9.0 Core Building Transformers

Form: ATEF/Q-IP-CB1
ATEF Power Transformer Plant,Baku Dated: 04.06.2018
Drg
RATING No./Rev.
No.
CUSTOMER Start Dt Finish Dt
SER NO. Unit: Phase Page No 1 of 11
IN PROCESS CHECKLIST FOR THE CORE BUILDING

TRANSFORMER (3 PHASE & 3 LIMB)
TOP YOKE
H1 W H2
W1 W2
W
U V W
Va1 Va2
D3 D4 D5 D6
D1 D2
BOTTOM YOKE
Figure: Frame Assembly

 Adequate Cleaning Must be maintained always by Production.
 Rust, metal dust, dust, foreign Particles must be doubly checked and removed throughout the manufacturing
process.
No Inspection Item Specified Actual Sign, Name & Date Status Remark
Visual: Dust, Rust, metal * Operator ** Supervisor *** Quality Check the
Check Assy: dust, metal chips,
Frame/Beam foreign particles tapped Holes
free.
before
No paint damage,
1 Name of Frame etc. starting.
Supplier :
Name of CRGO
Supplier :
* Operator ** Supervisor **** Quality

Center Bubble's
Check: Center Bubble position center by
2
Frame Level position digital
No From To No. Measured * Operator ** Supervisor *** Quality

Measure:
3 Frame window
H1 H1
Height (mm)
H2 H2
Prepared by: Approved by: Date

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
(Fill as applicable H3 H3
for 3 limb or 5
limbs) H4 H4
No From To No. Measured * Operator ** Supervisor *** Quality

Measure:
Frame Window WW=0 mm /A
W1 W1
Width (mm) WW±1 mm /B
4 WW±2 mm /C
W2 W2
(Fill as applicable
for 3 limbs or 5 W3 W3 Rating=
limbs) W4 W4
No. From To No Measured * Operator ** Supervisor *** Quality
Measure:
Diagonal of D1 D1
D2 D2
frame assembly
D3 D3 Diag=0 mm / A
(mm) Diag±1 mm / B
5 D4 D4
Diag±2 mm / C
(Fill as applicable D5 D5
for 3 limbs or 5 D6 D6
Rating=
limbs) D7 D7
D8 D8
D9 D9
D10 D10
Visual: * Operator ** Supervisor *** Quality
Shall meets the
Check
6 design
arrangement of
requirement
Bottom insulation
Measure: * Operator ** Supervisor *** Quality
As per design
7 Height of core Refer Annexure-A
stack height
stack
Greater than IR _____________ MΩ
IR for the 1st
8 0.5 MΩ
layer of
At Room temp. At _____________ ⁰C
lamination
* Operator ** Supervisor *** Quality
1 MΩ ⁰C
Greater than
Measure: 2 MΩ ⁰C
0.5 MΩ
9 IR between
At Room temp. MΩ ⁰C
cooling duct 3
4 MΩ ⁰C

Check:
10 As per SOP _______________ mm
Core joints
Measure: From : * Operator ** Supervisor *** Quality

Stack height
11 _______________ mm
(At 9th step
To :
before finishing)

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
* Operator ** Supervisor *** Quality H= 0 mm / A

From :
H±1-2 mm / B
Measure:
12 Total Stack H± 3-5mm / C
_______________mm
height To :
Rating=
* Operator ** Supervisor *** Quality Check for
Visual:
13 Check Varnish As per SOP Expiry, mixing
application ratio.
Check: * Operator ** Supervisor *** Quality

14 Haldi wood As per drawing
assembly
15 Assembly of the As per drawing

top flitch plate
and frame
Check:
16 Assembly of No. of belts:
_______________Nos
tensile bolt top _____
yoke
Assembly of
17 Compressive/ No. of
_______________ Nos
belts:_____
tensile bolt of
bottom Yoke
Measure: Average
18 Torque of tensile As per SOP ________________Nm reading of all
bolt bolts

Measure: Average
19 Torque of Top As per SOP ________________Nm reading of all
feet bolts

Measure: Average
20 Torque of Bottom As per SOP ________________Nm reading of all
feet bolts

Measure: Average
21 Torque of top As per SOP ________________Nm reading of all
side beam bolts

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.

Measure: Average
22 Torque of bottom As per SOP ________________Nm reading of all
side beam bolts

Measure: Greater than IR _____________ MΩ Minimum
23 IR of the Bottom 0.5 MΩ reading to be
base feet At Room temp At _____________ ⁰C entered

Measure: Greater than IR _____________MΩ Minimum
24 IR of the Top feet 0.5 MΩ reading to be
(2.5 kV Megger) At Room temp At _____________ ⁰C entered

Measure: Greater than IR _____________MΩ Minimum
25 IR of the Top 0.5 MΩ reading to be
side feet At Room temp At _____________ ⁰C entered
* Operator ** Supervisor *** Quality Minimum
Measure: Greater than IR _____________ MΩ
IR of the Bottom 0.5 MΩ reading to be
26
side feet At Room temp At _____________ ⁰C entered
Greater than IR _____________MΩ Minimum
27 IR of the Bottom
100 MΩ reading to be
Tensile Bolt
At Room temp At _____________ ⁰C entered
(2 kV Megger)
Check: Free from dust * Operator ** Supervisor *** Quality
28 Cleanness of No foreign particle
Core Assembly No damages
* Operator ** Supervisor *** Quality Waviness
≤ 3 mm / A
Measure: ≤ 4 mm / B
29 Waviness of core _______________mm ≤ 6 mm / C
Yoke.
Rating=
* Operator ** Supervisor *** Quality Waviness
≤ 2 mm / A
Measure: ≤ 3 mm / B
30 Waviness of _______________mm ≤ 4 mm / C
Core Limb.
Rating=
* Operator ** Supervisor *** Quality Inclination
≤ 3 mm / A
Measure- From: mm ≤ 4 mm / B
31 Inclination : __________mm ≤ 5 mm / C
All Limbs To: mm
Rating=
Measure:
Average
32 Bottom feet As per SOP __________Nm reading of all
torque
bolts
(Stand position)

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.

