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MODELS 150-8000
OPERATORS MANUAL
PRINT LANGUAGE
ENGLISH
FRENCH
PORTUGUESES
SPANISH
C.C.N. : 80442858 en
DATE : APRIL 2010
REV. :D
CONTENTS
CONTENTS PAGE CONTENTS PAGE
1.0 CONTENTS 1 8.5 HIGH DEW POINT ALARM
2.0 INTRODUCTION 2 (INCLUDED WITH EMS)
3.0 WARRANTY 2 8.6 ENERGY MANAGEMENT
4.0 HEAT REACTIVATED DRYER SYSTEM (EMS) (OPTIONAL)
NOMENCLATURE 2 8.7 ALARM LIST
5.0 RECEIVING AND INSPECTION 3 8.8 HIGH OUTLET TEMPERATURE
5.1 INSPECTIONS (OPTIONAL)
5.2 UNPACKING AND HANDLING 9.0 TECHNICIAN MODE 10
6.0 SAFETY AND OPERATION 9.1 ENTERING TECHNICIAN MODE
PRECAUTIONS 3 9.2 OPERATING MODE
7.0 PRINCIPLES OF OPERATION 4 9.3 COOL SWEEP
7.1 INTRODUCTION 9.4 HEATER TEMPERATURE SETPOINT
7.2 DRYING CYCLE (BLOWER PURGE MODE ONLY)
7.3 REGENERATION CYCLE 9.5 ENERGY MANAGEMENT
7.3.1 BLOWER PURGE REGENERATION SYSTEM (OPTIONAL)
7.3.2 BLOWER PURGE REGENERATION 9.5.1 ENABLING / DISABLING ENERGY
WITH SELECTABLE COOL SWEEP MANAGEMENT SYSTEM
7.3.3 HEATLESS PRESSURE SWING 9.5.2 SETPOINT ADJUSTMENT
REGENERATION 9.6 PURGE TEMPERATURE (INCLUDED
7.4 TOWER REPRESSURIZATION WITH OPTIONAL EMS MODE)
7.4.1 BLOWER PURGE 9.7 RESTART MODE
REPRESSURIZATION 9.8 EXTENDED HEATING (OPTIONAL,
7.4.2 BLOWER PURGE BLOWER PURGE MODE)
REPRESSURIZATION WITH 9.9 HIGH DEW POINT ALARM (OPTIONAL)
SELECTABLE COOL SWEEP 9.9.1 DESCRIPTION AND ACTIVATION
7.4.3 HEATLESS PRESSURE SWING 9.9.2 SETPOINT ADJUSTMENT
REPRESSURIZATION 9.10 PROGRAM JOG
7.5 VALVES 9.11 SHUTDOWN SEQUENCE
7.6 CONTROLS 10.0 INSTALLATION AND
7.6.1 MICROPROCESSOR CONTROL INITIAL START-UP 14
USER INTERFACE 10.1 EQUIPMENT APPLICATION
7.6.2 STATUS PANEL USER INTERFACE GUIDELINES
7.6.3 MICROPROCESSOR CONTROL 10.2 LOCATING AND MOUNTING
DISPLAY PARAMETERS 10.3 PIPING
7.7 TIMING SEQUENCE 10.4 FILTRATION
7.7.1 BLOWER PURGE TIMER CYCLE 10.5 DEW POINT TRANSMITTER INSTALLATION
7.7.2 BLOWER PURGE TIMER CYCLE (OPTIONAL)
WITH SELECTABLE COOL SWEEP 10.6 ELECTRICAL CONNECTION
7.7.3 HEATLESS PRESSURE SWING 10.7 START-UP
TIMER CYCLE 10.8 SHUT DOWN PROCEDURES
7.8 RESTART MODES 11.0 MAINTENANCE AND
7.8.1 MANUAL MODE (ZERO) SYSTEM CHECK 17
7.8.2 AUTO RESTART MODE (LAST) 11.1 SCHEDULED MAINTENANCE
7.9 OPERATING TIMES 11.2 PRE-FILTERS AND POST-FILTERS
8.0 ALARMS AND INDICATORS 8 11.2.1 THREADED FILTERS
8.1 MOISTURE INDICATOR 11.2.2 FLANGED FILTERS
(STANDARD) 11.3 MUFFLER CHANGE-OUT
8.2 HEATER HIGH TEMPERATURE PROCEDURE
ALARM WITH INTERLOCK 11.4 NO-LOSS DRAIN VALVES
(STANDARD)
11.5 PILOT OPERATED ACTUATOR
8.3 HEATER FAILURE ALARM
11.6 DESICCANT CHANGEOUT
(STANDARD)
PROCEDURE
8.4 FAILURE TO SHIFT ALARM
12.0 TROUBLESHOOTING 20
(STANDARD)
13.0 GENERAL ARRANGEMENT 21
8.4.1 FAILURE TO REPRESSURIZE
14.0 WIRING DIAGRAM 36
8.4.2 FAILURE TO DEPRESSURIZE
15.0 FLOW DIAGRAM 41
16.0 REPLACEMENT PARTS 45
17.0 ENGINEERING SPECIFICATIONS 48
The Ingersoll Rand Blower Purge Desiccant Dryers are designed to heater and over the desiccant bed and carries the moisture off the bed
adsorb moisture from compressed air. The dryers are constructed with and out the dryer's exhaust. With the dryer's Bi-Mode feature, the
two towers, each containing desiccant beads, that alternate between on- dryers may also be operated in a Heatless mode, which uses dry
line (drying) and offline (regenerating) modes, yielding a continuous compressed air as the purge air source but does not require use of the
stream of dry air at the dryer's outlet. heater or blower.
During normal operation, wet air passes through the on-line tower and The continuous, alternating process of adsorption and desorption is
water vapor from the air is adsorbed (collected) on the desiccant beads. controlled using a customized Programmable Logic Controller that
While air is being adsorbed in the on-line tower, the moisture on the switches the towers in a specific timed sequence. Very dry compressed
desiccant in the offline tower is removed by a process called desorption air dew points are achieved through the continuous switching and
(regeneration). In standard blower purge operation, after an initial rapid operation of this dryer.
depressurization, air from a blower on the dryer skid passes through a
3.0 WARRANTY
The Company warrants that the equipment manufactured by it and THE COMPANY MAKES NO OTHER WARRANTY OR
delivered hereunder will be free of defects in material and workmanship REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR
for a period of twelve months from the date of placing the Equipment in IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
operation or eighteen months from the date of shipment from the factory, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
whichever shall first occur. The Purchaser shall be obligated to promptly PURPOSE, ARE HERBY DISCLAIMED.
report any failure to conform to this warranty, in writing to the Company
in said period, whereupon the Company shall, at its option, correct such Correction by the Company of nonconformities whether patent or latent,
nonconformity, by suitable repair to such equipment or, furnish a in the manner and for the period of time provided above, shall constitute
replacement part F.O.B. point of shipment, provided the Purchaser has fulfillment of all liabilities of the Company for such nonconformities
stored, installed, maintained and operated such Equipment in whether based on contract, warranty negligence, indemnity, strict liability
accordance with good industry practices and has complied with specific or otherwise with respect to or arising out of such Equipment.
recommendations of the Company. Accessories or equipment furnished
by the Company, but manufactured by others, shall carry whatever The Purchaser shall not operate Equipment which is considered to be
warranty the manufacturers have conveyed to the Company and which defective, without first notifying the Company in writing of its intention to
can be passed on to the Purchaser. The Company shall not be liable for do so. Any such use of Equipment will be at Purchaser's sole risk and
any repairs, replacements, or adjustments to the Equipment or any costs liability.
of labor performed by the Purchaser or others without Company's prior
written approval. Note that this is Ingersoll Rand standard warranty. Any warranty in force
at the time of purchase of the equipment or negotiated as part of the
The effects of corrosion, erosion and normal wear and tear are purchase order may take precedence over this warranty.
specifically excluded. Performance warranties are limited to those
specifically stated within the Company's proposal. Unless responsibility
for meeting such performance warranties are limited to specified tests,
the Company's obligation shall be to correct in the manner and for the
period of time provided above.
* Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air pressure.
5.1 INSPECTION Refer to the General Arrangement drawing for the appropriate means for
Upon receiving your Ingersoll Rand air dryer, please inspect the unit lifting or moving the dryer. When lifting the dryer, ensure that no stress
closely. If rough handling has been detected, please note it on your is applied to the piping or valving. Refer to Section 10.2 for locating and
delivery receipt, especially if the dryer will not be immediately uncrated. mounting of dryer.
Obtaining the delivery person's signed agreement to any noted
damages will facilitate any insurance claims
7.6 CONTROLS
NOTICE
7.6.1 MICROPROCESSOR CONTROL USER INTERFACE
Actuated valves require 75 psi min. pressure for proper operation.
The Microprocessor Control display provides the user with the
operating parameters and their corresponding values. When
The Inlet Flow Valves are connected as normally open valves. When
power is supplied to the dryer, the Microprocessor Control will
the dryer is de-energized, the solenoid valves for these valves supply air
illuminate and default to the "Standby" mode, displaying the
to the "open" port on the appropriate valve actuator.
"Press ON" prompt.
Purge Valves are connected as Normally Closed valves. When the
The following illustration summarizes the keypad functions.
dryer is de-energized, the solenoid valves for these valves supply air to
the "closed" port on the appropriate valve actuator.
PRESS ON
BUTTONS
• ON • RESET
Initiates PLC program. Begins system monitoring and valve Pressing once clears the local alarm indication and de-energizes
switching functions. the remote alarm contact for many alarm conditions. Should the
alarm condition persist, the alarm will return after the alarm inhibit
• OFF
time has expired.
Stops PLC program. Stops valve switching functions. Initiates
Shutdown Sequence. Opens Inlet Flow Valves. Closes Purge • SET
Valves. Permits the adjustment of parameters in TECHNICIAN MODE.
