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PII: S0894-1777(16)30218-7
DOI: http://dx.doi.org/10.1016/j.expthermflusci.2016.08.013
Reference: ETF 8851
Please cite this article as: C. Selvam, T. Balaji, D. Mohan Lal, S. Harish, Convective Heat Transfer Coefficient and
Pressure Drop of Water-Ethylene Glycol Mixture with Graphene Nanoplatelets, Experimental Thermal and Fluid
Science (2016), doi: http://dx.doi.org/10.1016/j.expthermflusci.2016.08.013
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Convective Heat Transfer Coefficient and Pressure Drop of Water-Ethylene Glycol
a
Refrigeration and Air-Conditioning Division, Department of Mechanical Engineering,
b
International Institute for Carbon-Neutral Energy Research Kyushu University (WPI-I2CNER),
Abstract
In the present work, we report the convective heat transfer coefficient and pressure drop
of water-ethylene glycol mixture seeded with graphene nanoplatelets under laminar, transition
and turbulent flow regions. Sodium deoxycholate was used as the surfactant to prepare stable
Experimental investigations on the convective heat transfer coefficient and pressure drop were
performed in a tube-in-tube counter flow heat exchanger using nanofluid as the hot fluid and
chilled water as the cold fluid. The effects of nanofluid inlet temperature on the convective heat
transfer coefficient and pressure drop were investigated for different mass flow rates. The
enhancement of convective heat transfer coefficient was found to increase with respect to
Reynolds number, graphene loading and inlet temperature. The maximum enhancement of
convective heat transfer coefficient is observed to be ~170% at 0.5 vol% in the turbulent region.
The pressure drop increment of the nanofluid is predominant in the laminar region as compared
to turbulent region. The enhancement of pressure drop is moderate in the turbulent region which
favours these nanofluids to be used in the thermal systems for different engineering applications.
1. Introduction
Energy transport plays a vital role globally and occupies a very predominant position in
various fields such as mechanical, electrical, chemical, transportation, nuclear and oil industries.
Heat transfer can be achieved by means of conduction and convection posing both advantages
and disadvantages. Conduction is not always possible in variety of applications which leads to
the pathway of emerging trends in convective heat transfer using fluids. Varieties of
conventional fluids such as water, ethylene glycol, oil, air etc. are being used to transfer the heat
based on the areas of applications. However, the performance of heat transfer fluids becomes
challenging and highly critical where large amount of heat is to be transferred. Several
explorations were performed over the years to enhance the thermal conductivity of conventional
heat transfer fluids by seeding the high thermal conductivity nanosized particles. These
explorations lead to the emergence of new class of heat transfer fluid termed as nanofluids
coined by Choi and Eastman [1]. This fluid contains the dispersion of nano sized highly thermal
conductive particle to the basefluids providing enhanced thermal conductivity, excellent stability
and enhanced heat transfer coefficient which is the major deciding factor for convection studies.
Numerous convection experiments were done on metals (Al, Cu, Ag, Au and Ti) and
metal oxides (Al2O3, CuO, TiO2 and ZnO) based nanofluids and researchers reported that the heat
transfer coefficient enhances due to the high thermal conductivity of nano particles [2-5].
However these studies face serious challenges due to simultaneous increase in viscosity of
nanofluids for higher volume fractions due to higher density of nanoparticles. These challenges
are overcome by the carbon based nanostructures having higher thermal conductivity than metal
2
and metal oxides which leads to the enhancement of heat transfer coefficient at lower volume
fractions itself. Similarly, the bulk density of carbon nano structures are low compared to metal
and metal oxides that only a limited increase in viscosity is experienced as the volume fraction
increases.
