARNING
THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS. PER-
SONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUCTIONS
AND REGULATIONS.

This manual is intended as a general guide for trained and qualified personnel who are aware of the dangers inherent in
handling potentially hazardous electrical/electronic circuits. It is not intended to contain a complete statement of all safety
precautions which should be observed by personnel in using this or other electronic equipment.

The installation, operation, maintenance and service of this equipment involves risks both to personnel and equipment, and
must be performed only by qualified personnel exercising due care. HARRIS CORPORATION shall not be responsible for
injury or damage resulting from improper procedures or from the use of improperly trained or inexperienced personnel
performing such tasks.

During installation and operation of this equipment, local building codes and fire protection standards must be observed.
The following National Fire Protection Association (NFPA) standards are recommended as reference:
- Automatic Fire Detectors, No. 72E
- Installation, Maintenance, and Use of Portable Fire Extinguishers, No. 10
- Halogenated Fire Extinguishing Agent Systems, No. 12A

WARNING
ALWAYS DISCONNECT POWER BEFORE OPENING COVERS, DOORS, ENCLO-
SURES, GATES, PANELS OR SHIELDS. ALWAYS USE GROUNDING STICKS AND
SHORT OUT HIGH VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE IN-
TERNAL ADJUSTMENTS, PERFORM MAINTENANCE OR SERVICE WHEN ALONE
OR WHEN FATIGUED.

Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures, gates, panels or shields.
Keep away from live circuits, know your equipment and don’t take chances.

WARNING
IN CASE OF EMERGENCY ENSURE THAT POWER HAS BEEN DISCONNECTED.

WARNING
IF OIL FILLED OR ELECTROLYTIC CAPACITORS ARE UTILIZED IN YOUR
EQUIPMENT, AND IF A LEAK OR BULGE IS APPARENT ON THE CAPACITOR
CASE WHEN THE UNIT IS OPENED FOR SERVICE OR MAINTENANCE, ALLOW
THE UNIT TO COOL DOWN BEFORE ATTEMPTING TO REMOVE THE DEFEC-
TIVE CAPACITOR. DO NOT ATTEMPT TO SERVICE A DEFECTIVE CAPACITOR
WHILE IT IS HOT DUE TO THE POSSIBILITY OF A CASE RUPTURE AND SUB-
SEQUENT INJURY.

i
ii
 FIRST-AID
Personnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiar
with first-aid theory and practices. The following information is not intended to be complete first-aid procedures, it is a
brief and is only to be used as a reference. It is the duty of all personnel using the equipment to be prepared to give
adequate Emergency First Aid and thereby prevent avoidable loss of life.

Treatment of Electrical Burns

1. Extensive burned and broken skin

a. Cover area with clean sheet or cloth. (Cleanest available cloth article.)

b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply any salve or ointment.

c. Treat victim for shock as required.

d. Arrange transportation to a hospital as quickly as possible.

e. If arms or legs are affected keep them elevated.

NOTE
If medical help will not be available within an hour and the victim is
conscious and not vomiting, give him a weak solution of salt and soda:
1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to
each quart of water (neither hot or cold). Allow victim to sip slowly
about 4 ounces (a half of glass) over a period of 15 minutes. Discon-
tinue fluid if vomiting occurs. (Do not give alcohol.)

2. Less severe burns - (1st & 2nd degree)

a. Apply cool (not ice cold) compresses using the cleanest available cloth article.

b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment.

c. Apply clean dry dressing if necessary.

d. Treat victim for shock as required.

e. Arrange transportation to a hospital as quickly as possible.

f. If arms or legs are affected keep them elevated.

REFERENCE:
ILLINOIS HEART ASSOCIATION

AMERICAN RED CROSS STANDARD FIRST AID AND PERSONAL SAFETY MANUAL (SEC-
OND EDITION)

iii
 TABLE OF CONTENTS
Section I Phase Lock Loop (PLL), 839-8123-001,
Introduction/Specifications sheet 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 PLL Lock Detection. . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 RF Power Amplification . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Driver Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Detailed Circuit Description . . . . . . . . . . . . . . . . . . 4-3
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 500 Watt Power Divider Detailed Circuit De-
scription. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Section II
1000 Watt Power Divider Detailed Circuit
Installation
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
RF Amplifier Pallets . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Returns And Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Module PA Pallet Combiner . . . . . . . . . . . . . . . . . . 4-4
Technical Assistance and Parts Service . . . . . . . . . . . . . . 2-1
2 Pallet Single Stage Combiner Detailed De-
Quest™ Transmitter Installation . . . . . . . . . . . . . . . . . . . . . 2-1
scription. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
4 Pallet 2 Stage Combiner Detailed Circuit
Air Cooling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Transmitter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Output Directional Coupler . . . . . . . . . . . . . . . . . . . 4-5
Reducing Cabinet Weight. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Control Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Exciter/RF deck removal. . . . . . . . . . . . . . . . . . . . . . 2-2
CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Power supply removal. . . . . . . . . . . . . . . . . . . . . . . . 2-2
Analog to Digital Interface Board. . . . . . . . . . . . . . 4-5
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Interlock connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Detailed Circuit Theory . . . . . . . . . . . . . . . . . . . . . . 4-6
Uninterruptible Power Supply (UPS)Interfacing . . . . . . . 2-3
Externally Generated FM Signal . . . . . . . . . . . . . . . . . . . 2-3 Section V
Remote Control Connections . . . . . . . . . . . . . . . . . . . . . . 2-3 Maintenance/Routine Adjustments
Command Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Status Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Station Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Analog Metering Outputs 0-5 VDC . . . . . . . . . . . . . 2-3 Transmitter Logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Pre-turn on checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Maintenance Logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Initial turn-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Section III
Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Operation
MOV’s Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Transmitter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Semiconductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Normal Turn-on and Turn-off . . . . . . . . . . . . . . . . . . . . . 3-1
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Operation Records . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Fixed Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Maintenance Logbook. . . . . . . . . . . . . . . . . . . . . . . . 3-1
Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Section IV Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Theory of Operation Corrective Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Normal Operational Adjustments . . . . . . . . . . . . . . . . . . 5-2
Overall Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Modulation Levels . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Exciter/Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Calibration Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
RF Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Modulation Meter Calibration . . . . . . . . . . . . . . . . . 5-2
AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Directional Coupler . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Forward Power Calibration . . . . . . . . . . . . . . . . . . . 5-3
Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Reflected Power Calibration . . . . . . . . . . . . . . . . . . 5-3
Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Noise and Distortion Adjustments . . . . . . . . . . . . . 5-3
Detailed Circuit Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Exciter Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Audio Signal Processing (I/O Board) . . . . . . . . . . . . . . . 4-2 Frequency Change Procedure . . . . . . . . . . . . . . . . . . . . . . . 5-4
Input Signal Processing Detail . . . . . . . . . . . . . . . . . 4-2 Exciter PLL Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Synchronous AM Correction Circuitry . . . . . . . . . . 4-2
Section VI
FM Hum Null Circuitry . . . . . . . . . . . . . . . . . . . . . . 4-2
Troubleshooting
Deviation Monitoring . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
RF Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Modulated Oscillator and Phase-Locked Loop (PLL). . . 4-2
ON Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Modulated Oscillator, 839-8123-001, sheet 2 . . . . . 4-2
Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
VSWR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
iv 888-2360-002 12-13-2001
WARNING: Disconnect primary power prior to servicing.
 DC/BAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 CPU Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Directional Coupler Alignment . . . . . . . . . . . . . . . . . . . . . . 6-3
PLL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Reflected Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
MUTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Forward Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Testing RF Pallet Assemblies . . . . . . . . . . . . . . . . . . . . . . . 6-3
Diagnostic Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 PA Pallet Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Additional Fault Diagnostics Information . . . . . . . . . . . 6-1 Troubleshooting Procedures. . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Monitoring Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Section VII
CPU Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Parts List
CPU Self-testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

12-13-2001 888-2360-002 v
WARNING: Disconnect primary power prior to servicing.

1.1 Introduction
This technical manual describes the Harris Quest™ solid-state
FM transmitter. This manual contains all the information needed
to install, operate and service the transmitter.
This manual contains the following sections:
• Section 1: Introduction/Specifications, identifies the ver-
sions of the product available and the possible options, and
provides specifications.
• Section 2: Installation/Initial Turn-on, details the proce-
dures to receive, install and prepare the transmitter for use,
up through the initial turn-on of the equipment.
• Section 3: Operators Guide, describes operation of the
equipment and is intended to be the primary section refer-
enced by operating personnel.
• Section 4: Overall System Theory, is included to help
service personnel to understand the inner workings of the
transmitter.
• Section 5: Maintenance/Alignments-Adjustments, lists and
explains alignments and adjustments which might be re-
quired once the transmitter leaves the Harris Broadcast
factory.
• Section 6: Troubleshooting, is included as a servicing aid,
to be used along with Sections 4 and 5 by qualified service
personnel to identify and correct an equipment malfunc-
tion.
• Section 7: Parts List, a comprehensive listing of the com-
ponents which may be needed for replacement.
1.2 Features and Benefits
• Broadband Solid-State PA 87.5 to 108 MHz.
• Field proven MOSFET amplifiers.
• Integrated analog direct carrier FM exciter.
• Microprocessor based controller.
• Standard automatic power control, VSWR protection, VSWR
foldback, temperature and AC/DC overload protection.
• Remote control and monitoring capability.
• Versatile self-regulating, non-switching power supply.
• Compact 19" EIA rack mount design.
Meets or exceeds all applicable FCC, IC, ANSI C62.41/IEEE-
587, CCIR and IEC-215 regulations.
Rev. C1: 04-03-02 888-2360-002
WARNING; Disconnect primary power prior to servicing.
Section I
Introduction/Specifications
1.3 General Description
The Quest™ FM is a complete FM exciter and transmitter. It is
controlled by a low parts count microprocessor CPU card. The
metering is integrated with the digital control panel. Various
models include configurations for 100, 250, 500 and 1000 watt
RF power levels.
The microprocessor-based controller provides comprehensive
monitoring, and control functions not found in other transmitters
in this power range, Front panel controls include, PA on\off,
power raise\lower, and remote\local control mode selection. A
convenient LCD display indicates forward power, reflected
power and power amp voltage and current. Front panel and
remote status of faults and on\off status are provided. The PA
module is from the Harris PT solid state FM transmitter which
has a proven track record for excellent reliability and perform-
ance. The Quest uses a transient protected, non-switching, self-
regulated power supply, which when coupled with automatic
power control, provides very stable RF output power. The Quest
Series transmitters include an integrated high quality analog
exciter. The quest can also be configured with the Digit CD
exciter providing CD quality audio performance in a low power
FM transmitter.
1.4 Available Options
Available options include a 7/8" EIA RF output connection, a
barrier strip adaptor for remote control connections, a Power
Supply Crossover (Quest™ 1kW version only) and external
DIGIT-CD exciter.
• 7/8 EIA Adapter - 620 2547 000
• Power Supply Crossover Option - 992-9037-001. This is a
factory installed option only. It allows the transmitter to
operate at a reduced power output if one power supply fails.
• Digit to Quest interface kit 992-9860-001. This is a factory
installed option that allows a DIGIT-CD exciter to operate
in place of the standard internal I/O board exciter.
1.5 Performance Specifications
See the sales brochure information at rear of this manual for a
listing of specifications for the Harris Quest™ FM transmit-
ters.
1-1
1-2 888-2360-002 12-13-2001
WARNING; Disconnect primary power prior to servicing.

2.1 Introduction
This section contains the information necessary to install the
Quest™ solid state VHF/FM Transmitter.
2.1.1 Returns And Exchanges
Damaged or undamaged equipment should not be returned un-
less written approval and a Return Authorization is received from
HARRIS CORPORATION, Broadcast Division. Special ship-
ping instructions and coding will be provided to assure proper
handling. Complete details regarding circumstances and reasons
for return are to be included in the request for return. Custom
equipment or special order equipment is not returnable. In those
instances where return or exchange of equipment is at the request
of the customer, or convenience of the customer, a restocking fee
will be charged. All returns will be sent freight prepaid and
properly insured by the customer. When communicating with
HARRIS CORPORATION, Broadcast Division, specify the
HARRIS Order Number or Invoice Number.
2.1.2 Technical Assistance and Parts Service
HARRIS Technical and Troubleshooting assistance and Parts
Service is available from HARRIS during normal business
hours (8:00 AM - 5:00 PM Central Time). Emergency service is
available 24 hours a day. Telephone 217/222-8200 to contact the
Service Department or address correspondence to Field Service
Department, HARRIS CORPORATION, Broadcast Division,
P.O.. Box 4290, Quincy, Illinois 62305-4290, USA. The HAR-
RIS factory may also be contacted through a FAX facility
(217/221-7086) or a TELEX service (650/372-2976).
2.2 Quest™ Transmitter Installation
Prior to installation, this Technical Manual should be carefully
studied to obtain a thorough understanding of the principles of
operation, circuitry and nomenclature. This will facilitate proper
installation and initial checkout.
CAUTION
ALL CONNECTIONS REFERRED TO IN THIS INSTALLATION PRO-
CEDURE SHOULD BE VERIFIED USING THE SCHEMATICS SUP-
PLIED WITH THE TRANSMITTER. THE SCHEMATICS SHOULD BE
CONSIDERED THE MOST ACCURATE IN CASE OF A DISCREP-
ANCY.
The FM Transmitter installation is accomplished in the following
order:
1) Visual Inspection and Unpacking
2) Transmitter placement
3) Grounding
4) Electrical Installation
5) Remote Control Connections
12-13-2001 888-2360-002
WARNING; Disconnect primary power prior to servicing.
Section II
Installation
6) Initial checkout.
2.3 Unpacking
Carefully unpack the transmitter and visually inspect for any
apparent damage. Retain shipping materials until it has been
determined that the unit is undamaged. Compare the contents to
that listed on the packing list. If contents are incomplete or if the
unit is damaged, notify the carrier and HARRIS CORPORA-
TION Field Service Department by phone or FAX:
Harris Corporation
Broadcast Division
Phone: 217-222-8200
FAX: 217-221-7086
Packing list comparison completed.
Factory test data located.
2.4 Air Cooling Requirements
Transmitters are designed to operate in a free unobstructed
environment with a maximum inlet air temperature of 50oC. This
means that the transmitter fan system is designed to over come
only the pressure drop in the transmitter. Any additional pressure
losses due to the exhaust and supply systems external to the
transmitter must be corrected by external supply and exhaust
fans.
NOTE
Clean air is required. No salt air, polluted air or sulfur air can
be tolerated. A closed air system is recommended in these envi-
ronments; that is, an air conditioned room that recirculates and
properly filters the room air. No outside air is brought into the
transmitter room.
2.5 Transmitter Placement
The Quest™ FM transmitter is designed to be installed in a
standard 19 inch rack. Rack mounting will require a second set
of rack rails, refer to drawing 843-5399-031. The transmitter can
be installed free standing if desired.
The total weight of the transmitter is 230 lbs (105 kg). Removing
the power supplies will reduce the weight to about 120 lbs and
removing the RF deck reduces the cabinet weight to about 65 lbs
(30 kg).
2-1
2.5.1 Reducing Cabinet Weight
Note
The following removal procedures (Exciter/RF Deck and Power
Supply removal) only need to be done if it is deemed necessary to
reduce the cabinet weight for installation or shipping.
2.5.1.1 Exciter/RF deck removal
a. Remove the two bolts in each side of the cabinet used to
lock the RF deck in place. (Total 4 bolts)
b. Remove the following deck electrical connections:
1. Two +50 VDC and two -50 DC RETURNS
2. Signal and control cables to/from the deck and the
groundstrap.
2.5.1.2 Power supply removal
a. Remove the two shipping screws in the lower rear edge and
the top rear screw. This top rear screw is the only one needed
for normal operation, the other two are for shipping.
b. Remove the electrical connections to the power sup-
plies and slide the supplies out the back of the cabinet.
c. Insert the cabinet frame into the rack and install with
appropriate hardware. The weight of the unit requires that
another set of rack rails be used for rear support. Refer to
drawing 843-5399-031. Improper placement of the unit
can cause instability due to a top heavy rack.
2.6 Grounding
The importance of a good grounding system and lightning pro-
tection can hardly be overemphasized for reasons of personnel
safety, protection of the equipment, and equipment performance.
The following is only a brief overview.
Lightning and transient energy via the power line or tower
connections can impose serious threats to your personal safety
as well as damage the equipment. For these reasons you should
have a good protective earthing system to divert these forms of
energy to earth ground. Proper grounding of the equipment also
guards against electrical shock hazards that would exist if the
equipment failed in a way which put a hazardous voltage on the
chassis.
A good grounding system should include substantial grounding
at the tower base using copper ground rods and/or a buried copper
ground screen, with copper strap used to connect the tower base
to earth ground. A low impedance will help carry lightning
current directly into the ground instead of into your building.
Additionally, coax shield(s) should be electrically connected to
and exit the tower as near to the bottom as practical to minimize
the lightning voltage potential carried by the coax into your
building.
For coaxes, a single point of entry into the building is best, with
all connected to a common grounding plate (or bulkhead panel)
having a low impedance connection to the building perimeter
2-2 888-2360-002
WARNING; Disconnect primary power prior to servicing.
ground. Wide copper straps should be used for making the
connection from the common grounding plate to earth ground.
A common grounding plate is also the best location for coaxial
surge protectors for sensitive equipment such as an STL receiver.
Ideally, this plate should also be the entry point for all signal
lines, and serve as a single point ground for AC power surge
protection.
A good ground system should include perimeter grounding of
the transmitter building using copper ground rods and copper
strap. There should also be a copper strap running from tower
ground to the building perimeter ground.
Good grounding and shielding will help keep stray RF current to
a minimum. RF interference usually shows up in one of several
ways, intermittent problems with digital or remote control cir-
cuits, audio feedback or high pitched noise. Even a small amount
of non-shielded wire makes a very efficient antenna for RF and
transient energy. If RF is allowed into the audio equipment, it
can be rectified and may show up as noise or feedback. Wire and
cable shields should normally be connected at both ends to the
equipment chassis.
A ground strap attachment point is located on the right side.
2.7 Electrical Installation
a. Measure the normal site voltages and if needed re-tap the
power supplies before re-installing. Refer to drawing 843-
5399-024 sheet 2 for different power supply line voltage
information.
b. AC power service - use a fused disconnect to provide AC
power to the transmitter. Refer to 843-5399-031 for fuse
and wire sizes.
NOTE
Lugs must be used for #10 solid wire or any size of stranded wire.
c. If necessary, re-install the power supplies (if they were
removed during shipping or to reduce the cabinet weight)
including making and/or verifying electrical connections.
It is easier to make the electrical connections before fully
inserting the supply into the frame.
d. Reinstall Exciter/RF deck if necessary.
e. Connect AC mains power to input barrier strip, TB1. Refer
to drawing 843-5399-024 sheet 1 for the voltage connec-
tion information. Connect ground wire to ground stud.
f. Connect the RF Output cable to the transmitter.
g. Connect the Audio input cables to the I/O board:
1. Mono audio to XLR connector J1
2. Composite input to J3 (BNC)
3. Subcarriers and RDS’s to J4-J6 (BNC)
J7 is a BNC jack where a sample of the composite signal is
available for connection to test equipment.
12-13-2001
2.7.1 Interlock connections 2.7.4.1 Command Inputs
External and failsafe interlocks must both be satisfied. The 5 volt opto-isolated, contact closure to ground or active low
external interlock can be used to interlock external equipment inputs command.
such as dummy loads, patch panels, coax switches, or an air UPS J1-9
handling system. The external interlock is a series loop circuit. Transmitter ON J1-17
External and failsafe interlock must provide a contact closure to Transmitter OFF J1-19
complete the loop for transmitter operation. Power Raise J1-16
• External interlock: contact closure between J1-34 and J1-35 Power Lower J1-18
• Failsafe interlock: contact closure between J1-31 and J1-32 Interlock J1-34 (+)
Failsafe J1-32 (+)
2.7.2 Uninterruptible Power Supply (UPS)Interfac- 2.7.4.2 Status Outputs
ing Open collector, active low when fault is active.
If the UPS is smaller than required to supply the total transmitter
This provides a current sink from the status output to ground, the
power, the UPS can interface the transmitter control logic at
current limit is 30 mA. This can switch a 5 volt relay. With a
REMOTE J1 pin 9. If this pin is low, the transmitter will operate
pull-up resistor to +5 volts, a logic HIGH/LOW output is avail-
at reduced power. This lower power level can be adjusted by the
able. An external opto-isolator interface can be added.
raise and lower buttons while in the UPS reduction of power.
This adjustment point will be remembered when UPS low power Transmitter ON J1-24
is active. Local control only J1-25
Mute ON J1-26
2.7.3 Externally Generated FM Signal PLL Fault J1-27
An external FM signal from an external exciter or TFT “Reciter” Temperature Fault J1-28
may be connected to the Quest™ Transmitter. DC Power Fault J1-29
a. Remove jumper cable from J1 of the FM exciter board and VSWR Fault J1-30
J11 of the FM I/O board. Remove the cable from J2 of the Interlock Fault J1-22
FM Exciter board. Connect the external modulated fm 2.7.4.3 Analog Metering Outputs 0-5 VDC
source to J11 of the Exciter I/O. The level must be +5 dBm Forward Power J1-11
+/-3 dB. Use external attenuators if needed. Reflected Power J1-12
Power Amp Voltage J1-13
CAUTION Power Amp Current J1-14
DO NOT EXCEED +8 dBm. EXCESSIVE POWER LEVELS WILL Ground Pins: J1-20, 31, 33, and 35
CAUSE PERMANENT DAMAGE.
2.7.5 Pre-turn on checks
b. Connect a jumper wire from J2-4 (PLL Look status line) to
Visually inspect for loose hardware and any installation debris,
+15 Volts. Access J2-4 at CR2 and access +15 Volts at TP9.
verify all electrical connections are tight.
This will allow all normal transmitter functions, automatic power
control, VSWR foldback or Fault. There is no AFC lock failure 2.7.6 Initial turn-on
protection, this should be done in the external exciter. If AFC or Refer to Section III, Operation, Figure 3-1 and Table 3-1 for
other external exciter interlock is needed, the Remote failsafe or Controller panel controls and indicator information.
the J2-4 line could be used. Apply AC mains power to the transmitter, select the FWD PWR
NOTE: meter position and push the ON button. Adjust power if needed
For transmitters configured to operate with the DIGIT CD and to the normal operating point. Check the other metering positions
taht are built without teh internal analog exciter (without I/O
against the factory test data, looking for large differences.
board) refer to drawing 843-5523-317.

2.7.4 Remote Control Connections

The remote control connections are made to J1 on the CPU Board
A1 or to Terminal Strip TB3 if installed.

12-13-2001 888-2360-002 2-3

WARNING; Disconnect primary power prior to servicing.
2-4 888-2360-002 12-13-2001
WARNING; Disconnect primary power prior to servicing.