• SELECT DISPLAY • ENTER
Allows the user to scroll through the available displays. The last Used to accept changed parameters and set point values.
display selected will remain displayed as the default display. • TEST
• +/- Not used in Desiccant Dryer applications
Allows user to increase set point values. Set point values cycle • i
through a fixed range. Also allows entering negative numbers in Restricted Level access for factory use only.
Technician Mode.
• Õ
Allows user to step backwards to the previous level of the menu.
Blower Operation
(Green)
Heater Operation
(Green)
NOTE: Ingersoll Rand solid state temperature controller modulates the • Heater Temperature (BLOWER PURGE MODE ONLY) -
heater repeatedly during the heating cycle. Pulsating of the heater LED {HEATER TEMP: XX}: Indicates the heater temperature set
will occur as a result and should be considered normal dryer operation. point.
• Alarms {ALARM LIST - PRESS ENTER}: Depressing
7.6.3 MICROPROCESSOR CONTROL DISPLAY PARAMETERS <ENT> at this prompt permits viewing of current alarm status
The Microprocessor Controller is capable of displaying a and alarm history, which includes the time and date of the
number of system parameters in the default CUSTOMER alarm occurrence.
MODE. The following summarizes the parameters that can be • Operating & Purge Times - {OPERATING TIMES - PRESS
accessed by depressing the SELECT DISPLAY button from ENTER}: Depressing <ENT> at this prompt provides access
the Microprocessor Controller. (Note that some displays are to the operating and purge hours of operation.
optional and may not appear on all models): • Operating Mode {OPERATING MODE: HEATLESS /
BLOWER PURGE}: HB dryers are capable of operating in
• Tower Status {LT DRY / RT REGEN or LT REGEN / RT Blower Purge and Heatless Pressure Swing modes. This
DRY}: Provides visual confirmation of tower drying and display indicates mode of operation for dryer.
regenerating status.
• Step Timer {ie STEP 4 TIME 120}: Information screen Once the last screen is displayed, depressing the SELECT DISPLAY
displaying the current step in the program and the time button will return the display to the top of the list.
remaining for the displayed step.
• Dew Point Temperature (OPTIONAL) - {DEW POINT TEMP: 7.7 TIMING SEQUENCE
XX}: When equipped with the optional EMS feature, provides All timing functions are performed by Ingersoll Rand’s Microprocessor
accurate display of dryer outlet pressure dew point. Controller, an advanced micro PLC designed exclusively for Ingersoll
• Purge Status (OPTIONAL) - {PURGE / NO PURGE}: Rand dryers. The Microprocessor Controller is completely programmed
Indicates whether unit is currently consuming purging air. at the factory and does not require any further adjustment. The standard
Requires EMS. timing cycle switches the Inlet Flow Valves, which alternates the drying
• Heater Status (BLOWER PURGE MODE ONLY) - {On / Off}: tower. At the same time as the Inlet Flow Valve opens, the appropriate
Indicates that the heater is being given a signal to heat the tower Purge Valve opens to begin the purge flow generation. Once the
purge air. purge regeneration flow portion of the dryer cycle is complete, tower
repressurization begins as previously described.
• Blower Status (BLOWER PURGE MODE ONLY) - {On / Off}:
Indicates that the blower is being given a signal to supply the
purge air.
BEGIN TIMES
SELECT
DISPLAY
OPERATING TIMES
Õ PRESS ENTER
Depressing the Õ button returns the controller to the
CUSTOMER MODE
8.1 MOISTURE INDICATOR (STANDARD) 8.5 HIGH DEW POINT ALARM (INCLUDED WITH EMS)
The moisture indicator senses a sample of the control air which is taken The purpose of the High Dew Point Alarm is to provide the operator an
from the dryer outlet. The indicator provides a gross indication of dew alarm indication should the equipment fail to supply air at its designed
point deterioration at the outlet of the dryer. Under normal operating pressure dew point. The EMS dew point sensor communicates the
conditions, the indicator is blue. In the event of a dryer malfunction or pressure dew point reading to the Microprocessor Controller. Should
prolonged dryer shut down, it will turn gray in the presence of moisture. the pressure dew point rise above the alarm set point, the
Microprocessor Controller will display the alarm condition on the
8.2 HEATER HIGH TEMPERATURE ALARM controller screen.
WITH INTERLOCK (STANDARD)
The Heater High Temperature Alarm monitors the internal temperature 8.6 ENERGY MANAGEMENT SYSTEM (EMS) (OPTIONAL)
of the heater housing. Should a component failure occur or system EMS is an energy savings feature that matches moisture loading and
conditions result in the heater temperature rising above the alarm set regeneration energy usage. Drying equipment is typically operated below
point, the dryer will alarm. During the alarm condition, the heater is full flow rating and/or below maximum water loading capacity of the
prevented from operating, the Microprocessor Control halts the program desiccant bed. The EMS option includes a dew point transmitter that
at the point where the alarm occurred and displays the condition in the transmits the outlet pressure dew point to the Microprocessor Controller.
Microprocessor Control LCD display. The dryer will be unable to be reset The Microprocessor Controller displays the outlet pressure dew point in
until the temperature of the heater has fallen below the alarm point. To real-time. The EMS feature utilizes the data communicated from the dew
reinstate the dryer, depress the RESET button on the Microprocessor point sensor and extends the normal timed switching sequence in
Controller AND manually reset the Heater High Temperature Safety in proportion to the moisture loading on the dryer. When the EMS feature is
the electrical enclosure. Note that the alarm condition will return should turned off, all switching sequences occur as described in Section 7.7.
proper corrective action not be taken. When the EMS feature is activated, the drying sequence is governed by
the outlet pressure dew point as measured by the dew point sensor. When
8.3 HEATER FAILURE ALARM (STANDARD) the sampled outlet dew point registers below the customer set point (-43°F
This feature produces an alarm should the heater fail to generate heat default for -40°F dryers; -102°F on -100°F dryers), an immediate change
at the beginning of the heating cycle. During the initial ten minutes of in dryer operation will not be noticeable. The dryer will continue its normal
the heating cycle, the Microprocessor Controller monitors the heater regeneration process through tower re-pressurization. Once the tower is
temperature. Should the heater temperature fail to rise to 150 °F within re-pressurized, both towers will be at line pressure but air will only flow
the ten minute period, the Heater Failure Alarm will be triggered. During through the tower indicated by the status panel. Tower switch over
this alarm condition, power to the heater is removed and the program is sequence is delayed until the dew point elevates above the EMS set point,
halted. Depressing the RESET button on the Microprocessor Controller at which point tower switch over will occur.
will reinstate the program and provided the heater problem has been
remedied, continue with normal operation. In addition to monitoring the outlet pressure dew point of the drying
tower, the EMS feature monitors the temperature of the purge exhaust
8.4 FAILURE TO SHIFT ALARM (STANDARD) air on the regenerating tower. After a tower switch-over, and at the
beginning of tower regeneration, the purge exhaust temperature will be
Ingersoll Rand Failure To Shift Alarm monitors the dryer sequencing relatively low (normally 90 to 110°F). The purge exhaust temperature will
functions to insure proper dryer operation by sensing the pressure in increase as desiccant regeneration progresses. As nearly all of the
each tower via tower pressure switches. Should one of the following previously adsorbed moisture is driven off of the desiccant, the exhaust
conditions occur, the Microprocessor Controller will communicate the temperature will begin to rise. The timing for the temperature change will
alarm condition. There are several types of switching failure modes that vary depending on moisture loading on the towers. When the purge
can be detected by the Failure To Shift Alarm feature. They are as exhaust temperature reaches 195°F, which indicates that the desiccant
follows: heating is complete, the Microprocessor Controller will remove power to
the heater and subsequently the blower. If the Cool Sweep feature is
8.4.1 FAILURE TO REPRESSURIZE activated, the Cool Sweep runtime will commence. Otherwise, the offline
At the end of the repressurization stage of the dryer operation, tower will repressurize and remain pressurized until tower switchover.
both towers should be at line pressure. Should the pressure
switches indicate that both towers are not at line pressure, the 8.7 ALARM LIST
Failure to Shift Alarm will activate and the Microprocessor The Microprocessor Controller stores the 20 most recent alarm
Control will stop the program at its current position in the conditions. These alarms are stored with the type of alarm as well as
program. The user must depress the RESET button followed the date and time the alarm occurred. This list can greatly facilitate
by the ON button, at which time the Microprocessor Control troubleshooting the dryer and provide an indication of dryer operation
will start at the beginning of the program. during unattended service. The following describe the method to access
and review the alarms stored in the Microprocessor Controller:
8.4.2 FAILURE TO DEPRESSURIZE
At the end of the depressurization stage of the dryer
operation, the regenerating tower should be at atmospheric SELECT ALARM LIST
pressure. Should the pressure switches indicate that this is DISPLAY
PRESS ENTER
not the case, the Failure to Shift Alarm will activate and the
Microprocessor Control will stop the program at its current Depress the SELECT DISPLAY button until the ALARM LIST
position in the program. The user must depress the RESET display appears.
button followed by the ON button, at which time the
Microprocessor Control will start at the beginning of the 8.8 HIGH OUTLET TEMPERATURE (OPTIONAL)
program.
This option provides continuous monitoring of the dryer discharge air
temperature via a thermostat that senses the outlet air temperature
during dryer operation. Should a high outlet temperature condition exist,
the alarm is displayed on the Microprocessor Controller to alert
maintenance personnel of a malfunction. This alarm does not interrupt
the dryer program. Depressing the RESET button will clear the alarm
provided the alarm condition has been addressed. Note that the alarm
will clear automatically once the high temperature condition is corrected.