nanofluids are limited as compared with other nanofluids. Experiments on thermal conductivity
and heat transfer coefficient of nanofluids with carbon nanostructures such as carbon nanotubes
(CNTs) [6-14] and graphene nanoplatelets (GnP) [15-25] reveal the high heat transfer
agreement existing between the reported experimental results lead to the lack of understanding
about the mechanism responsible for the enhancement. From the above literature, it is observed
that thermophysical properties are mainly obtained using existing models and a few were
measured using conventional techniques. Hence further experimental investigations are needed
to exactly predict the thermophysical properties and heat transfer behaviour of GnP with
To improve the convective heat transfer coefficient GnP (2D allotrope of carbon) with
low density, high thermal conductivity and high aspect ratio were used in this work. Ethylene
glycol and aqueous ethylene glycol are generally used as a secondary coolant in industrial
refrigeration systems [26] and coolant in the automobile radiator [27]. However the general
recommendation of not less than 30% concentration of ethylene glycol in water is to be taken
into account for fast motorway driving in winter [27]. Hence in the current study, water-ethylene
glycol mixture (H2O-EG) containing 30% volume concentration of ethylene glycol was used as
the basefluid. This nanofluid dispersion was selected due to the following reasons;
3
(1) No research has been reported with similar dispersion in a tube-in-tube counter current heat
exchanger, (2) Higher thermal conductivity and high aspect ratio of GnP of the order of 3000-
5000 W/mK can significantly improve the thermal conductivity and convective heat transfer
characteristics of nanofluids.
In our previous work [28], we have investigated the heat transfer characteristics of
observed to be ~42% only. It is also observed that the viscosity of nanofluids increases
significantly with respect to volume concentration due to higher density of silver nanoparticles.
Moreover, the pressure drop of silver nanofluids was higher at loadings beyond 0.15 vol% which
limits the potential of such systems for practical applications. In the present work, we report the
nanofluid in which the concentration was varied from 0% to 0.5%. Correspondingly the observed
enhancement is significant.
In the present study, GnP were purchased from XG Sciences with an average thickness of 5-
10 nm and mean particle diameter of 15 µm (Grade M). The SEM visualization of GnP is shown
in fig. 1. The hydrophobic nature of GnP makes it very difficult to disperse them in a basefluid
directly. In the present work, we used sodium deoxycholate as the surfactant to prepare stable
nanofluid dispersions. H2O-EG (30:70) along with 0.75 vol% of surfactant was used as a
basefluid in this study. The GnPs were mixed with the H2O-EG under intensive sonication for 2
h using the ultrasonic processor (QSonica, USA) along with 0.75 vol% Sodium deoxycholate
4
(DOC) as the surfactant. The volume concentrations of the GnP loading considered were viz.
0.1%, 0.2%, 0.3%, 0.4% and 0.5% with the surfactant. There was no visible sedimentation in the
The thermo-physical properties are the main factors that affect the heat transfer
performance of coolants in thermal systems. Thermal conductivity (knf), viscosity (µnf), density
(ρnf), and specific heat capacity (Cpnf) of nanofluids were measured using hot wire transient
method (KD2 Pro thermal properties analyser, Decagon Devices Inc, USA), Capillary
viscometer (Shambhavi Impex, India), electronic weighing balance (Shimadzu Analytical &
measuring instruments, Japan) and differential scanning calorimeter (TA instruments, USA)
respectively for different temperatures ranging from 30°C to 50°C. These conventional
5
Ag/H2O-EG nanofluid in our previous investigations [28, 29]. The thermal diffusivity that
indicates the ease with which heat diffuses through the nanofluid was determined using Eq. (1).