3.1 Transmitter Operation
Refer to Figure 3-1 and Table 3-1 for control and indicator
information.
3.1.1 Normal Turn-on and Turn-off
a. Check Logbook for any problems or abnormal meter read-
ings.
b. Apply AC mains power.
c. All indicators should be off except the indicator for local
control. If local control is not illuminated push the LOCAL
button. The control buttons on the front panel always
function, even with the transmitter in remote control mode.
When the LOCAL LED is illuminated, remote control is
inhibited.
d. Push the ON button.
e. Adjust output power if needed after a short warm-up
period. To raise or lower the power press the RAISE or
LOWER button until the desired power level is reached.
f. Check meter readings for variations from normal and LOG
them.
NOTE
PA CURRENTS AND VOLTAGES ARE FOR DIAGNOSTIC
PURPOSES AND MAY NOT MEET REGULATORY ACCURACY
REQUIREMENTS FOR INDIRECT RF POWER MEASURE-
MENTS. USE OF INDICATED FORWARD POWER IS RECOM-
MENDED.
Figure 3-1. Quest™ Front Panel
10/01/99 888-2360-002
WARNING; Disconnect primary power prior to servicing.
Section III
Operation
During normal operation the six fault lights are not illuminated.
If because of antenna icing or other output RF problems the
VSWR as seen by the transmitter is higher than the protection
threshold the VSWR indicator will blink and the transmitter
Power Foldback circuit will reduce the output power to hold the
reflected RF power at a safe level.
Any abnormal reading or fault indications should be reported to
maintenance personnel. The only exception would be known
antenna icing, when ice melts the transmitter will automatically
return to normal power levels.
3.1.1.1 Operation Records
It is important that records be kept of transmitter operating
parameters, abnormal readings and a fault history. These records
can provide data for fault analysis and for predicting potential
problems.
3.1.1.2 Maintenance Logbook
The maintenance logbook should contain a description of all
maintenance activities:
Problem description
Corrective actions taken
Parts replaced
3-1
 Table 3-1 QUEST™ Front Panel Controls

METERING DISPLAYS
PERCENT MODULATION Percent of frequency modulation, 100% = 75 kHz deviation unless indicator “/10" is
illuminated, then full scale is 10%. This display is autoscaling.
Multifunction liquid crystal display Displays information that is selected by various combinations of the five buttons below.
FWD Forward power in Watts
REF Reflected power in Watts
When FWD and REF are pressed at the same time, calculated VSWR is displayed
PA I Power amplifier total current
PA V Power amplifier supply voltage
When PA I and PA V are pressed at the same time, diagnostic faults are shown on the
percent modulation display. The /10 LED blinks to indicate diagnostics are being displayed.
APC Automatic power control voltage
When PA V and APC are pressed at the same time, the display is percent of modulation
INDICATORS
LOCAL Illuminated indicates that remote control commands including failsafe are ignored.
ON Indicator Indicates transmitter is on, AC contactor is closed.
Blinking indicator signifies that the transmitter is off due to a fault
VSWR Illuminated steady when there is high VSWR.
Blinking status indicates that the VSWR foldback is active.
DC/BAL Illuminated steady - Power supply A or B is higher than 65Vdc
Illuminated steady - An rf amplifiers’s current is too high.
Blinking - Power Supply A or B is less than 40Vdc
Blinking - The difference between power supply A and B output voltage is too high
Blinking - An rf amplifier current is outside the normal operating range.
TEMP Illuminated steady indicates overtemperature fault in PA or power supplies.
Blinking indicates temperature foldback.
PLL Indicates loss of phase lock in the exciter.
MUTE Indicates the exciter output is muted
INTERLOCK Illuminated steady indicates a safety interlock open.
Blinking indicates remote failsafe open.
CONTROLS
ON Pushing this button initiates turning on the transmitter
OFF Pushing this button turns off the transmitter
OUTPUT POWER Press the top triangle (RAISE) to increase power.
Press the bottom triangle (LOWER) to reduce power.
LOCAL Switches between remote control enabled and remote control inhibited.

3-2 888-2360-002 11/30/04

WARNING; Disconnect primary power prior to servicing.

4.1 Introduction
This section contains circuit descriptions of the Quest Series FM
BROADCAST TRANSMITTER. The transmitter is available in
100, 250, 500 and 1000 Watt power levels.
The system drawing shows the wiring interconnects in the
transmitter:
Quest FM schematic 843-5399-024
Sheet 1 is the system interconnect
Sheet 2 contains the details of the RF power amplifier in-
terconnections
Sheet 3 contains the details of the power supplies at differ-
ent power levels.
NOTE
Each drawing is laid out on an x-y axis similar to a conventional
road map. The x axis is normally laid out from right to left (8 7 6
5 4 3 2 1) and the y axis is laid out from bottom to top (A B C D
E). References to component locations are given in x-y axis coor-
dinates such as A8 which is the bottom left hand corner of the
drawing. This is called a zone. See figure below.
Some drawings use a continuation symbol, a drawing line ending
in a black square. Near this symbol in parenthesis is the sheet and
zone number where the line continues.
( 3/A8 )
Before reading the theory of operation of the different sections,
it will be helpful to become familiar with how the sections work
together as a system.
4.2 Overall Theory
4.2.1 Exciter/Modulator
The exciter consists of two printed wiring assemblies (PWA)
mounted in a magnetically shielded enclosure above the power
amplifier assembly. One PWA is the Input/Output printed wiring
assembly (PWA) rigidly mounted to the chassis for input and
output connections. The other board contains the modulated
oscillator and the phase locked loop (PLL) frequency control
10/01/99 888-2360-002
WARNING; Disconnect primary power prior to servicing.
Section IV
Theory of Operation
circuitry. This card is mounted on shock absorbing rubber bush-
ings for minimizing microphonics.
4.2.2 RF Signal Flow
The rf from the modulated oscillator is controlled by an automat-
ic gain control (AGC) and amplified by U11 in the I/O PWA.
U11 drives U7 a 10 Watt integrated amplifier. The rf next goes
to the driver amplifier, which is capable of 120 Watt output
power. This is the output stage for the 100 Watt transmitter. For
higher power transmitters this rf power is divided two or four
ways. This rf drive is amplified by two rf pallets for 250 and 500
Watt
transmitters. 1000 Watt transmitters utilize four rf pallets.
The power amplifier output passes through a low pass filter for
harmonic suppression and a directional coupler for monitoring
forward and reflected power. Some low pass filters have a
forward sample included.
4.2.3 AC Power
The outline drawings at the end of Section 5 of this manual show
different views of the transmitter and its components. The ac
power enters the transmitter and connect to TB1. Refer to 843-
5399-024 for the ac wiring, the lower power transmitters will
have only one power supply and fan. AC is also distributed to
the low voltage supplies A8 and A9 through fuses F1 and F2.
Contactor 1K1 applies ac to the 50 volt power supplies A6 and
A7 located at the bottom of the transmitter. Details for proper
voltage taps are included in the drawings.
4.2.4 DC Power
The dc power supplies A8 and A9 provide power for all functions
except power rf amplification. The dc voltages cable to the CPU
board and are distributed to other assemblies via the ribbon
cables connected to J4 and J8. The 50 volts for the rf power
amplifiers comes from the ferroresonant supplies A6 and A7.
4.2.5 Control System
The controller is a two board microprocessor-based system. The
microprocessor board is primarily digital circuitry, communi-
cating via a serial interface to the Analog-to-Digital (A/D)
interface board. The serial interface transfers data which has been
collected by the analog to digital converters [U1-U2] on the
interface board. The converted data is sent over the serial inter-
face [MISO] to the CPU board. The CPU processes the data,
displays monitoring and metering information and provides con-
trol functions.
4.2.6 Remote Control
The remote control connections are made in the transmitter at
A1-J1. An optional screw type terminal strip is available.
4-1
4.3 Detailed Circuit Analysis
4.3.1 Audio Signal Processing (I/O Board)
Reference: Block Diagram 839-8123-005, Sheet 1
Schematics 839-8123-005, Sheet 2 and 3
The I/O board comprises audio signal processing circuitry, a
peak modulation detector, (FM) hum null, and circuitry to cancel
synchronous AM noise. The board also implements automatic
power control and a 15 Watt rf amplifier. The I/O board is
mounted rigidly, providing external input and output connec-
tions. The I/O board has a monaural input, internal gain adjust-
ment can accommodate a -8 to +12 dBm input signal, a fixed
gain wide band composite input at 3.5 volts peak to peak, and
three separate SCA inputs designed for 1.5 volts peak to peak.
This board is located in the magnetically shielded exciter enclo-
sure.
4.3.1.1 Input Signal Processing Detail
The monaural input has a differential instrumentation amplifier
input using three sections of U3. This circuitry rejects common
mode signals and transforms a balanced input to unbalanced. The
feedback network in the input buffers has selectable resistors for
flat or 25, 50 or 75 microsecond preemphasis.
The composite input is also a differential instrumentation ampli-
fier for high common mode rejection. The SCA signals pass
through high pass filters into the summing node of the main
op-amp U2.
These input signals combine at the summing node of an operational
amplifier U2. The output of the summing amplifier is 2.71 volts
peak to peak at 75kHz deviation. This is buffered by a section of U8
and the output from pin 14 is available at a BNC connector as a
composite test signal. This signal is further processed and routed to
the exciter board as a modulation input to the VCO.
4.3.1.2 Synchronous AM Correction Circuitry
The synchronous AM correction circuitry is unique to this trans-
mitter. This circuitry takes the modulation signal through a pair
of op-amps, U4 section 2 a buffer and U4 section 1 a phase
inverter. An adjustment called AM Bi-phase Gain adjusts the
amplitude of the signal in one of two phases, 0 or 180 degrees
from the FM modulation signal.
This signal goes through an op-amp U4 section 4 which also
sums an exciter mute signal and DC bias for RF amplifier U11.
This combined signal provides for bias changes in the required
proportions to amplitude modulate exactly inverse to any para-
sitic AM on the RF signal, such as would result from non-flat
frequency response in the RF signal chain. Resistor R5 adjusts
the DC bias level of U11 for optimal dynamic range.
4.3.1.3 FM Hum Null Circuitry
Hum-null circuitry comprised of an inductor, resistors and a
potentiometer senses magnetic field lines perpendicular to the
exciter. This signal is added in proportion and in phase such that
there is net cancellation of (FM) hum induced by a vertically
polarized magnetic field.
4-2 888-2360-002
WARNING; Disconnect primary power prior to servicing.
4.3.1.4 Deviation Monitoring
U8-8,9,10 buffers the modulation signal applied to the VCO.
This signal is rectified by a bipolar precision peak detector circuit
which measures the peak to peak voltage. This DC voltage is
used to monitor peak frequency deviation.
The VCO modulation signal level is adjusted by the VCO CAL
R41 to the proper level for 75kHz deviation of the Synthesizer
when the MODULATION OUT is 2.71 volts.
4.3.1.5 RF Amplifier .
This section of the I/O board is the RF output. The rf signal from
the modulator enters the board at J11. The autopower control
voltage from J8-4 controls the attenuation of diode CR9 between
the rf input and the amplifier U11. The output of U11 is high-pass
filtered and drives amplifier U7, maximum power output 15 Watts.
4.3.2 Modulated Oscillator and Phase-Locked Loop
(PLL)
Reference: Block Diagram 839-8123-001 Sheet 1
Schematic 839-8123-001 Sheets 2 and 3
This board contains the modulated oscillator and the phase lock
loop circuitry for automatic frequency control.
4.3.2.1 Modulated Oscillator, 839-8123-001, sheet 2
A calibrated VCO modulation signal (VCO_MOD) is summed with
the hum null signal at J2-1, and fed through choke L1 to the anode
of varactor CR1. The opposite side of CR1 is biased by the output
of the phase lock loop: buffer U8-1,2,3. As the varactor is the
capacitor in the oscillator LC tank circuit (L2 & CR1), these signals
provide for stable oscillator frequency and frequency modulation in
response to the modulation signal. The oscillator is a Common Gate
FET Oscillator, biased by voltage regulator U2 and transistor Q2.
The modulation sensitivity is approximately linear for tune voltages
between 5 and 12 Volts DC. Thus, no correction of the audio signal
is needed to achieve specified linearity. The modulated RF output
signal is attenuated and applied to an integrated circuit amplifier U1,
the output of which is divided three ways.
Output J1 is cabled to the RF input on the I/O board, while output
J3 is provided for dual transmitter configurations. The third
divider output is amplified and isolated by U6 and R20-a,b,c and
applied to U7, a divide-by-20/21 frequency prescaler IC. The
output of U7 goes to the phase lock loop circuitry for automatic
frequency control.
4.3.2.2 Phase Lock Loop (PLL), 839-8123-001, sheet 3
This phase lock loop chip, U5 has an on-board oscillator which
resonates with an oven-controlled 10.24MHz crystal located
off-chip. This oscillator output is divided down to a 10kHz
reference frequency, which is phase-compared against a fre-
quency-divided version of the prescaler output. This division is
controlled by the binary switches S2 and S3, and is set such that
the desired synthesizer output frequency produces 10kHz after
prescaling and division within U5. Thus, in phase lock, two
10kHz signals are phase-detected, and a representation of their
relative phase difference is applied to differential integrator
U8-5,6,7. This integrator output is further filtered and applied to
the VCO tune line, performing the adjustment necessary for
10/01/99
corrective frequency control by the PLL. This all provides for an
output frequency which is adjustable in 10kHz steps by adjusting
the binary switches.
4.3.2.3 PLL Lock Detection
A refinement to the basic PLL is made through use of a lock
detection circuit comprised of U3-1,2,3 and U3-5,6,7 and asso-
ciated components. When the phases of the reference and the
output signals are not locked, U5-28 begins pulsing low with a
much greater duty cycle, corresponding to the frequency correc-
tion pulses at U5-7 or U5-8. This causes U3-1 to go low, causing
CMOS switches U4-1,2 and U4-3,4 to close, greatly increasing
the bandwidth and decreasing the seek time of the loop. The lock
LED will also extinguish. When phase lock is achieved, (output
is at desired frequency and phase), U5-8 is primarily high,
causing the CMOS switches to open and reduce loop bandwidth
far below the lowest modulation frequency. This eliminates any
significant distortion of the modulation.
4.3.3 RF Power Amplification
Functional Description
The RF Amplifier Assembly is made up of these blocks: a Driver
Amp, Power Divider, Pallets, and a Pallet Combiner. Different
combinations can be used for various power levels.
Interconnect Diagram Drawing 843-5399-024 sheet 3 details the
interconnections for the different power levels.
Reference Drawings
The Driver Amp/2 Way Divider drawing 839-
8123-009
The Driver Amp/4 Way Divider drawing 839-
8123-002
The Pallet drawing 839-
8025-097
The Pallet Combiner drawing 839-
8025-001
4.3.3.1 Driver Amp
Typical rf input power is about 3 Watts at connection E3. An
impedance matching network is employed to match the input
impedance of the driver transistor Q1 to the module input. Q1 is
a power MOSFET used to amplify the input signal and drive the
splitter which feeds the pallets. The driver board circuit boosts
the rf signal to 60 Watts to drive the power dividers. The driver
is the final stage in the 100 Watt unit, for 100 Watts output the
input drive is about 6 Watts. For location see Figure 1-1.
4.3.3.2 Detailed Circuit Description
Refer to the Driver/Splitter board A1 (drawing 839 8025 098).
About 3.5 Watts from the exciter enters at location E3. A
directional coupler comprised of CR1 and R24 measures the
input drive level to determine if RF is present.
Transmission line transformers and stripline techniques are used
to impedance match the input to the gate of the rf driver MOSFET
Q1. The output of Q1 is impedance matched to the input of the
power divider.
10/01/99 888-2360-002
WARNING; Disconnect primary power prior to servicing.
The power supply voltage for Q1 enters can come from either
E4A or E4B through diodes CR3 and CR4.
C17 couples a RF sample to the diode detector consisting of CR2
R6, C18, and R5 senses the rf output. This dc voltage is available
at TP3. Resistors R30-R33 monitor the current of each pallet for
foldback control.
4.3.3.3 500 Watt Power Divider Detailed Circuit Description
The 500 Watt transmitter has only two pallets, the power division
is two way with 90 degree phase relationships. The power
division is implemented with a single stage two way Wilkinson
power divider with one reject resistor R14. There is an additional
50 ohm phasing line on one output so that the Pallet B output
lags the A output by 90 degrees.
4.3.3.4 1000 Watt Power Divider Detailed Circuit Description
The 1kW divider is a two stage Wilkinson power divider with
four outputs. The first stage divider has a extra 45 degree length
of line such that the second stages will have different output
phase relationships. This with the extra 90 degree lines on the
one of the second stage combiners result in four outputs shifted
45 degrees apart from each other.
The reason for the shifting is to protect the power amplifier
Pallets and maintain maximum possible power out in the event
they are confronted with a high VSWR voltage. The shifting
insures all four pallets are not confronted with the same high
VSWR voltage.
The purpose of this is to minimize module damage if confronted
with a sudden and severe high VSWR condition.
4.3.3.5 RF Amplifier Pallets
4.3.3.5.1 Introduction
This section covers the replaceable Pallet amplifier assemblies.
The function of the Pallets is to provide rf power amplification
of the rf signals coming from the power dividers. Each Pallet is
capable of delivering 375 Watts of rf power. All Pallets are
identical, replaceable, and interchangeable. The Pallets were
designed to be easily replaced in the event of a Power MOSFET
failure. Precise matching and replacement of discrete Power
Figure 4-1 Location of Pallet Assemblies
4-3
MOSFETs (plus unit gain and phasing adjustments) in the field
is not recommended. Therefore replacement of Pallet assemblies
is a very practical alternative.
The Pallet assemblies are located down the middle of the PA
module. See Figure 1-1.
4.3.3.5.2 RF Pallets Circuit Description
See block diagram Figure 1-2.
The outputs from the power divider feed four (two for medium
power) pallets. Each pallet contains a pair of push-pull rf MOS-
FETs that can boost the rf level up to 375 Watts at the output.
The RF enters the Pallet and goes to an impedance matching
network to match the Driver/Splitter output impedance of 50
ohms to the Power MOSFETs. The RF signal is split again to
feed the gate inputs of 2 parallel Power MOSFETs Q1 and Q2.
The outputs of Q1 and Q2 are combined and impedance matched
to 50 ohms for the 4-way Pallet combiner.
Q1 and Q2 are enhancement mode mosfets and therefore need a
positive gate voltage to turn them on. This gate voltage called
the BIAS voltage controls the conduction of the Power MOS-
FETs. It is used to turn them on at the proper bias point.
4.3.3.5.3 RF Pallets Detailed Circuit Description
Refer to drawing 839 8025 097
The rf output from the driver/splitter enters each of the pallets at
the rf inputs. The rf input level for each pallet is typically 10-20
Watts. A strip-line with C1 provides an input impedance of 50
Ohms. The rf signal is sent to a coax 9:1 transformer which also
splits the phase providing 0 degree and 180 degree outputs to
drive a pair of push-pull rf power MOSFETs (Q1 and Q2). The
MOSFET outputs are combined in a 4:1 coax transformer and
impedance matched to the rf output connector by TL2, C15A,
and C15B. The dc power supply voltage enters at location C-1
and is decouple and filtered by C11, C12, C13, C14, C16, L1 and
L2. The dc voltage reaches the drain of MOSFETs Q1 and Q2
through the shell of the coax transformer. The advantage of this
method is to allow direct dc connection to the MOSFETs and
have an ac rf output through the coax without the need for a
Figure 4-2 Pallet Block Diagram
4-4 888-2360-002
WARNING; Disconnect primary power prior to servicing.
coupling capacitor. Maximum rf output is 375 Watts. Typical
output level is around 300 to 340 Watts. The voltage control input
at location 6B is also used to shut down the MOSFETs when
dangerous VSWRs occur. The bias voltage for the gates of the
MOSFETs is set by potentiometer R8. A +50V from the main
power supply enters at location 7B. This pot is factory adjusted
for proper bias and should not be tampered with. The control
voltage that enters the board at location 6B comes from the
controller. The transmitter control logic monitors how much
current each pallet draws. 12 amps is maximum current for safe
operation. If a pallet tries to draw more than 12 amps, the
controller lowers the control voltage which lowers the conduc-
tion of the MOSFETs, creating a foldback condition.
4.3.3.6 Module PA Pallet Combiner
4.3.3.6.1 Function
The 100 Watt transmitter only requires only the driver stage,
therefore no combiner is needed.
The function of the 500 Watt single stage 2-way combiner is to
combine the outputs of 2 Pallet assemblies. The combiner inputs
are shifted 90 degrees apart to match the outputs of each Pallet.
The function of the two stage 4-way combiner is to combine the
outputs of 4 Pallet assemblies. The combiner inputs are shifted
45 degrees apart to match the outputs of each Pallet.
The location of the pallet combiner board is on the front of the
PA module. See Figure 1-1.
4.3.3.7 2 Pallet Single Stage Combiner Detailed Description
Refer to drawing 839-8123-006.
The rf output of the two pallets enter the combiner at ports A and
B. Since only two pallets need to be combined, the 50 ohm output
from this single stage becomes the rf output.
4.3.3.8 4 Pallet 2 Stage Combiner Detailed Circuit Description
Refer to drawing 839 8123 006
The rf output of each of the four pallets enters the combiner at
ports A, B, C, and D. This is a foreshortened Wilkinson com-
biner. The combiner circuits work in pairs. The first pair com-
10/01/99
bines pallets A and B. The second pair combines pallets C and
D, and the third pair combines the outputs of the first two
combiner pairs. Combining efficiency is maximized when the
pallet rf levels are balanced. R1, R2, and R3 are 100 Ohm
isolation resistors. When the pallets are balanced, no current
flows through them. If one or more of the pallets folds back, an
unbalanced condition will occur. This will cause current to flow
through resistors R1, R2, or R3. They become dump loads. The
combiner can tolerate a large imbalance and still function prop-
erly.
In the event of a severe imbalance, sensing transformers T1, T2,
and T3 will send a signal to the transmitter controller which will
shut the transmitter down.
4.3.3.9 Output Directional Coupler
4.3.3.9.1 Introduction
This is a high directivity coupler, all the directivity and coupling
properties are a function of the printed circuitry in the strip line
directional coupler.
The function of the directional coupler is to provide accurate
samples of the forward and reflected components of the output
signal for monitoring and VSWR protection. The directional
coupler is located above the rf deck in the front.
4.3.3.9.2 Detailed Circuit Description
Basically a three layer teflon board, the two external conductive
layers are mostly ground plane with some addition circuitry
traces. In the center layer of the directional coupler are two
coupling traces, the exact layout depending on power level. The
printed circuit directional coupler is designed for 45 to 51dB
coupling with a minimum directivity of 33dB, typically 40dB.
The directional coupler on the reflected power side has a termi-
nation resistance on one end which is designed for optimum
directivity. The RF signal at the other end is stepped up by a 9-1
transformer. The step up in voltage to makes the detector less
sensitive to temperature variations and better uses the linear part
of the diode curve. The output of that detector is amplified
through a differential amplifier which also uses a second detector
diode at a similar bias point to provide for temperature tracking.
That DC output is then scaled by a calibration pot for an output
reference signal.
The forward power circuitry is similar, the step up transformer
is not needed due to the higher RF amplitudes available. RF from
the sample is isolated by a pi section attenuator pad. This sample
is available at J5. This passive sample is low level but will be a
very accurate representation of the transmitted signal.
For a higher level sample, the RF passes through a variable
attenuator used as a RF sample AGC. The signal is then amplified
by U3 and available at J4. A sample of the output of U3 is
detected and compared with a reference by part of U1. The output
voltage controls the resistance of diode attenuate CR5. This
autopower control maintains the signal at J4 to approximately
+14 dBm. This high level sample is not used in later units where
a forward sample is provided by the low pass filter.
10/01/99 888-2360-002
WARNING; Disconnect primary power prior to servicing.
4.3.4 Control Circuitry
4.3.4.1 CPU Board
4.3.4.1.1 Introduction
This section covers the Computer Processing Unit (CPU) board
including the 68HC705 eight -bit microprocessor, the watchdog
timer, erasable eprom, input/output interface circuitry, displays
and display drivers.
The CPU board [A1] is located behind the control panel overlay.
4.3.4.1.2 Computer Processing Detailed Circuit Description
The CPU board is built around a 68HC705 eight-bit microproc-
essor (U3). An electrically erasable eprom (EEPROM) (U4) is
used for storing the last transmitter state so that momentary AC
power failures will not change the state of the transmitter.
U1 is used to properly allow the saving of permanent data during
low DC voltage conditions or power failures. It also serves as a
watchdog timer to provide extra protection against microproces-
sor stalling.
4.3.4.1.3 Local Control
The transmitter front panel switches input data through U18,
U19, and associated components. This data is used by the CPU
to adjust meter readings and the control outputs to the desired
settings. Local control outputs are the APC reference (U6-3),
Mute control (U6-16), and AC Contactor (Q1, K1). A precision
voltage reference, U8, provides an accurate +5.00 volts for A/D
and Digital to Analog (D/A) converters.
4.3.4.1.4 Local Monitoring
Transmitter operating conditions are displayed on the front panel
via the various LED status indicators and the LCD digital dis-
play. U5 converts data from the CPU to LCD display DS1. U12
converts modulation data from the CPU to LED bar-graph dis-
plays DS2, 3 & 4.
4.3.4.1.5 Remote Control and Monitoring
Two remote interfaces are available for control & monitoring.
Serial data is transferred by U2 for factory setup and test.
Individual (parallel) outputs are available at J1 for normal remote
control usage.
The CPU board also can send out data over the same type serial
interface. The D to A converter [U6] for the remote control
analog metering and power control is located on the CPU board.
Buffer U11 outputs all remote transmitter status lines; remote analog
voltages are output by U14, a buffer for the outputs of U6.
Remote control inputs are passed to the CPU through opto-iso-
lators (U15), schmitt triggers (U16) and data latch U18. Interlock
and Failsafe connections are also made to opto-isolators (U21)
and clocked into the CPU via data latch U7. All such inputs are
open-collector active low.
4.3.4.2 Analog to Digital Interface Board
4.3.4.2.1 Introduction
The Analog to Digital (A/D) Interface Board is the interface
between various analog sensors and the digital microcontroller.
Among these sensor inputs are RF Balance, PA voltage and
4-5
current, PA and Power Supply temperatures, Reflected power,
and modulation depth.
Most control functions are implemented in the microcontroller.
Two functions, Automatic Power Control (APC) and VSWR
foldback are performed directly on the A/D Interface board.
The A/D interface board is located in the PA enclosure along the
right side of the RF deck.
4.3.4.2.2 Detailed Circuit Description
Sensor to CPU interface
These analog sensor voltages are buffered scaled and applied to
A/D U2. Digitized data at pin 16 is accessed by the CPU over
the serial interface [MISO].
Automatic Power Control (APC)
For APC, the reference signal is provided by the CPU board, and
the A/D Interface board circuitry compares the detected and the
desired power relationship to control the RF drive to the PA.
The CPU control [J2-40] voltage, the voltage which the CPU
uses to adjust the transmitter output power, is set at 5 volts for
120% of the name plate TRANSMITTER RATED POWER.
This voltage is then scaled and used as a reference for the APC
integrator (U7-12,13,14 and associated components).
The FORWARD POWER signal goes through an analog multi-
plier [U8] and is applied to the inverting port of the APC
integrator (U7-12,13,14 and associated components). This inte-
grator drives another analog multiplier [U9] to maintain proper
dynamic loop gain over the full dynamic range of the transmitter.
The APC OUT (J2-4) voltage is output to the exciter to adjust
the RF driving the PA. Thus, closed-loop control of output power
is maintained. The FORWARD POWER signal is also passed
through a low-pass filter to strip off any audio for the purpose of
accurate monitoring.
VSWR Foldback
The foldback circuitry (U5-12,13,14 and associated compo-
nents) compares the reflected power signal with a fixed threshold
(4.0V, or 4.9% of nameplate TRANSMITTER POWER OUT-
PUT), and reduces the APC voltage as needed to reduce reflected
power to the pre-set threshold. An active low-pass filter elimi-
nates any residual audio on this line due to VSWR and finite
coupler directivity. An unfiltered version of this signal is applied
directly to the A/D, thereby providing for fast (<700us) reaction
to sudden VSWR faults.
Current Monitoring & Control
A bipolar voltage generator [NE555 U12] generates about +/- 4
volts about the 48VDC line as bias for current-monitoring op-amps
U15, U17, U18, and U20. These convert the differential voltages
from the current shunts to common-mode voltages (100mv at 10
amps per pallet), which are amplified and buffered by U14, U16,
U19, and U21. These op-amps are low offset voltage op-amps
which maintain good accuracy of the current monitoring circuitry.
The outputs of the four current shunt amplifiers (PAI-A, PAI-B,
PAI-C, and PAI-D), as well as PA Volts (PAV-AB and PAV-CD)
are passed to an A/D for monitoring and control purposes.
4-6 888-2360-002
WARNING; Disconnect primary power prior to servicing.
The four current monitoring lines (PAI-A, PAI-B, PAI-C, and
PAI-D) are also applied to individual threshold detectors which
are in turn connected to each 375 Watt amplifier (pallet). When
an individual pallets current exceeds 12A, the respective thresh-
old detector reduces the gate bias on that pallet, thereby averting
current overload and possible device damage.
4.3.5 Power Supplies
4.3.5.1 Introduction
The low voltage supplies A8 and A9 are vendor supplied.
The triple output supply A8 is rated for the following:
+5 Volts 1.8 Amps
+15 Volts 0.36 Amps
-15 Volts 0.36 Amps
The single output supply A9 is rated:
+15 Volts 4.0 Amps
The different 50 volt power supplies have different current
capacities for different power levels. They have different com-
ponent values but are similiar in circuitry.
The transformer design is ferrorresonant, the filter is a conven-
tional pi filter. Another circuit in each supply switches additional
load on the supply if the voltage is high or when the transmitter
is muted.
4.3.5.2 Detailed Circuit Theory
The ferroresonant transformer regulates the secondary AC volt-
age against line voltage changes and reasonable load changes.
The AC is full wave rectified and filtered with a pi section filter.
Each ferroresonant supply has a power supply bleeder circuit
which controls the switching of a ballast load resistor. It connects
this resistor to the supply output during a high DC voltage
condition from the ferroresonant supply or a mute from the
transmitter.
One section of U2 implements a comparator that compares a
sample of the supply voltage with a fixed reference. When the
sample is higher than the reference the comparator output will
change the bias on the Q1, switching the FET into a low resis-
tance on state.
A Mute signal will override the sample voltage and also cause a
switch.
The FET switch connects a 50 ohm resistor across the supply,
loading it an additional 1 amp that ensures stability of the
Ferroresonant power supply. This load current is a safety condi-
tion which provides for reasonable discharge time when the
transmitter is turned off an no RF load exists to pull down the
ferroresonant supplies.
Also on this board is a thermistor which is used to sense the
temperature of the ferroresonant transformer and supply cir-
cuitry.
10/01/99