Depressing the SELECT DISPLAY button will reveal the previous alarm
BEGIN ALARMS condition(s), as well as the remaining available alarm placeholders for
ENTER
alarms. To EXIT the ALARM LIST, perform the following:
BEGIN ALARMS
Õ
SELECT ALARM OFF
DISPLAY Depressing the Õ button returns the controller to the top of
the ALARM LIST.
SELECT FAIL TO SHIFT Depressing the Õ button again returns the controller to
the CUSTOMER MODE.
DISPLAY
TM 1635 DATE 1104
Depressing the SELECT DISPLAY list displays the most
recent of the alarms stored by the Microprocessor Control.
Refer to the diagram at the end of this section for an
explanation of the ALARM LIST Display.
Alarm Condition
FAIL TO SHIFT
TM 1635 DATE 1104
SELECT
COOL SWEEP
To enter the TECHNICIAN MODE, perform the following keystrokes: DISPLAY OFF
Depress the SELECT DISPLAY button until the COOL
BEGIN SWEEP screen is displayed.
2 3 TECHNICIAN MODE
+ COOL SWEEP
Pressing the “2” and “3” buttons simultaneously enters the -
TECHNICIAN MODE. ON
The following illustrates the method of adjusting the setpoint for the NOTICE
heater temperature:
New desiccant has a moisture holding capacity higher than the dryer’s
design regeneration capacity. The desiccant ages in a three- to six-
SELECT HEATER TEMP month time period at which point it stabilizes to an "aged" state. During
DISPLAY
375 this aging process at initial start-up or after desiccant replacement, the
Energy Management System feature should be deactivated.
Depress the SELECT DISPLAY button until the HEATER
TEMPERATURE SET POINT screen is displayed. 9.5.1 ENABLING / DISABLING ENERGY MANAGEMENT
SYSTEM
The following illustrates the method of accessing and
HEATER TEMP adjusting the Energy Management System feature:
SET
___
SELECT
EMS:
Pressing the SET button permits the value of the HEATER
TEMPERATURE SETPOINT to be changed
DISPLAY OFF
3
HEATER TEMP Depress the SELECT DISPLAY button until the ENERGY
MANAGEMENT SYSTEM screen is displayed.
3__
Use the numbers on the keypad to enter the desired value + EMS:
-
for the HEATER TEMPERATURE setpoint. ON
8
HEATER TEMP Depress the +/- button until the desired set point is displayed.
Pressing SELECT DISPLAY saves the current selection.
38_
9.5.2 SETPOINT ADJUSTMENT
Use the numbers on the keypad to enter the desired value On dryers equipped with the optional Energy Management
for the HEATER TEMPERATURE setpoint. System the setpoint can be adjusted to match the dryers
operation to the desired pressure dew point.
0
HEATER TEMP
The following illustrates the method of adjusting the setpoint
380 for the Energy Management System feature:
Use the numbers on the keypad to enter the desired value
for the HEATER TEMPERATURE setpoint. SELECT EMS SET POINT
DISPLAY
-43
HEATER TEMP
ENTER Depress the SELECT DISPLAY button until the EMS SET
380 POINT screen is displayed.
ENTER
EMS SET POINT + RESTART
-
-41 LAST
Depressing ENTER saves the selected set point. To change the start mode from its current selection to the
alternate setting, depress the +/- button until the desired set
point is displayed. Pressing SELECT DISPLAY saves the
NOTICE current selection.
The Energy Management System set point should not be lower
(wetter) than the dew point adjuster setting. Failure to do so will NOTICE
prevent the Energy Management System feature from operating. In
addition, when operating in Energy Management System, the purge The restart modes will only effect restarting should power be
flow adjuster should be set to 100%. unexpectedly removed from the dryer. After proper shut down, the
dryer will require the user to depress the ON button to initiate the
9.6 PURGE TEMPERATURE (INCLUDED WITH OPTIONAL EMS operation of the dryer program.
MODE)
9.8 EXTENDED HEATING (OPTIONAL, BLOWER PURGE MODE)
On dryers equipped with EMS, the temperature of the purge exhaust is
monitored and displayed on the Microprocessor Controller. After a tower On dryers equipped with the Energy Management System option, the
switch-over, and at the beginning of tower regeneration, the purge dryer may be operated in an extended heating mode. In this mode, the
exhaust temperature will be relatively low (normally 90 to 110°F). The heating cycle is extended while the Energy Management System
purge exhaust temperature will increase as desiccant regeneration function prolongs the drying cycle. This feature is particularly useful
progresses. As nearly all of the previously adsorbed moisture is driven when operating the dryer with new desiccant. As described earlier in
off of the desiccant, the exhaust temperature will begin to rise. The Section 2, new desiccant has the ability to adsorb more moisture than
timing for the temperature change will vary depending on moisture the dryer can desorb in a fixed regeneration cycle. With the Extended
loading on the towers. When the purge exhaust temperature reaches Heating operation, the Energy Management System feature can be
195°F, which indicates that the desiccant heating is complete, the used immediately without the need to age the desiccant. This feature is
Microprocessor Controller will remove power to the heater and provided only when the dryer is equipped with the Energy Management
subsequently the blower. On standard units, the towers will then System. To enable the Extended Heating mode, perform the following
repressurize and remain repressurized until the tower switchover keystrokes:
sequence is initiated. On dryers with the optional Cool Sweep feature,
the Cool Sweep routine will commence. After cooling, the Purge Valves
close and the Repressurization Valve opens. The off-line tower remains
pressurized until the tower switchover sequence is initiated. Activation of SELECT
EXTENDED HEATING
the Purge Temperature feature is via the Microprocessor Controller. DISPLAY OFF
The following illustrates the method of accessing and activating the
Purge Temperature feature: Depress the SELECT DISPLAY button until the EXTENDED
HEATING screen is displayed.
SELECT
PURGE TEMP:
EXTENDED HEATING
DISPLAY OFF +
-
ON
Depress the SELECT DISPLAY button until the PURGE
TEMPERATURE screen is displayed. Depress the +/- button until the desired set point is displayed.
Pressing SELECT DISPLAY saves the current selection.
SELECT
RESTART Depress the SELECT DISPLAY button until the HIGH DEW
POINT screen is displayed.
DISPLAY ZERO
Depress the SELECT DISPLAY button until the START
MODE screen is displayed.
SELECT
HI PDP SETPOINT NOTICE
DISPLAY -10 During the Program Jog routine, the display may show intermediate
steps in the program that are not active in the current program set up.
This should be considered normal operation.
Depress the SELECT DISPLAY button until the HIGH DEW
POINT SET POINT screen is displayed. The Microprocessor Controller will only permit the jog function during
specific stages of the program. Should the program be at a stage where
HI PDP SETPOINT the program can not advance, the following will be displayed:
SET
___
SELECT JOG MODE
Pressing the SET button permits the value of the HIGH
DISPLAY
WAIT
DEW POINT ALARM SETPOINT to be changed
Depress the SELECT DISPLAY button until the JOG MODE
+ HI PDP SETPOINT display appears. The WAIT prompt will appear should the
- program not be able to advance at this stage.
-___
Should the program be at a stage whereby the Microprocessor Control
To enter a negative number, depress the +/- button.
permits the jog feature, the following will be displayed:
Otherwise, proceed to the next step.
Use the numbers on the keypad to enter the desired Depress the SELECT DISPLAY button until the JOG MODE
pressure dew point temperature for the EMS setpoint. display appears. The PRESS ENTER prompt will appear,
along with the current step and remaining time, should the
program be able to advance at this stage.
1 HI HUMID SETPOINT
-21_ JOG MODE
ENTER
Use the numbers on the keypad to enter the desired
STEP 8 TME00550
pressure dew point temperature for the HIGH DEW POINT
ALARM setpoint. Depressing the ENTER button advances the program to the next
step. The display will indicate the next step has been initiated.
HI PDP SETPOINT
ENTER 9.11 SHUTDOWN SEQUENCE
-21 Pressing the OFF button turns the dryer off and initiates a 30 second
shutdown sequence that repressurizes the offline tower, and leaves both
Depressing ENTER saves the selected set point. inlet flow valves open and both purge valves closed.
NOTICE NOTICE
The Program Jog advances steps #6, #8, #20 & #22, which are the
The High Dew Point Alarm set point should not be greater than the
longest program steps. The balance of the steps are not advanced in
Energy Management System set point. Failure to do so will result in an
Program Jog Mode.
alarm indication. Ingersoll Rand recommends setting the High Dew
Point Alarm at least 10°F wetter than the Energy Management System
setpoints. NOTICE
To exit the TECHNICIAN MODE, press “Select Display” key to the
initial “SET OPMODE” screen or “BEGIN TECHNICIAN MODE” screen
and depress the Õ button to return to the CUSTOMER MODE.
10.1 EQUIPMENT APPLICATION GUIDELINES Once all piping has been connected all joints, including those on the
Ingersoll Rand Regenerative air dryers are shipped complete with dryer, should be soap bubble tested at line pressure to ensure no joints
desiccant up to and including model HB2100. On larger units, the have been damaged in transit and site placement.
desiccant is packaged separately for ease in handling. Refer to Section
11.6 for desiccant fill procedures. 10.4 FILTRATION
It is important that a pre-filter and a post-filter be provided in your dryer
To achieve the best dryer performance, carefully check that the design installation. These filters are included with each dryer. They are mounted
and installation requirements outlined below are satisfied. on model HB1500 and smaller.
Ingersoll Rand dryers are available with an operating range from 75 - NOTICE
150 PSIG. Air available for your usage will vary with operating pressure.
The maximum design pressure of the standard Desiccant Dryers is 150 All dryers must have proper filtration. Liquid water and oil must be
PSIG. For units that require higher operating pressures, consult your removed before the air enters the dryer. Ensure separators, pre-filters
Ingersoll Rand representative. and drains are in good working order. Failure to do so will void
warranty.
