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HB SERIES DESICCANT DRYER

MODELS 150-8000
OPERATORS MANUAL

PRINT LANGUAGE

ENGLISH

FRENCH

PORTUGUESES
SPANISH

Ensure that the operator reads and understands the


decals and consults the manuals before maintenance
or operation.

Ensure that the Operation and Maintenance manual is


not removed permanently from the machine.

Ensure that maintenance personnel are adequately


trained, competent and have read the Maintenance
Manuals.

C.C.N. : 80442858 en
DATE : APRIL 2010
REV. :D
CONTENTS
CONTENTS PAGE CONTENTS PAGE
1.0 CONTENTS 1 8.5 HIGH DEW POINT ALARM
2.0 INTRODUCTION 2 (INCLUDED WITH EMS)
3.0 WARRANTY 2 8.6 ENERGY MANAGEMENT
4.0 HEAT REACTIVATED DRYER SYSTEM (EMS) (OPTIONAL)
NOMENCLATURE 2 8.7 ALARM LIST
5.0 RECEIVING AND INSPECTION 3 8.8 HIGH OUTLET TEMPERATURE
5.1 INSPECTIONS (OPTIONAL)
5.2 UNPACKING AND HANDLING 9.0 TECHNICIAN MODE 10
6.0 SAFETY AND OPERATION 9.1 ENTERING TECHNICIAN MODE
PRECAUTIONS 3 9.2 OPERATING MODE
7.0 PRINCIPLES OF OPERATION 4 9.3 COOL SWEEP
7.1 INTRODUCTION 9.4 HEATER TEMPERATURE SETPOINT
7.2 DRYING CYCLE (BLOWER PURGE MODE ONLY)
7.3 REGENERATION CYCLE 9.5 ENERGY MANAGEMENT
7.3.1 BLOWER PURGE REGENERATION SYSTEM (OPTIONAL)
7.3.2 BLOWER PURGE REGENERATION 9.5.1 ENABLING / DISABLING ENERGY
WITH SELECTABLE COOL SWEEP MANAGEMENT SYSTEM
7.3.3 HEATLESS PRESSURE SWING 9.5.2 SETPOINT ADJUSTMENT
REGENERATION 9.6 PURGE TEMPERATURE (INCLUDED
7.4 TOWER REPRESSURIZATION WITH OPTIONAL EMS MODE)
7.4.1 BLOWER PURGE 9.7 RESTART MODE
REPRESSURIZATION 9.8 EXTENDED HEATING (OPTIONAL,
7.4.2 BLOWER PURGE BLOWER PURGE MODE)
REPRESSURIZATION WITH 9.9 HIGH DEW POINT ALARM (OPTIONAL)
SELECTABLE COOL SWEEP 9.9.1 DESCRIPTION AND ACTIVATION
7.4.3 HEATLESS PRESSURE SWING 9.9.2 SETPOINT ADJUSTMENT
REPRESSURIZATION 9.10 PROGRAM JOG
7.5 VALVES 9.11 SHUTDOWN SEQUENCE
7.6 CONTROLS 10.0 INSTALLATION AND
7.6.1 MICROPROCESSOR CONTROL INITIAL START-UP 14
USER INTERFACE 10.1 EQUIPMENT APPLICATION
7.6.2 STATUS PANEL USER INTERFACE GUIDELINES
7.6.3 MICROPROCESSOR CONTROL 10.2 LOCATING AND MOUNTING
DISPLAY PARAMETERS 10.3 PIPING
7.7 TIMING SEQUENCE 10.4 FILTRATION
7.7.1 BLOWER PURGE TIMER CYCLE 10.5 DEW POINT TRANSMITTER INSTALLATION
7.7.2 BLOWER PURGE TIMER CYCLE (OPTIONAL)
WITH SELECTABLE COOL SWEEP 10.6 ELECTRICAL CONNECTION
7.7.3 HEATLESS PRESSURE SWING 10.7 START-UP
TIMER CYCLE 10.8 SHUT DOWN PROCEDURES
7.8 RESTART MODES 11.0 MAINTENANCE AND
7.8.1 MANUAL MODE (ZERO) SYSTEM CHECK 17
7.8.2 AUTO RESTART MODE (LAST) 11.1 SCHEDULED MAINTENANCE
7.9 OPERATING TIMES 11.2 PRE-FILTERS AND POST-FILTERS
8.0 ALARMS AND INDICATORS 8 11.2.1 THREADED FILTERS
8.1 MOISTURE INDICATOR 11.2.2 FLANGED FILTERS
(STANDARD) 11.3 MUFFLER CHANGE-OUT
8.2 HEATER HIGH TEMPERATURE PROCEDURE
ALARM WITH INTERLOCK 11.4 NO-LOSS DRAIN VALVES
(STANDARD)
11.5 PILOT OPERATED ACTUATOR
8.3 HEATER FAILURE ALARM
11.6 DESICCANT CHANGEOUT
(STANDARD)
PROCEDURE
8.4 FAILURE TO SHIFT ALARM
12.0 TROUBLESHOOTING 20
(STANDARD)
13.0 GENERAL ARRANGEMENT 21
8.4.1 FAILURE TO REPRESSURIZE
14.0 WIRING DIAGRAM 36
8.4.2 FAILURE TO DEPRESSURIZE
15.0 FLOW DIAGRAM 41
16.0 REPLACEMENT PARTS 45
17.0 ENGINEERING SPECIFICATIONS 48

HB Series Desiccant Dryer Models 150-8000 1


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2.0 INTRODUCTION

The Ingersoll Rand Blower Purge Desiccant Dryers are designed to heater and over the desiccant bed and carries the moisture off the bed
adsorb moisture from compressed air. The dryers are constructed with and out the dryer's exhaust. With the dryer's Bi-Mode feature, the
two towers, each containing desiccant beads, that alternate between on- dryers may also be operated in a Heatless mode, which uses dry
line (drying) and offline (regenerating) modes, yielding a continuous compressed air as the purge air source but does not require use of the
stream of dry air at the dryer's outlet. heater or blower.

During normal operation, wet air passes through the on-line tower and The continuous, alternating process of adsorption and desorption is
water vapor from the air is adsorbed (collected) on the desiccant beads. controlled using a customized Programmable Logic Controller that
While air is being adsorbed in the on-line tower, the moisture on the switches the towers in a specific timed sequence. Very dry compressed
desiccant in the offline tower is removed by a process called desorption air dew points are achieved through the continuous switching and
(regeneration). In standard blower purge operation, after an initial rapid operation of this dryer.
depressurization, air from a blower on the dryer skid passes through a

3.0 WARRANTY

The Company warrants that the equipment manufactured by it and THE COMPANY MAKES NO OTHER WARRANTY OR
delivered hereunder will be free of defects in material and workmanship REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR
for a period of twelve months from the date of placing the Equipment in IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
operation or eighteen months from the date of shipment from the factory, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
whichever shall first occur. The Purchaser shall be obligated to promptly PURPOSE, ARE HERBY DISCLAIMED.
report any failure to conform to this warranty, in writing to the Company
in said period, whereupon the Company shall, at its option, correct such Correction by the Company of nonconformities whether patent or latent,
nonconformity, by suitable repair to such equipment or, furnish a in the manner and for the period of time provided above, shall constitute
replacement part F.O.B. point of shipment, provided the Purchaser has fulfillment of all liabilities of the Company for such nonconformities
stored, installed, maintained and operated such Equipment in whether based on contract, warranty negligence, indemnity, strict liability
accordance with good industry practices and has complied with specific or otherwise with respect to or arising out of such Equipment.
recommendations of the Company. Accessories or equipment furnished
by the Company, but manufactured by others, shall carry whatever The Purchaser shall not operate Equipment which is considered to be
warranty the manufacturers have conveyed to the Company and which defective, without first notifying the Company in writing of its intention to
can be passed on to the Purchaser. The Company shall not be liable for do so. Any such use of Equipment will be at Purchaser's sole risk and
any repairs, replacements, or adjustments to the Equipment or any costs liability.
of labor performed by the Purchaser or others without Company's prior
written approval. Note that this is Ingersoll Rand standard warranty. Any warranty in force
at the time of purchase of the equipment or negotiated as part of the
The effects of corrosion, erosion and normal wear and tear are purchase order may take precedence over this warranty.
specifically excluded. Performance warranties are limited to those
specifically stated within the Company's proposal. Unless responsibility
for meeting such performance warranties are limited to specified tests,
the Company's obligation shall be to correct in the manner and for the
period of time provided above.

4.0 HEAT REACTIVATED DRYER NOMENCLATURE


NOMINAL*
FLOW POWER / NEMA/ ELECTRICAL ELECTRICAL MECHANICAL
PREFIX (SCFM) DEW POINT MAWP OPTION OPTION OPTION FILTERS
HB 150-8000 4 = 460-3-60 / -40 H = NEMA 4 / 0 = Standard 0 = Standard 0 = Standard A = Filters Attached
6 = 575/3/60 / -40 150 psig MAWP N = EMS L = Filters Loose

* Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air pressure.

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5.0 RECEIVING AND INSPECTION

5.1 INSPECTION Refer to the General Arrangement drawing for the appropriate means for
Upon receiving your Ingersoll Rand air dryer, please inspect the unit lifting or moving the dryer. When lifting the dryer, ensure that no stress
closely. If rough handling has been detected, please note it on your is applied to the piping or valving. Refer to Section 10.2 for locating and
delivery receipt, especially if the dryer will not be immediately uncrated. mounting of dryer.
Obtaining the delivery person's signed agreement to any noted
damages will facilitate any insurance claims

5.2 UNPACKING AND HANDLING


WARNING
Under no circumstances should any person attempt to lift heavy
objects without proper lifting equipment (i.e., crane, hoist, slings or fork
truck). Lifting any unit without proper lifting equipment, can cause
serious injury.