Maintenance/Routine Adjustments
5.1 Introduction
This section provides preventive maintenance checks, cleaning
and corrective maintenance information for the QUEST™ FM
BROADCAST TRANSMITTER.
The information contained in this section is intended to provide
guidance to establish a comprehensive maintenance program to
promote operational readiness and eliminate downtime. Particu-
lar emphasis is placed on preventive maintenance and record
keeping functions.
5.2 Station Records
The importance of keeping station performance records cannot
be overemphasized. Separate logbooks should be maintained by
operation and maintenance activities. These records can provide
data for predicting potential problem areas and analyzing equip-
ment malfunctions.
5.2.1 Transmitter Logbook
As a minimum performance characteristic, the transmitter should
be monitored (using front panel meters) and the results recorded
in the transmitter logbook at each shift change or at least once a
day.
5.2.2 Maintenance Logbook
The maintenance logbook should contain a complete description
of all maintenance activities required to keep the transmitter
operational. A list of maintenance information to be recorded and
analyzed to provide a data base for a failure reporting system is
as follows:
DISCREPANCY
Describe the nature of the malfunction. Include all
observable symptoms and performance characteristics.
CORRECTIVE ACTION
Describe the repair procedure used to correct the mal-
function.
DEFECTIVE PART(S)
List all parts and components replaced or repaired.
Include the following details:
b. Component Part Number
c. Component Schematic Number
d. Component Assembly Number
e. Component Reference Designator
NAME OF REPAIRMAN
Person who actually made the repair.
STATION ENGINEER
Indicates chief engineer noted and approved the trans-
mitter repair.
Section V
5.3 Safety Precautions
It is very dangerous to attempt to make measurements or to
replace components with power on. Before attempting any meas-
urements or maintenance procedure, remove primary power to
the transmitter. Good judgement, alertness and common sense
are the best accident preventives.
5.4 Preventive Maintenance
Preventive maintenance is a systematic series of operations
performed periodically on equipment. As these procedures can-
not be applied indiscriminately, specific instructions are neces-
sary.
a. Visual Inspection. Inspection is the most important pre-
ventative maintenance operation because it determines the
necessity for the others. Become thoroughly acquainted
with normal operating conditions in order to recognize and
identify abnormal conditions readily. The remedy for most
visible defects is obvious. However, care must be taken if
heat damaged components are located. Overheating is
usually a symptom of trouble. It is essential to determine
the actual cause of overheating before the heat damaged
component is replaced, otherwise the damage will be re-
peated. Inspect for the following:
1. Overheating, indicated by discoloration, bulging of
parts and peculiar odors.
2. Leakage of grease and oil.
3. Oxidation.
4. Dirt, corrosion, rust, mildew and fungus growth.
b. Feel. Check parts for overheating, especially rotating parts
such as the blower motor. The need for lubrication, the lack
of proper ventilation, or the existence of some defect can
be detected and corrected before serious trouble occurs.
Become familiar with operating temperatures in order to
recognize deviations from the normal range.
c. Tighten. Tighten loose screws, bolts, and nuts. Do not
tighten indiscriminately as fittings that are tightened be-
yond the pressure for which they are designed may be
damaged or broken.
d. Clean. Clean parts when inspection shows that cleaning is
required.
e. Adjust. Make adjustments when inspection shows that
adjustments are necessary to maintain normal operation.
f. Paint. Paint surfaces with the original type of paint (use
prime coat if necessary) when inspection shows rust, worn
or broken paint film.
5.4.1 Filter Cleaning
An air filter is provided in the front of the Cabinet. Clean the
filter once a week with warm water and a mild detergent with

10/01/99 888-2360-002 5-1

WARNING; Disconnect primary power prior to servicing.
replacement done on an as-required basis. Additional filters may
be ordered from HARRIS to assist in maintenance.
5.4.1.1 MOV’s Inspection
Inspect MOV’s RV1, RV2 and RV3 for signs of physical dam-
age. It is important to inspect after thunder storms. Replace any
suspect units with signs of physical damage.
5.4.1.2 Semiconductors
Routine checking of semiconductors used in the transmitter is
not required.
The best check of semiconductor performance is actual operation
in the transmitter. When semiconductors are replaced, check
circuitry operation which may be affected. Replacement semi-
conductors should be of the original type or a recommended
direct replacement. Preventive maintenance of transistors is ac-
complished by performing the following steps:
a. Inspect the semiconductors and surrounding area as accu-
mulations of dirt or dust could form leakage paths.
b. Examine all semiconductors for loose connections or cor-
rosion.
5.4.1.3 Capacitors
Preventive maintenance of capacitors is accomplished as fol-
lows:
a. Examine all capacitor terminals for loose connections or
corrosion.
b. Ensure that component mountings are tight.
c. Examine the body of each capacitor for swelling, discol-
oration, or other evidence of breakdown.
d. Inspect electrolytic capacitors for leakage signs.
e. Use standard practices to repair poor solder connections
with a low-wattage soldering iron.
5.4.1.4 Fixed Resistors
Preventive maintenance of fixed resistors is accomplished by the
following steps:
a. When inspecting a chassis, printed-circuit board, or dis-
crete component assembly, examine resistors for dirt or
signs of overheating. Discolored, cracked, or chipped com-
ponents indicate a possible overload.
b. When replacing a resistor ensure the replacement value
corresponds to the component designated by the schematic
diagram.
c. Clean dirty resistors with a small brush.
5.4.1.5 Transformers
Preventative maintenance of transformers is accomplished by
performing the following:
a. Feel each transformer soon after power removal for signs
of overheating.
b. Inspect each transformer for dirt, loose mounting brackets
and rivets, loose terminal connections, and insecure con-
necting lugs. Dust, dirt, or moisture between terminals may
cause flashovers.
c. Tighten loose mounting lugs, terminals, or rivets.
5-2 888-2360-002
WARNING; Disconnect primary power prior to servicing.
d. Clean with a dry lint-free cloth. Use an approved cleaning
solvent if required.
e. Clean corroded contacts or connections with crocus cloth.
f. Replace defective transformers.
5.4.1.6 Relays
Replace hermetically sealed relays if defective. Nonhermetically
sealed relays are considered normal if:
a. The relay is mounted securely.
b. Connecting leads are not frayed and the insulation is not
damaged.
c. Terminal connections are tight and clean.
d. Moving parts travel freely.
e. Contacts are clean, adjusted properly and make good con-
tact.
f. The coil shows no signs of overheating.
g. Clean any dirty or corroded terminal connection or switch
section with crocus cloth.
5.5 Corrective Maintenance
Corrective maintenance for the transmitter is limited by the
objective of minimum down time. Maintainability and care are
considerably simplified for operation and maintenance person-
nel as the transmitter is designed and built with highly reliable
and proven elements to minimize down time. Some adjustments
are made to correct for gradual change in parameters. Other
adjustments and calibrations are made as part of failure diagnosis
and parts replacement.
5.5.1 Normal Operational Adjustments
5.5.1.1 Modulation Levels
The monaural input is the only input with an internal gain control.
If the modulation level as observed on a calibrated modulation
monitor is incorrect, the internal MONO GAIN may be adjusted
for proper level. This control is located behind the rear panel just
to the left of the MONO INPUT J1. Refer to Figure 5-1.
The composite and SCA inputs do not have internal gain adjust-
ments. Observe the modulation monitor and adjust the input
equipment levels for the proper modulation levels.
5.5.2 Calibration Adjustments
Perform calibrations only as needed following board or compo-
nent replacements, frequency changes or when troubleshooting
indicates a need for re-calibration.
5.5.2.1 Modulation Meter Calibration
a. Verify that all input signal voltages are removed from the
exciter.
b. Zero the modulation display by the front panel switch
combination, simultaneous depression of FWD, REF,
PAV, and APC switches.
10/01/99

Figure 5-1 Exciter Rear Panel
c. Apply a 1kHz signal of 3.5 +/- 0.2 volts to J3, until the
modulation bargraph indicates 100% (first Red LED starts
to glow) or until the LCD display indicates 100% modu-
lation. When PAV and APC are pushed simultaneously,
the LCD display indicates percent of modulation.
d. Adjust R41, VCO calibration for 75 kHz deviation on a
modulation monitor.
e. Apply a 1kHz of normal level to the monaural input of the
exciter and adjust R11 MONO GAIN for 100% modula-
tion
f. Restore normal input signals
5.5.2.2 Directional Coupler
Perform only after repair or replacement
a. Use a load with a return loss of greater than 35 dB.
b. Pre-set R31 and R32 three turns from fully CW (CW is
ClockWise)
5.5.2.2.1 Reflected Port
a. Apply 49.2 Watts (4.92 W for 100W unit) in the forward
direction.
b. Adjust R14 and C20 for minimum detected voltage at J1-9
c. Apply the same power in the reverse direction and adjust
R32 for a voltage at J1-9 equal to 0.925 Vdc.
d. Iterate above as needed to achieve a voltage at J1-9 of less
that 16 mV.
5.5.2.2.2 Forward Port
Apply the same power in the reverse direction.
a. Adjust R4 and C19 for minimum detected voltage on J1-1
b. Apply 1000 W (100 W for the 100 Watt unit) in the forward
direction.
c. Adjust R31 for a voltage at J1-1 of 2.2 Vdc.
d. Iterate as needed for a voltage less than 39 mV at J1-1.
10/01/99 888-2360-002
WARNING; Disconnect primary power prior to servicing.
5.5.2.3 Forward Power Calibration
A periodic power calibration against a proper inline wattmeter
will verify output power.
a. Turn the automatic power control off. This switch is lo-
cated on the Analog to Digital interface board (see Figure
5-2) is in the off position when pushed towards the front
of the transmitter.
b. Connect a DC voltmeter to TP-4 of the A/D interface
board. This is the APC reference voltage.
c. Push and hold for 15 seconds the OUTPUT POWER lower
button.
d. Turn the transmitter on using the front panel ON switch.
e. Raise the power output of the transmitter using the front
panel power raise button to a maximum power level not to
exceed 130% of transmitter rated power output on the
external power meter. Alternatively raise the power until
the voltmeter reading at TP-4 reaches 5 volts.
f. Turn APC on, switch to the rear of the transmitter.
g. Slowly adjust R23 located on the rear panel of the exciter
for 135% of the rated transmitter power using the external
power meter.
h. Adjust R20 of the A/D Interface board to match the trans-
mitter power output meter to the external power meter.
i. Turn APC off and adjust R66 for 125% power.
j. Turn APC on.
5.5.2.4 Reflected Power Calibration
This calibration is to be performed after forward calibration.
a. Reduce transmitter output to 4.5% of the total power
output.
CAUTION
VSWR PROTECTION IS TEMPORARILY DISABLED. INSURE THAT
OUTPUT POWER IS 4.5% OF TRANSMITTER POWER OUTPUT.
b. Turn the transmitter off.
c. Install either a RF short or create a RF open circuit by
disconnecting the load from the transmitter.
WARNING
CREATING A RF OPEN CONSTITUTES A SAFETY HAZARD DUE
TO THE EXPOSED RF VOLTAGE. RF BURNS MAY RESULT.
TAKE ALL NECESSARY PRECAUTIONS TO AVOID THIS OPEN
OUTPUT DURING THIS PROCEDURE.
d. Turn on the transmitter and adjust R19 on the A/D interface
board for a match of the reflected power indication to the
forward power indication.
e. Restore transmitter to normal configuration.
5.5.2.5 Noise and Distortion Adjustments
a. Adjust R18 AM NULL, on the rear of the exciter for
minimum AM synchronous noise with normal modula-
tion.
b. Adjust R27 HUM NULL for minimum FM noise, this is
rarely needed.
5-3
 c. If IMD or THD are high, adjust L2 for minimum distortion.
Then readjust VCO calibration R41 as detailed in Modu-
lation Meter Calibration.
5.5.2.6 Exciter Adjustment
With AC power applied and the transmitter off, perform the
following.
5.5.2.6.1 Adjust L2
a. Measure the DC voltage on the exciter synthesizer board
at (TP-7). If the voltage is between +5.5 and +12 Vdc no
further adjustment is needed at this time. If the voltage is
not between +5.5 and +12 Vdc adjust L2 to bring the
voltage into this range. Frequency lock should occur in 2-4
seconds after making an adjustment. This is indicated by
the green lock LED DS1 lighting.
5.5.2.6.2 Adjust R23
Measure the dc voltage at (TP-3) on the I/O board of the exciter
and adjust R23 located on the rear panel of the exciter for 7.5Vdc.
Figure 5-2
5-4 888-2360-002
WARNING; Disconnect primary power prior to servicing.
5.6 Frequency Change Procedure
All steps in this procedure must be followed in numerical and
alphabetical order. If at any step problems are encountered you
must stop and determine the cause and rectify the problem before
continuing to the next step of the procedure.
a. Lower output power to 25% of the transmitter total power
output as specified on the transmitter nameplate or in the
factory test data sheet.
b. Turn the transmitter off and remove AC power from the
transmitter with the main AC power disconnect.
5.6.1 Exciter PLL Changes
a. Gain access to the exciter by removing the rear cover and
the top cover of the exciter assembly.
b. Set dip switches S2 and S3
Use the tables given to set the DIP switches for your new
frequency.
If your new frequency is not in the table chart you may calculate
the DIP switch settings using the following formulas:
Calculate the constants for N and A for the desired output
frequency F (In MHz).
N=5*F (Greatest integer less than frequency multiplied by 5)
10/01/99
A= The remainder of the above calculation if done by long S3 |- - - - - - - -|- - - - - - - -| S2 DIP Switch Setting
division. 0111101101000000
Another method for calculator use is to multiply only the decimal Example 2: F=88.51MHz 5*F=442.55
fraction remaining from the calculation of N=5*F by 20.
N=442 (0110111010)
Set the switches to the binary values of A and N, given that the
OFF position represents a “1" and the ON position represents a The decimal remainder, 0.55 multiplied by 20 equals 11
”0". N is represented by 10 digits and A is represented by 6 digits. Therefore A=11 (001011)
N |- - - - - - - - - -|- - - - - -| A Binary Constant Thus the DIP switch settings are as follows:
S3 |- - - - - - - -|- - - - - - - -| S2 DIP Switch Setting N |- - - - - - - - - -|- - - - - -| A Binary Constant

Example 1: F=98.6MHz S3 |- - - - - - - -|- - - - - - - -| S2 DIP Switch Setting

N=493 (0111101101) 0110111010001011

A=0 (000000). After setting the DIP switches go to the beginning of the Exciter
Thus the DIP switch settings are as follows: alignment and adjust L2 and R23.

N |- - - - - - - - - -|- - - - - -| A Binary Constant

Table 5-1
Frequency Chart

|————-S3————-| |————S2—————|
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
87.5 ON OF OF ON OF OF ON OF ON OF ON ON OF ON OF ON
87.6 ON OF OF ON OF OF ON OF OF ON ON ON ON ON ON ON
87.7 ON OF OF ON OF OF ON OF OF ON ON ON OF ON OF ON
87.8 ON OF OF ON OF OF ON OF OF OF ON ON ON ON ON ON
87.9 ON OF OF ON OF OF ON OF OF OF ON ON OF ON OF ON
88.0 ON OF OF ON OF OF OF ON ON ON ON ON ON ON ON ON
88.1 ON OF OF ON OF OF OF ON ON ON ON ON OF ON OF ON
88.2 ON OF OF ON OF OF OF ON ON OF ON ON ON ON ON ON
88.3 ON OF OF ON OF OF OF ON ON OF ON ON OF ON OF ON
88.4 ON OF OF ON OF OF OF ON OF ON ON ON ON ON ON ON
88.5 ON OF OF ON OF OF OF ON OF ON ON ON OF ON OF ON
88.6 ON OF OF ON OF OF OF ON OF OF ON ON ON ON ON ON
88.7 ON OF OF ON OF OF OF ON OF OF ON ON OF ON OF ON
88.8 ON OF OF ON OF OF OF OF ON ON ON ON ON ON ON ON
88.9 ON OF OF ON OF OF OF OF ON ON ON ON OF ON OF ON
89.0 ON OF OF ON OF OF OF OF ON OF ON ON ON ON ON ON
89.1 ON OF OF ON OF OF OF OF ON OF ON ON OF ON OF ON
89.2 ON OF OF ON OF OF OF OF OF ON ON ON ON ON ON ON
89.3 ON OF OF ON OF OF OF OF OF ON ON ON OF ON OF ON
89.4 ON OF OF ON OF OF OF OF OF OF ON ON ON ON ON ON
89.5 ON OF OF ON OF OF OF OF OF OF ON ON OF ON OF ON
89.6 ON OF OF OF ON ON ON ON ON ON ON ON ON ON ON ON
89.7 ON OF OF OF ON ON ON ON ON ON ON ON OF ON OF ON

10/01/99 888-2360-002 5-5

WARNING; Disconnect primary power prior to servicing.
 Table 5-1
Frequency Chart

|————-S3————-| |————S2—————|
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
89.8 ON OF OF OF ON ON ON ON ON OF ON ON ON ON ON ON
89.9 ON OF OF OF ON ON ON ON ON OF ON ON OF ON OF ON
90.0 ON OF OF OF ON ON ON ON OF ON ON ON ON ON ON ON
90.1 ON OF OF OF ON ON ON ON OF ON ON ON OF ON OF ON
90.2 ON OF OF OF ON ON ON ON OF OF ON ON ON ON ON ON
90.3 ON OF OF OF ON ON ON ON OF OF ON ON OF ON OF ON
90.4 ON OF OF OF ON ON ON OF ON ON ON ON ON ON ON ON
90.5 ON OF OF OF ON ON ON OF ON ON ON ON OF ON OF ON
90.6 ON OF OF OF ON ON ON OF ON OF ON ON ON ON ON ON
90.7 ON OF OF OF ON ON ON OF ON OF ON ON OF ON OF ON
90.8 ON OF OF OF ON ON ON OF OF ON ON ON ON ON ON ON
90.9 ON OF OF OF ON ON ON OF OF ON ON ON OF ON OF ON
91.0 ON OF OF OF ON ON ON OF OF OF ON ON ON ON ON ON
91.1 ON OF OF OF ON ON ON OF OF OF ON ON OF ON OF ON
91.2 ON OF OF OF ON ON OF ON ON ON ON ON ON ON ON ON
91.3 ON OF OF OF ON ON OF ON ON ON ON ON OF ON OF ON
91.4 ON OF OF OF ON ON OF ON ON OF ON ON ON ON ON ON
91.5 ON OF OF OF ON ON OF ON ON OF ON ON OF ON OF ON
91.6 ON OF OF OF ON ON OF ON OF ON ON ON ON ON ON ON
91.7 ON OF OF OF ON ON OF ON OF ON ON ON OF ON OF ON
91.8 ON OF OF OF ON ON OF ON OF OF ON ON ON ON ON ON
91.9 ON OF OF OF ON ON OF ON OF OF ON ON OF ON OF ON
92.0 ON OF OF OF ON ON OF OF ON ON ON ON ON ON ON ON
92.1 ON OF OF OF ON ON OF OF ON ON ON ON OF ON OF ON
92.2 ON OF OF OF ON ON OF OF ON OF ON ON ON ON ON ON
92.3 ON OF OF OF ON ON OF OF ON OF ON ON OF ON OF ON
92.4 ON OF OF OF ON ON OF OF OF ON ON ON ON ON ON ON
92.5 ON OF OF OF ON ON OF OF OF ON ON ON OF ON OF ON
92.6 ON OF OF OF ON ON OF OF OF OF ON ON ON ON ON ON
92.7 ON OF OF OF ON ON OF OF OF OF ON ON OF ON OF ON
92.8 ON OF OF OF ON OF ON ON ON ON ON ON ON ON ON ON
92.9 ON OF OF OF ON OF ON ON ON ON ON ON OF ON OF ON
93.0 ON OF OF OF ON OF ON ON ON OF ON ON ON ON ON ON
93.1 ON OF OF OF ON OF ON ON ON OF ON ON OF ON OF ON
93.2 ON OF OF OF ON OF ON ON OF ON ON ON ON ON ON ON
93.3 ON OF OF OF ON OF ON ON OF ON ON ON OF ON OF ON
93.4 ON OF OF OF ON OF ON ON OF OF ON ON ON ON ON ON
93.5 ON OF OF OF ON OF ON ON OF OF ON ON OF ON OF ON