Average
33 Torque of Flitch As per SOP ____________ Nm reading of all
plate
bolts
(Stand position)
34 Check filling of As per Drawing
Insulation strips
in step blocks
Visual: As per Drawing, * Operator ** Supervisor *** Quality
35 Check binding Free from
/lashing of delamination &
Adhesive tape looseness
From:
36 Thickness of ______________ mm
Adhesive tape
To :
(0.3 mm)
No From To No. Observed * Operator ** Supervisor *** Quality
Measure: U U Dia=0 mm / A
37 Diameter of core Dia±1-2mm/B
(mm) V V Dia±3-4mm/C
(C: Centre Limb
for Single Phase) W W Rating=
C C
38 Check earthing As per drawing
leads
* Operator ** Supervisor *** Quality Inserting
Check: ≤ 70 mm / A
Insertion of tool ≤ 90 mm / B
Core Tightness
39 Less than 100 ______________ mm ≤ 100 mm / C
and Yoke end
mm
surfaces
Rating=

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
ANNEXURE A
Step
No.
Thick
Spec
Actual
Thick
Limb
Limb
Measure
Thick of
Yoke
Spe c
Vb1 & Vb2
Actual
vb1
CORE STACK HEIGHT MEASUREMENT

Actual
Vb2
Spec
Vb
Actual
Vb
Actual
Vb2
Spec
Vc
Actual
Vc
Sign
Name

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
MEASUREMENT Actual
CORE STACK HEIGHT
Step
No.
ANNEXURE A
ThickDate
Spec
Thick of
Limb
Note: All Tolerances are as per TBEA practice and Norms

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
NT
MEASUREME
HEIGHT
CORE STACK
A
Step
No.
Thick
Spec
Measure
Thick of
Yoke
Vb1 &
Spec
Vb2
Actual
Vb1
Actual
Vb2
Spec
Vb
Actua
l Vb
Actual
Vb2
Spec
Vc
Actual
Vc
Sign
Name
Date

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
Thick of
Actual
Limb
Measure
Thick of
Yoke
Vb1 &
Spec
Vb2
Actual
Vb1
Actual
Vb2
Spec
Vb
Actual
Vb
Actual
Vb2
Spec
Vc
Actual
Vc
Sign
Name
Date

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
Step
No.
ANNEXURE A
Thick
Spec
Thick of
Actual
Limb
Measure
Thick of
Yoke
Va1 &
Spec
Va2
ActualV
a1
CORE STACK HEIGHT MEASUREMENT

Actual
Va2
Vb1 &
Spec
Vb2
Actual
Vb1
Actual
Vb2
Spec
vc
Actual
Vc
Sign
Name

Form: ATEF/Q-IP-CB1
Drg
RATING No./Rev.
No.
Date

9.0 Core Building Transformers

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Form: ATEF/Q-IP-CB1

ATEF Power Transformer Plant,Baku Dated: 04.06.2018

SER NO. Unit: Phase Page No 1 of 11

IN PROCESS CHECKLIST FOR THE CORE BUILDING

Figure: Frame Assembly

* Operator ** Supervisor **** Quality

No From To No. Measured * Operator ** Supervisor *** Quality

Prepared by: Approved by: Date

SER NO. Unit: Phase Page No 2 of 11

No From To No. Measured * Operator ** Supervisor *** Quality

* Operator ** Supervisor *** Quality

Measure: From : * Operator ** Supervisor *** Quality

Prepared by: Approved by: Date

SER NO. Unit: Phase Page No 3 of 11

* Operator ** Supervisor *** Quality H= 0 mm / A

Check: * Operator ** Supervisor *** Quality

15 Assembly of the As per drawing

* Operator ** Supervisor *** Quality

* Operator ** Supervisor *** Quality

* Operator ** Supervisor *** Quality

Prepared by: Approved by: Date

SER NO. Unit: Phase Page No 4 of 11

* Operator ** Supervisor *** Quality

* Operator ** Supervisor *** Quality

* Operator ** Supervisor *** Quality

* Operator ** Supervisor *** Quality

Prepared by: Approved by: Date

SER NO. Unit: Phase Page No 5 of 11

Measure: * Operator ** Supervisor *** Quality

Prepared by: Approved by: Date

CORE STACK HEIGHT MEASUREMENT

Prepared by: Approved by: Date

Prepared by: Approved by: Date

Note: All Tolerances are as per TBEA practice and Norms

Prepared by: Approved by: Date

SER NO. Unit: Phase Page No 9 of 11

Note: All Tolerances are as per TBEA practice and Norms

Prepared by: Approved by: Date

SER NO. Unit: Phase Page No 10 of 11

CORE STACK HEIGHT MEASUREMENT

Prepared by: Approved by: Date

SER NO. Unit: Phase Page No 11 of 11

Prepared by: Approved by: Date

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