Dryers are sized according to flow and pressure drop, not pipe size. The
difference between the inlet and the outlet flow is the amount of purge It is recommended that a mechanical separator be installed immediately
air required. This air is exhausted to atmosphere and is not available for preceding the pre-filter to remove the bulk liquid and entrained water.
use downstream. Make certain air supply to dryer meets air demand
plus purge air requirements. Coalescing pre-filters, located before the dryer, protect desiccant beds
from contamination by oil, entrained water, pipe scale, etc., thereby,
extending dryer desiccant life. Locate pre-filters as close to dryer as
NOTICE possible. FAILURE TO PROVIDE AND MAINTAIN A HIGH
The standard dryer is not rated for any gas other than air. EFFICIENCY COALESCING PRE-FILTER WILL VOID DRYER
WARRANTY.
NOTICE
Post-filters, located after the dryer, help eliminate the possibility of
Ingersoll Rand recommends that the mufflers be cleaned after initial start- desiccant dusting carrying over into the air system.
up to remove any desiccant dust generated during shipment. After running
dryer for initial 30 minute period, de-energize / depressurize dryer and
WARNING
remove mufflers. Disassemble and clean the removable insert inside the
muffler core. Reinstall mufflers prior to operating dryer. High temperature filters must be used to prevent rupture possibility in the
event dryer failure should occur. Consult your Ingersoll Rand
10.2 LOCATING AND MOUNTING representative for appropriate filter selection.
The dryer must never be installed where air and/or ambient temperature
exceeds 120°F or drops below +35°F. Locate dryer to avoid extremes 10.5 DEW POINT TRANSMITTER INSTALLATION (OPTIONAL)
of heat and cold from ambient or other conditions. Where applicable, On dryers equipped with EMS, the dew point transmitter is shipped in a
dryer towers may be insulated to reduce heat loses. Avoid locating separate container within the electrical enclosure to protect the
dryer outside or where it is exposed to the elements. transmitter during shipment. Prior to using the EMS feature, the
transmitter must be installed in the sensor block located on the side of
The dryer, or any air system component, must be located to avoid or behind the electrical enclosure and the transmitter cable fastened to
exposure to pulsation in the compressed air as well as possible surges the sensor. Note that the transmitter should only be installed when the
due to fluctuating demand. In addition, care must be used to minimize dryer is ready to be commissioned.
exposure to vibration transmitted through mounting pads or piping.
To install the Dew Point Transmitter:
Provide adequate space around the dryer for normal maintenance
requirements and service. • Remove Transmitter from original packaging.
If the dryer is shipped with the desiccant packaged separately, install the • Verify that Washer is placed below Transmitter hex.
desiccant after locating and mounting. Desiccant has been provided
separately to minimize handling difficulty and placing unnecessary • Thread the Transmitter into the Sensor Block as shown.
stress on the dryer assembly.
• Attach the Transmitter Cable to the Transmitter. Be sure to fully
Bolt the dryer to the foundation using the bolt holes provided in the base engage the Transmitter Cable Securing Screw into the mating thread in
frame. Anchor bolts should project a minimum of 3.5 inches above the the Transmitter.
foundation and allow proper nut and washer assembly.
10.3 PIPING
Pipe the compressed air lines to the inlet and outlet connections. Locate
the pre-filters as close as possible to the dryer. Ensure the positioning
allows for ease of servicing.
Note that the wet air inlet is located at the dryer's upper manifold and the
dry outlet air is located at dryer's lower manifold. In situations where air
supply is required 24- hours a day (it is undesirable to interrupt the airflow),
a three-valve bypass system is recommended to bypass the dryer. To
keep pressure drop at a minimum, use the fewest elbows necessary
TRANSMITTER CABLE
SECURING SCREW
TRANSMITTER CABLE
TRANSMITTER
WASHER
SENSING BLOCK
Size field connection knock-out for the conduit fitting required by the
NEC. • With dryer de-energized, slowly pressurize the dryer. When the dryer
reaches full operating pressure, check the system for air leaks. Soap
Service wires must be sized according to the minimum circuit ampacity test all joints and fittings. To maintain desired dew point, any leaks
shown on the dryer serial nameplate and the requirements of the NEC. detected must be repaired, especially those on the outlet side of the
dryer.
The power connections are marked L1, L2 and L3.
• Turn on dryer disconnect switch to apply power to the dryer.
CAUTION
Dryer must be grounded with the full sized ground wire connected to
an earth ground.
PRESS ON CAUTION
Dryer should not be shut down during the heating cycle. Doing so may
cause the Heater High Temperature alarm to activate, which will
require the user to manually reset the Heater High Temperature safety
Once power is applied to the dryer and after a brief initialization in the control enclosure. If the dryer must be shut down during the
sequence, the PRESS ON prompt will be displayed. heating cycle, advance the program via the Program Jog function (see
Section 9.10) to the end of the heating cycle prior to initiating the
• Verify all actuated valves are in their failsafe position. Shutdown Sequence.
• Using a voltmeter, check the power connections for the correct voltage
shown on the dryer serial nameplate For all Blower Purge Dryers that will be routinely shut down and
restarted, Ingersoll Rand recommends that an isolation valve be
• Verify blower rotation is per arrow. installed at the dryer outlet. Upon restarting the dryer, it is likely that the
pressure downstream of the dryer will have decayed. When starting the
• Close and secure all electrical panel covers. dryer without the valve (or with the valve in the fully open position), the
high velocities of the air through the towers could damage the desiccant,
• Ensure that the purge adjustment valve is in the open position. as well as provide unprocessed air down stream.
NOTICE
LT DRY RT REGEN
ON Prior to removing power or compressed air from the dryer, depress the
OFF button on the Microprocessor Control. This initiates the
Shutdown Sequence, which closes the purge valves, repressurizes the
Depress the ON button to initiate the dryer program. The off-line tower and opens the flow valves. DO NOT REMOVE POWER
Microprocessor Controller will display the first CUSTOMER OR COMPRESSED AIR FROM THE DRYER DURING THE
MODE screen SHUTDOWN SEQUENCE.
• If the dryer has been in storage or off for an extended period of time,
the Blue Moisture Indicator may be gray, the High Dew Point Alarm (if
SHUTDOWN
OFF
equipped) may be activated and the Dew Point Display (if equipped) SEQUENCE
may indicate a high dew point. Depending upon the duration of idle
time, it may take anywhere from one to twelve hours for the alarm to
Depress the OFF button to initiate the SHUTDOWN SEQUENCE.
deactivate, the BMI to return to its normal blue state and dew point to
drop.
• Permit the dryer to complete the full SHUTDOWN
• For dryers equipped with EMS, refer to Section 9.5 regarding the use SEQUENCE (30 seconds)
of this option.
PRESS ON
10.8 SHUT DOWN PROCEDURES
The following procedures must be followed to properly shut down the
dryer to avoid damage to the unit and preserve dryer performance. The
dryer requires compressed air to actuate the valves. Removing the Once the PRESS ON Prompt is displayed, the dryer has
compressed air supply prior to shutting down the dryer will result in completed the SHUTDOWN SEQUENCE. Power and air may be
improper valve positioning. In addition, the dryer must complete a safely removed from the dryer.
specific Shutdown Sequence prior to being turned off. Should power be
removed from the dryer or air pressure removed from the dryer prior to
the completion of the Shutdown Sequence, damage to the dryer may • De-energize the dryer
occur. Lastly, the inlet valves are configured to open on a loss of power
and the purge valves configured to close (fail safe). Should a valve • Shut down air compressor or bypass dryer
open to a depressurized tower, as would be the case if the dryer were
stopped in mid-cycle, a rapid pressurization will occur. • Close Isolation Valves (if equipped)
NOTICE
On dryers equipped with EMS, merely leaving the unit in EMS without
a compressed air supply is not advised, as it is likely that the system
pressure will decay over time. Should this occur, the unit will go into a
FTS alarm as well as risk misalignment of valves should switchover
occur prior to reinstating the air compressor.
Monthly Maintenance Functions: Certain filters contain multiple elements. When replacing filter elements,
• Check your operating conditions: inlet flow, inlet pressure, and inlet all elements should be replaced simultaneously. Mixing new and old
temperature. elements can result in reduced air quality.
• Check pre-filter(s) and post-filter(s) differential pressure and drains.
Replace cartridges sooner if necessary as required by differential
11.2.1 THREADED FILTERS:
pressure indicator.
• Check dryer cycle and sequence of operations (i.e. drying,
depressurizing, regenerating).
WARNING • Once the towers have been filled, replace the fill port plug on each
tower.
To avoid injury, depressurize dryer before performing any service. • Any connections disturbed in the desiccant changeout process should
be leak tested prior to re-commissioning the dryer.
HB -40 °F Dryers
Model No A B
HB150 7.00” 52.25”
HB200 7.00” 51.00”
HB250 16.00” 52.25”
HB300 8.00” 51.25”
HB400 23.00” 64.38”
HB500 10.00” 62.75”
HB600 20.25” 75.50”
HB800 4.00” 75.00”
HB1000 14.50 69.50
HB1200 6.00 69.50
HB1500 25.75 78.50
HB1800 14.75 78.50
HB2100 5.50 78.50
HB3000 7.75 81.00
HB4000 9.00 74.50
HB5000 6.00 79.00
HB6000 N/A N/A
HB8000 N/A N/A
Tolerance = +/- .50”
Elevated dew point Insufficient purge rate / I Check purge flow settings (Heatless Mode).
Flow rate higher than design condition. Check flow rate and cause for increased demand.
Inlet temperature above design condition. Check aftercooler, clean and service as necessary.
Entrained water entering desiccant bed. Check air/moisture separator and pre-filter. Replace
dryer desiccant if necessary.
Excessive pressure drop in Excessive flow rate. Check flow rate and cause for increased air demand.
dryer
Inlet pressure below design condition. Check pressure source.
Excessive back pressure in Air is leaking across valve. Check inlet valve. Verify inlet valve is closed to purging
regenerating tower (Above tower (0 PSIG tower).