k
nf (1)
Cp nf
The schematic layout of the experimental test facility with tube in tube counter flow heat
exchanger is shown in fig. 2. The test facility comprises of two flow loops that carries the hot
fluid (GnP/H2O-EG nanofluid) and cold fluid (de-ionized water). There is a pump and flow
meter in each loop. The test section was made up of bright annealed hardened copper tubes. The
test section is 2.97m long and the spatial temperature variation of both fluids can be measured at
regular intervals. The inside diameter of the inner and outer tube are 4.3 mm and 10.5 mm
respectively with an average thickness of 2 mm. The test section was insulated to avoid any heat
gain or loss from or to the surrounding. Each loop had heating/cooling provision to maintain the
desire inlet temperature to the test section. Six temperature sensors (PT100-RTD, ±0.15°C
accuracy) are fixed on the inner and outer tube walls at regular intervals along the axial length to
measure the temperatures. Two temperature sensors are fixed at both ends of the each tube and
all sensors are connected to a data-logger (Agilent data logger, model No: 34970A). The mass
flow rate of nanofluid and de-ionized water were measured using a coriolis mass flow meter
(±0.1% accuracy) and rota meter (±2% accuracy) respectively. In order to measure the pressure
drop in the GnP/H2O-EG nanofluid a pressure transmitter (0.1% accuracy) is fixed at the inlet
and outlet of the inner tube. Detailed information of the experimental test facility was reported in
6
Fig. 2. Test facility for studying convective heat transfer coefficient [28]
were performed for the volume concentrations viz. 0%, 0.1%, 0.2%, 0.3%, 0.4% and 0.5%. For
each concentration the mass flow rate was varied from 5 to 45 g/s in steps of 5 g/s with 35°C and
45°C as the inlet temperature of nanofluid. Thus there were 6 concentrations (including pure
basefluid) and 9 flow rates and 2 inlet temperatures for the nanofluid while the chilled water was
maintained at 16g/s flow rate and 25°C inlet temperature. For each case the flow rate and
temperature setting were adjusted and the system was run to attain steady state. The pressure
drop in the nanofluid was also noted. The convective heat transfer coefficient of the nanofluid
7
3. Data reduction
The CHTC of GnP/H2O-EG nanofluid flowing through the inner tube of the test section
The heat transfer rate of GnP/H2O-EG nanofluid (hot fluid) was determined using the
Overall heat transfer coefficient based on inner tube area was determined using the
Qnf
Ui (3)
Ai T LMTD
Logarithmic mean temperature difference for counter flow heat exchanger was
CHTC of cold fluid (chilled water) was determined using Dittus Boelter correlation for
0.3 k
hw 0.023Re w Pr w w
0.8
(5)
Dh
8
Reynolds number and Prandtl number of annulus fluid (chilled water) was determined
VDh C P
Re w , Prw (6)
w k w
Finally CHTC and Nusselt number of GnP/H2O-EG nanofluid (hot fluid) was determined
1
hnf (7)
1 Ai ln d o / d i 1 Ai
Ui 2k wall L hw Ao
hnf d i
Nu nf (8)
k nf
Reynolds number and Prandtl number of nanofluid was determined using the following Eq. (9)
Vd i C P
Re nf , Prnf (9)
nf k nf
Friction factor of nanofluid was determined using the following Eq. (10)
2d i Pnf
f nf (10)
L nf V 2
9
4. Uncertainty analysis
The uncertainty analysis was performed quantitatively as per the procedure proposed by
Moffat [30] in order to validate the results obtained from the experiments. Considering the
accuracies of mass flow meter, pressure transmitter and temperature sensors described in section
2.3, an uncertainty analysis was carried out. The uncertainty in pressure drop of nanofluid is
found to be 2%. The uncertainty of heat transfer rate typically ranges from 1% - 7%. The
uncertainty of CHTC was increased significantly in the higher mass flow rate conditions. The
uncertainty in the CHTC of nanofluid was determined using the following Eqs. (11-16).
2 2 2 2
Uq
2
Umnf q UCpnf q UTN 1 q UTN 2 q
(12)
q q mnf q Cp nf q TN 1 q TN 2
2 2
Umnf UCpnf
2 2 2
Uq UTN 1 UTN 2
(13)
q mnf Cp nf TN 1 TN 2 TN 1 TN 2
Where, Uq, Umnf, UCpnf, UTN1 and UTN2 are uncertainties of heat transfer rate, mass
Similarly, the uncertainty in CHTC of nanofluids was determined using predicted uncertainty
10
q
hnf (14)
TN TW
2 2 2
Uhnf
2
hnf UT hnf UT hnf
Uq N W (15)
h hnf q hnf TN hnf TW
nf
2
Uhnf
2 2 2
Uq UTN UTW (16)
h
nf q TN TW TN TW
Where, Uhnf, UTN and UTW are uncertainties in CHTC, mean temperature of nanofluid and wall
temperature respectively.
In the present work, the convective heat transfer coefficient of GnP/H2O-EG nanofluids
with volume concentrations of GnP viz. 0.1%, 0.2%, 0.3%, 0.4% and 0.5% for different inlet
temperatures and flow rates were carried out experimentally. The effects of thermophysical
properties, GnP loading, inlet temperature, and mass flow rate on the CHTC and pressure drop
are discussed.