6.0 SAFETY AND OPERATION PRECAUTIONS


Because an air dryer is pressurized and contains rotating parts, the OSHA
same precautions should be observed as with any piece of machinery Heading Descriptions
of this type where carelessness in operation or maintenance could be
hazardous to personnel. In addition to obvious safety rules that should
be followed with this type of machinery, safety precautions as listed WARNING
below must be observed:
“Warning” is used to indicate a hazardous situation which has some
probability of death or severe injury. Warning should not be considered
1. Only qualified personnel shall be permitted to adjust, perform
for property damage accidents unless personal injury risk is present.
maintenance or repair this air dryer.
2. Read all instructions completely before operating unit. CAUTION
3. Pull main electrical disconnect switch and disconnect any separate
“Caution” is used to indicate a hazardous situation which may result in
control lines, if used, before attempting to work or perform maintenance
minor or moderate injury.
on the unit.
4. Do not attempt to service any part while machine is in an operational NOTICE
mode.
“Notice” is used to indicate a statement of company policy as the
5. Do not attempt to remove any parts without first relieving the entire air
message relates directly or indirectly to the safety of personnel or
system of pressure.
protection of property. Notice should not be associated directly with a
6. Do not operate the dryer at pressures in excess of its rating. hazard or hazardous situation and must not be used in place of
7. Do not operate the dryer without guards, shields and screen in place. “Danger,” “Warning,” or “Caution.”
8. Inspect unit daily to observe and correct any unsafe operating conditions. NOTICE
The user of any air dryer manufactured by Ingersoll Rand, is hereby
warned that failure to follow the above Safety and Operation
Precautions may result in personal injury or equipment damage.
However, Ingersoll Rand does not state as fact, nor does it mean to
imply, that the preceding list of Safety and Operating Precautions is all
inclusive, and further, that the observance of this list will prevent all
personal injury or equipment damage.

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7.0 PRINCIPLES OF OPERATION

7.1 INTRODUCTION 7.3.3 HEATLESS PRESSURE SWING REGENERATION


As described in Section 2, water vapor is removed from compressed air In the heatless mode, following depressurization,
by diverting air flow alternately between two towers filled with activated regeneration uses approximately 15% of the dry compressed
alumina desiccant. While one tower processes the compressed air air, expanded to atmospheric pressure to complete the
stream adsorbing water vapor, the opposite tower regenerates by desorption process. As shown on the P & ID, the compressed
desorbing the water vapor and venting it to atmosphere. air exits the drying tower and a portion of the air flows through
the Purge Adjustment Valve and the Purge Orifice. Once the
The Microprocessor Controller provides the ability to select between air has passed through the Purge Orifice, it expands to
blower purge or heatless regeneration. Both blower purge and heatless atmospheric pressure and continues the regeneration
regeneration methods are described in the following sections. process. Desorption occurs as the desiccant releases water
vapor into the regeneration air and is exhausted through the
NOTICE Purge Valves. Note that in the Heatless Pressure Swing
Mode, proper setting of the purge flow is necessary to achieve
The Microprocessor Controller must be in the OFF position prior to optimum dryer performance. Setting the purge flow too high
changing the mode (blower / heatless) of the dryer. After the change will waste compressed air and if set too low, the dryer will not
is made and the Microprocessor Control is subsequently turned ON, achieve dew point performance. The purge adjustment
the dryer will be in the new mode of operation. manifold consists of the purge adjustment valve, purge
pressure gauge, and the purge orifice. Manually adjust the
7.2 DRYING CYCLE purge adjustment valve until the reading on purge pressure
Saturated compressed air enters the dryer and is diverted to the gauge matches the purge pressure setting listed on the tag
appropriate tower by the Inlet Flow Valves. (Refer to the Process and attached to the gauge.
Instrumentation Diagram.) The Right Tower Flow Valve is actuated to a
closed position to prevent air flow from entering the regenerating tower. NOTICE
Simultaneously, the Left Tower Flow Valve is actuated to an open When operating dryer in standard Blower Purge mode, dryer may
position allowing air flow to the drying tower. During this time, the Left exhibit high discharge temperatures at tower switchover (300 °F) and
Tower Purge Valve is actuated to a closed position, preventing the dew point spikes (+20°F). This is considered normal operation for this
compressed air from venting to atmosphere. As the compressed air equipment. Operator must insure that equipment located downstream
flows through the desiccant material in the left tower at pressure, of dryer be capable of tolerating these conditions.
removal of water vapor from the air stream begins to occur through
adsorption. In the adsorption process, the desiccant material draws 7.4 TOWER REPRESSURIZATION
water vapor out of the compressed air and "holds" it until the left tower
drying cycle is complete. Compressed air flows out of the tower for Upon completion of tower regeneration, and prior to changing the Inlet
delivery to the process use. The Outlet Flow Check Valves provide air Flow Valve position to switch towers, the regenerated tower must be
flow diversion to the outlet air connection of the dryer. repressurized.

7.3 REGENERATION CYCLE NOTICE


Previously adsorbed moisture removed from the process stream gets Failure to repressurize prior to tower switchover will result in shocking
stripped or desorbed from the desiccant material in the regeneration the desiccant material and cause premature desiccant dusting.
process. The first stage of regeneration is tower de-pressurization.
After the Inlet Flow Valves are switched to divert air flow away from the 7.4.1 BLOWER PURGE REPRESSURIZATION
regenerating tower, the Depressurization Valve opens and the tower will
Three minutes prior to tower switch-over, the blower will be
be depressurized. Through depressurization, a significant portion of the
shut off and the Purge Valves and Depressurization Valves
previously adsorbed water vapor is stripped off of the desiccant material
will close. The Repressurization Valve will then open,
and exhausted to atmosphere.
allowing air from the outlet of the dryer to pressurize the tower
CAUTION prior to switch-over. During normal tower regeneration, the
Repressurization Valve is closed, so that the blower supplies
Any time the dryer is switched between two operating modes, care the only source of regeneration air.
must be taken to ensure the purge adjustment valve is adjusted
correctly. Refer to the specification sheet in this manual for proper 7.4.2 BLOWER PURGE REPRESSURIZATION WITH
gauge setting. SELECTABLE COOL SWEEP
Three minutes prior to tower switch-over, the Purge Valves
7.3.1 BLOWER PURGE REGENERATION
and Depressurization Valves will close. The Repressurization
In the blower mode, there is no dry compressed air used for Valve will then open, allowing air from the outlet of the dryer
regeneration. Ambient air is drawn into the blower intake and to pressurize the tower prior to switch-over.
then discharged through the purge heater and through the
regenerating tower. After tower depressurization, the heater 7.4.3 HEATLESS PRESSURE SWING REPRESSURIZATION
and blower operate for 3 hours, 44 minutes. The blower
45 seconds prior to tower switch-over, repressurization is
continues to operate for ten minutes to cool the heater
accomplished by closing the appropriate Purge Valve and the
element.
Depressurization Valve. When the Purge Valve closes, the
regeneration air begins to pressurize the tower. In addition,
7.3.2 BLOWER PURGE REGENERATION WITH SELECTABLE
the Repressurization Valve opens, allowing additional air from
COOL SWEEP
the outlet of the dryer to assist the purge air and to ensure
With the Cool Sweep feature, which uses a portion of dried adequate pressurization. During normal tower regeneration,
compressed air to cool the bed at the end of the regeneration is held closed so that the only source of air for regeneration
cycle, the heater and blower operate for 2 hours and 57 passes through the purge adjustment assembly.
minutes. The blower continues to operate for an additional ten
minutes to cool the heater. The Repressurization Valve is then
opened, allowing dry compressed air to pass through the
regenerating tower for 48 minutes.

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7.0 PRINCIPLES OF OPERATION
7.5 VALVES Outlet Check Valves, as well as Purge Check Valves, are single
Actuated valves are two-way valves that are switched using double direction check valves that will allow flow in the direction shown on the
acting actuators. Each valve is actuated by a four-way solenoid valve P&ID but not allow flow in the opposite direction. Valve positions must
as shown on the P & ID. be changed accordingly for the appropriate mode selected.

7.6 CONTROLS
NOTICE
7.6.1 MICROPROCESSOR CONTROL USER INTERFACE
Actuated valves require 75 psi min. pressure for proper operation.
The Microprocessor Control display provides the user with the
operating parameters and their corresponding values. When
The Inlet Flow Valves are connected as normally open valves. When
power is supplied to the dryer, the Microprocessor Control will
the dryer is de-energized, the solenoid valves for these valves supply air
illuminate and default to the "Standby" mode, displaying the
to the "open" port on the appropriate valve actuator.
"Press ON" prompt.
Purge Valves are connected as Normally Closed valves. When the
The following illustration summarizes the keypad functions.
dryer is de-energized, the solenoid valves for these valves supply air to
the "closed" port on the appropriate valve actuator.

PRESS ON

Figure 1 - Microprocessor Controller

BUTTONS

• ON • RESET
Initiates PLC program. Begins system monitoring and valve Pressing once clears the local alarm indication and de-energizes
switching functions. the remote alarm contact for many alarm conditions. Should the
alarm condition persist, the alarm will return after the alarm inhibit
• OFF
time has expired.
Stops PLC program. Stops valve switching functions. Initiates
Shutdown Sequence. Opens Inlet Flow Valves. Closes Purge • SET
Valves. Permits the adjustment of parameters in TECHNICIAN MODE.
• SELECT DISPLAY • ENTER
Allows the user to scroll through the available displays. The last Used to accept changed parameters and set point values.
display selected will remain displayed as the default display. • TEST
• +/- Not used in Desiccant Dryer applications
Allows user to increase set point values. Set point values cycle • i
through a fixed range. Also allows entering negative numbers in Restricted Level access for factory use only.
Technician Mode.
• Õ
Allows user to step backwards to the previous level of the menu.