5-6 888-2360-002 10/01/99

WARNING; Disconnect primary power prior to servicing.
 Table 5-1
Frequency Chart

|————-S3————-| |————S2—————|
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
93.6 ON OF OF OF ON OF ON OF ON ON ON ON ON ON ON ON
93.7 ON OF OF OF ON OF ON OF ON ON ON ON OF ON OF ON
93.8 ON OF OF OF ON OF ON OF ON OF ON ON ON ON ON ON
93.9 ON OF OF OF ON OF ON OF ON OF ON ON OF ON OF ON
94.0 ON OF OF OF ON OF ON OF OF ON ON ON ON ON ON ON
94.1 ON OF OF OF ON OF ON OF OF ON ON ON OF ON OF ON
94.2 ON OF OF OF ON OF ON OF OF OF ON ON ON ON ON ON
94.3 ON OF OF OF ON OF ON OF OF OF ON ON OF ON OF ON
94.4 ON OF OF OF ON OF OF ON ON ON ON ON ON ON ON ON
94.5 ON OF OF OF ON OF OF ON ON ON ON ON OF ON OF ON
94.6 ON OF OF OF ON OF OF ON ON OF ON ON ON ON ON ON
94.7 ON OF OF OF ON OF OF ON ON OF ON ON OF ON OF ON
94.8 ON OF OF OF ON OF OF ON OF ON ON ON ON ON ON ON
94.9 ON OF OF OF ON OF OF ON OF ON ON ON OF ON OF ON
95.0 ON OF OF OF ON OF OF ON OF OF ON ON ON ON ON ON
95.1 ON OF OF OF ON OF OF ON OF OF ON ON OF ON OF ON
95.2 ON OF OF OF ON OF OF OF ON ON ON ON ON ON ON ON
95.3 ON OF OF OF ON OF OF OF ON ON ON ON OF ON OF ON
95.4 ON OF OF OF ON OF OF OF ON OF ON ON ON ON ON ON
95.5 ON OF OF OF ON OF OF OF ON OF ON ON OF ON OF ON
95.6 ON OF OF OF ON OF OF OF OF ON ON ON ON ON ON ON
95.7 ON OF OF OF ON OF OF OF OF ON ON ON OF ON OF ON
95.8 ON OF OF OF ON OF OF OF OF OF ON ON ON ON ON ON
95.9 ON OF OF OF ON OF OF OF OF OF ON ON OF ON OF ON
96.0 ON OF OF OF OF ON ON ON ON ON ON ON ON ON ON ON
96.1 ON OF OF OF OF ON ON ON ON ON ON ON OF ON OF ON
96.2 ON OF OF OF OF ON ON ON ON OF ON ON ON ON ON ON
96.3 ON OF OF OF OF ON ON ON ON OF ON ON OF ON OF ON
96.4 ON OF OF OF OF ON ON ON OF ON ON ON ON ON ON ON
96.5 ON OF OF OF OF ON ON ON OF ON ON ON OF ON OF ON
96.6 ON OF OF OF OF ON ON ON OF OF ON ON ON ON ON ON
96.7 ON OF OF OF OF ON ON ON OF OF ON ON OF ON OF ON
96.8 ON OF OF OF OF ON ON OF ON ON ON ON ON ON ON ON
96.9 ON OF OF OF OF ON ON OF ON ON ON ON OF ON OF ON
97.0 ON OF OF OF OF ON ON OF ON OF ON ON ON ON ON ON
97.1 ON OF OF OF OF ON ON OF ON OF ON ON OF ON OF ON
97.2 ON OF OF OF OF ON ON OF OF ON ON ON ON ON ON ON
97.3 ON OF OF OF OF ON ON OF OF ON ON ON OF ON OF ON

10/01/99 888-2360-002 5-7

WARNING; Disconnect primary power prior to servicing.
 Table 5-1
Frequency Chart

|————-S3————-| |————S2—————|
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
97.4 ON OF OF OF OF ON ON OF OF OF ON ON ON ON ON ON
97.5 ON OF OF OF OF ON ON OF OF OF ON ON OF ON OF ON
97.6 ON OF OF OF OF ON OF ON ON ON ON ON ON ON ON ON
97.7 ON OF OF OF OF ON OF ON ON ON ON ON OF ON OF ON
97.8 ON OF OF OF OF ON OF ON ON OF ON ON ON ON ON ON
97.9 ON OF OF OF OF ON OF ON ON OF ON ON OF ON OF ON
98.0 ON OF OF OF OF ON OF ON OF ON ON ON ON ON ON ON
98.1 ON OF OF OF OF ON OF ON OF ON ON ON OF ON OF ON
98.2 ON OF OF OF OF ON OF ON OF OF ON ON ON ON ON ON
98.3 ON OF OF OF OF ON OF ON OF OF ON ON OF ON OF ON
98.4 ON OF OF OF OF ON OF OF ON ON ON ON ON ON ON ON
98.5 ON OF OF OF OF ON OF OF ON ON ON ON OF ON OF ON
98.6 ON OF OF OF OF ON OF OF ON OF ON ON ON ON ON ON
98.7 ON OF OF OF OF ON OF OF ON OF ON ON OF ON OF ON
98.8 ON OF OF OF OF ON OF OF OF ON ON ON ON ON ON ON
98.9 ON OF OF OF OF ON OF OF OF ON ON ON OF ON OF ON
99.0 ON OF OF OF OF ON OF OF OF OF ON ON ON ON ON ON
99.1 ON OF OF OF OF ON OF OF OF OF ON ON OF ON OF ON
99.2 ON OF OF OF OF OF ON ON ON ON ON ON ON ON ON ON
99.3 ON OF OF OF OF OF ON ON ON ON ON ON OF ON OF ON
99.4 ON OF OF OF OF OF ON ON ON OF ON ON ON ON ON ON
99.5 ON OF OF OF OF OF ON ON ON OF ON ON OF ON OF ON
99.6 ON OF OF OF OF OF ON ON OF ON ON ON ON ON ON ON
99.7 ON OF OF OF OF OF ON ON OF ON ON ON OF ON OF ON
99.8 ON OF OF OF OF OF ON ON OF OF ON ON ON ON ON ON
99.9 ON OF OF OF OF OF ON ON OF OF ON ON OF ON OF ON
100.0 ON OF OF OF OF OF ON OF ON ON ON ON ON ON ON ON
100.1 ON OF OF OF OF OF ON OF ON ON ON ON OF ON OF ON
100.2 ON OF OF OF OF OF ON OF ON OF ON ON ON ON ON ON
100.3 ON OF OF OF OF OF ON OF ON OF ON ON OF ON OF ON
100.4 ON OF OF OF OF OF ON OF OF ON ON ON ON ON ON ON
100.5 ON OF OF OF OF OF ON OF OF ON ON ON OF ON OF ON
100.6 ON OF OF OF OF OF ON OF OF OF ON ON ON ON ON ON
100.7 ON OF OF OF OF OF ON OF OF OF ON ON OF ON OF ON
100.8 ON OF OF OF OF OF OF ON ON ON ON ON ON ON ON ON
100.9 ON OF OF OF OF OF OF ON ON ON ON ON OF ON OF ON
101.0 ON OF OF OF OF OF OF ON ON OF ON ON ON ON ON ON
101.1 ON OF OF OF OF OF OF ON ON OF ON ON OF ON OF ON

5-8 888-2360-002 10/01/99

WARNING; Disconnect primary power prior to servicing.
 Table 5-1
Frequency Chart

|————-S3————-| |————S2—————|
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
101.2 ON OF OF OF OF OF OF ON OF ON ON ON ON ON ON ON
101.3 ON OF OF OF OF OF OF ON OF ON ON ON OF ON OF ON
101.4 ON OF OF OF OF OF OF ON OF OF ON ON ON ON ON ON
101.5 ON OF OF OF OF OF OF ON OF OF ON ON OF ON OF ON
101.6 ON OF OF OF OF OF OF OF ON ON ON ON ON ON ON ON
101.7 ON OF OF OF OF OF OF OF ON ON ON ON OF ON OF ON
101.8 ON OF OF OF OF OF OF OF ON OF ON ON ON ON ON ON
101.9 ON OF OF OF OF OF OF OF ON OF ON ON OF ON OF ON
102.0 ON OF OF OF OF OF OF OF OF ON ON ON ON ON ON ON
102.1 ON OF OF OF OF OF OF OF OF ON ON ON OF ON OF ON
102.2 ON OF OF OF OF OF OF OF OF OF ON ON ON ON ON ON
102.3 ON OF OF OF OF OF OF OF OF OF ON ON OF ON OF ON
102.4 OF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
102.5 OF ON ON ON ON ON ON ON ON ON ON ON OF ON OF ON
102.6 OF ON ON ON ON ON ON ON ON OF ON ON ON ON ON ON
102.7 OF ON ON ON ON ON ON ON ON OF ON ON OF ON OF ON
102.8 OF ON ON ON ON ON ON ON OF ON ON ON ON ON ON ON
102.9 OF ON ON ON ON ON ON ON OF ON ON ON OF ON OF ON
103.0 OF ON ON ON ON ON ON ON OF OF ON ON ON ON ON ON
103.1 OF ON ON ON ON ON ON ON OF OF ON ON OF ON OF ON
103.2 OF ON ON ON ON ON ON OF ON ON ON ON ON ON ON ON
103.3 OF ON ON ON ON ON ON OF ON ON ON ON OF ON OF ON
103.4 OF ON ON ON ON ON ON OF ON OF ON ON ON ON ON ON
103.5 OF ON ON ON ON ON ON OF ON OF ON ON OF ON OF ON
103.6 OF ON ON ON ON ON ON OF OF ON ON ON ON ON ON ON
103.7 OF ON ON ON ON ON ON OF OF ON ON ON OF ON OF ON
103.8 OF ON ON ON ON ON ON OF OF OF ON ON ON ON ON ON
103.9 OF ON ON ON ON ON ON OF OF OF ON ON OF ON OF ON
104.0 OF ON ON ON ON ON OF ON ON ON ON ON ON ON ON ON
104.1 OF ON ON ON ON ON OF ON ON ON ON ON OF ON OF ON
104.2 OF ON ON ON ON ON OF ON ON OF ON ON ON ON ON ON
104.3 OF ON ON ON ON ON OF ON ON OF ON ON OF ON OF ON
104.4 OF ON ON ON ON ON OF ON OF ON ON ON ON ON ON ON
104.5 OF ON ON ON ON ON OF ON OF ON ON ON OF ON OF ON
104.6 OF ON ON ON ON ON OF ON OF OF ON ON ON ON ON ON
104.7 OF ON ON ON ON ON OF ON OF OF ON ON OF ON OF ON
104.8 OF ON ON ON ON ON OF OF ON ON ON ON ON ON ON ON
104.9 OF ON ON ON ON ON OF OF ON ON ON ON OF ON OF ON

10/01/99 888-2360-002 5-9

WARNING; Disconnect primary power prior to servicing.
 Table 5-1
Frequency Chart

|————-S3————-| |————S2—————|
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
105.0 OF ON ON ON ON ON OF OF ON OF ON ON ON ON ON ON
105.1 OF ON ON ON ON ON OF OF ON OF ON ON OF ON OF ON
105.2 OF ON ON ON ON ON OF OF OF ON ON ON ON ON ON ON
105.3 OF ON ON ON ON ON OF OF OF ON ON ON OF ON OF ON
105.4 OF ON ON ON ON ON OF OF OF OF ON ON ON ON ON ON
105.5 OF ON ON ON ON ON OF OF OF OF ON ON OF ON OF ON
105.6 OF ON ON ON ON OF ON ON ON ON ON ON ON ON ON ON
105.7 OF ON ON ON ON OF ON ON ON ON ON ON OF ON OF ON
105.8 OF ON ON ON ON OF ON ON ON OF ON ON ON ON ON ON
105.9 OF ON ON ON ON OF ON ON ON OF ON ON OF ON OF ON
106.0 OF ON ON ON ON OF ON ON OF ON ON ON ON ON ON ON
106.1 OF ON ON ON ON OF ON ON OF ON ON ON OF ON OF ON
106.2 OF ON ON ON ON OF ON ON OF OF ON ON ON ON ON ON
106.3 OF ON ON ON ON OF ON ON OF OF ON ON OF ON OF ON
106.4 OF ON ON ON ON OF ON OF ON ON ON ON ON ON ON ON
106.5 OF ON ON ON ON OF ON OF ON ON ON ON OF ON OF ON
106.6 OF ON ON ON ON OF ON OF ON OF ON ON ON ON ON ON
106.7 OF ON ON ON ON OF ON OF ON OF ON ON OF ON OF ON
106.8 OF ON ON ON ON OF ON OF OF ON ON ON ON ON ON ON
106.9 OF ON ON ON ON OF ON OF OF ON ON ON OF ON OF ON
107.0 OF ON ON ON ON OF ON OF OF OF ON ON ON ON ON ON
107.1 OF ON ON ON ON OF ON OF OF OF ON ON OF ON OF ON
107.2 OF ON ON ON ON OF OF ON ON ON ON ON ON ON ON ON
107.3 OF ON ON ON ON OF OF ON ON ON ON ON OF ON OF ON
107.4 OF ON ON ON ON OF OF ON ON OF ON ON ON ON ON ON
107.5 OF ON ON ON ON OF OF ON ON OF ON ON OF ON OF ON
107.6 OF ON ON ON ON OF OF ON OF ON ON ON ON ON ON ON
107.7 OF ON ON ON ON OF OF ON OF ON ON ON OF ON OF ON
107.8 OF ON ON ON ON OF OF ON OF OF ON ON ON ON ON ON
107.9 OF ON ON ON ON OF OF ON OF OF ON ON OF ON OF ON
108.0 OF ON ON ON ON OF OF OF ON ON ON ON ON ON ON ON

5-10 888-2360-002 10/01/99

WARNING; Disconnect primary power prior to servicing.
 Figure 5-1 Quest™ Front View
Showing Location of Fuses F1 & F2

10/01/99 888-2360-002 5A-1

WARNING; Disconnect primary power prior to servicing.
 Figure 5-2 Overall View from Rear
Showing CPU Board

5A-2 888-2360-002 10/01/99

WARNING; Disconnect primary power prior to servicing.
 Figure 5-3 I/O Board Adjustments

10/01/99 888-2360-002 5A-3

WARNING; Disconnect primary power prior to servicing.
 Figure 5-4 Exciter & A/D Interface Adjustments

5A-4 888-2360-002 10/01/99

WARNING; Disconnect primary power prior to servicing.
 Figure 5-5 RF Power Amplifier

10/01/99 888-2360-002 5A-5

WARNING; Disconnect primary power prior to servicing.
 Figure 5-6 Power Supplies

5A-6 888-2360-002 10/01/99

WARNING; Disconnect primary power prior to servicing.
 Section VI
Troubleshooting
6.1 Introduction 6.2.2.5 MUTE
Troubleshooting is divided up into sections: Indicates exciter output is muted by any fault as part of the fault
protection.
I. Indicator light functions.
6.2.2.6 INTERLOCK
II. Fault diagnostics
Illuminated steady indicates an external interlock switch or wire
III. Analog voltage monitor points
is open, preventing transmitter turn on.
IV. CPU Diagnotstics
V. Assembly replacement
VI. Troubleshooting Procedure Outline
Refer to Figure 6-1 for front view of Quest™.
6.3 Diagnostic Display
6.3.1 Additional Fault Diagnostics Information
Additional fault information is available by pushing simultane-
6.2 Indicator Lights ously the PA I and PA V front panel buttons. The modulation bar
6.2.1 ON Indicator graph display will now display additional fault information. A
second pushing of the buttons will toggle back to modulation
Blinking status indicates transmitter is off due to a fault.
display. The fault diagnostics mode is indicated when the yellow
6.2.2 Fault Indicators /10 LED just below the bargraph is flashing. The LEDs indicate:
These fault indicators illuminate to indicate a fault that is muting GREEN LED’s (left to right)
or reducing the output power. In normal operation none will be G1 Pallet D, low current
illuminated. G2 Pallet C, low current
6.2.2.1 VSWR G3 Pallet B, low current
This LED is illuminated steady when there is a high VSWR fault. G4 Pallet A, low current
Blinking status indicates that VSWR foldback is active. G5 Power supply B failure
6.2.2.2 DC/BAL G6 Power supply A failure
This indicator illuminates when there is a PA dc power fault or G7 (Not used)
a RF power balance difference in the combiner. DC voltages and G8 (Not used)
currents can be monitored at TP1 on the Interface board. G9 (Not used)
G10 (Not used)
PA balance faults occur when a combiner reject load is dissipat-
G11 Power supply B, Temperature
ing excess power as when a pallet has failed, faulting the module
G12 (Not used)
off. There are up to three combiner circuits on the combiner
G13 Pallets C&D, Temperature
board, depending on the power level. Each combiner circuit has
G14 Driver Temperature
its own sensor. Combiner circuit one combines the outputs of
G15 Pallet C, High Current
pallets A and B. Combiner circuit two combines pallets C and
G16 Pallet A, High Current
D. Combiner circuit three combines the output of combiner
G17 (Not used)
circuits one and two. Voltages from the sensors can be monitored
G18 (Not used)
at Interface board TP1.
G19 Power supply A, Voltage High
6.2.2.3 TEMP G20 (Not used)
Indicates when the power amplifier module heatsink temperature RED LED’s (left to right)
has risen above 90°C causing the transmitter to fault off. The
heatsink temperature is monitored by thermistors in three different R1 Interlock Latch Bit
areas. Excessive heat in any of the three areas will fault the module R2 Power Supply A, Temperature
off. The areas include the RF driver FET, between pallets A and B, R3 VSWR exceeds 5:1
and between pallets C and D. The voltages of the heat sink sensors R4 Pallets A&B Temperature
can be monitored at Interface board TP1. The thermistors have a R5 Pallet D, High Current
decreasing monitor voltage as the temperature increases. Additional R6 Pallet B, High Current
temperature sensors monitor each 50 volt power supply. R7 Power Supply B, Low Voltage
R8 Power Supply A, Low Voltage
6.2.2.4 PLL R9 Power Supply B, High Voltage
This indicator illuminates when loss of phase lock in the exciter. R10 VSWR Foldback
The transmitter will mute preventing operation off frequency.

1/3/2000 888-2360-002 6-1

WARNING; Disconnect primary power prior to servicing.
 Table 6-1 Quest™ Analog Diagnostic Voltages
At Test Point TP1 on Interface Board

TP1 Test Point Description Scaling Factor Fault Threshold

TP1- 2 Temperature, Pallets A & B See Chart 670 mV
TP1- 4 Temperature, Pallets C & D See Chart 670 mV
TP1- 6 Current Limit Pallet D Hi=OK Low=Current limit
TP1- 7 Current Limit Pallet C Hi=OK Low=Current limit
TP1- 8 Current Limit Pallet B Hi=OK Low=Current limit
TP1- 9 Current Limit Pallet A Hi=OK Low=Current limit
TP1- 11 PA Volts Pallet CD 74.46 mV/V 4.84 Volt
TP1- 12 Ground Pin
TP1- 13 Temperature, Driver See Chart
TP1- 15 PA Current, Pallet A 0.3565 V/A 4.5 Volts
TP1- 16 PA Current, Pallet D 0.3565 V/A 4.5 Volts
TP1- 17 PA Volts Pallet AB 74.46 mV/V 4.84 Volt
TP1- 18 PA Current, Pallet C 0.3565 V/A 4.5 Volts
TP1- 19 PA Current, Pallet B 0.3565 V/A 4.5 Volts

Figure 6-1 Chart Showing Temperature

Versus Voltage

6-2 888-2360-002 1/3/2000

WARNING; Disconnect primary power prior to servicing.
6.4 Monitoring Voltages 6.6 Directional Coupler Alignment
Some of the voltages processed on the Interface Board for use a. Test using a load with a return loss of greater than 35 dB.
by the microprocessor may be sampled at TP1-1 through TP1-20. b. Pre-set R31 and R32 three turns from fully CW (CW is
The chart below contains information about each test point. The ClockWise)
scaling factor can be used to calculate the actual value being
monitored. See Table 6-1 and Figure 6-1. 6.6.1 Reflected Port
Apply 49.2 Watts (4.92 W for 100W unit) in the forward direc-
tion.
a. Adjust R14 and C20 for minimum detected voltage at J1-9.
6.5 CPU Diagnostics b. Apply the same power in the reverse direction and adjust
R32 for a voltage at J1-9 equal to 0.925 Vdc.
6.5.1 CPU Self-testing
c. Iterate above as needed to achieve a voltage at J1-9 of less
Self-testing sufficiently guarantees correct operation of the CPU
that 16 mV.
and LED’s in the overlay.
a. Pre-set S1-4, 5, 6, 7 and to OFF 6.6.2 Forward Port
b. Initiate by setting S1-4 to ON, then reset CPU by momen- Apply the same power in the reverse direction.
tarily setting S1-8 to ON a. Adjust R4 and C19 for minimum detected voltage on J1-1
c. Miscellaneous, use only for troubleshooting: b. Apply 1000 W (100 W for the 100 Watt unit) in the forward
1. A/D I/O Test, set S1-5 to ON, re-set CPU. direction.
2. Core test, set S1-7 to ON, reset CPU. Failure indicates c. Adjust R31 for a voltage at J1-1 of 2.2 Vdc.
faulty components around CPU. d. Iterate as needed for a voltage less than 39 mV at J1-1.
6.5.2 CPU Board Replacement
If replacing a CPU board set switches S1-1 and S1-2 as follows,
S1-3 is not used.
6.7 Testing RF Pallet Assemblies
Transmitter Power S1-1 S1-2 There are up to four pallet assemblies in the pa module. Any of
1 k watt OFF OFF the following faults can indicate a pallet failure.
500 Watt ON OFF
250 Watt OFF ON An illuminated TEMP led may indicate a power FET on the
100 Watt ON ON pallet has failed causing it to overheat. However, this is only a
possibility.

Figure 6-2 Location of Pallet Assemblies

1/3/2000 888-2360-002 6-3

WARNING; Disconnect primary power prior to servicing.
 Figure 6-3 Component locations on Pallet

Other reasons the TEMP led is lit are the driver stage may be NOTE
malfunctioning, or a high vswr condition caused a pallet to FET’s are not field replaceable. The FET’s are closely matched
overheat but not necessarily fail. pairs and the pallets are carefully adjusted in manufacturing to a
designated factory reference. Only pallet replacement is recom-
An illuminated DC/BAL indicator can indicate a group of faults.
mended. Return defective pallets to Harris for repair.
Using the Fault Diagnostics check the exact fault and fault
location. The balance information can indicate which pallets are
causing a rf imbalance. The current fault can indicate which of
the two pallets is causing the imbalance. If a module fails in such
a way that the current is lower than normal, the current fault will 6.8 PA Pallet Replacement
not occur. To facilitate a fast and reliable repair of the pallet, the PA Module
has been designed for easy pallet replacement. The changing of
The current samples for each pallet can be monitored at the test
a pallet only requires the removal of six screws and four solder
points TP1. A high or low current usually indicates a defective
connections.
transistor on the pallet with the abnormal reading. The actual
current values can be calculated from the scaling factor and Tools required:
compared with the factory test data. The temperatures may also Standard Size Phillips Screwdriver
be monitored at TP1. #1 Flat Blade Screwdriver
60 Watt Soldering Iron
Solder
Solder Sucker
Needle Nose Pliers
Thermal Compound
Small Hard Rubber Roller
Refer to Figure 6-2 for pallet location and to Figure 6-4 for pallet
layout.
NOTE
The pallet has a gain control. This is factory set. This can be set
only with proper test setup and equipment.
Step 1
Unsolder the four connections to the pallet board. This
Figure 6-4 Pallet Layout
is done by carefully heating the soldered joint and using
a solder sucker to remove the joining solder. Use needle

6-4 888-2360-002 1/3/2000

WARNING; Disconnect primary power prior to servicing.
 nose pliers to carefully remove the unsoldered wire
from the board.
Step 2
Remove the six Phillips screws securing the pallet to
the large heat sink.
Step 3
The pallet pc board is mounted on a 1/2 inch thick
aluminum “heat spreader” block. You must treat the
heat spreader block and pc board as a single unit. Use
a flat blade screwdriver to gently pry the spreader block
off the large heat sink. Once removed, clean off all
thermal compound from the heatsink and pallet heat
spreader using paper towels.
Step 4
Apply a thin fresh coat of thermal compound on the heat
spreader of the new pallet. Use a hard rubber roller to
smooth out the compound insuring a very thin even
coating on both surfaces.
CAUTION
TOO MUCH THERMAL COMPOUND WILL BEHAVE AS A HEAT
INSULATOR, NOT AS A HEAT CONDUCTOR, AND PREVENT THE
PALLETS FROM TRANSFERRING THEIR HEAT TO THE LARGE
HEATSINK. THIS WILL RESULT INTO AN OVERHEATED PALLET
ASSEMBLY. ONLY A VERY THIN COATING IS NEEDED.
Step 5
Carefully place the new pallet in position and insert all six
screws finger tight. Then tighten down all six screws with
screwdriver (20 inch/lbs). Do not overtighten.
Step 6
Carefully resolder the four connections. Your solder
connections should resemble the factory solder connec-
tions on the other pallets.
Step 7
Carefully inspect your work. Ensure pallet is seated and
screwed down properly. Solder has flowed properly. No
excess solder or any other debris in the pallet area.