H2O-EG mixture (70:30) were measured and compared with ASHRAE standard [31] values as
shown in fig. 3 (a-d). It is observed that the measured thermal conductivity, viscosity, density
and specific heat capacity values are in good agreement with the ASHRAE standard values
11
Fig. 3. (a-d). Comparison of the measured thermo-physical properties with ASHRAE standard values.
viscosity, density and specific heat results with respect to GnP loading are shown in fig. 4 (a)-
(d). The thermal conductivity of nanofluids is found to increase with respect to GnP loading and
~29% for 0.5 vol%. Many factors affecting the thermal conductivity enhancement such as high
12
convection, thermophoretic effect and nanolayer formation have been reported [32, 33]. Recent
experiments show that particle clustering plays a significant role in thermal conductivity
[34, 35]. In the present study, the high thermal conductive two dimensional structure of GnP and
networking of GnP and particle clustering could be the possible reasons for the enhancement of
thermal conductivity.
The viscosity of nanofluids increases with increase in GnP loading and decreases with
increasing temperature. This can be attributed to the fact that the density of the nanofluid
decreases with increase in temperature and results in lowering the shearing force between the
fluid layers. The maximum enhancement of viscosity is found to be ~40% for 0.5 vol%
nanofluid. The nanoparticle aggregation in the basefluid is augmenting the viscosity and
resulting in enhancement. When the nanofluid temperature decreases, the viscosity increases due
to reduction in the intermolecular interactions between the particles. The higher kinetic energy of
the molecules makes it possible for enhanced fluid motion and lowers the viscosity when the
temperature increases.
The density of graphene nanofluids increases with respect to GnP loading and decreases
with respect to temperature. The maximum enhancement of density is observed to be ~4% for
0.5 vol% nanofluid. Density enhancement of nanofluid is not predominant compared to other
nanofluid dispersion. It is observed that low density of GnP limits the enhancement of density in
the nanofluid.
The specific heat capacity of nanofluid is found to increase with increase in temperature
and decreases with increase in GnP loading. The maximum decrement of specific heat capacity
13
is observed to be ~9% for 0.5 vol% nanofluid. The specific heat capacity of GnP is less than the
base fluid; hence the specific heat capacity of the dispersion reduces with addition of GnP. The
enhancement of thermal conductivity and decrement of specific heat capacity may lead to
14
5.2 Thermal diffusivity of GnP/H2O-EG nanofluids
Fig. 5 shows the variation of thermal diffusivity of nanofluids with respect to GnP
loading for different temperatures. It is observed that the thermal diffusivity increases with
increasing GnP loading. This is due to the product Cp decreases with increase in GnP loading.
Since the enhancement of thermal conductivity is significantly high with respect to GnP loading,
there is an increase in thermal diffusivity. The enhancement of thermal diffusivity leads to the
faster propagation of heat into and out of the medium. The maximum enhancement of thermal
The convective heat transfer coefficient experiments were performed for the test
conditions as per the parameters described in section 2.4. To validate the experimental facility,
15
initially the experimental Nusselt number values of pure basefluids such as H2O-EG (70:30)
mixture and pure water are compared with those estimated using the existing correlations [36,
37] as shown in fig. 6 (a) and (b). It is observed that the predicted Nusselt number values are in
good agreement with the experimental values, thus validating the test facility for its accuracy and
repeatability.
Fig. 6 (a) and (b). Comparison of measured Nusselt number with those estimated from existing
correlations [36, 37].
Fig. 7 (a) and (b) show the variation of convective heat transfer coefficient as a function
of Reynolds number for different GnP loading. The convective heat transfer coefficient is found
to increase with respect to GnP loading and Reynolds number. It is observed that, Reynolds
number decreases with increasing GnP loading due to increment in viscosity. The mass flow rate
can be enhanced to restore the Reynolds number and the higher mass flow rate results in thinner
16
thermal boundary layer and increased CHTC. At lower GnP loading (upto 0.2 vol%) the
enhancement of viscosity is not a major impediment for the enhancement of convective heat
transfer coefficient. This is because as seen fig. 7. (a & b) the Reynolds number is not
significantly reduced as GnP loading increases from 0 vol% to 0.2 vol%. The increment in
CHTC is significant at a nanofluid inlet temperature of 45°C. This can be attributed to the fact
that the thermal conductivity of nanofluids increases and viscosity decreases when the nanofluid
temperature is increased from 35°C to 45°C. The maximum enhancement of convective heat
transfer coefficient is found to be ~170% for 0.5 vol% in the turbulent region with Re = 6790.