HB Series Desiccant Dryer Models 150-8000 5


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7.0 PRINCIPLES OF OPERATION

7.6.2 STATUS PANEL USER INTERFACE


The status panel provides clear indication of dryer status via
bright LED indicators. The following illustration summarizes
the panel’s features:

Dryer ON (Green) Dryer OFF / Alarm


(Red)

Left Tower Regeneration Right Tower Regeneration


(Yellow) (Yellow)

Blower Operation
(Green)

Heater Operation
(Green)

Left Tower Drying Right Tower Drying


(Yellow) (Yellow)

Figure 2 - Status Panel

NOTE: Ingersoll Rand solid state temperature controller modulates the • Heater Temperature (BLOWER PURGE MODE ONLY) -
heater repeatedly during the heating cycle. Pulsating of the heater LED {HEATER TEMP: XX}: Indicates the heater temperature set
will occur as a result and should be considered normal dryer operation. point.
• Alarms {ALARM LIST - PRESS ENTER}: Depressing
7.6.3 MICROPROCESSOR CONTROL DISPLAY PARAMETERS <ENT> at this prompt permits viewing of current alarm status
The Microprocessor Controller is capable of displaying a and alarm history, which includes the time and date of the
number of system parameters in the default CUSTOMER alarm occurrence.
MODE. The following summarizes the parameters that can be • Operating & Purge Times - {OPERATING TIMES - PRESS
accessed by depressing the SELECT DISPLAY button from ENTER}: Depressing <ENT> at this prompt provides access
the Microprocessor Controller. (Note that some displays are to the operating and purge hours of operation.
optional and may not appear on all models): • Operating Mode {OPERATING MODE: HEATLESS /
BLOWER PURGE}: HB dryers are capable of operating in
• Tower Status {LT DRY / RT REGEN or LT REGEN / RT Blower Purge and Heatless Pressure Swing modes. This
DRY}: Provides visual confirmation of tower drying and display indicates mode of operation for dryer.
regenerating status.
• Step Timer {ie STEP 4 TIME 120}: Information screen Once the last screen is displayed, depressing the SELECT DISPLAY
displaying the current step in the program and the time button will return the display to the top of the list.
remaining for the displayed step.
• Dew Point Temperature (OPTIONAL) - {DEW POINT TEMP: 7.7 TIMING SEQUENCE
XX}: When equipped with the optional EMS feature, provides All timing functions are performed by Ingersoll Rand’s Microprocessor
accurate display of dryer outlet pressure dew point. Controller, an advanced micro PLC designed exclusively for Ingersoll
• Purge Status (OPTIONAL) - {PURGE / NO PURGE}: Rand dryers. The Microprocessor Controller is completely programmed
Indicates whether unit is currently consuming purging air. at the factory and does not require any further adjustment. The standard
Requires EMS. timing cycle switches the Inlet Flow Valves, which alternates the drying
• Heater Status (BLOWER PURGE MODE ONLY) - {On / Off}: tower. At the same time as the Inlet Flow Valve opens, the appropriate
Indicates that the heater is being given a signal to heat the tower Purge Valve opens to begin the purge flow generation. Once the
purge air. purge regeneration flow portion of the dryer cycle is complete, tower
repressurization begins as previously described.
• Blower Status (BLOWER PURGE MODE ONLY) - {On / Off}:
Indicates that the blower is being given a signal to supply the
purge air.

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7.0 PRINCIPLES OF OPERATION

7.7.1 BLOWER PURGE TIMER CYCLE 7.9 OPERATING TIMES


In the blower purge operating mode, the Microprocessor In the CUSTOMER MODE, the Microprocessor Controller provides
Control controls an eight-hour cycle. The tower switch-over access to the operating hours of the dryer. The following describe the
occurs every four hours. After switch-over occurs, the method to access and review the operating and purge hours for the
regenerating tower depressurizes for 2 minutes. The optional dryer:
EMS feature may reduce the heating time.

7.7.2 BLOWER PURGE TIMER CYCLE WITH SELECTABLE


COOL SWEEP
SELECT OPERATING TIMES
The Cool Sweep feature makes use of approximately 8% of
the dried compressed air for a portion of the drying cycle.
DISPLAY
PRESS ENTER
Using dry purge air cools the regenerating bed, which results
in a lower compressed air temperature at switchover as well Depress the SELECT DISPLAY button until the OPERATING
as reduced dew point spikes. In this mode, after switch-over TIMES display appears.
occurs, the regenerating tower depressurizes for 2 minutes.
Once the tower is depressurized, the blower and heater
operated as described in Section 7.3. The optional EMS
feature may reduce the heating time.
BEGIN TIMES
ENTER
7.7.3 HEATLESS PRESSURE SWING TIMER CYCLE
In the heatless operating mode, the Microprocessor Control
controls a ten-minute cycle. The tower switch-over occurs Depressing the ENTER button enters the OPERATING TIMES
every five minutes. Ten seconds after tower switch-over menu.
occurs, the regenerating tower depressurizes and tower
regeneration occurs for four minutes and 15 seconds. At that
time, tower repressurization begins.

7.8 RESTART MODES SELECT OPERATING HOURS


The Microprocessor Controller includes a Shutdown Sequence that is
DISPLAY
000000065
activated when the dryer OFF button is depressed. This feature
positions the valves to their failsafe position and resets the program and Depressing the SELECT DISPLAY button displays the
is the recommended method of shutting down the dryer. When the dryer cumulative operating hours of the dryer.
is subsequently energized, the dryer starts at the beginning of the
program. Should, however, power be cut to the dryer before the
Shutdown Sequence has been initiated, the dryer can be configured to
restart in one of two restart modes. SELECT PURGE HOURS
7.8.1 MANUAL MODE (ZERO)
DISPLAY
000000009
Ingersoll Rand dryers are shipped from the factory in the
Depressing the SELECT DISPLAY button displays the
Manual Mode. After power is re-supplied to the dryer, the user
cumulative hours the dryer has used purge air.
will be presented with the "PRESS ON" display. The valve
switching and timing operations will only start once the ON
button is depressed. In this configuration, to restart the dryer,
the user must manually depress the ON button on the
SELECT HEATER HOURS
Microprocessor Control's control panel.
DISPLAY
000000009
7.8.2 AUTO RESTART MODE (LAST)
In this mode, the dryer will re-start automatically once power Depressing the SELECT DISPLAY button displays the
is applied to the dryer. The Microprocessor Control will pick up cumulative hours the heater has been energized.
where it left off in the program once power is applied.

BEGIN TIMES
SELECT
DISPLAY

Depressing the ENTER button returns the display to the top of


the OPERATING TIMES menu.

OPERATING TIMES
Õ PRESS ENTER
Depressing the Õ button returns the controller to the
CUSTOMER MODE

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8.0 ALARMS AND INDICATORS

8.1 MOISTURE INDICATOR (STANDARD) 8.5 HIGH DEW POINT ALARM (INCLUDED WITH EMS)
The moisture indicator senses a sample of the control air which is taken The purpose of the High Dew Point Alarm is to provide the operator an
from the dryer outlet. The indicator provides a gross indication of dew alarm indication should the equipment fail to supply air at its designed
point deterioration at the outlet of the dryer. Under normal operating pressure dew point. The EMS dew point sensor communicates the
conditions, the indicator is blue. In the event of a dryer malfunction or pressure dew point reading to the Microprocessor Controller. Should
prolonged dryer shut down, it will turn gray in the presence of moisture. the pressure dew point rise above the alarm set point, the
Microprocessor Controller will display the alarm condition on the
8.2 HEATER HIGH TEMPERATURE ALARM controller screen.
WITH INTERLOCK (STANDARD)
The Heater High Temperature Alarm monitors the internal temperature 8.6 ENERGY MANAGEMENT SYSTEM (EMS) (OPTIONAL)
of the heater housing. Should a component failure occur or system EMS is an energy savings feature that matches moisture loading and
conditions result in the heater temperature rising above the alarm set regeneration energy usage. Drying equipment is typically operated below
point, the dryer will alarm. During the alarm condition, the heater is full flow rating and/or below maximum water loading capacity of the
prevented from operating, the Microprocessor Control halts the program desiccant bed. The EMS option includes a dew point transmitter that
at the point where the alarm occurred and displays the condition in the transmits the outlet pressure dew point to the Microprocessor Controller.
Microprocessor Control LCD display. The dryer will be unable to be reset The Microprocessor Controller displays the outlet pressure dew point in
until the temperature of the heater has fallen below the alarm point. To real-time. The EMS feature utilizes the data communicated from the dew
reinstate the dryer, depress the RESET button on the Microprocessor point sensor and extends the normal timed switching sequence in
Controller AND manually reset the Heater High Temperature Safety in proportion to the moisture loading on the dryer. When the EMS feature is
the electrical enclosure. Note that the alarm condition will return should turned off, all switching sequences occur as described in Section 7.7.
proper corrective action not be taken. When the EMS feature is activated, the drying sequence is governed by
the outlet pressure dew point as measured by the dew point sensor. When
8.3 HEATER FAILURE ALARM (STANDARD) the sampled outlet dew point registers below the customer set point (-43°F
This feature produces an alarm should the heater fail to generate heat default for -40°F dryers; -102°F on -100°F dryers), an immediate change
at the beginning of the heating cycle. During the initial ten minutes of in dryer operation will not be noticeable. The dryer will continue its normal
the heating cycle, the Microprocessor Controller monitors the heater regeneration process through tower re-pressurization. Once the tower is
temperature. Should the heater temperature fail to rise to 150 °F within re-pressurized, both towers will be at line pressure but air will only flow
the ten minute period, the Heater Failure Alarm will be triggered. During through the tower indicated by the status panel. Tower switch over
this alarm condition, power to the heater is removed and the program is sequence is delayed until the dew point elevates above the EMS set point,
halted. Depressing the RESET button on the Microprocessor Controller at which point tower switch over will occur.
will reinstate the program and provided the heater problem has been
remedied, continue with normal operation. In addition to monitoring the outlet pressure dew point of the drying
tower, the EMS feature monitors the temperature of the purge exhaust
8.4 FAILURE TO SHIFT ALARM (STANDARD) air on the regenerating tower. After a tower switch-over, and at the
beginning of tower regeneration, the purge exhaust temperature will be
Ingersoll Rand Failure To Shift Alarm monitors the dryer sequencing relatively low (normally 90 to 110°F). The purge exhaust temperature will
functions to insure proper dryer operation by sensing the pressure in increase as desiccant regeneration progresses. As nearly all of the
each tower via tower pressure switches. Should one of the following previously adsorbed moisture is driven off of the desiccant, the exhaust
conditions occur, the Microprocessor Controller will communicate the temperature will begin to rise. The timing for the temperature change will
alarm condition. There are several types of switching failure modes that vary depending on moisture loading on the towers. When the purge
can be detected by the Failure To Shift Alarm feature. They are as exhaust temperature reaches 195°F, which indicates that the desiccant
follows: heating is complete, the Microprocessor Controller will remove power to
the heater and subsequently the blower. If the Cool Sweep feature is
8.4.1 FAILURE TO REPRESSURIZE activated, the Cool Sweep runtime will commence. Otherwise, the offline
At the end of the repressurization stage of the dryer operation, tower will repressurize and remain pressurized until tower switchover.
both towers should be at line pressure. Should the pressure
switches indicate that both towers are not at line pressure, the 8.7 ALARM LIST
Failure to Shift Alarm will activate and the Microprocessor The Microprocessor Controller stores the 20 most recent alarm
Control will stop the program at its current position in the conditions. These alarms are stored with the type of alarm as well as
program. The user must depress the RESET button followed the date and time the alarm occurred. This list can greatly facilitate
by the ON button, at which time the Microprocessor Control troubleshooting the dryer and provide an indication of dryer operation
will start at the beginning of the program. during unattended service. The following describe the method to access
and review the alarms stored in the Microprocessor Controller:
8.4.2 FAILURE TO DEPRESSURIZE
At the end of the depressurization stage of the dryer
operation, the regenerating tower should be at atmospheric SELECT ALARM LIST
pressure. Should the pressure switches indicate that this is DISPLAY
PRESS ENTER
not the case, the Failure to Shift Alarm will activate and the
Microprocessor Control will stop the program at its current Depress the SELECT DISPLAY button until the ALARM LIST
position in the program. The user must depress the RESET display appears.
button followed by the ON button, at which time the
Microprocessor Control will start at the beginning of the 8.8 HIGH OUTLET TEMPERATURE (OPTIONAL)
program.
This option provides continuous monitoring of the dryer discharge air
temperature via a thermostat that senses the outlet air temperature
during dryer operation. Should a high outlet temperature condition exist,
the alarm is displayed on the Microprocessor Controller to alert
maintenance personnel of a malfunction. This alarm does not interrupt
the dryer program. Depressing the RESET button will clear the alarm
provided the alarm condition has been addressed. Note that the alarm
will clear automatically once the high temperature condition is corrected.