6.9 Troubleshooting Procedures

See Table 6-2.

Table 6-2 Troubleshooting

PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS

Transmitter will not power up No primary mains voltage to wall panel
Low voltage supply A8 or A9 failure
External interlock open
No RF power output No exciter output
No RF driver output
No 50 volt supply
Overtemperature Fan failure
Unstable power output Check APC circuitry, directional
coupler, or forward power sensor.
VSWR Foldback does not operate properly Problem in reverse power circuit
No AC restart after power failure Failure of watchdog timer or EEPROM
Display indicates “TEST” in small letters Temperature sample voltage is 5 volts.
and “CON” in large letters. All fault indica- Open thermister circuit. Failure of A1
tor LEDs flash CPU board or A3A6 Interface board.
NOTE: The flashing LEDs will
extinguish only after the problem is
fixed and the Controller receives a
command (press ON or turn AC power
off and on again).
Check breaker/fuses
Check fuses F1 and F2
Check supplies for proper output
voltages
Check interlock status on front panel
Check exciter output
Check driver stage output
Check supply voltage
Check that all fans are operating
Locate problem, repair or replace.
Check coupler, rf detector circuit and
controller.
Check U1 and U4 and supporting
circuitry
Check 3 temperature readings on
Interface Board TP1, see Table 6-1
(voltage must be less than 4.5 VDC).
Check voltage on E5 for each power
supply bleed board and compare with
Table 6-1 (voltage must be less than 4.5
VDC). Replace CPU and/or Interface
Boards.

1/3/2000 888-2360-002 6-5

WARNING; Disconnect primary power prior to servicing.
6-6 888-2360-002 1/3/2000
WARNING; Disconnect primary power prior to servicing.
 Section VII
Parts List

Replaceable Parts List Index

Table 7-1. BASIC, QUEST . . . . . . . . . . . . . . . . . . . . . . . . 992 8688 002 7-2

Table 7-2. CPU BOARD, . . . . . . . . . . . . . . . . . . . . . . . 992 8686 002 7-2
Table 7-3. EXCITER I/O ASSEMBLY . . . . . . . . . . . . . . . . . 992 8912 001 7-3
Table 7-4. PWB, FM SYNTHESIZER . . . . . . . . . . . . . . . . . 992 8685 001 7-4
Table 7-5. I/O BOARD . . . . . . . . . . . . . . . . . . . . . . . . . 992 8691 001 7-5
Table 7-6. XMTR, 1K, FM QUEST . . . . . . . . . . . . . . . . . . . . 994 9497 001 7-7
Table 7-7. XMTR, 1KW, QUEST . . . . . . . . . . . . . . . . . . . 992 8868 002 7-7
Table 7-8. *DIRECTIONAL COUPLER, HP . . . . . . . . . . . . 992 8696 001 7-8
Table 7-9. MODULE, 1KW PA, . . . . . . . . . . . . . . . . . . . 992 8698 002 7-8
Table 7-10. *PALLET MODULE, SSFM . . . . . . . . . . . . . . . 992 8392 002 7-9
Table 7-11. THERMISTOR ASSEMBLY . . . . . . . . . . . . . . 992 8608 001 7-10
Table 7-12. INTERFACE BD, . . . . . . . . . . . . . . . . . . . . 992 8687 001 7-10
Table 7-13. DRVR AMP/SPLT 1KW . . . . . . . . . . . . . . . . . 992 8689 001 7-12
Table 7-14. COMBINER, 4-WAY, . . . . . . . . . . . . . . . . . . 992 8697 002 7-13
Table 7-15. POWER SUPPLY BLEED CKT . . . . . . . . . . . . . 992 8692 001 7-13
Table 7-16. THERMISTER ASSEMBLY . . . . . . . . . . . . . . . 992 8608 002 7-13
Table 7-17. POWER SUPPLY 500W 50HZ . . . . . . . . . . . . . 992 8948 001 7-14
Table 7-18. POWER SUPPLY, HP . . . . . . . . . . . . . . . . . 992 8694 001 7-14
Table 7-19. POWER SUPPLY 500W 60HZ . . . . . . . . . . . . . 992 8949 001 7-14
Table 7-20. OPTION, P.S. CROSSOVER . . . . . . . . . . . . . . 992 9037 001 7-14
Table 7-21. PWB, P.S. CROSSOVER, . . . . . . . . . . . . . 992 9022 001 7-14
Table 7-22. XMTR, 500FM, QUEST . . . . . . . . . . . . . . . . . . . 994 9495 001 7-15
Table 7-23. XMTR, 500, QUEST . . . . . . . . . . . . . . . . . . . . 992 8867 002 7-15
Table 7-24. MODULE, 500W PA, . . . . . . . . . . . . . . . . . . 992 8874 002 7-15
Table 7-25. COMBINER, 2-WAY . . . . . . . . . . . . . . . . . . 992 8870 002 7-16
Table 7-26. DRVR AMP/SPLT 250W/500W . . . . . . . . . . . . . 992 8903 001 7-16
Table 7-27. PALLET, 250/500W, QUEST . . . . . . . . . . . . . . 992 9817 001 7-17
Table 7-28. COMBINER, 2-WAY . . . . . . . . . . . . . . . . . . 992 8870 001 7-18
Table 7-29. POWER SUPPLY 500W 50HZ . . . . . . . . . . . . . 992 8918 001 7-18
Table 7-30. XMTR, 250FM, QUEST . . . . . . . . . . . . . . . . . . . 994 9493 001 7-18
Table 7-31. XMTR, 250, QUEST . . . . . . . . . . . . . . . . . . . . 992 8866 002 7-18
Table 7-32. DIRECTIONAL COUPLER, LP . . . . . . . . . . . . . 992 8695 001 7-19
Table 7-33. POWER SUPPLY 250W 50HZ . . . . . . . . . . . . . 992 8916 001 7-19
Table 7-34. POWER SUPPLY MP . . . . . . . . . . . . . . . . . 992 8693 001 7-19
Table 7-35. POWER SUPPLY 250W 60HZ . . . . . . . . . . . . . 992 8917 001 7-20
Table 7-36. XMTR, 100FM, QUEST . . . . . . . . . . . . . . . . . . . 994 9491 001 7-20
Table 7-37. XMTR, LOW POWER . . . . . . . . . . . . . . . . . . . 992 8865 002 7-20
Table 7-38. MODULE, 100W . . . . . . . . . . . . . . . . . . . . 992 8699 001 7-21
Table 7-39. POWER SUPPLY 100W 50HZ . . . . . . . . . . . . . 992 8914 001 7-21
Table 7-40. POWER SUPPLY, LOW POWER . . . . . . . . . . . 992 8690 001 7-21
Table 7-41. POWER SUPPLY 100W 60HZ . . . . . . . . . . . . . 992 8915 001 7-22

Rev. C1: 04-03-02 888-2360-002 7-1

WARNING: Disconnect primary power prior to servicing.
 Table 7-1. BASIC, QUEST - 992 8688 002
Harris PN Description QTY UM Reference Designators (S)
054 0014 108 SHIPPING CARTON, QUEST 1.0 EA POWER IN
055 0120 048 CONNECTOR .5 IN KO 1.0 EA
055 0120 595 CONNECTOR 3/4 IN CLAMP 1.0 EA
328 0075 000 WASHER, REDUCING 2"-3/4" STEEL 2.0 EA
354 0027 000 TERM LUG YEL SPADE 8 3.0 EA FOR CUSTOMER
358 1213 000 RETAINER KIT, MALE SCREW 1.0 EA
358 1214 000 SCREWLOCK, FEMALE 1.0 EA
398 0056 000 FUSE,SLOW CART 1.50A 250V 2.0 EA F001 F002
402 0203 000 FUSEHOLDER 3AG SHOCKSAFE 2.0 EA XF001 XF002
414 0302 000 CORE, FERRITE 2.0 EA
414 0303 000 CORE, FERRITE 2.0 EA
414 0304 000 CORE, FERRITE 1.0 EA
516 0084 000 CAP DISC .02UF 600V 2.0 EA C001 C002
560 0113 000 SURGE PROTECTOR, COAXIAL GAS 1.0 EA
614 0098 000 TERM BD 8 TERM 1.0 EA TB001
614 0807 000 INTERFACE, 37PIN, TB/"D" 1.0 EA
646 1655 000 OVERLAY, LOWER, LCFM 1.0 EA
646 1656 000 OVERLAY, LCFM, 1.0 EA
646 1683 000 LABEL, SAFETY GROUND 1.0 EA
822 1225 026 SKID, QUEST 1.0 EA
917 2355 025 MODIFIED PWR SUPPLY +15V 1.0 EA A009
917 2355 026 MODIFIED PWR SUPPLY +5V +/-15V 1.0 EA A008
917 2501 005 COVER, REMOTE 1.0 EA
922 1225 009 FILTER, AIR 0.0 EA
922 1225 020 BACK PLATE, REMOTE OPTION 1.0 EA
922 1225 029 CABLE, REMOTE CONTROL 1.0 EA
952 9192 006 FAB PKG, QUEST 1.0 EA
992 8686 002 CPU BOARD, 1.0 EA A001
992 8912 001 EXCITER I/O ASSEMBLY 1.0 EA A002

Table 7-2. CPU BOARD, - 992 8686 002

Harris PN Description QTY UM Reference Designators (F)
358 1213 000 RETAINER KIT, MALE SCREW 1.0 EA
380 0189 000 XSTR, NPN 2N3904 ESD 1.0 EA Q001
382 0594 000 *IC TL074ACN ESD 1.0 EA U014
382 0603 000 IC, REF-02HJ ESD 1.0 EA U008
382 0622 000 IC, 74LS14N ESD 2.0 EA U009 U016
382 1070 000 IC, ILQ-1 OPTO-ISOLATOR ESD 2.0 EA U015 U021
382 1179 000 IC 74HCT574 (ESD) 3.0 EA U007 U018 U019
382 1278 000 IC UDN2596 ESD 1.0 EA U010
382 1298 000 IC , MAX 697 ESD 1.0 EA U001
382 1301 000 IC, 238 RS-232 DR/RCV ESD 1.0 EA U002
382 1326 000 IC, 528 DAC ESD 1.0 EA U006
382 1686 000 *IC, 28C16 ESD 1.0 EA U004
383 0128 000 IC UCN5818EPF ESD 2.0 EA U011 U012
383 0494 000 IC, MM5453 ESD 1.0 EA U005
384 0431 000 RECT. 1N4001 ESD 1.0 EA CR001
384 0719 000 TRANSZORB 1N6373 5V 5W ESD 1.0 EA CR002
384 0720 000 TRANSZORB 1N6377 15V 5W ESD 2.0 EA CR003 CR004
384 0823 000 LED 10 SEG BARGRAPH, RED ESD 1.0 EA DS002
384 0891 000 LED 10 SEG BARGRAPH, GRN ESD 2.0 EA DS003 DS004

7-2 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
386 0062 000 ZENER, 1N4753A 36V 1W 5% ESD 1.0 EA CR005
404 0674 000 SOCKET, DIP, 14 PIN (DL) 3.0 EA #U009 #U014 #U016
404 0675 000 SOCKET, DIP, 16 PIN (DL) 3.0 EA XU001 XU015 XU021
404 0682 000 SOCKET, DIP, 24 PIN (DL) 1.0 EA XU004
404 0738 000 SOCKET 20C 1 ROW STRAIGHT 2.0 EA 2-XDS001
404 0767 000 SOCKET, DIP, 20 PIN (DL) 5.0 EA #U006 #U007 #U010 #U018 #U019
404 0797 000 SOCKET, DIP, 24 PIN (DL) 1.0 EA XU002
404 0827 000 SOCKET, DIP20, LO PROFILE 3.0 EA XDS002 XDS003 XDS004
404 0830 000 SOCKET, PLCC-44, THROUGH HOLE 4.0 EA XU003 XU005 XU011 XU012
406 0511 000 DISPLAY, LCD 1.0 EA DS001
444 2986 000 XTAL 4MHZ HC/49 CASE 1.0 EA Y001
516 0453 000 CAP .1UF 100V 20% X7R 17.0 EA C001 C002 C006 C009 C013 C014 C017 C016
C018 C019 C020 C021 C022 C023 C024 C025
C026
516 0736 000 CAP .001UF 10% 100V X7R 3.0 EA C012 C028 C029
516 0769 000 CAP 22PF 5% 100V C0G 2.0 EA C010 C011
516 0790 000 CAP NTWK 1000PF 10% 50V 1.0 EA C027
516 0971 000 CAP 470PF 5% 100V C0G 1.0 EA C005
522 0531 000 CAP 1UF 50V 20% 1.0 EA C015
522 0548 000 CAP 10UF 50V 20% 4.0 EA C003 C004 C007 C008
540 1386 000 RES NETWORK 10K OHM 2% 4.0 EA R006 R007 R017 R023
540 1410 000 RES NETWORK 330 OHM 2% 3.0 EA R011 R013 R016
540 1421 000 RES NETWORK 4700 OHM 2% 1.0 EA R022
540 1434 000 RES NETWORK 330 OHM 2% 2.0 EA R024 R025
540 1457 000 RES NETWORK 330 OHM 2% 2.0 EA R010 R018
548 2400 301 RES 1K OHM 1/2W 1% 1.0 EA R008
548 2400 401 RES 10K OHM 1/2W 1% 5.0 EA R002 R004 R009 R014 R028
548 2400 418 RES 15K OHM 1/2W 1% 1.0 EA R012
548 2400 441 RES 26.1K OHM 1/2W 1% 2.0 EA R001 R027
548 2400 601 RES 1MEG OHM 1/2W 1% 1.0 EA R003
548 2400 701 RES 10MEG OHM 1/2W 1% 1.0 EA R005
574 0450 000 RELAY SPDT 5VDC 3A 1.0 EA K001
604 0851 000 SW, RKR 8PST DIP 1.0 EA S001
610 0893 000 CONN 25 PIN D STRATE POST 1.0 EA J005
610 0981 000 HDR 20C 2ROW VERTICAL 1.0 EA J004
610 1083 000 *PLUG, D, 37 PIN, STRAIGHT 1.0 EA J001
610 1092 000 HEADER 12 CRKT STRAIGHT 2.0 EA J006 J007
610 1106 000 HDR, 8PIN, 1ROW, STRT,POL 1.0 EA J008
610 1107 000 HDR,12PIN,1ROW,STRT,POL 1.0 EA J003
612 1200 000 RECP, D 37C SOLDERCUP 1.0 EA P001
839 8123 010 SCHEM, CPU BD, QUEST 0.0 EA
843 5399 010 PWB, CPU, QUEST 1.0 EA
917 2355 031 FIRMWARE, MICROPROCESSOR 1.0 EA U003

Table 7-3. EXCITER I/O ASSEMBLY - 992 8912 001

Harris PN Description QTY UM Reference Designators (F)
350 0136 000 RIVET, BLIND STRUCTURAL 4.0 EA
426 0079 000 ISOLATOR, BALL MOUNT 4.0 EA
917 2355 018 RIBBON CABLE 1.0 EA
917 2355 019 RF CABLE 1.0 EA
917 2501 006 WASHER, RF SHIELD 2.0 EA
922 1225 010 PALLET, EXC PCB 1.0 EA
922 1225 012 PLATE, BALLAST 1.0 EA
943 5399 038 *ENCLOSURE, EXCITER PWB 1.0 EA

Rev. C1: 04-03-02 888-2360-002 7-3

WARNING: Disconnect primary power prior to servicing.
992 8685 001 PWB, FM SYNTHESIZER 1.0 EA
992 8691 001 I/O BOARD 1.0 EA
999 2784 001 HARDWARE LIST, EXCITER 1.0 EA

Table 7-4. PWB, FM SYNTHESIZER - 992 8685 001

Harris PN Description QTY UM Reference Designators (P)
354 0309 000 TERM SOLDER 1.0 EA TP004
354 0320 000 TERM, SOLDER, SLOTTED 16.0 EA
380 0190 000 XSTR, PNP 2N3906 ESD 1.0 EA Q002
380 0622 000 XSTR, N-JFET U310 ESD 1.0 EA Q001
382 0523 000 IC, 4066/14066 ESD 1.0 EA U004
382 0719 000 IC LM324AN ESD 1.0 EA U003
382 0749 000 IC NE5532A ESD 1.0 EA U008
382 0882 000 IC, 78L05A ESD 1.0 EA U013
382 0907 000 IC MC145152P2 ESD 1.0 EA U005
382 1126 000 IC 78L12A ESD 1.0 EA U002
382 1188 000 NO LONGER AVAILABLE, 1.0 EA U007
382 1200 000 *IC MAR-8 ESD 2.0 EA U001 U006
384 0205 000 DIODE SILICON 1N914/4148 ESD 2.0 EA CR003 CR004
384 0610 000 LED, GREEN ESD 2.0 EA DS001 DS002
404 0509 000 SOCKET, DIP, 28 PIN (DL) 1.0 EA XU005
404 0673 000 SOCKET, DIP, 8 PIN (DL) 2.0 EA XU007 XU008
404 0674 000 SOCKET, DIP, 14 PIN (DL) 2.0 EA XU003 XU004
444 2953 000 CRYSTAL 10.2400 MHZ 1.0 EA Y001
492 0752 000 FIXED RF INDUCTOR 64NH 1.0 EA L007
492 0825 000 COIL, TUNEABLE RF 1.0 EA L002
494 0218 000 CHOKE, WIDE BAND 2.5 TURN 2.0 EA RFOC1 RFOC2
494 0390 000 CHOKE RF 3.30UH 6.0 EA L001 L003 L005 L006 L008 L009
506 0238 000 CAP .015UF 100V 5% 1.0 EA C050
516 0453 000 CAP .1UF 100V 20% X7R 2.0 EA C036 C037
516 0530 000 CAP .01UF 10% 100V X7R 24.0 EA C002 C003 C004 C006 C010 C012 C013 C019
C025 C026 C027 C028 C029 C030 C031 C034
C042 C045 C046 C048 C049 C054 C063 C068
516 0736 000 CAP .001UF 10% 100V X7R 3.0 EA C001 C040 C041
516 0765 000 CAP 10PF 5% 100V C0G 4.0 EA C009 C023 C032 C033
516 0766 000 CAP 12PF 5% 100V C0G 1.0 EA C016
516 0768 000 CAP 18PF 5% 100V C0G 1.0 EA C005
516 0769 000 CAP 22PF 5% 100V C0G 2.0 EA C017 C018
516 0773 000 CAP 47PF 5% 100V C0G 1.0 EA C011
516 0774 000 CAP 56PF 5% 100V C0G 1.0 EA C007
516 0776 000 CAP 82PF 5% 100V C0G 1.0 EA C024
516 0968 000 CAP 4700PF 5% 100V C0G 1.0 EA C043
518 0054 000 CAP VAR 15-60PF 200V 1.0 EA C022
522 0538 000 CAP 220 UF 50V 20% 2.0 EA C044 C047
522 0548 000 CAP 10UF 50V 20% 3.0 EA C020 C021 C035
522 0549 000 CAP 22UF 35V NON-POL 2.0 EA C038 C039
522 0550 000 CAP 100UF 25V 20% 2.0 EA C008 C015
522 0578 000 CAP 1.0UF 50V 20% 1.0 EA C014
528 0036 000 DIODE VARACTOR KV3901 1.0 EA CR001
540 1332 000 RES NETWORK 100K OHM 1.0 EA R015
540 1356 000 RES NETWORK 10K OHM 2% 3.0 EA R004 R017 R028
540 1357 000 RES NETWORK 1000 OHM 2% 1.0 EA R023
540 1406 000 RES NETWORK 47 OHM 2% 1.0 EA R010
548 2051 000 RES ZERO OHM 1.0 EA R013

7-4 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
548 2400 168 RES 49.9 OHM 1/2W 1% 3.0 EA R001 R011 R022
548 2400 169 RES 51.1 OHM 1/2W 1% 2.0 EA R020A R020C
548 2400 185 RES 75 OHM 1/2W 1% 2.0 EA R007A R007C
548 2400 209 RES 121 OHM 1/2W 1% 1.0 EA R007B
548 2400 218 RES 150 OHM 1/2W 1% 1.0 EA R008
548 2400 230 RES 200 OHM 1/2W 1% 1.0 EA R014
548 2400 234 RES 221 OHM 1/2W 1% 1.0 EA R021
548 2400 242 RES 267 OHM 1/2W 1% 3.0 EA R003 R005 R009
548 2400 301 RES 1K OHM 1/2W 1% 1.0 EA R006
548 2400 321 RES 1.62K OHM 1/2W 1% 2.0 EA R026 R027
548 2400 330 RES 2K OHM 1/2W 1% 1.0 EA R020B
548 2400 354 RES 3.57K OHM 1/2W 1% 1.0 EA R018
548 2400 366 RES 4.75K OHM 1/2W 1% 1.0 EA R012
548 2400 477 RES 61.9K OHM 1/2W 1% 1.0 EA R016
548 2400 485 RES 75K OHM 1/2W 1% 1.0 EA R002
548 2400 568 RES 499K OHM 1/2W 1% 2.0 EA R024 R025
558 0046 000 MINIATURE CONTROL OVEN 1.0 EA HR001
604 0851 000 SW, RKR 8PST DIP 2.0 EA S002 S003
610 0933 000 JUMPER, PWB TEST POINT 9.0 EA TP001 TP002 TP005 TP006 TP007 TP008
TP009 TP010 TP011
610 0979 000 HDR 10C 2ROW VERTICAL 1.0 EA J002
612 1350 000 RECP, SMB PCB MT 2.0 EA J001 J003
839 8123 001 SCHEM, FM EXCITER 0.0 EA
843 5399 001 PWB, FM SYNTHESIZER 1.0 EA
917 2474 001 TAPE FOAM, VCO COVER 2.0 EA
922 1225 016 COVER, EXCITER PCB 2.0 EA

Table 7-5. I/O BOARD - 992 8691 001

Harris PN Description QTY UM Reference Designators (R)
354 0320 000 TERM, SOLDER, SLOTTED 8.0 EA
380 0189 000 XSTR, NPN 2N3904 ESD 1.0 EA Q001
382 0472 000 IC, LM318 ESD 2.0 EA U009 U010
382 0593 000 IC TL072ACP ESD 1.0 EA U001
382 0594 000 *IC TL074ACN ESD 3.0 EA U003 U004 U008
382 0749 000 IC NE5532A ESD 1.0 EA U002
382 1186 000 IC, NEG., VOLT REG. 1.5A, ESD 1.0 EA U005
382 1200 000 *IC MAR-8 ESD 1.0 EA U011
382 1361 000 IC, BGY133 RF MODULE ESD 1.0 EA U007
384 0205 000 DIODE SILICON 1N914/4148 ESD 2.0 EA CR001 CR002
384 0321 000 *DIODE 5082-2800 ESD 4.0 EA CR005 CR006 CR007 CR008
384 0355 000 DIODE HP5082-3081/A5S139 ESD 1.0 EA CR009
384 0720 000 TRANSZORB 1N6377 15V 5W ESD 2.0 EA CR003 CR004
404 0673 000 SOCKET, DIP, 8 PIN (DL) 4.0 EA XU001 XU002 XU009 XU010
404 0674 000 SOCKET, DIP, 14 PIN (DL) 3.0 EA XU003 XU004 XU008
492 0752 000 FIXED RF INDUCTOR 64NH 1.0 EA L005
492 0776 000 IND 10,000 UH 10% 1.0 EA L001
494 0218 000 CHOKE, WIDE BAND 2.5 TURN 5.0 EA RFOC5 RFOC6 RFOC7 RFOC8 RFOC9
494 0373 000 CHOKE RF 0.12UH 1.0 EA L003
494 0377 000 CHOKE RF 0.27UH 1.0 EA L002
494 0390 000 CHOKE RF 3.30UH 1.0 EA L004
494 0409 000 CHOKE RF 150.0UH 4.0 EA RFOC1 RCOC2 RFOC3 RFOC4
508 0564 000 CAP 2500PF 1% 100V 1.0 EA C009
508 0565 000 CAP 5000PF 1% 100V 1.0 EA C010
516 0453 000 CAP .1UF 100V 20% X7R 6.0 EA C025 C027 C037 C052 C053 C074