5 PSIG).
Excessively high pressure at Improper calibration Check gauge against tower gauges when in switching
the purge gauge (Blower and sequence. Replace gauge as required.
Heatless Modes)
No pilot air / Low pilot air pressure Check pilot air line. Check that control air line filter is
clean. Check regulator setpoint.
Defective pressure switch Check switch. Open pressure: > 65 psig; close pressure:
< 40 psig
Failure to Shift Faulty purge valve Check purge valve and its solenoid valve.
(Dryer fails to pressurize.)
Check that repressurization circuit is sending control signal.
Failure to Shift (Dryer fails to Purge valve does not open. Purge valve stuck Check solenoid valve. Repair and replace if necessary.
depressurize.) in closed position.
Heat High Temp. Alarm Valve switching failure Contact Ingersoll Rand Distributor / Factory
(Loss of flow across heater)
Blower and / or Heater not Improper voltage and / or current to heater and Check voltages and current to heater and blower.
working due to overload on blower Correct problem and reset blower motor starter.
blower motor starter tripping.
Dirty Blower Intake Filter Remove and clean or replace blower filter. Reset blower
motor starter.
Purge outlet valve not open Replace control solenoid valve. Reset blower motor starter.
Repressurization valve worn. Repair or replace valve. Reset blower motor starter.
Purge flow check valve sticking. Replace check valve. Reset blower motor starter.
Purge exhaust line restricted. Verify and correct sizing of exhaust piping. Reset blower
motor starter.
NOTICE NOTICE
The Heater High Temperature Alarm halts the Microprocessor Control To reset the Heater High Temperature Alarm, reset the Microprocessor
program. Prior to reinstating dryer, note the position of all valves. This Controller using the RESET button and manually reset the Heater High
is critical in determining the possible cause of the alarm condition. Temperature safety in the control enclosure.
11.19
CL OF AIR INLET
.75 OPTIONAL TOWER INSULATION FACE OF AIR INLET FACE OF AIR INLET AND OUTLET
(SHOWN THIS VIEW ONLY) (OPTIONAL 3-VALVE SKID BYPASS) 1'' FPT AIR INLET
34.50 CONNECTION
(4) .56'' DIA. MTG. HOLES 7.50
PILOT AIR SHUT-OFF VALVE 17.50 9.81
PREFILTER INLET FLOW VALVE
DESICCANT FILL PORT
PURGE VALVE
HEATER
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1/4'' MPT AUTOMATIC DRAIN BLOWER INTAKEGAUGE
CONNECTION FILTER
OUTLET FLOW
CHECK VALVE
PURGE FLOW
CONTROL VALVE
REPRESSURIZATION
17.50 CL OF AIR OUTLET 9.50 VALVE
44.50
34.50
FACE OF AIR OUTLET
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY.
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB150
580463
21
22
LCD DISPLAY POWER ON LIGHT
FACE OF AIR INLET AND 36.50 1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM
OUTLET 3) HEATER OPERATION & TEMP CONTROL LEFT TOWER DRYING LIGHT
(OPTIONAL 3-VALVE SKID 4) HIGH HEATER TEMP ALARM
BYPASS) 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN DRYER OFF / ALARM LIGHT
2.00 TYP 8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS RIGHT TOWER REGEN LIGHT
10) BLOWER OPERATION CONTROL RIGHT TOWER DRYING LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS)
2.00 TYP (OPTIONAL) HEATER ON LIGHT
PUSH BUTTONS BLOWER ON LIGHT
1) ON CONTROLLER & DISPLAY PANEL DETAIL
25.18 2) OFF
44.00 3) RESET
4) TEST
5) SET
6) SELECT DISPLAY
28.00 32.00 7) ENTER
8) +/-
10.69
FACE OF AIR INLET FACE OF AIR INLET AND OUTLET CL OF AIR INLET
1.25 PILOT AIR SHUT-OFF (OPTIONAL 3-VALVE SKID BYPASS)
OPTIONAL TOWER INSULATION
VALVE (SHOWN THIS VIEW ONLY)
(4) .56'' DIA. MTG. HOLES 1 1/2'' FPT AIR INLET
21.18 12.12 9.50 CONNECTION
HEATER
RELIEF VALVE
1/4'' MPT AUTOMATIC
DRAIN CONNECTION
1 1/2"'' FPT AIR OUTLET
CONNECTION
66.87 CL OF AIR OUTLET
BLOWER FLOW
BLUE MOISTURE CONTROL VALVE
60.00
INDICATOR AFTERFILTER
PILOT AIR FILTER
BLOWER PRESSURE
1/4'' MPT AUTOMATIC DRAIN GAUGE
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CONNECTION
REPRESSURIZATION
34.00 VALVE
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY.
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB200
580464
FACE OF AIR INLET AND OUTLET 38.50 LCD DISPLAY
(OPTIONAL 3-VALVE SKID BYPASS) POWER ON LIGHT
1) DRYER ON/OFF CONTROL
2.00 TYP 2) DRYER ALARM LEFT TOWER REGEN LIGHT
3) HEATER OPERATION & TEMP CONTROL LEFT TOWER DRYING LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN DRYER OFF / ALARM LIGHT
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
2.00 TYP 10) BLOWER OPERATION CONTROL RIGHT TOWER REGEN LIGHT
37.37 11) HIGH HUMIDITY ALARM (OPTIONAL) RIGHT TOWER DRYING LIGHT
12) ENERGY MANAGEMENT SYSTEM (EMS)
(OPTIONAL) HEATER ON LIGHT
20.81 BLOWER ON LIGHT
45.50 PUSH BUTTONS
1) ON CONTROLLER & DISPLAY PANEL DETAIL
2) OFF
3) RESET
28.00 32.00 4) TEST
5) SET
6) SELECT DISPLAY
7) ENTER
8) +/-
11.19
.75
(4) .56'' DIA. MTG. HOLES PILOT AIR SHUT-OFF OPTIONAL TOWER INSULATION
VALVE (SHOWN THIS VIEW ONLY) 9.50 CL OF AIR INLET
FACE OF AIR INLET FACE OF AIR INLET AND OUTLET
(OPTIONAL 3-VALVE SKID BYPASS)
22.18 12.12 1 1/2'' FPT AIR OUTLET HEATER INLET FLOW VALVE
CONNECTION
DEPRESSURIZATION VALVE
CL OF AIR INLET
TOWER PRESSURE
GAUGE
TOWER TEMPERATURE
GAUGE DEPRESSURIZATION MUFFLER
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ELECTRICAL 1/4'' MPT AUTOMATIC RELIEF VALVE
ENCLOSURE DRAIN CONNECTION
NEMA 4
BLOWER INTAKE
60.25 AFTERFILTER
13.0 GENERAL ARRANGEMENT
BLUE MOISTURE
INDICATOR OUTLET FLOW
PILOT AIR FILTER CHECK VALVE
1/4'' MPT AUTOMATIC DRAIN REPRESSURIZATION
CONNECTION VALVE
34.00
PURGE ADJUSTMENT
PRESSURE GAUGE
11.19 22.18 FACE OF AIR OUTLET 10.25
PURGE FLOW CL OF AIR OUTLET PURGE FLOW
CHECK VALVE 38.50 CONTROL VALVE
52.50
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY. GENERAL ARRANGEMENT
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION. HB250-HB300
580465
23
24
FACE OF AIR INLET & OUTLET
(OPTIONAL 3-VALVE BYPASS) CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
PURGE 3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
PRESSURE 4) HIGH HEATER TEMP ALARM
VALVE 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS ALARM LIGHT
PURGE 10) BLOWER OPERATION CONTROL
PRESSURE 11) HIGH HUMIDITY ALARM (OPTIONAL)
GAUGE 12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
CL OF MOUNTING HOLE (OPTIONAL) RIGHT TOWER DRYING LIGHT
54.06
LEFT TOWER DRYING LIGHT
CONTROLLER PUSH BUTTONS
43.75
1) ON CONTROLLER AND DISPLAY PANEL DETAIL
PILOT AIR SHUT-OFF 2) OFF
29.00 VALVE 3) RESET
33.00 4) TEST
5) SET
6) SELECT DISPLAY
7) ENTER
12.19 8) +/-
CL OF MOUNTING HOLE
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RELIEF VALVE AFTERFILTER
BLOWER INTAKE
FILTER
DESICCANT
13.0 GENERAL ARRANGEMENT
DRAIN PORT
2'' PIPE PLUG
OUTLET FLOW
CHECK VALVES
PURGE FLOW
11.25 CHECK VALVES
12.19 26.38 CL OF AIR OUTLET
BLOWER
56.50 42.50
38.56 FACE OF AIR
OUTLET
*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB400-HB500
580307-B
FACE OF AIR INLET AND OUTLET
(OPTIONAL 3-VALVE SKID BYPASS)
LCD DISPLAY
1) DRYER ON/OFF CONTROL
2) DRYER ALARM
3) HEATER OPERATION & TEMP CONTROL POWER ON LIGHT
4) HIGH HEATER TEMP ALARM LEFT TOWER REGEN LIGHT
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING LEFT TOWER DRYING LIGHT
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS DRYER OFF / ALARM LIGHT
10) BLOWER OPERATION CONTROL
11) HIGH HUMIDITY ALARM (OPTIONAL) RIGHT TOWER REGEN LIGHT
12) ENERGY MANAGEMENT SYSTEM (EMS)
(OPTIONAL) RIGHT TOWER DRYING LIGHT
PUSH BUTTONS
1) ON
69.75 2) OFF HEATER ON LIGHT
3) RESET BLOWER ON LIGHT
4) TEST
57.75 5) SET
18.00 6) SELECT DISPLAY CONTROLLER & DISPLAY PANEL DETAIL
7) ENTER
8) +/-
32.00
36.00
18.00
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INLET CONNECTION
BLUE MOISTURE
INDICATOR 66.00 AFTERFILTER
VALVE
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB600
580466
25
26
FACE OF AIR INLET AND OUTLET
(OPTIONAL 3-VALVE SKID BYPASS)
LCD DISPLAY
1) DRYER ON/OFF CONTROL
2) DRYER ALARM
3) HEATER OPERATION & TEMP CONTROL POWER ON LIGHT
4) HIGH HEATER TEMP ALARM LEFT TOWER REGEN LIGHT
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING LEFT TOWER DRYING LIGHT
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS DRYER OFF / ALARM LIGHT
10) BLOWER OPERATION CONTROL
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL) RIGHT TOWER DRYING LIGHT
PUSH BUTTONS
1) ON
69.75 2) OFF HEATER ON LIGHT
3) RESET
4) TEST BLOWER ON LIGHT
57.75 5) SET
18.00 6) SELECT DISPLAY CONTROLLER & DISPLAY PANEL DETAIL
7) ENTER
8) +/-
32.00
36.00
18.00
CL OF AIR INLET
FACE OF AIR FACE OF AIR INLET AND OUTLET
INLET (OPTIONAL 3-VALVE SKID BYPASS)
1.25 2.00 TYP 12.00 HEATER
44.00 3.00
(4) .56''O MOUNTING HOLES PILOT AIR TYP 39.75 12.00
SHUT-OFF 3'' NPT AIR INLET
2'' NPT PLUG VALVE CONNECTION
DESICCANT BLOWER FLOW PREFILTER
FILL PORT CONTROL VALVE
BLOWER PRESSURE
GAUGE PURGE VALVE
66.00
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AFTERFILTER
1/4'' MPT AUTOMATIC
DRAIN CONNECTION PURGE ADJUSTMENT
OUTLET FLOW
13.0 GENERAL ARRANGEMENT
BLOWER INTAKE
FILTER CHECK VALVE
2'' NPT PLUG
DESICCANT
DRAIN PORT
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY.