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8.0 ALARMS AND INDICATORS

Depressing the SELECT DISPLAY button will reveal the previous alarm
BEGIN ALARMS condition(s), as well as the remaining available alarm placeholders for
ENTER
alarms. To EXIT the ALARM LIST, perform the following:

Depressing the ENTER button enters the ALARM LIST menu.

BEGIN ALARMS
Õ
SELECT ALARM OFF
DISPLAY Depressing the Õ button returns the controller to the top of
the ALARM LIST.

Depressing the SELECT DISPLAY button advances the


menu to the current alarm status.
ALARM LIST
Õ
PRESS ENTER

SELECT FAIL TO SHIFT Depressing the Õ button again returns the controller to
the CUSTOMER MODE.
DISPLAY
TM 1635 DATE 1104
Depressing the SELECT DISPLAY list displays the most
recent of the alarms stored by the Microprocessor Control.
Refer to the diagram at the end of this section for an
explanation of the ALARM LIST Display.

Alarm Condition

FAIL TO SHIFT
TM 1635 DATE 1104

Time of Alarm Date of Alarm


(Military Time) (Date-Month)
Example shows April 11

Figure 3 - Alarm Screen Details

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9.0 TECHNICIAN MODE

The Microprocessor Control provides a protected TECHNICIAN MODE


to manipulate several parameters not accessible by the casual operator. +
SET OP MODE
Below is a list of parameters that can be accessed and manipulated by - HEATLESS
the technician in the TECHNICIAN MODE:
Depress the +/- button until the desired operating mode is
Parameter Display Set Point displayed. Pressing SELECT DISPLAY saves the current
OPERATION HTLS, BLOWER selection.
OPERATION MODE
MODE PURGE
COOL SWEEP COOL SWEEP OFF, ON NOTICE
HEATER TEMPERATURE The Microprocessor Controller must be in the OFF position prior to
HEATER TEMP 300 - 425
SETPOINT changing the mode (blower / heatless) of the dryer. After the change is
ENERGY MANAGEMENT made and the Microprocessor Control is subsequently turned ON, the
EMS OFF, ON
SYSTEM (OPTIONAL) dryer will be in the new mode of operation.
ENERGY MANAGEMENT SYSTEM
SETPOINT (OPTIONAL)
EMS SET POINT -76 - +68 CAUTION
Any time the dryer is switched between two operating modes, care
PURGE TEMPERATURE PURGE TEMP OFF, ON
must be taken to ensure the purge adjustment valve is adjusted
RESTART MODE RESTART LAST, ZERO correctly. Refer to the specification sheet in this manual for proper
EXTENDED HEATING EXTENDED HTG OFF, ON gauge setting.
HIGH DEW POINT ALARM CAUTION
HI DEW POINT OFF, ON
ACTIVATION (OPTIONAL)
When switching the dryer operation from Heatless to Blower Purge
mode, the purge adjustment valve must be set to the closed position
* NOTE: Setpoints indicated are adjustable ONLY when dryer is prior to operating dryer. Failure to do so may cause damage to dryer.
equipped with the Energy Management System / Dew Point Display
option. Setpoints are non-adjustable on dryers
9.3 COOL SWEEP
9.1 ENTERING TECHNICIAN MODE The Cool Sweep feature cools the regenerating bed prior to switchover.
For applications requiring tight dew point control, using compressed air
WARNING to cool the bed prior to switchover will provide a more consistent dew
point and lower outlet compressed air temperatures. To enable the Cool
TECHNICIAN MODE should only be entered by qualified service Sweep mode, perform the following keystrokes:
personnel. Altering the set points in TECHNICIAN MODE will have a
significant effect on the operation of the dryer. Incorrect set points may
damage dryer and cause potential serious injury.

SELECT
COOL SWEEP
To enter the TECHNICIAN MODE, perform the following keystrokes: DISPLAY OFF
Depress the SELECT DISPLAY button until the COOL
BEGIN SWEEP screen is displayed.
2 3 TECHNICIAN MODE
+ COOL SWEEP
Pressing the “2” and “3” buttons simultaneously enters the -
TECHNICIAN MODE. ON

Depress the +/- button until the desired set point is


SELECT
SET OPMODE displayed. Pressing SELECT DISPLAY saves the current
selection.
DISPLAY HEATLESS
9.4 HEATER TEMPERATURE SETPOINT (BLOWER PURGE MODE
Depressing SELECT DISPLAY scrolls through the available
ONLY)
parameters.
The Microprocessor Controller permits the user to adjust the
temperature of the heater, thereby altering the regeneration temperature
9.2 OPERATING MODE in the heated purge mode. Note that the value must be between 300 F
As described in Section 7, Blower Purge Dryers come standard with the and 425 F.
Bi-Mode feature, permitting the dryer to operate in a blower purge mode
as well as a heatless pressure swing mode. To change the operation WARNING
mode of the dryer, perform the following keystrokes:
The user is advised to only alter the regeneration temperature after
being instructed to do so by Ingersoll Rand factory personnel.
Improper or inappropriate manipulation of the heater temperature can
SELECT
SET OP MODE result in degraded dryer performance, equipment damage and serious
injury. Notify Ingersoll Rand Compressed Air Solutions prior to altering
DISPLAY BLOWER PURGE the heater temperature.

Depress the SELECT DISPLAY button until the SET


OPERATION MODE screen is displayed.

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9.0 TECHNICIAN MODE

The following illustrates the method of adjusting the setpoint for the NOTICE
heater temperature:
New desiccant has a moisture holding capacity higher than the dryer’s
design regeneration capacity. The desiccant ages in a three- to six-
SELECT HEATER TEMP month time period at which point it stabilizes to an "aged" state. During
DISPLAY
375 this aging process at initial start-up or after desiccant replacement, the
Energy Management System feature should be deactivated.
Depress the SELECT DISPLAY button until the HEATER
TEMPERATURE SET POINT screen is displayed. 9.5.1 ENABLING / DISABLING ENERGY MANAGEMENT
SYSTEM
The following illustrates the method of accessing and
HEATER TEMP adjusting the Energy Management System feature:
SET
___
SELECT
EMS:
Pressing the SET button permits the value of the HEATER
TEMPERATURE SETPOINT to be changed
DISPLAY OFF

3
HEATER TEMP Depress the SELECT DISPLAY button until the ENERGY
MANAGEMENT SYSTEM screen is displayed.
3__
Use the numbers on the keypad to enter the desired value + EMS:
-
for the HEATER TEMPERATURE setpoint. ON

8
HEATER TEMP Depress the +/- button until the desired set point is displayed.
Pressing SELECT DISPLAY saves the current selection.
38_
9.5.2 SETPOINT ADJUSTMENT
Use the numbers on the keypad to enter the desired value On dryers equipped with the optional Energy Management
for the HEATER TEMPERATURE setpoint. System the setpoint can be adjusted to match the dryers
operation to the desired pressure dew point.
0
HEATER TEMP
The following illustrates the method of adjusting the setpoint
380 for the Energy Management System feature:
Use the numbers on the keypad to enter the desired value
for the HEATER TEMPERATURE setpoint. SELECT EMS SET POINT
DISPLAY
-43
HEATER TEMP
ENTER Depress the SELECT DISPLAY button until the EMS SET
380 POINT screen is displayed.