Rev. C1: 04-03-02 888-2360-002 7-5

WARNING: Disconnect primary power prior to servicing.
516 0530 000 CAP .01UF 10% 100V X7R 29.0 EA C005 C006 C007 C013 C014 C015 C016 C017
C018 C034 C035 C039 C040 C041 C042 C043
C044 C045 C046 C047 C054 C057 C058 C059
C060 C061 C062 C068 C076
516 0736 000 CAP .001UF 10% 100V X7R 4.0 EA C022 C038 C056 C075
516 0765 000 CAP 10PF 5% 100V C0G 3.0 EA C019 C020 C023
516 0768 000 CAP 18PF 5% 100V C0G 1.0 EA C032
516 0769 000 CAP 22PF 5% 100V C0G 1.0 EA C073
516 0772 000 CAP 39PF 5% 100V C0G 1.0 EA C071
516 0773 000 CAP 47PF 5% 100V C0G 2.0 EA C026 C069
516 0775 000 CAP 68PF 5% 100V C0G 1.0 EA C072
516 0777 000 CAP 100PF 5% 100V C0G 2.0 EA C031 C070
516 0786 000 CAP 560PF 5% 100V C0G 2.0 EA C008 C011
516 0971 000 CAP 470PF 5% 100V C0G 4.0 EA C077 C078 C079 C080
522 0531 000 CAP 1UF 50V 20% 1.0 EA C012
522 0538 000 CAP 220 UF 50V 20% 2.0 EA C063 C064
522 0548 000 CAP 10UF 50V 20% 3.0 EA C024 C030 C036
522 0578 000 CAP 1.0UF 50V 20% 1.0 EA C067
522 0588 000 CAP 100UF 25V 20% NP 5.0 EA C001 C002 C003 C004 C081
522 0589 000 CAP 220UF 16V 20% NP 1.0 EA C051
540 1016 000 RES 22.0M OHM 1/4W 5% 1.0 EA R036
540 1353 000 RES NETWORK 4700 OHM 2% 1.0 EA R005
540 1356 000 RES NETWORK 10K OHM 2% 1.0 EA R020
540 1357 000 RES NETWORK 1000 OHM 2% 1.0 EA R033
540 1360 000 RES NETWORK 47K OHM 2% 1.0 EA R002
540 1377 000 RES NETWORK 3300 OHM 2% 1.0 EA R035
540 1395 000 RES NETWORK 10K OHM 1% 2.0 EA R003 R009
540 1403 000 RES NETWORK 22K OHM 1/4W 2% 1.0 EA R007
542 1603 000 RES, 0.01 OHM, 3W 1% 1.0 EA R048
548 2400 101 RES 10 OHM 1/2W 1% 1.0 EA R050
548 2400 147 RES 30.1 OHM 1/2W 1% 1.0 EA R017
548 2400 166 RES 47.5 OHM 1/2W 1% 1.0 EA R047
548 2400 168 RES 49.9 OHM 1/2W 1% 2.0 EA R004 R014
548 2400 201 RES 100 OHM 1/2W 1% 3.0 EA R021 R043 R046
548 2400 225 RES 178 OHM 1/2W 1% 2.0 EA R101 R102
548 2400 230 RES 200 OHM 1/2W 1% 1.0 EA R008
548 2400 268 RES 499 OHM 1/2W 1% 3.0 EA R025 R026 R042
548 2400 276 RES 604 OHM 1/2W 1% 5.0 EA R001 R064 R065 R066 R067
548 2400 285 RES 750 OHM 1/2W 1% 1.0 EA R044
548 2400 301 RES 1K OHM 1/2W 1% 2.0 EA R012 R022
548 2400 330 RES 2K OHM 1/2W 1% 1.0 EA R010
548 2400 359 RES 4.02K OHM 1/2W 1% 1.0 EA R013
548 2400 368 RES 4.99K OHM 1/2W 1% 2.0 EA R024 R045
548 2400 369 RES 5.11K OHM 1/2W 1% 2.0 EA R006 R103
548 2400 401 RES 10K OHM 1/2W 1% 1.0 EA R019
548 2400 501 RES 100K OHM 1/2W 1% 1.0 EA R028
548 2400 576 RES 604K OHM 1/2W 1% 1.0 EA R032
548 2400 601 RES 1MEG OHM 1/2W 1% 1.0 EA R015
550 0967 000 TRIMPOT 10K OHM 1/2W 10% 1.0 EA R018
550 0968 000 TRIMPOT 20K OHM 1/2W 10% 1.0 EA R011
550 0970 000 TRIMPOT 1K OHM 1/2W 10% 1.0 EA R027
550 1035 000 TRIMPOT 5K OHM 1/2W 10% 2.0 EA R023 R041
610 0900 000 HEADER 3 CKT STRAIGHT 3.0 EA JP001 JP002 JP004
610 0933 000 JUMPER, PWB TEST POINT 14.0 EA

7-6 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
 TP001 TP002 TP003 TP004 TP005 TP006
TP007 TP008 TP009 TP010 TP011 TP012
TP013 TP014
610 0979 000 HDR 10C 2ROW VERTICAL 3.0 EA J002 J008 J009
610 1106 000 HDR, 8PIN, 1ROW, STRT,POL 1.0 EA J010
610 1110 000 HDR 8C 2R STRT UNPOL 1.0 EA JP003
612 1184 000 SHUNT JUMPER 0.1" CENTERS 5.0 EA JP001 J002 J003A J003B J004
612 1209 000 CONN, XLR 3-C NC3FD-H 1.0 EA J001
612 1350 000 RECP, SMB PCB MT 1.0 EA J011
620 2930 000 RECEPTACLE RT ANGLE BNC 6.0 EA J003 J004 J005 J006 J007 J012
839 8123 005 SCHEM, FM I/O 0.0 EA
843 5399 005 PWB, FM I/O 1.0 EA
917 2355 008 HEATSINK, BGY 1.0 EA
922 1225 015 COVER, I/O 1.0 EA
999 2817 001 HARDWARE LIST, I/O BOARD 1.0 EA

Table 7-6. XMTR, 1K, FM QUEST - 994 9497 001

Harris PN Description QTY UM Reference Designators (W)
560 0036 000 MOV, 150WVAC, 80J, 20MM DISC 0.0 EA 3 REQUIRED FOR 120VAC OPERATION
RV001 RV002 RV003
560 0049 000 MOV, 275WVAC, 75J, 14MM DISC 0.0 EA 3 REQ’D FOR 208-240VAC OPERATION
RV001 RV002 RV003
620 2547 000 ADAPTER, 7/8 EIA TO N (F) 0.0 EA #USE QTY (1) 922-1295-009 WITH ADAPTER
922 1295 009 OUTPUT COUPLER, MTG BRKT 0.0 EA
988 2360 001 DP, QUEST TECHNICAL MANUAL 0.0 EA
990 1129 001 KIT, SPARE SEMICONDUCTOR 0.0 EA
992 8868 002 XMTR, 1KW, QUEST 1.0 EA
992 8907 001 KIT, SPARE PWA’S HP 0.0 EA
992 8948 001 POWER SUPPLY 500W 50HZ 0.0 EA 2 REQUIRED FOR 50HZ OPERATION A006
A007
992 8949 001 POWER SUPPLY 500W 60HZ 0.0 EA 2 REQUIRED FOR 60HZ OPERATION A006
A007
992 9037 001 OPTION, P.S. CROSSOVER 0.0 EA

Table 7-7. XMTR, 1KW, QUEST - 992 8868 002

Harris PN Description QTY UM Reference Designators (H)
041 6060 000 RUBBER CHANNEL X200 0 FT
358 2628 000 CABLE PUSH MOUNT 26.0 EA
358 2995 000 END PLATE, 261 TERM BD 1.0 EA TB002
430 0232 000 FAN, 115VAC 250CFM 2.0 EA B001 B002
484 0419 000 LOW PASS FILTER 1250W 1.0 EA A008
570 0349 000 CONTACTOR, 4P 120V NO 1.0 EA K001
614 0786 000 TERM BD, 2C MODULAR 261 4.0 EA TB002
620 0122 000 ADAPTER, N-PLUG/N-JACK, RT ANG 1.0 EA
646 1455 000 LABEL, XMITTING EQUIPMENT 1.0 EA
646 1511 000 NAMEPLATE, LCFM 1K 1.0 EA
822 1225 027 REF DWG, ADJUSTMENT INSTR 0.0 EA
922 1225 018 SHIELD, SAFETY 1.0 EA
922 1225 031 PLATE, RFI 1.0 EA
939 8123 023 ENCLOSURE, FAN 1.0 EA
952 9192 007 CABLE PKG 1.0 EA
992 8688 002 BASIC, QUEST 1.0 EA

Rev. C1: 04-03-02 888-2360-002 7-7

WARNING: Disconnect primary power prior to servicing.
992 8696 001 *DIRECTIONAL COUPLER, HP 1.0 EA A005
992 8698 002 MODULE, 1KW PA, 1.0 EA A003
999 2773 001 HARDWARE LIST, QUEST 1.0 EA

Table 7-8. *DIRECTIONAL COUPLER, HP - 992 8696 001

Harris PN Description QTY UM Reference Designators (N)
383 0256 000 IC, TL072 OP AMP SMT ESD 2.0 EA U001 U002
385 0027 000 DIODE, 2800 SCHOTTKY SMT ESD 4.0 EA CR001 CR002 CR003 CR004
478 0412 000 XFMR RF T9-1 1.0 EA T001
494 0382 000 CHOKE RF .68UH 1.0 EA L002
515 0084 000 *CAP .01UF 50V 10% 1206 X7R 4.0 EA C009 C010 C011 C012
515 0135 301 CAP 1000PF 100V 5% 1206 C0G 6.0 EA C002 C003 C004 C006 C007 C008
518 0112 000 CAP, TRIM 2-10PF 50V 2.0 EA C019 C020
545 0309 220 RES 619 OHM 1% 1/4W 1206 1.0 EA R017
545 0309 408 RES 20K OHM 1% 1/4W 1206 2.0 EA R008 R020
545 0309 420 RES 61.9K OHM 1% 1/4W 1206 2.0 EA R007 R019
545 0309 501 RES 100K OHM 1% 1/4W 1206 8.0 EA R009 R010 R011 R012 R021 R022 R023 R024
548 2400 183 RES 71.5 OHM 1/2W 1% 2.0 EA R001 R003
548 2400 214 RES 137 OHM 1/2W 1% 1.0 EA R002
550 0958 000 TRIMPOT 10K OHM 1/2W 10% 2.0 EA R031 R032
550 1070 000 TRIMPOT 100 OHM 1/2W 10% 2.0 EA R004 R014
610 1084 000 HDR 10 PIN/ACTION PINS 1.0 EA J001
610 1088 000 LATCH .576 FOR EJECTION 2.0 EA
612 0233 000 RECEPTACLE N UG-58A/U 2.0 EA J002 J003
620 2023 000 RECEPTACLE, BNC VERT PCB 1.0 EA J005
839 8123 003 SCHEM,DIRECTIONAL COUPLER 0.0 EA
843 5399 003 PWB, DIRECTIONAL COUPLER 1.0 EA
917 2355 010 SPACER, DIRECT CPLR 2.0 EA
939 8123 017 ENCLOSURE, DIRECT COUPL. 1.0 EA
999 2775 001 HARDWARE LIST, DIREC. 1.0 EA

Table 7-9. MODULE, 1KW PA, - 992 8698 002

Harris PN Description QTY UM Reference Designators (B)
252 0420 000 WIRE, RIBBON 5 X 100 MIL 0 FT #PALLET INPUT/OUTPUTS
302 0105 000 SCR, 6-32 X 5/16 15.0 EA
302 0109 000 SCR, 6-32 X 5/8 8.0 EA
302 0110 000 SCR, 6-32 X 3/4 11.0 EA
302 0130 000 SCR, 8-32 X 3/8 46.0 EA
302 0401 000 SCR, 4-40 X 1/4 2.0 EA
302 0403 000 SCR, 10-32X-5/8 24.0 EA
310 0003 000 WASHER, FLAT NO. 4 2.0 EA
310 0006 000 WASHER FLAT 8 39.0 EA
310 0012 000 WASHER FLAT 6 31.0 EA
310 0024 000 WASHER, FLAT.200 ID 24.0 EA
314 0003 000 WASHER, SPLIT-LOCK 4 2.0 EA
314 0005 000 WASHER, SPLIT-LOCK 6 34.0 EA
314 0006 000 WASHER, SPLIT-LOCK 8 46.0 EA
350 0114 000 RIVET, POP 1/8 DIA 1.0 EA
356 0002 000 CABLE CLAMP 1/8 D 1.0 EA #A3A5E3
356 0004 000 CABLE CLAMP 1/4 D 3.0 EA
356 0214 000 CLAMP, FLAT CABLE 1 IN. 1.0 EA
357 0098 000 BUTTON, GLIDE 0.750 DIA. 4.0 EA

7-8 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
358 1002 000 STANDOFF M/F 6-32 X 3/8 4.0 EA #A3A7
414 0214 000 TOROID FERRAMIC 4.0 EA #50VDC LINES
414 0302 000 CORE, FERRITE 1.0 EA
424 0003 000 GROMMET 1/2 MTG DIA 2.0 EA #50VDC INPUTS
424 0008 000 GROMMET 1-1/16 MTG D 1.0 EA
620 0118 000 ADAPTOR N UG57B/U 1.0 EA
646 0665 000 INSPECTION LABEL 1.0 EA
646 1518 000 LABEL, WARNING RF RADIATION 1.0 EA
922 1225 017 CABLE, RIBBON, 10C 11" 1.0 EA
939 8123 022 END PLATE, PA MOD 1.0 EA
943 5399 015 COVER, INTERFACE PCB 1.0 EA
943 5399 016 CHASSIS, PA MOD 1.0 EA
943 5399 017 COVER, PA MOD 1.0 EA
943 5399 019 ASSY, BONDED HEATSINK 1.0 EA
943 5399 035 CABLE, 1.3KW MAIN, 1.0 EA
992 8392 002 *PALLET MODULE, SSFM 4.0 EA A3A1 A3A2 A3A3 A3A4
992 8608 001 THERMISTOR ASSEMBLY 2.0 EA R1/C1 R2/C2
992 8687 001 INTERFACE BD, 1.0 EA A3A6
992 8689 001 DRVR AMP/SPLT 1KW 1.0 EA A3A7
992 8697 002 COMBINER, 4-WAY, 1.0 EA A3A5

Table 7-10. *PALLET MODULE, SSFM - 992 8392 002

Harris PN Description QTY UM Reference Designators (T)
051 0001 025 * ADHESIVE, LOCTITE 392 0.0 EA #T001
051 0001 026 * ACTIVATOR, LOCTITE 7387 0.0 EA #T001
088 0001 063 TAPE TEF 3/4 WIDE 0.0 RL #T001
252 0420 000 WIRE, RIBBON 5 X 100 MIL 0 FT #T001 #T002
302 0053 000 SCR, 4-40 X 5/16 4.0 EA
302 0441 000 SCR, 4-40 X 3/8 4.0 EA 2#Q001 2#Q002
310 0003 000 WASHER, FLAT NO. 4 4.0 EA
314 0003 000 WASHER, SPLIT-LOCK 4 8.0 EA 2#Q001 2#Q002 #4PCB
354 0055 000 SOLDER LUG 6 MTG HOLE 4.0 EA 2#Q001 2#Q002
384 0321 000 *DIODE 5082-2800 ESD 2.0 EA CR001 CR002
414 0294 000 CORE, E, POWDERED IRON 4.0 EA T001
500 0904 000 CAP, VAR 12-60PF 175WVDC 1.0 EA C001
500 1234 000 CAP 150PF 500V 10% CLAD 1.0 EA C011
500 1329 000 CAP 100PF 500V 10% CLAD 1.0 EA C015B
500 1351 000 CAP 68PF 5% 250V 2.0 EA C008 C009
500 1352 000 CAP 75PF 5% 250V 0.0 EA #C002 - SELECT IN TEST
500 1353 000 CAP 82PF 5% 250V 0.0 EA #C002 - SELECT IN TEST
500 1354 000 CAP 91PF 5% 250V 1.0 EA #C002 - SELECT IN TEST
500 1355 000 CAP 100PF 5% 250V 0.0 EA #C002 - SELECT IN TEST
500 1356 000 CAP 110PF 5% 250V 0.0 EA #C002 - SELECT IN TEST
500 1357 000 CAP 120PF 5% 250V 0.0 EA #C002 - SELECT IN TEST
500 1358 000 CAP 130PF 5% 250V 0.0 EA #C002 - SELECT IN TEST
500 1359 000 CAP 150PF 5% 250V 0.0 EA #C002 - SELECT IN TEST
500 1370 000 CAP, VAR 25-150 PF 250V 1.0 EA C015A
500 1371 000 CAP 250 PF 500V 2% 1.0 EA C010
516 0417 000 CAP 1000PF 10% 200V 11.0 EA C003 C006 C007 C012 C014 C017 C018 C021
C022 C023 C025
516 0484 000 CAP 0.1UF 100V 10% 5.0 EA C004 C013 C016 C019 C020
516 0767 000 CAP 15PF 5% 100V C0G 2.0 EA C026 C027
519 0046 000 *CAP RF CHIP 68PF 5% 500V 2.0 EA C005 C024
540 1600 111 RES 27 OHM 3W 5% 2.0 EA R001 R002

Rev. C1: 04-03-02 888-2360-002 7-9

WARNING: Disconnect primary power prior to servicing.
544 1652 000 * RES 100 OHM 2W 5% 2.0 EA R003 R004
548 2400 401 RES 10K OHM 1/2W 1% 2.0 EA R005 R006
548 2400 430 RES 20K OHM 1/2W 1% 1.0 EA R007
550 0956 000 TRIMPOT 2K OHM 1/2W 10% 1.0 EA R008
690 0021 000 *INSPECTOR’S LACQUER, RED 0.0 EA #R008
817 2205 023 SPEC, PALLET, SSFM 0.0 EA
817 2205 081 INSTR, PALLET TEST REQ 0.0 EA
822 1186 038 INSTR, CRITICAL REQM 0.0 EA
839 8025 097 SCHEM, PALLET 0.0 EA
843 5215 128 PWB, FM PALLET 1.0 EA
917 2205 068 FET, RF, MATCHED PAIR 1.0 EA Q001 Q002
922 1085 020 CHOKE, RESISTIVE, 1000OHM 1.0 EA L001
922 1085 021 CHOKE, FERRITE, 2500 PERM 1.0 EA L002
922 1085 062 FEEDBACK COIL 2.0 EA L003 L004
922 1113 002 SOLDER INST TRANS 9:1 1.0 EA T001
922 1114 002 SOLDER INST TRANS 4:1 1.0 EA T002
939 8025 030 SPREADER, HEAT 1.0 EA

Table 7-11. THERMISTOR ASSEMBLY - 992 8608 001

Harris PN Description QTY UM Reference Designators (B)
051 0001 025 * ADHESIVE, LOCTITE 392 0.0 EA
051 0001 026 * ACTIVATOR, LOCTITE 7387 0.0 EA
354 0075 000 TERMINAL LUG RING 8 1.0 EA
516 0935 000 CAP 0.012UF 10% 50V 1.0 EA C001
559 0053 000 THERMISTOR,NTC,10K@25C,1% 1.0 EA R001

Table 7-12. INTERFACE BD, - 992 8687 001

Harris PN Description QTY UM Reference Designators (M)
358 3421 000 STANDOFF 1/4 DIA 3/8 LG 6.0 EA
380 0678 000 *XSTR, ARRAY QUAD 2222 ESD 1.0 EA U013
380 0713 000 DARLINGTON TRANSISTOR PNP ESD 4.0 EA Q001 Q002 Q003 Q004
382 0260 000 IC, 555 ESD 1.0 EA U012
382 0719 000 IC LM324AN ESD 5.0 EA U005 U006 U007 U010 U011
382 1161 000 IC, OP-07C/LT1097 ESD 8.0 EA U014 U015 U016 U017 U018 U019 U020 U021
382 1327 000 IC, 145051 A/D CNVRTR ESD 2.0 EA U001 U002
382 1358 000 IC, AD633 MULTIPLIER ESD 2.0 EA U008 U009
384 0205 000 DIODE SILICON 1N914/4148 ESD 11.0 EA CR002 CR003 CR005 CR007 CR009 CR011
CR014 CR015 CR017 CR022 CR023
384 0321 000 *DIODE 5082-2800 ESD 1.0 EA CR001
386 0123 000 ZENER, 1N4732A 4.7V ESD 2.0 EA CR013 CR016
386 0124 000 ZENER, 1N4736A 6.8V ESD 1.0 EA CR004
386 0186 000 ZENER, 1N4737A 7.5V ESD 4.0 EA CR006 CR008 CR010 CR012
386 0403 000 ZENER, 1N5257B 33V ESD 4.0 EA CR018 CR019 CR020 CR021
404 0673 000 SOCKET, DIP, 8 PIN (DL) 11.0 EA XU008 XU009 XU012 XU014 XU015 XU016
XU017 XU018 XU019 XU020 XU021
404 0674 000 SOCKET, DIP, 14 PIN (DL) 6.0 EA XU005 XU006 XU007 XU010 XU011 XU013
404 0767 000 SOCKET, DIP, 20 PIN (DL) 2.0 EA XU001 XU002
494 0218 000 CHOKE, WIDE BAND 2.5 TURN 2.0 EA RFOC1 RFOC2
506 0245 000 CAP.33UF 63V 5% 6.0 EA C006 C007 C008 C014 C015 C016
516 0453 000 CAP .1UF 100V 20% X7R 35.0 EA