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB800
580467
FACE OF AIR INLET & OUTLET
(OPTIONAL 3-VALVE BYPASS)
PURGE PURGE
PRESSURE CONTROLLER LCD DISPLAY POWER ON LIGHT
GAUGE PRESSURE
VALVE 1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
PILOT AIR SHUT-OFF 4) HIGH HEATER TEMP ALARM
VALVE 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
51.50 9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
CL OF MOUNTING HOLE 12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
71.00 RIGHT TOWER DRYING LIGHT
AFTERFILTER
BLUE
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MOISTURE
INDICATOR RELIEF VALVE DEPRESSURIZATION
MUFFLER
PILOT AIR
BLOWER
OUTLET FLOW
CHECK VALVES
PURGE FLOW
CHECK VALVES
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB1000-HB1200
580014-A
27
28
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
PURGE PURGE 4) HIGH HEATER TEMP ALARM
PRESSURE PRESSURE 5) HEATER FAILURE ALARM
FACE OF AIR INLET & OUTLET GAUGE VALVE
(OPTIONAL 3-VALVE BYPASS) 6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
PILOT AIR SHUT-OFF 9) REGEN SEQUENCE STATUS
VALVE 10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
54.50
LEFT TOWER DRYING LIGHT
CONTROLLER PUSH BUTTONS
77.00 1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
4) TEST
5) SET
47.00 6) SELECT DISPLAY
7) ENTER
43.00 8) +/-
22.50
2.00 TYP
3.00 TYP
68.00
(4) .56 O MOUNTING HOLES FACE OF INLET
CL OF AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE
POWER BOX) 42.50 3'' FPT AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE CONNECTION PURGE VALVE
(CONTROL BOX)
EMS PORT (OPTIONAL) 24.00 PREFILTER HEATER
DESICCANT FILL PORT
2'' PIPE PLUG
BLOWER
PRESSURE
GAUGE
INLET FLOW VALVE
CONTROLLER AND
DISPLAY PANEL
(SEE DETAIL) DEPRESSURIZATION
CLOF AIR INLET VALVE
TOWER PRESSURE GAUGE
DEPRESSURIZATION
TOWER TEMPERATURE GAUGE MUFFLER
3'' FPT AIR OUTLET
PILOT AIR FILTER CONNECTION
CL OF AIR OUTLET AFTERFILTER
91.81
BLUE MOISTURE
INDICATOR
RELIEF VALVE
REPRESSURIZATION
68.81 VALVE
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DESICCANT DRAIN PORT 48.00
2'' PIPE PLUG
PURGE FLOW
4.00 CHECK VALVES
22.50 24.50
98.00 42.50 20.00
*NOTE S :
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB1500
80015-B
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
2.00 TYP
3.00 TYP
68.00
(4) .56O MOUNTING HOLES
PILOT AIR SHUT-OFF
VALVE FACE OF INLET
EMS PORT
(OPTIONAL) CL OF AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE 4'' FLANGE AIR INLET
POWER BOX) 41.13 CONNECTION
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROL BOX)
24.12 INLET FLOW PURGE VALVE
DESICCANT FILL PORT VALVE
2'' PIPE PLUG
CONTROLLER AND
DISPLAY PANEL HEATER
(SEE DETAIL)
DEPRESSURIZATION
TOWER PRESSURE GAUGE CL OF AIR INLET VALVE
DEPRESSURIZATION
TOWER TEMPERATURE MUFFLER
GAUGE
PILOT AIR FILTER BLOWER
PRESSURE
RELIEF VALVE GAUGE
91.81
BLUE MOISTURE 4'' FLANGE AIR OUTLET
INDICATOR CONNECTION
http://www.ingersollrandproducts.com
CL OF AIR OUTLET PURGE PRESSURE
65.62 GAUGE
PURGE PRESSURE
OUTLET FLOW
CHECK VALVES
PURGE FLOW
22.50 24.50 CHECK VALVES
98.00 3.94 41.12
20.00
BLOWER INTAKE 68.00
FILTER
FACE OF OUTLET
CL OF AIR OUTLET
BLOWER
*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB1800
580040-B
29
30
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
2.00 TYP
3.00 TYP
(4) .56 O MOUNTING HOLES 68.00 3.92
PILOT AIR SHUT-OFF
VALVE
EMS PORT
(OPTIONAL) CL OF AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE 4'' FLANGE AIR INLET
POWER BOX) FACE OF INLET CONNECTION
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROL BOX) INLET FLOW VALVE
41.08 24.37 PURGE VALVE
DESICCANT FILL PORT
2'' PIPE PLUG
HEATER
http://www.ingersollrandproducts.com
65.62
PURGE PRESSURE
PURGE FLOW
22.50 24.50 BLOWER INTAKE CHECK VALVE (TYP)
98.00 FILTER
1.56 41.12
CL OF AIR OUTLET 24.69
BLOWER
FACE OF OUTLET 68.00
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB2100
580016-D
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
60.00 9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
48.00 11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
84.00
48.62 FACE OF AIR OUTLET
DESICCANT FILL PORT NEMA 4 ELECTRICAL ENCLOSURE 31.50
2'' NPT PLUG (POWER BOX) 32.62
INLET FLOW VALVE
(TYP)
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROL BOX)
6'' FLANGE AIR INLET HEATER
CONNECTION
CONTROLLER AND
DISPLAY PANEL DEPRESSURIZATION
(SEE DETAIL) VALVE
CL OF AIR INLET
TOWER PRESSURE GAUGE
BLOWER PRESSURE
TOWER TEMPERATURE GAUGE GAUGE
RELIEF VALVE
DEPRESSURIZATION
CL OF AIR OUTLET MUFFLER
99.92
PURGE PRESSURE
PILOT AIR FILTER GAUGE
http://www.ingersollrandproducts.com
BLUE MOISTURE INDICATOR 68.13 VALVE
CHECK VALVE
(TYP)
PURGE FLOW
CHECK VALVE
(TYP)
BLOWER 77.56
120.00 4.50 REPRESSURIZATION
24.50 35.50 VALVE
48.62 FACE OF AIR INLET
DO NOT LIFT HERE
*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB3000
580017-B
31
32
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
OPTIONAL TOWER 5) HEATER FAILURE ALARM
INSULATION 6) LEFT/RIGHT TOWER DRYING
(SHOWN IN THIS 7) LEFT/RIGHT TOWER REGEN
VIEW ONLY) 8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
84.00
(4) .625'' DIA. DRYER 1.50 TYP
MOUNTING H0LES 87.00
90.00
PILOT AIR SHUT-OFF
VALVE
http://www.ingersollrandproducts.com
6'' FLANGE AIR OUTLET
TOWER TEMP CONNECTION
GAUGE RELIEF VALVE
60.00
OUTLET FLOW
CHECK VALVES
38.81
DESICCANT DRAIN
PORT PURGE FLOW
3'' NPT PLUG CHECK VALVES
3.75 27.50 32.50 REPRESSURIZATION BLOWER
126.00 51.50 VALVE
82.75 FACE OF OUTLET
*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB4000
580018-B
6.00 HEATER
OPTIONAL TOWER 5.00
INSULATION
(SHOWN IN THIS
VIEW ONLY) CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
49.50 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
86.25 9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
68.00 80.00
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
90.00 2.80
(4) .625'' DIA. MOUNTING HOLES 1.50 TYP.