Depressing ENTER saves the selected set point.


SET
EMS SET POINT
9.5 ENERGY MANAGEMENT SYSTEM (OPTIONAL)
___
The Energy Management System option includes a dew point sensor Pressing the SET button permits the value of the EMS
that transmits the outlet pressure dew point to the Microprocessor SETPOINT to be changed
Controller. The Microprocessor Controller displays the outlet pressure
dew point in real-time. This option package also includes Energy
Management System, an energy savings feature that matches moisture + EMS SET POINT
loading and regeneration energy usage. The Energy Management -
System feature utilizes the data communicated from the dew point
-___
sensor and extends the normal timed switching sequence in proportion
To enter a negative number, depress the +/- button.
to the moisture loading on the dryer.
Otherwise, proceed to the next step.
When the Energy Management System feature is turned off, all
switching sequences occur as described in Section 7.7. When the
Energy Management System feature is activated, the drying sequence 4 EMS SET POINT
is governed by the outlet pressure dew point as measured by the dew -4__
point sensor. When the sampled outlet dew point registers below the
customer set point (-43°F default for -40°F dryers), an immediate
Use the numbers on the keypad to enter the desired
change in dryer operation will not be noticeable. The dryer will continue
pressure dew point temperature for the EMS setpoint.
its normal regeneration process through tower re-pressurization. Once
the tower is re-pressurized, both towers will be at line pressure but air
will only flow through the tower indicated by the status panel. Tower 1 EMS SET POINT
switch over sequence is delayed until the dew point elevates above the
Energy Management System setpoint, at which point tower switch over -41_
will occur.
Use the numbers on the keypad to enter the desired
pressure dew point temperature for the EMS setpoint.

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9.0 TECHNICIAN MODE

ENTER
EMS SET POINT + RESTART
-
-41 LAST
Depressing ENTER saves the selected set point. To change the start mode from its current selection to the
alternate setting, depress the +/- button until the desired set
point is displayed. Pressing SELECT DISPLAY saves the
NOTICE current selection.
The Energy Management System set point should not be lower
(wetter) than the dew point adjuster setting. Failure to do so will NOTICE
prevent the Energy Management System feature from operating. In
addition, when operating in Energy Management System, the purge The restart modes will only effect restarting should power be
flow adjuster should be set to 100%. unexpectedly removed from the dryer. After proper shut down, the
dryer will require the user to depress the ON button to initiate the
9.6 PURGE TEMPERATURE (INCLUDED WITH OPTIONAL EMS operation of the dryer program.
MODE)
9.8 EXTENDED HEATING (OPTIONAL, BLOWER PURGE MODE)
On dryers equipped with EMS, the temperature of the purge exhaust is
monitored and displayed on the Microprocessor Controller. After a tower On dryers equipped with the Energy Management System option, the
switch-over, and at the beginning of tower regeneration, the purge dryer may be operated in an extended heating mode. In this mode, the
exhaust temperature will be relatively low (normally 90 to 110°F). The heating cycle is extended while the Energy Management System
purge exhaust temperature will increase as desiccant regeneration function prolongs the drying cycle. This feature is particularly useful
progresses. As nearly all of the previously adsorbed moisture is driven when operating the dryer with new desiccant. As described earlier in
off of the desiccant, the exhaust temperature will begin to rise. The Section 2, new desiccant has the ability to adsorb more moisture than
timing for the temperature change will vary depending on moisture the dryer can desorb in a fixed regeneration cycle. With the Extended
loading on the towers. When the purge exhaust temperature reaches Heating operation, the Energy Management System feature can be
195°F, which indicates that the desiccant heating is complete, the used immediately without the need to age the desiccant. This feature is
Microprocessor Controller will remove power to the heater and provided only when the dryer is equipped with the Energy Management
subsequently the blower. On standard units, the towers will then System. To enable the Extended Heating mode, perform the following
repressurize and remain repressurized until the tower switchover keystrokes:
sequence is initiated. On dryers with the optional Cool Sweep feature,
the Cool Sweep routine will commence. After cooling, the Purge Valves
close and the Repressurization Valve opens. The off-line tower remains
pressurized until the tower switchover sequence is initiated. Activation of SELECT
EXTENDED HEATING
the Purge Temperature feature is via the Microprocessor Controller. DISPLAY OFF
The following illustrates the method of accessing and activating the
Purge Temperature feature: Depress the SELECT DISPLAY button until the EXTENDED
HEATING screen is displayed.

SELECT
PURGE TEMP:
EXTENDED HEATING
DISPLAY OFF +
-
ON
Depress the SELECT DISPLAY button until the PURGE
TEMPERATURE screen is displayed. Depress the +/- button until the desired set point is displayed.
Pressing SELECT DISPLAY saves the current selection.

+ PURGE TEMP: 9.9 HIGH DEW POINT ALARM (OPTIONAL)


-
ON 9.9.1 DESCRIPTION AND ACTIVATION
When the dryer is equipped with the optional Energy
Depress the +/- button until the desired set point is displayed. Management System feature, the dew point sensor transmits
Pressing SELECT DISPLAY saves the current selection. the dew point to the Microprocessor Control Should the outlet
pressure dew point exceed the customer specified set point,
High Dew Point Alarm will activate.
9.7 RESTART MODE
Ingersoll Rand dryers can be configured to restart in one of two The following illustrates the method of activating the High
operating modes. As described in Section 7.8, the dryer may be Dew Point Alarm feature:
configured for Manual operation (factory default) or Auto Restart, which
permits the dryer to operate automatically once power is re-applied to
the dryer after a power failure. The following illustrates the method of SELECT HIGH DEW PT
accessing and adjusting the different start modes for the dryer: DISPLAY
OFF

SELECT
RESTART Depress the SELECT DISPLAY button until the HIGH DEW
POINT screen is displayed.
DISPLAY ZERO
Depress the SELECT DISPLAY button until the START
MODE screen is displayed.

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9.0 TECHNICIAN MODE

9.10 PROGRAM JOG


+ HIGH DEW PT
- All heated purge and blower purge dryers come equipped with a
ON Program Jog feature that is accessible via the Microprocessor
Controller. This feature allows the dryer cycle to be accelerated for
troubleshooting and routine inspection purposes. By accessing the
Depress the +/- button until the desired set point is displayed.
Program Jog routine in the Microprocessor Control, the customer can
Pressing SELECT DISPLAY saves the current selection.
advance the program to the next program step. Note that the program
advance feature will not advance through all steps of the program.
9.9.2 SETPOINT ADJUSTMENT
On dryers equipped with the optional Energy Management WARNING
System, the High Dew Point Alarm setpoint can be adjusted
as follows. When the Program Jog is initiated in the middle of the heating cycle,
advancing the program without allowing normal tower cool down will
The following illustrates the method of adjusting the setpoint result in an outlet air temperature that may exceed 300°F. As such,
for the High Dew Point Alarm feature: proper precautions must be taken to protect downstream equipment
from high temperature exposure.

SELECT
HI PDP SETPOINT NOTICE
DISPLAY -10 During the Program Jog routine, the display may show intermediate
steps in the program that are not active in the current program set up.
This should be considered normal operation.
Depress the SELECT DISPLAY button until the HIGH DEW
POINT SET POINT screen is displayed. The Microprocessor Controller will only permit the jog function during
specific stages of the program. Should the program be at a stage where
HI PDP SETPOINT the program can not advance, the following will be displayed:
SET
___
SELECT JOG MODE
Pressing the SET button permits the value of the HIGH
DISPLAY
WAIT
DEW POINT ALARM SETPOINT to be changed
Depress the SELECT DISPLAY button until the JOG MODE
+ HI PDP SETPOINT display appears. The WAIT prompt will appear should the
- program not be able to advance at this stage.
-___
Should the program be at a stage whereby the Microprocessor Control
To enter a negative number, depress the +/- button.
permits the jog feature, the following will be displayed:
Otherwise, proceed to the next step.

HI PDP SETPOINT JOG: ENT TO JOG


2
-2__ STEP 6 TME10699

Use the numbers on the keypad to enter the desired Depress the SELECT DISPLAY button until the JOG MODE
pressure dew point temperature for the EMS setpoint. display appears. The PRESS ENTER prompt will appear,
along with the current step and remaining time, should the
program be able to advance at this stage.
1 HI HUMID SETPOINT
-21_ JOG MODE
ENTER
Use the numbers on the keypad to enter the desired
STEP 8 TME00550
pressure dew point temperature for the HIGH DEW POINT
ALARM setpoint. Depressing the ENTER button advances the program to the next
step. The display will indicate the next step has been initiated.
HI PDP SETPOINT
ENTER 9.11 SHUTDOWN SEQUENCE
-21 Pressing the OFF button turns the dryer off and initiates a 30 second
shutdown sequence that repressurizes the offline tower, and leaves both
Depressing ENTER saves the selected set point. inlet flow valves open and both purge valves closed.

NOTICE NOTICE
The Program Jog advances steps #6, #8, #20 & #22, which are the
The High Dew Point Alarm set point should not be greater than the
longest program steps. The balance of the steps are not advanced in
Energy Management System set point. Failure to do so will result in an
Program Jog Mode.
alarm indication. Ingersoll Rand recommends setting the High Dew
Point Alarm at least 10°F wetter than the Energy Management System
setpoints. NOTICE
To exit the TECHNICIAN MODE, press “Select Display” key to the
initial “SET OPMODE” screen or “BEGIN TECHNICIAN MODE” screen
and depress the Õ button to return to the CUSTOMER MODE.

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10.0 INSTALLATION AND INITIAL START-UP

10.1 EQUIPMENT APPLICATION GUIDELINES Once all piping has been connected all joints, including those on the
Ingersoll Rand Regenerative air dryers are shipped complete with dryer, should be soap bubble tested at line pressure to ensure no joints
desiccant up to and including model HB2100. On larger units, the have been damaged in transit and site placement.
desiccant is packaged separately for ease in handling. Refer to Section
11.6 for desiccant fill procedures. 10.4 FILTRATION
It is important that a pre-filter and a post-filter be provided in your dryer
To achieve the best dryer performance, carefully check that the design installation. These filters are included with each dryer. They are mounted
and installation requirements outlined below are satisfied. on model HB1500 and smaller.