7-10 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
 C003 C005 C012 C023 C025 C026 C027 C029
C030 C031 C032 C034 C035 C038 C039 C040
C041 C043 C044 C049 C050 C051 C052 C053
C054 C055 C056 C057 C058 C059 C060 C061
C062 C063 C064
516 0530 000 CAP .01UF 10% 100V X7R 6.0 EA C011 C042 C046 C047 C048 C065
516 0736 000 CAP .001UF 10% 100V X7R 5.0 EA C010 C033 C045 C066 C069
516 0781 000 CAP 220PF 5% 100V C0G 4.0 EA C021 C022 C024 C028
516 0790 000 CAP NTWK 1000PF 10% 50V 4.0 EA C001 C002 C018 C019
522 0524 000 CAP 10 UF 100V 20% NON-POLAR 1.0 EA C013
522 0531 000 CAP 1UF 50V 20% 5.0 EA C004 C017 C020 C036 C037
522 0550 000 CAP 100UF 25V 20% 2.0 EA C067 C068
526 0311 000 CAP 2.2UF 35V 10% 1.0 EA C009
540 1012 000 RES 15.0M OHM 1/4W 5% 1.0 EA R025
540 1332 000 RES NETWORK 100K OHM 2.0 EA R013 R041
540 1342 000 RES NETWORK 10K OHM 3.0 EA R014 R031 R064
540 1357 000 RES NETWORK 1000 OHM 2% 2.0 EA R004 R068
540 1435 000 RES NETWORK 120K OHM 2% 1.0 EA R001
540 1446 000 RES NETWORK 220K OHM 2% 1.0 EA R032
540 1512 000 RES NETWORK 510 OHM 2.0 EA R009 R015
548 0502 000 * RES 9.09K OHM 1/2W 0.1% 2.0 EA R026 R047
548 2334 000 RES 113K OHM 1/4W 0.1% 2.0 EA R027 R046
548 2400 228 RES 191 OHM 1/2W 1% 1.0 EA R075
548 2400 240 RES 255 OHM 1/2W 1% 4.0 EA R085 R087 R089 R091
548 2400 247 RES 301 OHM 1/2W 1% 1.0 EA R016
548 2400 255 RES 365 OHM 1/2W 1% 3.0 EA R003 R007 R036
548 2400 366 RES 4.75K OHM 1/2W 1% 1.0 EA R076
548 2400 368 RES 4.99K OHM 1/2W 1% 3.0 EA R008 R024 R028
548 2400 375 RES 5.9K OHM 1/2W 1% 2.0 EA R011 R063
548 2400 393 RES 9.09K OHM 1/2W 1% 4.0 EA R086 R088 R090 R092
548 2400 401 RES 10K OHM 1/2W 1% 3.0 EA R005 R006 R058
548 2400 469 RES 51.1K OHM 1/2W 1% 1.0 EA R018
548 2400 472 RES 54.9K OHM 1/2W 1% 1.0 EA R050
548 2400 475 RES 59K OHM 1/2W 1% 1.0 EA R073
548 2400 482 RES 69.8K OHM 1/2W 1% 2.0 EA R023 R062
548 2400 601 RES 1MEG OHM 1/2W 1% 3.0 EA R010 R017 R056
548 2400 630 RES 2MEG OHM 1/2W 1% 1.0 EA R012
550 0958 000 TRIMPOT 10K OHM 1/2W 10% 1.0 EA R066
550 0959 000 TRIMPOT 20K OHM 1/2W 10% 1.0 EA R078
550 0961 000 TRIMPOT 50K OHM 1/2W 10% 2.0 EA R019 R020
604 0977 000 SW, TGL DPDT PC MOUNT 1.0 EA S001
610 0746 000 HDR, STR, 20 PIN, SQ 1.0 EA TP001
610 0830 000 HEADER, 10 PIN PC RIBBON 2.0 EA J001 J004
610 0854 000 HEADER, 40 PIN PC RIBBON 1.0 EA J002
610 0902 000 HDR 10 PIN STRAIGHT 1.0 EA J003
610 0933 000 JUMPER, PWB TEST POINT 10.0 EA TP002 TP004 TP005 TP006 TP008 TP009
TP010 TP011 TP012 TP013
839 8123 011 SCHEM, INTERFACE BD. 0.0 EA
843 5399 011 PWB, INTERFACE 1.0 EA

Rev. C1: 04-03-02 888-2360-002 7-11

WARNING: Disconnect primary power prior to servicing.
 Table 7-13. DRVR AMP/SPLT 1KW - 992 8689 001
Harris PN Description QTY UM Reference Designators (N)
302 0106 000 SCR, 6-32 X 3/8 5.0 EA #SPREADERS
302 0441 000 SCR, 4-40 X 3/8 6.0 EA 2#Q001 #Q002 #R012 #R013 #R014
310 0012 000 WASHER FLAT 6 5.0 EA #SPREADERS
314 0003 000 WASHER, SPLIT-LOCK 4 6.0 EA 2#Q001 #Q002 #R012 #R013 #R014
314 0005 000 WASHER, SPLIT-LOCK 6 5.0 EA #SPREADERS
354 0005 000 TERM LUG RED SPADE 6 8.0 EA 2#R030 2#R031 2#R032 2#R033
354 0055 000 SOLDER LUG 6 MTG HOLE 2.0 EA #Q001
358 3383 000 JUMPER, 0.1" LG, 0.125" H 2.0 EA NOTE: USE IN PLACE OF C005 C033
358 3406 000 STANDOFF, 6-32 X 7/8" 2.0 EA 2#E004
380 0739 000 XSTR, SRF-4245 ESD 1.0 EA Q001
384 0321 000 *DIODE 5082-2800 ESD 2.0 EA CR001 CR002
384 0782 000 RECT, MR754 400V 6A ESD 2.0 EA CR003 CR004
500 1237 000 CAP 1000PF 500V 10% 1.0 EA C015
500 1332 000 CAP 11PF 5% 250V 3.0 EA C021 C023 C025
500 1339 000 CAP 22PF 5% 250V 3.0 EA C020 C022 C024
500 1353 000 CAP 82PF 5% 250V 1.0 EA C016
500 1357 000 CAP 120PF 5% 250V 1.0 EA C014
500 1367 000 CAP 330PF 5% 250V 1.0 EA C004
516 0453 000 CAP .1UF 100V 20% X7R 3.0 EA C011 C026 C028
516 0736 000 CAP .001UF 10% 100V X7R 7.0 EA C002 C009 C010 C013 C018 C019 C027
516 0768 000 CAP 18PF 5% 100V C0G 1.0 EA C001
522 0545 000 CAP 10UF 100V 20% 1.0 EA C012
540 0293 000 *RES 24 OHM 1W 10% 1.0 EA R008
542 1603 000 RES, 0.01 OHM, 3W 1% 5.0 EA R019 R030 R031 R032 R033
544 1652 000 * RES 100 OHM 2W 5% 2.0 EA R003 R004
544 1660 000 RES 100 OHM 20W 5% 3.0 EA R012 R013 R014
548 0049 000 RES 100 OHM 3/4W 1% 1.0 EA R024
548 2209 000 RES, 17.8 OHM, 2W, 1% 2.0 EA R016A R016B
548 2210 000 RES, 576 OHM 2W 1% 2.0 EA R015 R017
548 2400 301 RES 1K OHM 1/2W 1% 1.0 EA R006
548 2400 321 RES 1.62K OHM 1/2W 1% 1.0 EA R002
548 2400 401 RES 10K OHM 1/2W 1% 1.0 EA R005
610 0830 000 HEADER, 10 PIN PC RIBBON 1.0 EA J001
614 0718 000 JUMPER MODEL 601-J/141J 2.0 EA E4A E4B
614 0822 000 TERM BLOCK, PC MT 4C 1ROW 2.0 EA E004
839 8123 002 SCHEM, DRIVER AMP/SPLTR 0.0 EA
843 5399 002 PWB, DRIVER AMP/SPLITTER 1.0 EA
917 2355 024 CABLE, RF INPUT 1.0 EA #E003
922 1085 020 CHOKE, RESISTIVE, 1000OHM 1.0 EA L008
922 1085 022 XFMR, 25 OHM COAX 1.0 EA T002
922 1085 023 XFMR, 25 OHM COAX 1.0 EA T003
922 1085 024 XFMR, 25 OHM COAX 1.0 EA T001
922 1085 025 IND, TOROID COIL 1.0 EA L011
922 1085 104 CHOKE, FERRITE, 2500 PERM 1.0 EA L010
939 8025 034 BAR, DRIVER SPREADER SM 1.0 EA
939 8025 035 BAR, DRIVER SPREADER BIG 1.0 EA
992 8608 001 THERMISTOR ASSEMBLY 1.0 EA A001

7-12 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
 Table 7-14. COMBINER, 4-WAY, - 992 8697 002
Harris PN Description QTY UM Reference Designators (C)
302 0057 000 SCR, 4-40 X 5/8 4.0 EA 4#J12
302 0106 000 SCR, 6-32 X 3/8 3.0 EA #MTG PWB
302 0441 000 SCR, 4-40 X 3/8 6.0 EA 2#R1 2#R2 2#R3
310 0012 000 WASHER FLAT 6 3.0 EA #MTG PWB
314 0003 000 WASHER, SPLIT-LOCK 4 4.0 EA 4#J12
314 0005 000 WASHER, SPLIT-LOCK 6 3.0 EA #MTG PWB
314 0037 000 WASHER, SPLIT-LOCK 4 SS 6.0 EA 2#R1 2#R2 2#R3
500 1334 000 CAP 13PF 5% 250V 3.0 EA C001 C002 C003
519 0138 000 CAP RF CHIP 24PF 5% 500V 1.0 EA C010
519 0139 000 CAP RF CHIP 27PF 5% 500V 2.0 EA C005 C006
544 1654 000 RES 100 OHM 250W 5% 3.0 EA R001 R002 R003
612 0233 000 RECEPTACLE N UG-58A/U 1.0 EA J012
839 8123 006 SCHEM, 4-WAY COMBINER 0.0 EA
843 5399 006 PWB, 4-WAY COMBINER 1.0 EA
917 2355 009 SPACER, COMB OUTPUT 4.0 EA 4-J012
943 5399 022 HEAT SPREADER, COMBINER 1.0 EA

Table 7-15. POWER SUPPLY BLEED CKT - 992 8692 001

Harris PN Description QTY UM Reference Designators (J)
354 0309 000 TERM SOLDER 5.0 EA E001 E002 E003 E004 E005
380 0728 000 XSTR, NMOS IRL520 ESD 1.0 EA Q001
382 0359 000 IC, 7815 ESD 1.0 EA U001
382 0719 000 IC LM324AN ESD 1.0 EA U002
516 0453 000 CAP .1UF 100V 20% X7R 1.0 EA C001
540 1403 000 RES NETWORK 22K OHM 1/4W 2% 1.0 EA R002
548 2400 541 RES 261K OHM 1/2W 1% 1.0 EA R003
548 2400 601 RES 1MEG OHM 1/2W 1% 1.0 EA R001
610 0900 000 HEADER 3 CKT STRAIGHT 1.0 EA JP001
610 0979 000 HDR 10C 2ROW VERTICAL 1.0 EA J001
612 1184 000 SHUNT JUMPER 0.1" CENTERS 1.0 EA JP001
839 8123 007 SCHEM, POWER SUPPLY BLEED 0.0 EA
843 5399 007 PWB, P.S. BLEED CKT 1.0 EA
992 8608 002 THERMISTER ASSEMBLY 1.0 EA

Table 7-16. THERMISTER ASSEMBLY - 992 8608 002

Harris PN Description QTY UM Reference Designators (D)
051 0001 025 * ADHESIVE, LOCTITE 392 0.0 EA
051 0001 026 * ACTIVATOR, LOCTITE 7387 0.0 EA
252 0004 000 WIRE, STRD 18AWG YELLOW 0 FT
296 0261 000 TUBING, SHRINK 1/8 WHITE 0.0 FT
296 0395 000 TUBING, SHRINK 1/4 BLACK 0 FT
354 0119 000 TERM LUG, RING .25 HOLE 1.0 EA
516 0935 000 CAP 0.012UF 10% 50V 1.0 EA C001
559 0053 000 THERMISTOR,NTC,10K@25C,1% 1.0 EA R001

Rev. C1: 04-03-02 888-2360-002 7-13

WARNING: Disconnect primary power prior to servicing.
 Table 7-17. POWER SUPPLY 500W 50HZ - 992 8948 001
Harris PN Description QTY UM Reference Designators (C)
472 1739 000 XFMR PWR FERRO 50HZ 1PH 1.0 EA T001
992 8694 001 POWER SUPPLY, HP 1.0 EA

Table 7-18. POWER SUPPLY, HP - 992 8694 001

Harris PN Description QTY UM Reference Designators (P)
357 0095 000 BUTTON, GLIDE 0.375" DIA 10.0 EA
358 0003 000 BRACKET RESISTOR MTG 2.0 EA
358 2996 000 END PLATE, 262 TERM BD 1.0 EA TB001
358 3121 000 STUD, BRS 10-32 X 1 4.0 EA
384 0761 000 BRIDGE, FW 100A 200V ESD 1.0 EA CR001
476 0415 000 CH, 0.4MH 30A 1.0 EA L001
524 0374 000 CAP 47,000UF 63VDC -10/+50% 2.0 EA C003 C004
526 0376 000 CAP 10UF 660VAC 6% 2.0 EA C001 C002
530 0091 000 * BRACKET, CAP, 2.5"ID 2.0 EA
540 0623 000 *RES 3.3K OHM 2W 10% 2.0 EA R001 R002
542 0289 000 RES 50 OHM 5% 100W 1.0 EA R003
606 0806 000 CB, 2 POLE, 15 AMP 250VAC 1.0 EA CB001
614 0788 000 TERM BD, 2C MODULAR 262 6.0 EA TB001
614 0789 000 TERM BD, 4C MODULAR 262 2.0 EA TB001
917 2355 021 CABLE, POWER SUPPLY 1.0 EA
922 1225 019 CLAMP, CAPACITOR 1.0 EA
943 5399 018 CHASSIS, POWER SUPPLY 1.0 EA
992 8692 001 POWER SUPPLY BLEED CKT 1.0 EA A1A6
999 2768 003 HARDWARE LIST, PWR SUPPLY 1.0 EA

Table 7-19. POWER SUPPLY 500W 60HZ - 992 8949 001

Harris PN Description QTY UM Reference Designators (C)
472 1740 000 XFMR PWR FERRO 60HZ 1PH 1.0 EA T001
992 8694 001 POWER SUPPLY, HP 1.0 EA

Table 7-20. OPTION, P.S. CROSSOVER - 992 9037 001

Harris PN Description QTY UM Reference Designators (D)
252 0436 000 WIRE FEP STRD 12AWG WHT 1 FT
354 0023 000 LUG #6 RING YEL 12-10AWG 4.0 EA
358 1898 000 STANDOFF 6-32 X 1-3/8 4.0 EA
817 2501 020 CADS, POWER SUPPLY CROSSOVER 0.0 EA
939 8123 050 COVER, P.S. CROSSOVER 1.0 EA
992 9022 001 PWB, P.S. CROSSOVER, 1.0 EA
999 2823 001 HARDWARE LIST, OPTION, 1.0 EA

Table 7-21. PWB, P.S. CROSSOVER, - 992 9022 001

Harris PN Description QTY UM Reference Designators (A)
358 3288 000 POWER TAP, PC MOUNT 25AMP 4.0 EA
358 3318 000 STANDOFF .143 ID X .250 L 3.0 EA
384 0702 000 RECT FW BRIDGE 600V 35A ESD 3.0 EA CR001 CR002 CR003
839 8123 034 SCH, P.S. CROSSOVER 0.0 EA
843 5399 034 PWB, P.S. CROSSOVER 1.0 EA

7-14 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
 Table 7-22. XMTR, 500FM, QUEST - 994 9495 001
Harris PN Description QTY UM Reference Designators (S)
560 0036 000 MOV, 150WVAC, 80J, 20MM DISC 0.0 EA 3 REQUIRED FOR 120VAC OPERATION
RV001 RV002 RV003
560 0049 000 MOV, 275WVAC, 75J, 14MM DISC 0.0 EA 3 REQ’D FOR 208-240VAC OPERATION
RV001 RV002 RV003
988 2360 001 DP, QUEST TECHNICAL MANUAL 0.0 EA
990 1129 001 KIT, SPARE SEMICONDUCTOR 0.0 EA
992 8867 002 XMTR, 500, QUEST 1.0 EA
992 8907 002 KIT, SPARE PWA’S MP 0.0 EA
992 8918 001 POWER SUPPLY 500W 50HZ 0.0 EA A006 SPARE OR REPLACEMENT POWER
SUPPLY
992 8949 001 POWER SUPPLY 500W 60HZ 0.0 EA A006

Table 7-23. XMTR, 500, QUEST - 992 8867 002

Harris PN Description QTY UM Reference Designators (J)
041 6060 000 RUBBER CHANNEL X200 0 FT
358 2995 000 END PLATE, 261 TERM BD 1.0 EA #TB002
424 0004 000 GROMMET 5/8 MTG DIA 1.0 EA
430 0232 000 FAN, 115VAC 250CFM 1.0 EA B001
484 0419 000 LOW PASS FILTER 1250W 1.0 EA A004
570 0349 000 CONTACTOR, 4P 120V NO 1.0 EA K001
614 0786 000 TERM BD, 2C MODULAR 261 4.0 EA TB002
620 0122 000 ADAPTER, N-PLUG/N-JACK, RT ANG 1.0 EA
646 1455 000 LABEL, XMITTING EQUIPMENT 1.0 EA
646 1512 000 NAMEPLATE, LCFM-500 1.0 EA
822 1225 027 REF DWG, ADJUSTMENT INSTR 0.0 EA
922 1225 014 PLATE, FAN ENCLOSURE 1.0 EA
922 1225 018 SHIELD, SAFETY 1.0 EA
922 1225 031 PLATE, RFI 1.0 EA
939 8123 023 ENCLOSURE, FAN 1.0 EA
952 9192 008 CABLE PKG, 100/500 1.0 EA
992 8688 002 BASIC, QUEST 1.0 EA
992 8696 001 *DIRECTIONAL COUPLER, HP 1.0 EA A005
992 8874 002 MODULE, 500W PA, 1.0 EA A003
999 2824 001 HARDWARE LIST 1.0 EA

Table 7-24. MODULE, 500W PA, - 992 8874 002

Harris PN Description QTY UM Reference Designators (D)
252 0420 000 WIRE, RIBBON 5 X 100 MIL 0 FT #PALLET INPUT/OUTPUTS
302 0105 000 SCR, 6-32 X 5/16 14.0 EA
302 0109 000 SCR, 6-32 X 5/8 8.0 EA
302 0110 000 SCR, 6-32 X 3/4 10.0 EA
302 0130 000 SCR, 8-32 X 3/8 46.0 EA
302 0401 000 SCR, 4-40 X 1/4 1.0 EA
302 0403 000 SCR, 10-32X-5/8 12.0 EA
310 0003 000 WASHER, FLAT NO. 4 1.0 EA
310 0006 000 WASHER FLAT 8 39.0 EA
310 0012 000 WASHER FLAT 6 29.0 EA
310 0024 000 WASHER, FLAT.200 ID 12.0 EA

Rev. C1: 04-03-02 888-2360-002 7-15

WARNING: Disconnect primary power prior to servicing.
314 0003 000 WASHER, SPLIT-LOCK 4 1.0 EA
314 0005 000 WASHER, SPLIT-LOCK 6 32.0 EA
314 0006 000 WASHER, SPLIT-LOCK 8 46.0 EA
350 0114 000 RIVET, POP 1/8 DIA 4.0 EA
356 0003 000 CABLE CLAMP 3/16 D 3.0 EA
356 0214 000 CLAMP, FLAT CABLE 1 IN. 1.0 EA
357 0098 000 BUTTON, GLIDE 0.750 DIA. 4.0 EA
358 1002 000 STANDOFF M/F 6-32 X 3/8 4.0 EA
414 0214 000 TOROID FERRAMIC 2.0 EA
414 0302 000 CORE, FERRITE 1.0 EA
424 0003 000 GROMMET 1/2 MTG DIA 1.0 EA
424 0008 000 GROMMET 1-1/16 MTG D 1.0 EA
620 0118 000 ADAPTOR N UG57B/U 1.0 EA
646 0665 000 INSPECTION LABEL 1.0 EA
646 1518 000 LABEL, WARNING RF RADIATION 1.0 EA
922 1225 017 CABLE, RIBBON, 10C 11" 1.0 EA
939 8123 029 END PLATE, PA MOD 1.0 EA
943 5399 015 COVER, INTERFACE PCB 1.0 EA
943 5399 016 CHASSIS, PA MOD 1.0 EA
943 5399 017 COVER, PA MOD 1.0 EA
943 5399 025 ASSY, BONDED HTSINK 500W 1.0 EA
943 5399 036 CABLE, 250W/500W MAIN, 1.0 EA
992 8608 001 THERMISTOR ASSEMBLY 1.0 EA
992 8687 001 INTERFACE BD, 1.0 EA A3A6
992 8870 002 COMBINER, 2-WAY 1.0 EA A3A5
992 8903 001 DRVR AMP/SPLT 250W/500W 1.0 EA A3A7
992 9817 001 PALLET, 250/500W, QUEST 2.0 EA A3A1 A3A2

Table 7-25. COMBINER, 2-WAY - 992 8870 002

Harris PN Description QTY UM Reference Designators (B)
302 0057 000 SCR, 4-40 X 5/8 4.0 EA 4#J12
302 0106 000 SCR, 6-32 X 3/8 1.0 EA MTG. PWB
302 0441 000 SCR, 4-40 X 3/8 2.0 EA 2#R1
310 0012 000 WASHER FLAT 6 1.0 EA MTG. PWB
314 0003 000 WASHER, SPLIT-LOCK 4 4.0 EA 4#J12
314 0005 000 WASHER, SPLIT-LOCK 6 1.0 EA MTG. PWB
314 0037 000 WASHER, SPLIT-LOCK 4 SS 2.0 EA 2#R1
500 1334 000 CAP 13PF 5% 250V 1.0 EA C001
519 0081 000 CAP RF CHIP 22PF 5% 500V 1.0 EA C010
544 1654 000 RES 100 OHM 250W 5% 1.0 EA R001
612 0233 000 RECEPTACLE N UG-58A/U 1.0 EA J012
839 8123 004 SCHEM, 2-WAY COMBINER, 0.0 EA
843 5399 004 PWB, 2-WAY COMBINER 1.0 EA
917 2355 009 SPACER, COMB OUTPUT 4.0 EA 4#J012
939 8123 028 HEAT SPRDR, 2-WAY COMB 1.0 EA

Table 7-26. DRVR AMP/SPLT 250W/500W - 992 8903 001

Harris PN Description QTY UM Reference Designators (R)
302 0106 000 SCR, 6-32 X 3/8 5.0 EA #SPREADERS
302 0441 000 SCR, 4-40 X 3/8 4.0 EA 2#Q001 #R012 #A001
310 0003 000 WASHER, FLAT NO. 4 1.0 EA #A001
310 0012 000 WASHER FLAT 6 5.0 EA #SPREADERS

7-16 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
314 0003 000 WASHER, SPLIT-LOCK 4 5.0 EA 2/#Q001 #R012 #R014 #A001
314 0005 000 WASHER, SPLIT-LOCK 6 5.0 EA #SPREADERS
354 0005 000 TERM LUG RED SPADE 6 4.0 EA 2#R030 2#R031
354 0055 000 SOLDER LUG 6 MTG HOLE 2.0 EA 2/#Q001
358 3406 000 STANDOFF, 6-32 X 7/8" 1.0 EA #E004
380 0739 000 XSTR, SRF-4245 ESD 1.0 EA Q001
384 0321 000 *DIODE 5082-2800 ESD 2.0 EA CR001 CR002
500 1237 000 CAP 1000PF 500V 10% 1.0 EA C015
500 1332 000 CAP 11PF 5% 250V 1.0 EA C021
500 1339 000 CAP 22PF 5% 250V 1.0 EA C022
500 1341 000 CAP 27PF 5% 250V 1.0 EA C016
500 1357 000 CAP 120PF 5% 250V 1.0 EA C014A
500 1367 000 CAP 330PF 5% 250V 1.0 EA C004
516 0453 000 CAP .1UF 100V 20% X7R 3.0 EA C007 C011 C028
516 0484 000 CAP 0.1UF 100V 10% 1.0 EA C013
516 0736 000 CAP .001UF 10% 100V X7R 5.0 EA C002 C009 C010 C018 C027
516 0767 000 CAP 15PF 5% 100V C0G 1.0 EA C006
516 0768 000 CAP 18PF 5% 100V C0G 1.0 EA C001
516 0777 000 CAP 100PF 5% 100V C0G 1.0 EA C005
522 0545 000 CAP 10UF 100V 20% 1.0 EA C012
540 1600 101 RES 10 OHM 3W 5% 1.0 EA R008
542 1603 000 RES, 0.01 OHM, 3W 1% 3.0 EA R019 R030 R031
544 1652 000 * RES 100 OHM 2W 5% 1.0 EA R004
544 1660 000 RES 100 OHM 20W 5% 1.0 EA R014
548 0049 000 RES 100 OHM 3/4W 1% 1.0 EA R024
548 2209 000 RES, 17.8 OHM, 2W, 1% 2.0 EA R016A R016B
548 2210 000 RES, 576 OHM 2W 1% 2.0 EA R015 R017
548 2400 301 RES 1K OHM 1/2W 1% 1.0 EA R006
548 2400 321 RES 1.62K OHM 1/2W 1% 1.0 EA R002
548 2400 401 RES 10K OHM 1/2W 1% 1.0 EA R005
610 0830 000 HEADER, 10 PIN PC RIBBON 1.0 EA J001
610 0900 000 HEADER 3 CKT STRAIGHT 1.0 EA JP001
612 1184 000 SHUNT JUMPER 0.1" CENTERS 1.0 EA JP001
614 0718 000 JUMPER MODEL 601-J/141J 1.0 EA
614 0822 000 TERM BLOCK, PC MT 4C 1ROW 2.0 EA E002 E004
839 8123 009 SCHEM, DRVR AMP/SPLT, 0.0 EA
843 5399 009 PWB, DRVR AMP/SPL 500W 1.0 EA
917 2355 024 CABLE, RF INPUT 1.0 EA
922 1085 020 CHOKE, RESISTIVE, 1000OHM 1.0 EA L008
922 1085 022 XFMR, 25 OHM COAX 1.0 EA T002
922 1085 023 XFMR, 25 OHM COAX 1.0 EA T003
922 1085 024 XFMR, 25 OHM COAX 1.0 EA T001
922 1085 062 FEEDBACK COIL 1.0 EA L011
922 1085 104 CHOKE, FERRITE, 2500 PERM 1.0 EA L010
939 8025 034 BAR, DRIVER SPREADER SM 1.0 EA
939 8025 035 BAR, DRIVER SPREADER BIG 1.0 EA
992 8608 001 THERMISTOR ASSEMBLY 1.0 EA A001