The particle aggregation can be a possible reason for the enhancement of heat transfer coefficient
at higher volume fraction in the basefluid. It is significant when the volume fraction of GnP is
increased from 0.3% to 0.4% in the region of Reynolds number around 2000 – 6000 at 35°C.
Further, the particle aggregation is broken down at higher flow rate conditions resulting in steep
increase the heat transfer coefficient above Re=6000 due to the collision of particles in the tube
wall. The enhancement of CHTC exceeds 100% when GnP loading increases from 0.2 vol% to
0.3 vol%. Beyond 0.3 vol% of GnP the enhancement in heat transfer coefficient is limited.
Hence it is reported that these nanofluids can be used up to 0.3 vol% for such applications in
thermal systems with limited enhancement of viscosity. The maximum enhancement of CHTC is
observed at 35°C in the laminar region while it is observed at 45°C in turbulent region.
17
Fig. 7 (a) and (b) Variation of the CHTC as a function of Reynolds number
Few researches have been carried out on the heat transfer characteristics of graphene
based nanofluids with different basefluids. The present results were compared with literature
reports and mechanisms behind the enhancement of heat transfer characteristics were discussed.
Ghozatloo et al. [18] reported that the CHTC of GnP-H2O nanofluids enhanced by 35.6% at 0.1
wt% due to significant improvement in thermal conductivity. Ghozatloo et al. [19] studied the
heat transfer characteristics of GnP-EG nanofluid and reported that the CHTC and heat
conduction increases by 42.4% and 21.2% respectively for 0.15 wt%. Arzani et al. [21] reported
that the CHTC of GnP-H2O nanofluid increased by 22% for 0.1 wt%. In the present work the
maximum enhancement of CHTC observed is ~22%-55% at 35°C for 0.1 vol% which is
comparable to the above literature. Mehrali et al. [22] investigated the heat transfer
characteristics of GnP-H2O nanofluids and observed that the CHTC enhanced by 80-200% due
to increase in heat conduction of nanofluids and specific surface area of the graphene. In the
present study we observed an enhancement of heat transfer coefficient from ~6% to 170% when
18
graphene loading varied from 0.1% to 0.5% for different flow regions which is in line with the
above literature [22]. The higher enhancements were observed when the graphene loading
increases from 0.2% to 0.5% in the current study. While in the above literature the higher
enhancements were found with lower volume fractions (<0.2 vol%). This deviation can be
attributed to the size of the GnP, purity level, basefluid, flow region and geometry of the test
section. In the above literature it is reported that the increased thermal conductivity due to
increment in graphene loading could be the possible reason for the enhancement of convective
heat transfer coefficient. However, in the present study, the observed enhancement in CHTC
could be attributed to the higher thermal conductivity, thermal diffusivity of dispersion, particle
clustering and reduction of boundary layer thickness. Further the high aspect ratio coupled with
high thermal conductivity of particles that participate in the energy transfer process between the
fluid and tube wall could be another possible reason for the enhancement of convective heat
transfer coefficient.
Nusselt number
Fig. 8 (a) and (b) show the variation of the Nusselt number as a function of Reynolds
number for different GnP loading. It is clearly seen that the enhancement of Nusselt number is
found to increase with increase in GnP loading and Reynolds number. The enhancement of
Nusselt number can be attributed to the fact of the higher heat transfer coefficient of nanofluid
with respect to GnP loading and Reynolds number. The enhancement of Nusselt number is
limited when GnP loading increases from 0.3 vol% to 0.5 vol% due to the enhancement of
thermal conductivity. Enhancement of Nusselt number with respect to GnP loading is minimal in
the laminar region. A maximum enhancement of Nusselt number is found to be ~96% for 0.5
vol% with respect to basefluid. The enhancement of Nusselt number is exceeding 100% when
19
nanofluid inlet temperature is increased from 35°C to 45°C. The enhancement of convective heat
transfer coefficient and reduction of viscosity lead to the increase in Nusselt number.