Ingersoll Rand dryers are available with an operating range from 75 - NOTICE
150 PSIG. Air available for your usage will vary with operating pressure.
The maximum design pressure of the standard Desiccant Dryers is 150 All dryers must have proper filtration. Liquid water and oil must be
PSIG. For units that require higher operating pressures, consult your removed before the air enters the dryer. Ensure separators, pre-filters
Ingersoll Rand representative. and drains are in good working order. Failure to do so will void
warranty.
Dryers are sized according to flow and pressure drop, not pipe size. The
difference between the inlet and the outlet flow is the amount of purge It is recommended that a mechanical separator be installed immediately
air required. This air is exhausted to atmosphere and is not available for preceding the pre-filter to remove the bulk liquid and entrained water.
use downstream. Make certain air supply to dryer meets air demand
plus purge air requirements. Coalescing pre-filters, located before the dryer, protect desiccant beds
from contamination by oil, entrained water, pipe scale, etc., thereby,
extending dryer desiccant life. Locate pre-filters as close to dryer as
NOTICE possible. FAILURE TO PROVIDE AND MAINTAIN A HIGH
The standard dryer is not rated for any gas other than air. EFFICIENCY COALESCING PRE-FILTER WILL VOID DRYER
WARRANTY.
NOTICE
Post-filters, located after the dryer, help eliminate the possibility of
Ingersoll Rand recommends that the mufflers be cleaned after initial start- desiccant dusting carrying over into the air system.
up to remove any desiccant dust generated during shipment. After running
dryer for initial 30 minute period, de-energize / depressurize dryer and
WARNING
remove mufflers. Disassemble and clean the removable insert inside the
muffler core. Reinstall mufflers prior to operating dryer. High temperature filters must be used to prevent rupture possibility in the
event dryer failure should occur. Consult your Ingersoll Rand
10.2 LOCATING AND MOUNTING representative for appropriate filter selection.
The dryer must never be installed where air and/or ambient temperature
exceeds 120°F or drops below +35°F. Locate dryer to avoid extremes 10.5 DEW POINT TRANSMITTER INSTALLATION (OPTIONAL)
of heat and cold from ambient or other conditions. Where applicable, On dryers equipped with EMS, the dew point transmitter is shipped in a
dryer towers may be insulated to reduce heat loses. Avoid locating separate container within the electrical enclosure to protect the
dryer outside or where it is exposed to the elements. transmitter during shipment. Prior to using the EMS feature, the
transmitter must be installed in the sensor block located on the side of
The dryer, or any air system component, must be located to avoid or behind the electrical enclosure and the transmitter cable fastened to
exposure to pulsation in the compressed air as well as possible surges the sensor. Note that the transmitter should only be installed when the
due to fluctuating demand. In addition, care must be used to minimize dryer is ready to be commissioned.
exposure to vibration transmitted through mounting pads or piping.
To install the Dew Point Transmitter:
Provide adequate space around the dryer for normal maintenance
requirements and service. • Remove Transmitter from original packaging.

If the dryer is shipped with the desiccant packaged separately, install the • Verify that Washer is placed below Transmitter hex.
desiccant after locating and mounting. Desiccant has been provided
separately to minimize handling difficulty and placing unnecessary • Thread the Transmitter into the Sensor Block as shown.
stress on the dryer assembly.
• Attach the Transmitter Cable to the Transmitter. Be sure to fully
Bolt the dryer to the foundation using the bolt holes provided in the base engage the Transmitter Cable Securing Screw into the mating thread in
frame. Anchor bolts should project a minimum of 3.5 inches above the the Transmitter.
foundation and allow proper nut and washer assembly.

10.3 PIPING
Pipe the compressed air lines to the inlet and outlet connections. Locate
the pre-filters as close as possible to the dryer. Ensure the positioning
allows for ease of servicing.

Note that the wet air inlet is located at the dryer's upper manifold and the
dry outlet air is located at dryer's lower manifold. In situations where air
supply is required 24- hours a day (it is undesirable to interrupt the airflow),
a three-valve bypass system is recommended to bypass the dryer. To
keep pressure drop at a minimum, use the fewest elbows necessary

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10.0 INSTALLATION AND INITIAL START-UP

TRANSMITTER CABLE
SECURING SCREW

TRANSMITTER CABLE

TRANSMITTER

WASHER

SENSING BLOCK

Figure 4 - HB Dew Point Sensor Assy

10.6 ELECTRICAL CONNECTION 10.7 START-UP


Refer to wiring diagram for all electrical connections. Electrical
connection must be hard piped with an external fused disconnect NOTICE
switch with proper overload protection. Initial dryer start-up must be in the Blower Purge Mode

Size field connection knock-out for the conduit fitting required by the
NEC. • With dryer de-energized, slowly pressurize the dryer. When the dryer
reaches full operating pressure, check the system for air leaks. Soap
Service wires must be sized according to the minimum circuit ampacity test all joints and fittings. To maintain desired dew point, any leaks
shown on the dryer serial nameplate and the requirements of the NEC. detected must be repaired, especially those on the outlet side of the
dryer.
The power connections are marked L1, L2 and L3.
• Turn on dryer disconnect switch to apply power to the dryer.
CAUTION
Dryer must be grounded with the full sized ground wire connected to
an earth ground.

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10.0 INSTALLATION AND INITIAL START-UP

PRESS ON CAUTION
Dryer should not be shut down during the heating cycle. Doing so may
cause the Heater High Temperature alarm to activate, which will
require the user to manually reset the Heater High Temperature safety
Once power is applied to the dryer and after a brief initialization in the control enclosure. If the dryer must be shut down during the
sequence, the PRESS ON prompt will be displayed. heating cycle, advance the program via the Program Jog function (see
Section 9.10) to the end of the heating cycle prior to initiating the
• Verify all actuated valves are in their failsafe position. Shutdown Sequence.

• Using a voltmeter, check the power connections for the correct voltage
shown on the dryer serial nameplate For all Blower Purge Dryers that will be routinely shut down and
restarted, Ingersoll Rand recommends that an isolation valve be
• Verify blower rotation is per arrow. installed at the dryer outlet. Upon restarting the dryer, it is likely that the
pressure downstream of the dryer will have decayed. When starting the
• Close and secure all electrical panel covers. dryer without the valve (or with the valve in the fully open position), the
high velocities of the air through the towers could damage the desiccant,
• Ensure that the purge adjustment valve is in the open position. as well as provide unprocessed air down stream.

NOTICE
LT DRY RT REGEN
ON Prior to removing power or compressed air from the dryer, depress the
OFF button on the Microprocessor Control. This initiates the
Shutdown Sequence, which closes the purge valves, repressurizes the
Depress the ON button to initiate the dryer program. The off-line tower and opens the flow valves. DO NOT REMOVE POWER
Microprocessor Controller will display the first CUSTOMER OR COMPRESSED AIR FROM THE DRYER DURING THE
MODE screen SHUTDOWN SEQUENCE.

Shut Down Procedure:


• The sequence will initiate proper Inlet and Purge Valve positioning and • Maintain a compressed air source to the dryer and a
tower depressurization. supply of power to the Microprocessor Controller.

• If the dryer has been in storage or off for an extended period of time,
the Blue Moisture Indicator may be gray, the High Dew Point Alarm (if
SHUTDOWN
OFF
equipped) may be activated and the Dew Point Display (if equipped) SEQUENCE
may indicate a high dew point. Depending upon the duration of idle
time, it may take anywhere from one to twelve hours for the alarm to
Depress the OFF button to initiate the SHUTDOWN SEQUENCE.
deactivate, the BMI to return to its normal blue state and dew point to
drop.
• Permit the dryer to complete the full SHUTDOWN
• For dryers equipped with EMS, refer to Section 9.5 regarding the use SEQUENCE (30 seconds)
of this option.
PRESS ON
10.8 SHUT DOWN PROCEDURES
The following procedures must be followed to properly shut down the
dryer to avoid damage to the unit and preserve dryer performance. The
dryer requires compressed air to actuate the valves. Removing the Once the PRESS ON Prompt is displayed, the dryer has
compressed air supply prior to shutting down the dryer will result in completed the SHUTDOWN SEQUENCE. Power and air may be
improper valve positioning. In addition, the dryer must complete a safely removed from the dryer.
specific Shutdown Sequence prior to being turned off. Should power be
removed from the dryer or air pressure removed from the dryer prior to
the completion of the Shutdown Sequence, damage to the dryer may • De-energize the dryer
occur. Lastly, the inlet valves are configured to open on a loss of power
and the purge valves configured to close (fail safe). Should a valve • Shut down air compressor or bypass dryer
open to a depressurized tower, as would be the case if the dryer were
stopped in mid-cycle, a rapid pressurization will occur. • Close Isolation Valves (if equipped)

Note: On the subsequent Start-up, the outlet isolation valve should be


NOTICE
in the closed position. Slowly open the valve to build pressure
The force of repeated rapid pressurizations will damage the dryer. downstream.

NOTICE
On dryers equipped with EMS, merely leaving the unit in EMS without
a compressed air supply is not advised, as it is likely that the system
pressure will decay over time. Should this occur, the unit will go into a
FTS alarm as well as risk misalignment of valves should switchover
occur prior to reinstating the air compressor.