93.00
96.00
PILOT AIR SHUT-OFF
VALVE
CL OF AIR INLET BLOWER PRESSURE
FACE OF AIR INLET GAUGE EMS PROBE PORT
(OPTIONAL)
NEMA 4 ELECTRICAL ENCLOSURE NEMA 4 ELECTRICAL ENCLOSURE 54.50
(CONTROLS BOX) (POWER BOX) 31.50 6'' FLANGE
DESICCANT FILL PORT AIR INLET
3'' NPT PIPE PLUG
CONNECTION
EMS PROBE PORT INLET FLOW
(OPTIONAL)
VALVE
PURGE PRESSURE
GAUGE
CONTROLLER OUTLET PURGE PURGE ADJUSTMENT
AND DISPLAY PANEL VALVE VALVE
(SEE DETAIL) DEPRESSURIZATION
CL OF AIR VALVE
INLET
TOWER PRESSURE
GAUGE
RELIEF VALVE
DEPRESSURIZATION
96.44 CL OF AIR MUFFLER
http://www.ingersollrandproducts.com
TOWER
OUTLET
TEMPERATURE
GAUGE
CHECK VALVES
*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3)PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB5000
580019-C
33
34
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROLS JUNCTION BOX) CONTROLLER LCD DISPLAY
POWER ON LIGHT
1) DRYER ON/OFF CONTROL
2) DRYER ALARM LEFT TOWER REGEN LIGHT
3) HEATER OPERATION & TEMP CONTROL BLOWER ON LIGHT
9.25 4) HIGH HEATER TEMP ALARM HEATER ON LIGHT
TOWER INSULATION 5) HEATER FAILURE ALARM
(OPTIONAL)
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN ALARM LIGHT
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS RIGHT TOWER REGEN LIGHT
10) BLOWER OPERATION CONTROL RIGHT TOWER DRYING LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS)
(OPTIONAL)
10.00 TYP
96.00
(4) .75 DIA MOUNTING HOLES
100.31 1.84 TYP
104.00
http://www.ingersollrandproducts.com
VALVE
DEPRESSURIZATION
63.13 MUFFLER
DESICCANT
13.0 GENERAL ARRANGEMENT
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
B6000
580020-E
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
NEMA 4 JUNCTION BOX 2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
TOWER INSULATION
(OPTIONAL) 10.00 TYP
http://www.ingersollrandproducts.com
TOWER TEMPERATURE CL OF AIR INLET DEPRESSURIZATION
VALVE
GAUGE
PILOT AIR FILTER OUTLET FLOW
MUFFLERS
47.50
PURGE FLOW
CHECK VALVE
DESICCANT DRAIN PORT (TYP)
4'' FLANGED CONN.
PURGE PRESSURE
REPRESSURIZATION GAUGE
168.00 36.75 41.25 VALVE
PURGE ADJUSTMENT
60.62 BLOWER VALVE
*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.
GENERAL ARRANGEMENT
HB8000
580021-A
35
14.0 WIRING DIAGRAM
WIRING DIAGRAM
HB150-HB600
TM-580475
WIRING DIAGRAM
HB800-HB1800
TM-580095-B
WIRING DIAGRAM
HB2100-HB3000
TM-580062-B
WIRING DIAGRAM
HB4000-HB5000
TM-580080-C
WIRING DIAGRAM
HB6000-HB8000
TM-580123-D
FLOW DIAGRAM
HB150-HB400
580477
FLOW DIAGRAM
HB500-HB800
580309-A
FLOW DIAGRAM
HB1000-HB1200
580043-B
FLOW DIAGRAM
HB1500-HB8000
580051-C
QTY/ SPARES
DESCRIPTION HB150 HB200 HB250 HB300 HB400 HB500
UNIT
1 2 3
BLOWER, REGENERATION 23573157 23573157 23573165 23573165 23460561 23460561 1
BLUE MOISTURE INDICATOR 38054284 38054284 38054284 38054284 38054284 38054284 1
CONTACT, AUXILIARY 23130263 23130263 23130263 23130263 23130263 23130263 1
CONTACTOR, BLOWER 23460579 23460579 23460579 23460579 23460579 23460579 1
DESICCANT, 2-5mm GRADE D 38054243 38054243 38054243 38054243 38054243 38054243 NOTE 1
DESICCANT, 4-8mm GRADE D 38054219 38054219 38054219 38054219 38054219 38054219 NOTE 1
DISPLAY BOARD, PANEL 38053682 38053682 38053682 38053682 38053682 38053682 1
ELEMENT, CONTROL FILTER 38446522 38446522 38446522 38446522 38446522 38446522 1 1 1 2
ELEMENT, POST-FILTER 23568942 38446290 38446290 38446290 38336365 38336365 1 1 1 2
ELEMENT, PRE-FILTER 23568926 23254758 23254758 38446308 38446316 38446316 1 1 1 2
ELEMENT, BLOWER INLET FILTER 23579014 23579014 23579014 23579014 23579014 23579014 1 1 1 2
FUSE, CONTROL TRANSFORMER PRIMARY 38054268 38054268 38054268 38054268 38054268 38054268 2 4 4 4
FUSE, CONTROL TRANSFORMER SECONDARY 38054227 38054227 38054227 38054227 38054227 38054227 1
FUSE, BLOWER 23573199 23573199 23573207 23573207 23460595 23460595 3 6 6 6
GAUGE, BLOWER PRESSURE 38053336 38053336 38053336 38053336 38053336 38053336 1
GAUGE, FILTER DELTA-P 38053278 38053278 38053278 38053278 38053278 38053278 2
GAUGE, PURGE SET 38053674 38053674 38053674 38053674 38053674 38053674 1
GAUGE, TOWER PRESSURE 38053310 38053310 38053310 38053310 38053310 38053310 2
GAUGE, TOWER TEMPERATURE 38053302 38053302 38053302 38053302 38053302 38053302 2
HEATER 38053476 38054391 38054425 38054425 23573231 38054409 1
MODULE, CONTROLLER, EXPANSION 38053617 38053617 38053617 38053617 38053617 38053617 1 1 1 1
MODULE, CONTROLLER, EXPANSION ADAPTER 38054136 38054136 38054136 38054136 38054136 38054136 1 1 1 1
MUFFLER, CONTROL AIR 38053286 38053286 38053286 38053286 38053286 38053286 1 1 1 1
MUFFLER, PURGE 38054524 38054524 38054524 38054524 38054524 38054045
OVERLAY, CONTROLLER 23579022 23579022 23579022 23579022 23579022 23579022 1
OVERLOAD, MOTOR STARTER 23460603 23460603 23460603 23460603 23460603 23460603 1
POWER SUPPLY, 5V/24V DC 38053724 38053724 38053724 38053724 38053724 38053724 1 1 1 1
PROBE, TEMPERATURE 38053641 38053641 38053641 38053641 38053641 38053641 1 1 1 1
PROGRAMMABLE LOGIC CONTROLLER 38054185 38054185 38054185 38054185 38054185 38054185 1 1 1 1
REGULATOR, CONTROL AIR 38053633 38053633 38053633 38053633 38053633 38053633 1
RELAY, SOLID STATE, HEATER CONTROL 38053690 38053690 38053690 38053690 38053690 38053708
RESISTOR, THERMISTOR, 10K OHM 38054144 38054144 38054144 38054144 38054144 38054144 1
RESISTOR, 5V LOAD, 200 OHM 38054151 38054151 38054151 38054151 38054151 38054151 1
RETAINER, DESICCANT SCREEN ASSEMBLY 38446779 38054557 38054557 38054557 38054573 38054318 4
SWITCH, LOW PRESSURE, FAIL TO SHIFT 38053260 38053260 38053260 38053260 38053260 38053260 2
THERMOSTAT, HEATER HI TEMP SAFETY 38053609 38053609 38053609 38053609 38053609 38053609 1
TRANSFORMER, CONTROL 38053260 38053260 38053260 38053260 38053260 38053260 1
TRANSMITTER, DEWPOINT (EMS OPTION) 23167778 23167778 23167778 23167778 23167778 23167778 1 1 1 1
VALVE, PURGE ADJUSTMENT, HAND OP. 38052148 38052148 38052148 38052148 38054516 38054516 1
VALVE, CONTROL AIR 1/4", HAND OP. 38054086 38054086 38054086 38054086 38054086 38054086 1
VALVE, BLOWER CONTROL, HAND OP. 23460637 23460637 23460637 23460637 23460637 23460637 1
VALVE, INLET / PURGE, AIR OP. 38054417 38053427 38053427 38053427 38053435 38053393 4
VALVE, DEPRESS , AIR OP. 23573249 23573249 23573249 23573249 23460629 38053369 2
VALVE, REPRESS., AIR OP. 23573249 23573249 23573249 23573249 23460629 23460629 1
VALVE, PURGE CHECK 23573256 38054474 38054474 38054482 38054482 23460645 2
VALVE, OUTLET FLOW CHECK 38052999 38054441 38054441 38054441 38054458 38054458 2
VALVE, SAFETY RELIEF 38053294 38053294 38053294 38053294 38053294 38053294 2
VALVE, CONTROL AIR SOLENOID 38053625 38053625 38053625 38053625 38053625 38053625 7
ELEMENT, BLOWER INLET FILTER 38056628 38056628 38056628 38056628 38054920 38054920 1 1 1 2
FUSE, CONTROL TRANSFORMER PRIMARY 38054268 38054268 38054268 38054268 38054268 38054268 2 4 4 4
FUSE, CONTROL TRANSFORMER SECONDARY 38054227 38054227 38054227 38054227 38054227 38054227 1
FUSE, BLOWER 23573223 23573223 38053831 38053831 38053989 38053989 3 6 6 6
FUSE, HEATER - 23190747 23573264 23573264 23573272 38053468 3 6 6 6
GAUGE, BLOWER PRESSURE 38053336 38053336 38053336 38053336 38053336 38053336 1
GAUGE, FILTER DELTA-P 38053278 38053278 38053278 38053278 38053278 38458402 2
GAUGE, PURGE SET 38053674 38053674 38053674 38053674 38053674 38053674 1
GAUGE, TOWER PRESSURE 38053310 38053310 38053310 38053310 38053310 38053310 2