Fig. 8 (a) and (b). Variation of Nusselt number as a function of Reynolds Number
fig. 9 (a) and (b). The pressure drop of nanofluid is found to increase with respect to GnP loading
and Reynolds number. In the range of the considered typical rise in Reynolds number and GnP
loading (vol%), it is observed that the pressure drop is significantly affected by the increase in
Reynolds number than that of GnP loading. It can be seen that the variation in pressure drop with
respect to GnP loading for the same mass flow rate of nanofluid is by and large within ~15% (2.5
kPa) only. But for the same GnP loading when the mass flow rate is increased from 5g/s to 45g/s
the pressure drop increases from 2.34 kPa to 59.13 kPa. In the laminar region, the increase in
pressure drop with respect to GnP loading is more pronounced than in the turbulent region where
it is almost flat. The average rise in pressure drop in the laminar region is ~70% as compared to
20
~13% in the turbulent region. This is observed at both inlet temperatures viz. 35°C and 45°C.
Hence it would be prudent to use these nanofluids in the turbulent region as the detrimental
Comparing fig. 9 (a) and (b) it can be observed that the pressure drop decreases as the
the temperature increases. As the inlet temperature increases from 35°C to 45°C, the viscosity of
the nanofluid (0.5 vol%) reduces by ~25% while the average pressure drop decreases by ~9% for
Fig. 9 (a) and (b). Variation of pressure drop as a function of Reynolds Number
Figure 10 (a) and (b) shows the variation of friction factor as a function of Reynolds
number for different GnP loadings. The friction factor of nanofluids is found to decrease with
increase in Reynolds number. For higher Reynolds number beyond 3000 the variation in friction
factor for the nanofluids is negligibly smaller compared to the base fluid due to the minimal
21
increase in the pressure drop. For laminar region especially for Re < 2000, an appreciable
increase in the friction factor is noticed for the nanofluids due to higher pressure drop. The
friction factor is reduced when the nanofluid temperature increases from 35°C to 45°C. Higher
mass flow rate significantly reduces the friction factor which is advantageous to use these
nanofluids in the turbulent region with limited penalty in the pumping power.
Fig. 10 (a) and (b). Variation of friction factor as a function of Reynolds Number
The convective heat transfer coefficient and pressure drop of GnP/H 2O-EG nanofluid is
experimentally investigated for different graphene nanoplatelets loadings, inlet temperatures and
mass flow rates. The high aspect ratio and high thermal conductivity of the graphene
nanoplatelets in the basefluid enhances the thermal conductivity and thermal diffusivity upto
29% and 37% respectively for 0.5 vol%. The maximum enhancement of convective heat transfer
22
conductivity and thermal diffusivity of dispersion, particle clustering and reduction of boundary
layer thickness could be the possible reasons for the enhancement of convective heat transfer
coefficient. Further the high aspect ratio and high thermal conductivity of nanoparticles that
participate in the energy transfer process between the fluid and the tube wall can also be a
possible reason for the enhancement of convective heat transfer coefficient. The enhancement of
convective heat transfer coefficient exceeds 100% when graphene loading increases from 0.2
vol% to 0.3 vol%. Hence it is recommended to use these nanofluids upto 0.3 vol% for such
heat transfer coefficient. The pressure drop is significantly affected by the increase in mass flow
rate than that of graphene loading. The enhancement of pressure drop due to nanoplatelets is very
less in the turbulent region as compared to laminar region which is favorable to use these
Acknowledgement
The authors acknowledge the financial support received from University Grants
Nomenclature
23
U = overall heat transfer coefficient (w/m2 K)
Ai, Ao= surface area of the inner tube and outer tube (m2)
V= velocity (m/s)
Greek symbols
ρ= Density (g/cm3)
Subscript
nf= nanofluid
w= water
24
Abbreviation
H2O = water
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HIGHLIGHTS
Heat transfer coefficient and pressure drop of GnP/H2O-EG nanofluid are reported.
Heat transfer coefficient increases by 170% with 0.5 vol% of graphene loading.
31