16 HB Series Desiccant Dryer Models 150-8000


http://www.ingersollrandproducts.com
11.0 MAINTENANCE AND SYSTEM CHECK

11.1 SCHEDULED MAINTENANCE NOTICE


Daily Maintenance Functions:
Should the drying system be overloaded and/or malfunctioning
• Check and record inlet pressure, temperature and flow. Verify that it is
causing high pressure drop, HB post-filters will prematurely plug. This
within specifications.
problem can be avoided by frequent inspection and cleaning of
• Check tower pressure gauge readings within operating tolerance.
elements.
• Check tower pressure gauges for proper dryer cycling.
• Check that pre-filter condensate drains are functioning properly. WARNING
Replace cartridges sooner if necessary as required by differential
pressure indicator. Depressurize the system before disassembling filters. Failure to do so
• Verify that pressure in purging tower is 5 PSIG or less. may result in injury or death.
• Verify that pre-filter and post-filter differential pressure is within
operating limits. A filter with 0 psig pressure may indicate a damaged Filter elements should be changed as indicated on the pressure
element. Replace cartridges sooner if necessary as required by differential gauge. Change carbon elements when hydrocarbons are first
differential pressure indicator. detected downstream or every six months, whichever comes first.

Monthly Maintenance Functions: Certain filters contain multiple elements. When replacing filter elements,
• Check your operating conditions: inlet flow, inlet pressure, and inlet all elements should be replaced simultaneously. Mixing new and old
temperature. elements can result in reduced air quality.
• Check pre-filter(s) and post-filter(s) differential pressure and drains.
Replace cartridges sooner if necessary as required by differential
11.2.1 THREADED FILTERS:
pressure indicator.
• Check dryer cycle and sequence of operations (i.e. drying,
depressurizing, regenerating).

Quarterly Maintenance Functions:


• Check pilot air filter element and replace as needed.
• Check blower inlet filter, clean or replace as needed.

Semi-Annual Maintenance Functions:


• Check outlet dew point.
• Check amp draw on heater.
• Replace pre-filter(s) and post-filter(s) cartridges. Replace cartridges
sooner if necessary as required by differential pressure indicator.

Annual Maintenance Functions:


• Check desiccant and replace if necessary.
• Inspect and clean no-loss drain valves and check valves. Replace
worn or damaged seats and parts as required.
• Test lights and switches, replace as necessary.
• Test electrical components, replace as necessary.
• Check and repair any air leaks, loose bolts, flanges and fittings.

Every Two Years:


• Change check valves
• Change control no-loss drain valves
• Check and change temperature probes

Every Five Years:


STEP 1 - Rotate filter bowl counter-clockwise to loosen bowl from filter
• Replace desiccant.
head. If necessary, a spanner and/or strap wrench may be used.
Remove bowl.
NOTICE STEP 2 - Elements are removed by grasping element and pulling
Refer to Section 10.7 for the proper way to shut down the Blower downward. Note that filter bowl need only be dropped approximately 2"
Purge Dryer. to permit element to drop from head.
STEP 3 - Inspect element prior to installation. If necessary, lubricate o-
11.2 PRE-FILTERS AND POST-FILTERS rings on upper end cap to facilitate installation.
Pre-filter elements must be changed as often as required to prevent Inspect filter head o-ring. Lubricate, reseat or replace as required. If
contamination of the regenerative dryer’s desiccant bed. equipped with internal float drain, inspect drain operation. Repair or
replace as required.
Pre-filter drains must be checked daily. Failure to drain condensed liquid STEP 4 - Insert element into filter head and push into place.
from the sump of the filter housing will result in carry over and damage
to the desiccant material. HB post-filters are used to prevent desiccant Reinstall filter bowl. Alternately, the element may be placed within the
dust particulate contamination from migrating downstream into plant center of the filter bowl with the o-rings facing upward. The element will
processes. Elements should be changed as pressure drop increases to seat itself in the filter head as the bowl is threaded into place.
an undesirable level. STEP 5 - With replacement element installed, tighten filter bowl such
that the flat of the filter bowl is in contact with the filter head.
STEP 6 - With filter bowl tightened, slowly pressurize filter. Avoid rapid
introduction of compressed air to the filter.

HB Series Desiccant Dryer Models 150-8000 17


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11.0 MAINTENANCE AND SYSTEM CHECK

11.2.2 FLANGED FILTERS:

STEP 1 - Using STEP 2 -


a 2" socket with Remove old
an extension, element from
carefully loosen filter housing.
element.

STEP 3 - Install STEP 4 - Hand


new element by tighten element
carefully in place until
inserting element o-ring
element in top contacts top
plate. plate.

STEP 5 - Using STEP 6 -


a 2" socket with Repeat
an extension, procedure as
tighten element required to
one half turn. replace all
DO NOT OVER- elements.
TIGHTEN.

11.3 MUFFLER CHANGE-OUT PROCEDURE CAUTION


• Turn control power off per shutdown procedures described in Section 10.7.
Be sure to wear respiratory protection during the draining and filling
process to minimize inhalation of desiccant, as desiccant will produce
WARNING dust during this procedure.
To avoid injury, depressurize dryer before performing any service NOTICE
• Once the dryer has been depressurized, replace the muffler. Each dryer is shipped with a desiccant sample kit to allow the
• Follow normal start-up procedures as described in Section 10. desiccant to be sent for analysis. This kit can be used to have the
condition of the desiccant verified by laboratory analysis. Please follow
11.4 NO-LOSS DRAIN VALVES the instructions found in the kit.
Periodically clean all no-loss drain valves. Cleaning can be • Desiccant dryers are furnished with fill and drain ports on each
accomplished by removing the no-loss drain, removing the mufflers and desiccant tower. Remove the caps on both ports.
removing the valve bodies from the manifold. Check and replace o-rings • To assist in getting the desiccant to flow from the tower, insert a small
as necessary. If the no-loss drain valves fail to operate, check the rod in to the drain port as necessary. This may be required as the
following: desiccant is packed into the towers which may interfere with the
desiccant flow from the towers.
• Control Circuit - Verify that the no-loss drain is receiving electric
• Retainer screens, located at the inlet and outlet piping connections of
current.
the tower, are removable on all models. It is suggested that these
• Burned out no-loss drain coil.
screens be removed and cleaned at the time of desiccant changeout.
• High/low voltage - Voltage should be +/- 10% of nameplate readings.
These screens can be accessed by disconnecting the upper and lower
• No-loss drain valve leaking - Disassemble, clean and repack or
manifolds from the dryer towers.
replace.
• After cleaning the retainer screens, replace screens and reattach the
11.5 PILOT OPERATED ACTUATOR outlet port plug.
• With the fill port plug removed, fill the dryer tower with the appropriate
Should the actuator fail to rotate, disconnect the pilot lines to check if the
grade and size desiccant. The level and grade of the desiccant should
actuator is receiving pilot pressure.
be consistent with the Desiccant Fill Chart.
If the actuator is receiving pressure: CAUTION
• Verify that control pressure is 75 psig min.
• Ensure the inlet valve is not plugged. Desiccant quantity, positioning and grades must match the
corresponding values in the Desiccant Fill Chart. Failure to do so may
11.6 DESICCANT CHANGEOUT PROCEDURE result in poor dryer performance.

WARNING • Once the towers have been filled, replace the fill port plug on each
tower.
To avoid injury, depressurize dryer before performing any service. • Any connections disturbed in the desiccant changeout process should
be leak tested prior to re-commissioning the dryer.

18 HB Series Desiccant Dryer Models 150-8000


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11.0 MAINTENANCE AND SYSTEM CHECK

HB -40 °F Dryers

ACTIVATED ALUMINA 3/16” (4-8 mm)

ACTIVATED ALUMINA 1/8” (2-5 mm)

Model No A B
HB150 7.00” 52.25”
HB200 7.00” 51.00”
HB250 16.00” 52.25”
HB300 8.00” 51.25”
HB400 23.00” 64.38”
HB500 10.00” 62.75”
HB600 20.25” 75.50”
HB800 4.00” 75.00”
HB1000 14.50 69.50
HB1200 6.00 69.50
HB1500 25.75 78.50
HB1800 14.75 78.50
HB2100 5.50 78.50
HB3000 7.75 81.00
HB4000 9.00 74.50
HB5000 6.00 79.00
HB6000 N/A N/A
HB8000 N/A N/A
Tolerance = +/- .50”

DESICCANT FILL CHART

HB 3/16” (4MM – 8MM) 1/8” (2MM – 5MM)


MODEL ACTIVATED ALUMINA (LB) ACTIVATED ALUMINA (LB)
150 52 184
200 78 266
250 100 298
300 111 359 DESCRIPTION CCN
400 160 444 ACTIVATED ALUMINA 1/8” (2MM - 5MM) QTY. (1)
38004784
500 178 570 2000 LB. SACK
600 86 922 ACTIVATED ALUMINA 1/8” (2MM - 5MM) QTY. (42)
38004800
800 86 1184 50 LB. BAGS
1000 142 1258 ACTIVATED ALUMINA 3/16” (4MM - 8MM) QTY. (1)
38340659
1200 142 1464 2000 LB. SACK
1500 266 1934 ACTIVATED ALUMINA 3/16” (4MM – 8MM) QTY. (42)
38004834
1800 266 2334 50 LB. BAGS
2100 266 2662
3000 572 3654
4000 720 4418
5000 896 6304
6000 1100 7540
8000 1400 10120
NOTE: Qty. is per dryer
HB Series Desiccant Dryer Models 150-8000 19
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12.0 TROUBLESHOOTING

PROBLEM PROBABLE CAUSE CORRECTIVE ACTION

Elevated dew point Insufficient purge rate / I Check purge flow settings (Heatless Mode).

Check blower intake filter.

Check purge flow adjustment valve.

Inlet air/gas pressure below design condition. Check pressure source.

Flow rate higher than design condition. Check flow rate and cause for increased demand.

Inlet temperature above design condition. Check aftercooler, clean and service as necessary.

Entrained water entering desiccant bed. Check air/moisture separator and pre-filter. Replace
dryer desiccant if necessary.

Desiccant contaminated by oil. Install suitable pre-filter. Replace dryer desiccant.

Excessive pressure drop in Excessive flow rate. Check flow rate and cause for increased air demand.
dryer
Inlet pressure below design condition. Check pressure source.