GAUGE, TOWER TEMPERATURE 38053302 38053302 38053302 38053302 38053302 38053302 2
HEATER 38054409 23262462 38053807 38053807 38053856 38053856 1
MODULE, CONTROLLER, EXPANSION 38053617 38053617 38053617 38053617 38053617 38053617 1 1 1 1
MODULE, CONTROLLER, EXPANSION ADAPTER 38054136 38054136 38054136 38054136 38054136 38054136 1 1 1 1
MUFFLER, CONTROL AIR 38053286 38053286 38053286 38053286 38053286 38053286 1 1 1 1
MUFFLER, PURGE 38054045 38054045 38054045 38054045 38054045 38054045 2 2 2 2
OVERLAY, CONTROLLER 23579022 23579022 23579022 23579022 23579022 23579022 1
OVERLOAD, MOTOR STARTER 38053583 38053583 38053583 38053583 38053815 38053815 1
POWER SUPPLY, 5V/24V DC 38053724 38053724 38053724 38053724 38053724 38053724 1 1 1 1
PROBE, TEMPERATURE 38053641 38053641 38053641 38053641 38053641 38053641 1 1 1 1
PROGRAMMABLE LOGIC CONTROLLER 38054185 38054185 38054185 38054185 38054185 38054185 1 1 1 1
REGULATOR, CONTROL AIR 38053633 38053633 38053633 38053633 38053633 38053633 1
RELAY, SOLID STATE, HEATER CONTROL 38053708 38053690 38053708 38053708 38053708 38053716 3
RESISTOR, THERMISTOR, 10K OHM 38054144 38054144 38054144 38054144 38054144 38054144 1
RESISTOR, 5V LOAD, 200 OHM 38054151 38054151 38054151 38054151 38054151 38054151 1
RETAINER, DESICCANT SCREEN ASSEMBLY 38054565 38054565 38054292 38054292 38054326 38054326 4
SWITCH, LOW PRESSURE, FAIL TO SHIFT 38053260 38053260 38053260 38053260 38053260 38053260 2
THERMOSTAT, HEATER HI TEMP SAFETY 38053609 38053609 38053609 38053609 38053609 38053609 1
VALVE, CONTROL AIR 1/4", HAND OP. 38054086 38054086 38054086 38054086 38054086 38054086 1
VALVE, BLOWER CONTROL, HAND OP. 38053823 38053823 38054102 38054102 38054078 38054078 1
VALVE, INLET / PURGE, AIR OP. 38053393 38053393 38053393 38053393 38053393 38053401 4
VALVE, DEPRESS , AIR OP. 38053369 38053369 38053369 38053369 38053427 38053427 2
VALVE, REPRESS., AIR OP. 38053369 38053369 38053369 38053369 38053369 38053369 1
VALVE, PURGE CHECK 38053799 38053799 38053799 38053799 38053799 38053799 2
VALVE, OUTLET FLOW CHECK 38053484 38053484 38053484 38053484 38053484 38053484 2
VALVE, SAFETY RELIEF 38054060 38054060 38054060 38054060 38054373 38054373 2
VALVE, CONTROL AIR SOLENOID 38053625 38053625 38053625 38053625 38053625 38053625 7
QTY SPARES
DESCRIPTION HB2100 HB3000 HB4000 HB5000 HB6000 HB8000
/UNIT 1 2 3
BLOWER, REGENERATION 38053450 38053948 38053591 38053955 38053559 38053963 1
BLUE MOISTURE INDICATOR 38054284 38054284 38054284 38054284 38054284 38054284 1
CONTACT, AUXILIARY 23130263 23130263 23130263 23130263 23130263 23130263 1
CONTACTOR, BLOWER 38053534 38053492 38053542 38054169 38054169 38054011 1
CONTACTOR, HEATER 38054201 38054201 38054201 38054193 38054193 38054193
DESICCANT, 2-5mm GRADE D 38054243 38054243 38054243 38054243 38054243 38054243 NOTE 1
DESICCANT, 4-8mm GRADE D 38054219 38054219 38054219 38054219 38054219 38054219 NOTE 1
DISPLAY BOARD, PANEL 38053682 38053682 38053682 38053682 38053682 38053682 1
ELEMENT, CONTROL FILTER 38446522 38446522 38446522 38446522 38446522 38446522 1 1 1 2
ELEMENT, POST-FILTER 38446399 38446399 38446399 38446399 38446399 38446399 4/5/5/7/ 4/5/5/7/ 4/5/5/7/ 4/5/5/7
10/15 10/15 10/15 / 10/15
ELEMENT, PRE-FILTER 38446357 38446357 38446357 38446357 38446357 38446357 4/5/5/7/ 4/5/5/7/ 4/5/5/7/ 4/5/5/7
10/15 10/15 10/15 / 10/15
ELEMENT, BLOWER INLET FILTER 38056594 38056594 38056594 38056594 38056594 23579188 1/2/2/ 1/2/2 / 1/2/2/ 2/4/4/
2/2/1 2/2/1 2/2/1 4/4/2
FUSE, CONTROL TRANSFORMER PRIMARY 38054268 38054268 38054268 38054268 38054268 38054268 2 4 4 4
FUSE, CONTROL TRANSFORMER SECONDARY 38054227 38054227 38054227 38054227 38054227 38054227 1
FUSE, BLOWER 38053468 38053500 38053997 38054128 38054128 38054003 3 6 6 6
FIUSE, HEATER 38053831 38053989 38054029 23316565 38053500 23316565 3 6 6 6
GAUGE, BLOWER PRESSURE 38053336 38053336 38053336 38053336 38053336 38053336 1
GAUGE, FILTER DELTA-P 38458402 38458402 38458402 38458402 38458402 38458402 2
GAUGE, PURGE SET 38053674 38053674 38053674 38053674 38053674 38053674 1
GAUGE, TOWER PRESSURE 38053310 38053328 38053328 38053328 38053328 38053328 2
GAUGE, TOWER TEMPERATURE 38053302 38053302 38053302 38053302 38053302 38053302 2
HEATER 38053732 38053740 38053757 38053765 38053773 38053781 1
MODULE, CONTROLLER, EXPANSION 38053617 38053617 38053617 38053617 38053617 38053617 1 1 1 1
MODULE, CONTROLLER, EXPANSION ADAPTER 38054136 38054136 38054136 38054136 38054136 38054136 1 1 1 1
MUFFLER, CONTROL AIR 38053286 38053286 38053286 38053286 38053286 38053286 1 1 1 1
MUFFLER, PURGE 38054045 38054045 38053914 38053914 38053914 38053914
OVERLAY, CONTROLLER 23579022 23579022 23579022 23579022 23579022 23579022 1
OVERLOAD, MOTOR STARTER 38053815 23149644 23149644 23149644 38054177 38054177 1
POWER SUPPLY, 5V/24V DC 38053724 38053724 38053724 38053724 38053724 38053724 1 1 1 1
PROBE, TEMPERATURE 38053641 38053641 38053641 38053641 38053641 38053641 1 1 1 1
PROGRAMMABLE LOGIC CONTROLLER 38054185 38054185 38054185 38054185 38054185 38054185 1 1 1 1
REGULATOR, CONTROL AIR 38053633 38053633 38053633 38053633 38053633 38053633 1
RELAY, SOLID STATE, HEATER CONTROL 38053708 38053716 23315260 23315260 23315260 23315260
RESISTOR, THERMISTOR, 10K OHM 38054144 38054144 38054144 38054144 38054144 38054144 1
RESISTOR, 5V LOAD, 200 OHM 38054151 38054151 38054151 38054151 38054151 38054151 1
RETAINER, DESICCANT SCREEN ASSEMBLY 38054326 38054300 38054334 38054342 38054359 38054367 4
SWITCH, LOW PRESSURE, FAIL TO SHIFT 38053260 38053260 38053260 38053260 38053260 38053260 2
THERMOSTAT, HEATER HI TEMP SAFETY 38053609 38053609 38053609 38053609 38053609 38053609 1
TRANSFORMER, CONTROL 38053260 38053260 38053260 38053260 38054250 38054250 1
TRANSMITTER, DEWPOINT (EMS OPTION) 23167778 23167778 23167778 23167778 23167778 23167778 1 1 1 1
VALVE, PURGE ADJUSTMENT, HAND OP. 38054307 38054052 38054052 38054052 38054532 38054532 1
VALVE, CONTROL AIR 1/4", HAND OP. 38054086 38054086 38054086 38054086 38054086 38054086 1
VALVE, BLOWER CONTROL, HAND OP. 38054078 38054094 38054094 38054094 38054094 38054110 1
VALVE, INLET / PURGE, AIR OP. 38053401 38053419 38053419 38053419 38053419 38053518 4
VALVE, DEPRESS , AIR OP. 38053427 38053435 38053427 38053427 38053435 38053435 2
VALVE, REPRESS., AIR OP. 38053369 38053427 38053427 38053427 38053435 38053435 1
VALVE, PURGE CHECK 38053922 38053922 38053922 38053930 38053930 38053930 2
VALVE, OUTLET FLOW CHECK 38053567 38053575 38053575 38053575 38053575 38053344 2
VALVE, SAFETY RELIEF 38054375 38054375 38054375 38054383 38054383 38054383 2
VALVE, CONTROL AIR SOLENOID 38053625 38053625 38053625 38053625 38053625 38053625 7
Description VALVE W/ACT* VALVE ONLY VALVE REPAIR KIT ACTUATOR ACTUATOR KIT
VAL ACT BALL 1" 38054417 23142599 23142573 23142565 23142557
* Refer to the list of individual parts at the beginning of the REPLACEMENT PARTS section to determine which Valve listed in the above table is
applicable to your dryer. CCN's for the relevant valve parts and kits will be found in the adjacent columns.
EMS PARTS
DESCRIPTION CCN
Note: All above dryers rated at 150 psig, 120 ° F max. inlet temperature. Capacity basis 100 psig, 100 ° F inlet.
NOTICE
Specification information above accurate at time of publication. Refer to equipment serial label
for actual specifications for units.