Table 7-27. PALLET, 250/500W, QUEST - 992 9817 001

Harris PN Description QTY UM Reference Designators (A)
522 0566 000 CAP 100UF 63V 20% 1.0 EA C016A
992 8392 002 *PALLET MODULE, SSFM 1.0 EA

Rev. C1: 04-03-02 888-2360-002 7-17

WARNING: Disconnect primary power prior to servicing.
 Table 7-28. COMBINER, 2-WAY - 992 8870 001
Harris PN Description QTY UM Reference Designators (K)
254 0002 000 WIRE, BUS CU 20AWG 0 FT #T001
296 0310 000 TUBING TEFLON 20 AWG 0 FT #T001
302 0057 000 SCR, 4-40 X 5/8 4.0 EA 4#J12
302 0106 000 SCR, 6-32 X 3/8 1.0 EA MTG. PWB
302 0441 000 SCR, 4-40 X 3/8 2.0 EA 2#R1
310 0012 000 WASHER FLAT 6 1.0 EA MTG. PWB
314 0003 000 WASHER, SPLIT-LOCK 4 4.0 EA 4#J12
314 0005 000 WASHER, SPLIT-LOCK 6 1.0 EA MTG. PWB
314 0037 000 WASHER, SPLIT-LOCK 4 SS 2.0 EA 2#R1
384 0321 000 *DIODE 5082-2800 ESD 1.0 EA CR001
500 1334 000 CAP 13PF 5% 250V 1.0 EA C001
515 0135 301 CAP 1000PF 100V 5% 1206 C0G 1.0 EA C004
519 0081 000 CAP RF CHIP 22PF 5% 500V 1.0 EA C010
544 1654 000 RES 100 OHM 250W 5% 1.0 EA R001
545 0309 117 RES 47.5 OHM 1% 1/4W 1206 1.0 EA R005
545 0309 301 RES 1K OHM 1% 1/4W 1206 1.0 EA R004
612 0233 000 RECEPTACLE N UG-58A/U 1.0 EA J012
839 8123 004 SCHEM, 2-WAY COMBINER, 0.0 EA
843 5399 004 PWB, 2-WAY COMBINER 1.0 EA
917 2100 536 WIRE ASSY, 14 TURN TOROID 1.0 EA T001
917 2355 009 SPACER, COMB OUTPUT 4.0 EA 4-J012
939 8123 028 HEAT SPRDR, 2-WAY COMB 1.0 EA

Table 7-29. POWER SUPPLY 500W 50HZ - 992 8918 001

Harris PN Description QTY UM Reference Designators (C)
472 1722 000 *XFMR PWR FERRO 50HZ 1PH 1.0 EA T001
992 8694 001 POWER SUPPLY, HP 1.0 EA

Table 7-30. XMTR, 250FM, QUEST - 994 9493 001

Harris PN Description QTY UM Reference Designators (M)
560 0036 000 MOV, 150WVAC, 80J, 20MM DISC 0.0 EA 3 REQUIRED FOR 120VAC OPERATION
RV001 RV002 RV003
560 0049 000 MOV, 275WVAC, 75J, 14MM DISC 0.0 EA 3 REQ’D FOR 208-240VAC OPERATION
RV001 RV002 RV003
988 2360 001 DP, QUEST TECHNICAL MANUAL 0.0 EA
992 8866 002 XMTR, 250, QUEST 1.0 EA
992 8907 002 KIT, SPARE PWA’S MP 0.0 EA
992 8916 001 POWER SUPPLY 250W 50HZ 0.0 EA A6 REQUIRED FOR 50HZ OPERATION
992 8917 001 POWER SUPPLY 250W 60HZ 0.0 EA A6 REQUIRED FOR 60HZ OPERATION

Table 7-31. XMTR, 250, QUEST - 992 8866 002

Harris PN Description QTY UM Reference Designators (H)
041 6060 000 RUBBER CHANNEL X200 0 FT
358 2628 000 CABLE PUSH MOUNT 26.0 EA
358 2995 000 END PLATE, 261 TERM BD 1.0 EA TB002
424 0004 000 GROMMET 5/8 MTG DIA 1.0 EA
430 0030 000 *FAN 115VAC 106CFM 4.69SQ 1.0 EA
484 0419 000 LOW PASS FILTER 1250W 1.0 EA A004
570 0350 000 CONTACTOR, 2P 120V NO 1.0 EA K001

7-18 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
614 0786 000 TERM BD, 2C MODULAR 261 2.0 EA TB002
620 0122 000 ADAPTER, N-PLUG/N-JACK, RT ANG 1.0 EA
646 1455 000 LABEL, XMITTING EQUIPMENT 1.0 EA
646 1513 000 NAMEPLATE, LCFM-250 1.0 EA
822 1225 027 REF DWG, ADJUSTMENT INSTR 0.0 EA
922 1225 018 SHIELD, SAFETY 1.0 EA
922 1225 031 PLATE, RFI 1.0 EA
939 8123 013 ENCLOSURE, 100W FAN 1.0 EA
952 9192 008 CABLE PKG, 100/500 1.0 EA
992 8688 002 BASIC, QUEST 1.0 EA
992 8695 001 DIRECTIONAL COUPLER, LP 1.0 EA A005
992 8874 002 MODULE, 500W PA, 1.0 EA A003
999 2783 001 HARDWARE LIST, XMTR, 250, 1.0 EA

Table 7-32. DIRECTIONAL COUPLER, LP - 992 8695 001

Harris PN Description QTY UM Reference Designators (H)
383 0256 000 IC, TL072 OP AMP SMT ESD 2.0 EA U001 U002
385 0027 000 DIODE, 2800 SCHOTTKY SMT ESD 4.0 EA CR001 CR002 CR003 CR004
478 0412 000 XFMR RF T9-1 1.0 EA T001
494 0382 000 CHOKE RF .68UH 1.0 EA L002
515 0084 000 *CAP .01UF 50V 10% 1206 X7R 4.0 EA C009 C010 C011 C012
515 0135 301 CAP 1000PF 100V 5% 1206 C0G 6.0 EA C002 C003 C004 C006 C007 C008
518 0112 000 CAP, TRIM 2-10PF 50V 2.0 EA C019 C020
545 0309 220 RES 619 OHM 1% 1/4W 1206 1.0 EA R017
545 0309 408 RES 20K OHM 1% 1/4W 1206 2.0 EA R008 R020
545 0309 420 RES 61.9K OHM 1% 1/4W 1206 2.0 EA R007 R019
545 0309 501 RES 100K OHM 1% 1/4W 1206 8.0 EA R009 R010 R011 R012 R021 R022 R023 R024
548 2400 183 RES 71.5 OHM 1/2W 1% 2.0 EA R001 R003
548 2400 214 RES 137 OHM 1/2W 1% 1.0 EA R002
550 0958 000 TRIMPOT 10K OHM 1/2W 10% 2.0 EA R031 R032
550 1070 000 TRIMPOT 100 OHM 1/2W 10% 2.0 EA R004 R014
610 1084 000 HDR 10 PIN/ACTION PINS 1.0 EA J001
610 1088 000 LATCH .576 FOR EJECTION 2.0 EA
612 0233 000 RECEPTACLE N UG-58A/U 2.0 EA J002 J003
620 2023 000 RECEPTACLE, BNC VERT PCB 1.0 EA J005
839 8123 003 SCHEM,DIRECTIONAL COUPLER 0.0 EA
843 5399 008 PWB, DIR COUPLER LP 1.0 EA
917 2355 010 SPACER, DIRECT CPLR 2.0 EA
939 8123 017 ENCLOSURE, DIRECT COUPL. 1.0 EA
999 2775 002 HARDWARE LIST, DIREC. 1.0 EA

Table 7-33. POWER SUPPLY 250W 50HZ - 992 8916 001

Harris PN Description QTY UM Reference Designators (C)
472 1720 000 XFMR PWR FERRO 50HZ 1PH 1.0 EA T001
992 8693 001 POWER SUPPLY MP 1.0 EA

Table 7-34. POWER SUPPLY MP - 992 8693 001

Harris PN Description QTY UM Reference Designators (P)
357 0095 000 BUTTON, GLIDE 0.375" DIA 10.0 EA
358 0003 000 BRACKET RESISTOR MTG 2.0 EA
358 2996 000 END PLATE, 262 TERM BD 1.0 EA TB001

Rev. C1: 04-03-02 888-2360-002 7-19

WARNING: Disconnect primary power prior to servicing.
358 3121 000 STUD, BRS 10-32 X 1 4.0 EA
384 0702 000 RECT FW BRIDGE 600V 35A ESD 1.0 EA CR001
476 0415 000 CH, 0.4MH 30A 1.0 EA L001
524 0374 000 CAP 47,000UF 63VDC -10/+50% 2.0 EA C003 C004
526 0376 000 CAP 10UF 660VAC 6% 1.0 EA C001
530 0091 000 * BRACKET, CAP, 2.5"ID 2.0 EA
540 0623 000 *RES 3.3K OHM 2W 10% 2.0 EA R001 R002
542 0289 000 RES 50 OHM 5% 100W 1.0 EA R003
606 0786 000 CB 10A 2P 250VAC 50/60HZ 1.0 EA CB001
614 0788 000 TERM BD, 2C MODULAR 262 6.0 EA TB001
614 0789 000 TERM BD, 4C MODULAR 262 2.0 EA TB001
917 2355 021 CABLE, POWER SUPPLY 1.0 EA
922 1225 022 CLAMP, CAPACITOR 1.0 EA
943 5399 018 CHASSIS, POWER SUPPLY 1.0 EA
992 8692 001 POWER SUPPLY BLEED CKT 1.0 EA A1A6
999 2768 002 HARDWARE LIST, PWR SUPPLY 1.0 EA

Table 7-35. POWER SUPPLY 250W 60HZ - 992 8917 001

Harris PN Description QTY UM Reference Designators (C)
472 1719 000 XFMR PWR FERRO 60HZ 1PH 1.0 EA T001
992 8693 001 POWER SUPPLY MP 1.0 EA

Table 7-36. XMTR, 100FM, QUEST - 994 9491 001

Harris PN Description QTY UM Reference Designators (N)
560 0036 000 MOV, 150WVAC, 80J, 20MM DISC 0.0 EA 3 REQUIRED 120VAC OPERATION RV001
RV002 RV003
560 0049 000 MOV, 275WVAC, 75J, 14MM DISC 0.0 EA 3 REQ’D FOR 208-240VAC OPERATION
RV001 RV002 RV003
646 1514 000 NAMEPLATE, LCFM-100 1.0 EA
988 2360 001 DP, QUEST TECHNICAL MANUAL 0.0 EA
992 8865 002 XMTR, LOW POWER 1.0 EA
992 8907 003 KIT, SPARE PWA’S LP 0.0 EA
992 8914 001 POWER SUPPLY 100W 50HZ 0.0 EA A6 REQUIRED FOR 50HZ OPERATION
992 8915 001 POWER SUPPLY 100W 60HZ 0.0 EA A6 REQUIRED FOR 60HZ OPERATION

Table 7-37. XMTR, LOW POWER - 992 8865 002

Harris PN Description QTY UM Reference Designators (G)
041 6060 000 RUBBER CHANNEL X200 0 FT
358 2628 000 CABLE PUSH MOUNT 26.0 EA
358 2995 000 END PLATE, 261 TERM BD 1.0 EA TB002
424 0004 000 GROMMET 5/8 MTG DIA 1.0 EA
430 0030 000 *FAN 115VAC 106CFM 4.69SQ 1.0 EA
484 0421 000 LOWPASS FILTER 125W, LCFM 1.0 EA A004
570 0350 000 CONTACTOR, 2P 120V NO 1.0 EA
614 0786 000 TERM BD, 2C MODULAR 261 2.0 EA TB002
620 0118 000 ADAPTOR N UG57B/U 1.0 EA
646 1455 000 LABEL, XMITTING EQUIPMENT 1.0 EA
822 1225 027 REF DWG, ADJUSTMENT INSTR 0.0 EA
922 1225 018 SHIELD, SAFETY 1.0 EA
939 8123 013 ENCLOSURE, 100W FAN 1.0 EA
952 9192 008 CABLE PKG, 100/500 1.0 EA

7-20 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
992 8688 002 BASIC, QUEST 1.0 EA
992 8695 001 DIRECTIONAL COUPLER, LP 1.0 EA A005
992 8699 001 MODULE, 100W 1.0 EA A003
999 2782 001 HARDWARE LIST, XMTR, LOW 1.0 EA

Table 7-38. MODULE, 100W - 992 8699 001

Harris PN Description QTY UM Reference Designators (R)
302 0105 000 SCR, 6-32 X 5/16 15.0 EA
302 0109 000 SCR, 6-32 X 5/8 3.0 EA
302 0110 000 SCR, 6-32 X 3/4 6.0 EA
302 0130 000 SCR, 8-32 X 3/8 45.0 EA
302 0133 000 SCR, 8-32 X 3/4 1.0 EA
310 0006 000 WASHER FLAT 8 42.0 EA
310 0012 000 WASHER FLAT 6 16.0 EA
314 0005 000 WASHER, SPLIT-LOCK 6 25.0 EA
314 0006 000 WASHER, SPLIT-LOCK 8 47.0 EA
350 0114 000 RIVET, POP 1/8 DIA 1.0 EA
356 0003 000 CABLE CLAMP 3/16 D 1.0 EA
356 0214 000 CLAMP, FLAT CABLE 1 IN. 1.0 EA
357 0098 000 BUTTON, GLIDE 0.750 DIA. 4.0 EA
358 0415 000 SPACER, ROLLED 3/8 L 1.0 EA
358 1002 000 STANDOFF M/F 6-32 X 3/8 8.0 EA
358 3322 000 PLUG BUTTON, 0.50" HOLE 1.0 EA E004B
414 0302 000 CORE, FERRITE 1.0 EA
424 0003 000 GROMMET 1/2 MTG DIA 1.0 EA
424 0008 000 GROMMET 1-1/16 MTG D 2.0 EA
646 0665 000 INSPECTION LABEL 1.0 EA
646 1518 000 LABEL, WARNING RF RADIATION 1.0 EA
917 2355 030 CABLE, RF OUTPUT 1.0 EA
922 1225 017 CABLE, RIBBON, 10C 11" 1.0 EA
939 8123 029 END PLATE, PA MOD 1.0 EA
943 5399 015 COVER, INTERFACE PCB 1.0 EA
943 5399 016 CHASSIS, PA MOD 1.0 EA
943 5399 017 COVER, PA MOD 1.0 EA
943 5399 027 ASSY, BONDED HTSINK 100W 1.0 EA
992 8687 001 INTERFACE BD, 1.0 EA A3A1
992 8985 001 DRVR AMP/SPLT 100W 1.0 EA A3A2

Table 7-39. POWER SUPPLY 100W 50HZ - 992 8914 001

Harris PN Description QTY UM Reference Designators (A)
472 1718 000 XFMR PWR FERRO 50HZ 1PH 1.0 EA
992 8690 001 POWER SUPPLY, LOW POWER 1.0 EA

Table 7-40. POWER SUPPLY, LOW POWER - 992 8690 001

Harris PN Description QTY UM Reference Designators (R)
357 0095 000 BUTTON, GLIDE 0.375" DIA 10.0 EA
358 0003 000 BRACKET RESISTOR MTG 2.0 EA
358 2996 000 END PLATE, 262 TERM BD 1.0 EA TB001
358 3121 000 STUD, BRS 10-32 X 1 4.0 EA
384 0702 000 RECT FW BRIDGE 600V 35A ESD 1.0 EA CR001
476 0422 000 CHOKE 3MH 7A 1.0 EA L001

Rev. C1: 04-03-02 888-2360-002 7-21

WARNING: Disconnect primary power prior to servicing.
524 0126 000 CAP 10,000UF 100V -10/50% 2.0 EA C003 C004
526 0376 000 CAP 10UF 660VAC 6% 1.0 EA C001
530 0089 000 * BRACKET, CAP, 2"ID 2.0 EA
540 0623 000 *RES 3.3K OHM 2W 10% 2.0 EA R001 R002
542 0289 000 RES 50 OHM 5% 100W 1.0 EA R003
606 0827 000 CB, 2 POLE, 5 AMP 250VAC 1.0 EA CB001
614 0788 000 TERM BD, 2C MODULAR 262 6.0 EA TB001
614 0789 000 TERM BD, 4C MODULAR 262 2.0 EA TB001
917 2355 021 CABLE, POWER SUPPLY 1.0 EA
922 1225 022 CLAMP, CAPACITOR 1.0 EA
943 5399 018 CHASSIS, POWER SUPPLY 1.0 EA
992 8692 001 POWER SUPPLY BLEED CKT 1.0 EA A1A6
999 2768 001 HARDWARE LIST, PWR SUPPLY 1.0 EA

Table 7-41. POWER SUPPLY 100W 60HZ - 992 8915 001

Harris PN Description QTY UM Reference Designators (A)
472 1717 000 XFMR PWR FERRO 60HZ 1PH 1.0 EA
992 8690 001 POWER SUPPLY, LOW POWER 1.0 EA

7-22 888-2360-002 Rev. C1: 04-03-02

WARNING: Disconnect primary power prior to servicing.
 Radio Systems Products

Quest™ Series

100, 250, 500 &

1000 Watt

FM Transmitters

The Harris Quest™ Series is a cost-effective VHF/FM broadcast transmitter line using the
latest advances in RF technology.
The microprocessor-based controller provides comprehensive monitoring and control
functions not found in other transmitters in this power range. Front panel controls
include: PA on/off, power raise/lower, and remote/local control mode selection. A
convenient LCD display indicates forward power, reflected power, power amp voltage
and current. Front panel and remote status of faults and on/off status are provided. The
PA module is from the Harris PT solid-state FM transmitter which has a proven track
record for excellent reliability and performance. The Quest Series uses a transient
protected, non-switching, self-regulating power supply, coupled with automatic power
control, providing stable RF output power. The Quest Series transmitters include an
integrated high quality analog exciter. The Quest Series can also be configured with the
DIGIT®CD exciter providing CD quality audio performance in a low power FM
transmitter.

Features/Benefits
Value leader solid-state VHF/FM transmitter.
▼

Field-proven MOSFET RF amplifiers.

▼

Integrated direct carrier FM exciter.

▼

Microprocessor-based controller.
▼

Standard automatic power control, VSWR

▼

protection, VSWR foldback, temperature

and AC/DC overload protection.
Remote control and monitoring
▼

capability.
 Quest Series FM Transmitter Specifications

General Intermodulation Distortion: 0.03% (60Hz/7kHz 1:1 tone pair).

CCIF Intermodulation Distortion: All distortion products down 74dB
Frequency Range: 87.5MHz to 108MHz in 10kHz steps.
(reference 14kHz/15kHz tone pair).
Excitation: Integrated 10 watt exciter.
Asynchronous AM Noise: 55dB below equivalent 100% amplitude
Type of Modulation: Direct carrier frequency modulation (DCFM).
modulation.
Frequency Stability: ±3 ppm, 0˚C to 50˚C (4 minute stabilization
Synchronous AM Noise: 60dB minimum below equivalent 100%
period).
amplitude modulation with 75µs de-emphasis and 400Hz highpass
Modulation Capability: ±350kHz.
filter (FM deviation ±75kHz by a 1kHz sinewave).
RF Load Impedance: 50 ohms; fully VSWR protected.
Phase Response: ±0.5 degrees variation from linear phase, 30Hz to
RF Output Termination: Type N, female.
53kHz, limited by measurement equipment (see stereo separation
RF Sample Port: Type BNC, female; 1V RMS nominal into 50 ohm
below).
load.
Stereo Separation: 50Hz to 300Hz: 40dB; 300Hz to 15kHz: 50dB (as
Maximum Load VSWR: 1.5:1 VSWR, maximum for full output power;
limited by external stereo generator).
automatic power reduction into higher VSWR. Continues to
Transient Intermodulation Distortion: (DIM): 0.05%, 2.96kHz
operate at reduced forward power into >5:1 VSWR at foldback
square wave/14kHz sinewave modulation.
extreme. At higher outputs: Up to 110% of nominal rated power
into a 1.2:1 VSWR. Monaural Mode (Standard)
RF Harmonic/Spurious Output: Suppression meets or exceeds
FCC/IC/CICR specifications. Input: XLR (female) connector, 600 ohms, balanced, resistive,
AC Input Power: 120VAC 60Hz or 208/220/240VAC 50/60Hz, single transformerless.
phase, 2-wire, +10/-15% line variation. Input Sensitivity: -8dBm to +12dBm for ±75kHz deviation at 400Hz,
Ambient Temperature Range: 0˚C to +50˚C at mean sea level; adjustable.
derated 2˚C/304.9m (1,000ft) altitude. Amplitude Response: ±0.5dB with respect to pre-emphasis curve.
Maximum Altitude: 3,049m (10,000ft); 50/60Hz mains frequency. Selectable pre-emphasis: flat, 25, 50 or 75µs.
Maximum Humidity: 95% non-condensing. Harmonic Distortion: (THD+N): 0.02%, 30Hz to 15kHz with 75µs de-
Air Cooling Requirements: 60Hz; 9.9m3 /min (350cfm). 50Hz; emphasis.
8.2m3/min (290cfm). Intermodulation Distortion: 0.03%, 60Hz/7kHz tone pair, 4:1 ratio,
Cabinet Size: 62.2cm (24.5”) H x 56.3cm (22.2”) D x 48.3cm (19”) 75µs pre-de-emphasis (SMPTE).
W; 19-inch EIA rack compatible. CCIF Intermodulation Distortion: All distortion products down 74dB
Weight: Quest 1 104.5kg (230 pounds) (reference 14kHz/15kHz tone pair).
Quest 500 88.6kg (195 pounds) Transient Intermodulation Distortion: (DIM): 0.05%, 2.96kHz
Quest 250 77.3kg (170 pounds) square wave/14kHz sinewave modulation (flat).
Quest 100 72.7kg (160 pounds) FM Signal To Noise Ratio: 80dB below ±75kHz deviation at 400Hz
Remote Monitoring And Control/Interface Levels Commands: 5V with 75µs de-emphasis, 22Hz to 500kHz bandwidth.
optoisolated, active low; comprising - Momentary Controls: Tx
On/Off, Power Raise/Lower. Latching Control: Tx Low Power SCA/RBDS/RDS Inputs (Standard)
Mode. Automatic recovery when low is lifted Number Of Inputs: Three, female BNC.
[can be slaved to U.P.S. (uninterruptible power supply)]. Input Impedance: 10,000 ohms, unbalanced.
Status: Open collector, low condition indicates fault; comprising Input Sensitivity: 1.5Vp-p (nominal) for 10% injection.
Transmitter On, Local Control, Mute, PLL, Temperature, DC, Subcarrier Frequency Range: 57kHz to 92kHz (25kHz to 92kHz in
VSWR, Interlock. monaural operation).
Analog (telemetry): 0-5VDC, comprising Forward Power, Amplitude Response: ±0.3dB, 20kHz to 100kHz.
Reflected Power, PA Voltage, PA Current.
Wideband Composite Performance
Power Ratings Power
Input: Unbalanced, jumper selectable 50Ω or 10,000Ω (resistive), BNC
(watts) Consumption
jack or Balanced (jumper selected), 10,000Ω (resistive), XLR jack. Model Nominal FCC Type Notified Nominal
Input Sensitivity: 3.5Vp-p nominal for ±75kHz deviation.
Quest 1 1,000 250-1,100 2,200
Amplitude Response: ±0.1dB, 30Hz to 53kHz.
Quest 500 500 125-550 1,200
FM Signal To Noise Ratio: 80dB below ±75kHz deviation at 400Hz
Quest 250 250 65-275 800
with 75µs de-emphasis, 22Hz to 500kHz bandwidth.
Harmonic Distortion (THD+N): 0.02%, 30Hz to 100kHz with 75µs Quest 100 100 25-110 400
de-emphasis.
Specifications subject to change without notice.

Broadcast Communications Division 4393 Digital Way Mason, OH USA 45040

phone: 513-459-3400 email: broadcast@harris.com www.harris.com

Copyright ©2000 Harris Corporation

ADV. 800F 07/02