Excessive back pressure in Air is leaking across valve. Check inlet valve. Verify inlet valve is closed to purging
regenerating tower (Above tower (0 PSIG tower).
5 PSIG).

Excessively high pressure at Improper calibration Check gauge against tower gauges when in switching
the purge gauge (Blower and sequence. Replace gauge as required.
Heatless Modes)

Failure to Shift No input power Check power input.


(Switching Failure)
Defective no-loss drain valve Check no-loss drain valve.

No pilot air / Low pilot air pressure Check pilot air line. Check that control air line filter is
clean. Check regulator setpoint.

Defective pressure switch Check switch. Open pressure: > 65 psig; close pressure:
< 40 psig

Failure to Shift Faulty purge valve Check purge valve and its solenoid valve.
(Dryer fails to pressurize.)
Check that repressurization circuit is sending control signal.

Failure to Shift (Dryer fails to Purge valve does not open. Purge valve stuck Check solenoid valve. Repair and replace if necessary.
depressurize.) in closed position.

Heater High Temp. Alarm Contactor stuck closed. Replace contactor.


(Heater runs continuously)
Defective thermocouple Replace thermocouple.

Defective temperature control Replace temperature control.

Heat High Temp. Alarm Valve switching failure Contact Ingersoll Rand Distributor / Factory
(Loss of flow across heater)

Blower and / or Heater not Improper voltage and / or current to heater and Check voltages and current to heater and blower.
working due to overload on blower Correct problem and reset blower motor starter.
blower motor starter tripping.
Dirty Blower Intake Filter Remove and clean or replace blower filter. Reset blower
motor starter.

Purge outlet valve not open Replace control solenoid valve. Reset blower motor starter.

Repressurization valve worn. Repair or replace valve. Reset blower motor starter.

Purge flow check valve sticking. Replace check valve. Reset blower motor starter.

Purge exhaust line restricted. Verify and correct sizing of exhaust piping. Reset blower
motor starter.

NOTICE NOTICE
The Heater High Temperature Alarm halts the Microprocessor Control To reset the Heater High Temperature Alarm, reset the Microprocessor
program. Prior to reinstating dryer, note the position of all valves. This Controller using the RESET button and manually reset the Heater High
is critical in determining the possible cause of the alarm condition. Temperature safety in the control enclosure.

20 HB Series Desiccant Dryer Models 150-8000


http://www.ingersollrandproducts.com
POWER ON LIGHT
LCD DISPLAY
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM LEFT TOWER DRYING LIGHT
3) HEATER OPERATION & TEMP CONTROL
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
FACE OF AIR INLET AND 6) LEFT/RIGHT TOWER DRYING DRYER OFF / ALARM LIGHT
OUTLET 7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
(OPTIONAL 3-VALVE SKID 9) REGEN SEQUENCE STATUS RIGHT TOWER REGEN LIGHT
BYPASS) 2.00 TYP 10) BLOWER OPERATION CONTROL RIGHT TOWER DRYING LIGHT
1.50
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS)
(OPTIONAL) HEATER ON LIGHT
2.00 (TYP)
PUSH BUTTONS BLOWER ON LIGHT
1) ON CONTROLLER & DISPLAY PANEL DETAIL
2) OFF
3) RESET
20.81 4) TEST
38.50 28.00 5) SET
6) SELECT DISPLAY
32.00 7) ENTER
8) +/-

11.19

CL OF AIR INLET
.75 OPTIONAL TOWER INSULATION FACE OF AIR INLET FACE OF AIR INLET AND OUTLET
(SHOWN THIS VIEW ONLY) (OPTIONAL 3-VALVE SKID BYPASS) 1'' FPT AIR INLET
34.50 CONNECTION
(4) .56'' DIA. MTG. HOLES 7.50
PILOT AIR SHUT-OFF VALVE 17.50 9.81
PREFILTER INLET FLOW VALVE
DESICCANT FILL PORT
PURGE VALVE

ELECTRICAL CL OF AIR INLET


ENCLOSURE
TOWER PRESSURE GAUGE NEMA 4 DEPRESSURIZATION VALVE
TOWER TEMPERATURE GAUGE
CONTROLLER & DISPLAY PANEL
(SEE DETAIL) DEPRESSURIZATION
MUFFLER

HEATER

1/4'' MPT AUTOMATIC DRAIN


CONNECTION RELIEF VALVE

CL OF AIR OUTLET 1'' FPT AIR OUTLET


66.09 CONNECTION
7.45
BLUE MOISTURE AFTERFILTER
INDICATOR BLOWER FLOW
PILOT AIR FILTER CONTROL VALVE
BLOWER PRESSURE

http://www.ingersollrandproducts.com
1/4'' MPT AUTOMATIC DRAIN BLOWER INTAKEGAUGE
CONNECTION FILTER
OUTLET FLOW

HB Series Desiccant Dryer Models 150-8000


REACTIVATION 4.26 CHECK VALVE
BLOWER
PURGE ADJUSTMENT
PRESSURE GAUGE
DESICCANT DRAIN PORT
PURGE FLOW
13.0 GENERAL ARRANGEMENT

CHECK VALVE

PURGE FLOW
CONTROL VALVE
REPRESSURIZATION
17.50 CL OF AIR OUTLET 9.50 VALVE
44.50
34.50
FACE OF AIR OUTLET

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY.
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB150
580463

21
22
LCD DISPLAY POWER ON LIGHT
FACE OF AIR INLET AND 36.50 1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM
OUTLET 3) HEATER OPERATION & TEMP CONTROL LEFT TOWER DRYING LIGHT
(OPTIONAL 3-VALVE SKID 4) HIGH HEATER TEMP ALARM
BYPASS) 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN DRYER OFF / ALARM LIGHT
2.00 TYP 8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS RIGHT TOWER REGEN LIGHT
10) BLOWER OPERATION CONTROL RIGHT TOWER DRYING LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS)
2.00 TYP (OPTIONAL) HEATER ON LIGHT
PUSH BUTTONS BLOWER ON LIGHT
1) ON CONTROLLER & DISPLAY PANEL DETAIL
25.18 2) OFF
44.00 3) RESET
4) TEST
5) SET
6) SELECT DISPLAY
28.00 32.00 7) ENTER
8) +/-

10.69

FACE OF AIR INLET FACE OF AIR INLET AND OUTLET CL OF AIR INLET
1.25 PILOT AIR SHUT-OFF (OPTIONAL 3-VALVE SKID BYPASS)
OPTIONAL TOWER INSULATION
VALVE (SHOWN THIS VIEW ONLY)
(4) .56'' DIA. MTG. HOLES 1 1/2'' FPT AIR INLET
21.18 12.12 9.50 CONNECTION
HEATER

DESICCANT FILL PORT INLET FLOW VALVE


PREFILTER
PURGE VALVE
CL OF AIR INLET
TOWER PRESSURE DEPRESSURIZATION VALVE
GAUGE
TOWER TEMPERATURE ELECTRICAL
GAUGE ENCLOSURE
NEMA 4 DEPRESSURIZATION MUFFLER
CONTROLLER & DISPLAY PANEL
(SEE DETAIL)

RELIEF VALVE
1/4'' MPT AUTOMATIC
DRAIN CONNECTION
1 1/2"'' FPT AIR OUTLET
CONNECTION
66.87 CL OF AIR OUTLET
BLOWER FLOW
BLUE MOISTURE CONTROL VALVE
60.00
INDICATOR AFTERFILTER
PILOT AIR FILTER
BLOWER PRESSURE
1/4'' MPT AUTOMATIC DRAIN GAUGE

http://www.ingersollrandproducts.com
CONNECTION
REPRESSURIZATION
34.00 VALVE

HB Series Desiccant Dryer Models 150-8000


PURGE ADJUSTMENT
REACTIVATION PRESSURE GAUGE
BLOWER OUTLET FLOW
CHECK VALVE
DESICCANT DRAIN PORT
BLOWER INTAKE
13.0 GENERAL ARRANGEMENT

FILTER PURGE FLOW


CHECK VALVE

10.69 21.18 PURGE FLOW 12.50


48.50 CONTROL VALVE
FACE OF AIR OUTLET 36.50
CL OF AIR OUTLET

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY.
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB200
580464
FACE OF AIR INLET AND OUTLET 38.50 LCD DISPLAY
(OPTIONAL 3-VALVE SKID BYPASS) POWER ON LIGHT
1) DRYER ON/OFF CONTROL
2.00 TYP 2) DRYER ALARM LEFT TOWER REGEN LIGHT
3) HEATER OPERATION & TEMP CONTROL LEFT TOWER DRYING LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN DRYER OFF / ALARM LIGHT
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
2.00 TYP 10) BLOWER OPERATION CONTROL RIGHT TOWER REGEN LIGHT
37.37 11) HIGH HUMIDITY ALARM (OPTIONAL) RIGHT TOWER DRYING LIGHT
12) ENERGY MANAGEMENT SYSTEM (EMS)
(OPTIONAL) HEATER ON LIGHT
20.81 BLOWER ON LIGHT
45.50 PUSH BUTTONS
1) ON CONTROLLER & DISPLAY PANEL DETAIL
2) OFF
3) RESET
28.00 32.00 4) TEST
5) SET
6) SELECT DISPLAY
7) ENTER
8) +/-

11.19

.75

(4) .56'' DIA. MTG. HOLES PILOT AIR SHUT-OFF OPTIONAL TOWER INSULATION
VALVE (SHOWN THIS VIEW ONLY) 9.50 CL OF AIR INLET
FACE OF AIR INLET FACE OF AIR INLET AND OUTLET
(OPTIONAL 3-VALVE SKID BYPASS)
22.18 12.12 1 1/2'' FPT AIR OUTLET HEATER INLET FLOW VALVE
CONNECTION

DESICCANT FILL PORT


PREFILTER PURGE VALVE

DEPRESSURIZATION VALVE
CL OF AIR INLET
TOWER PRESSURE
GAUGE
TOWER TEMPERATURE
GAUGE DEPRESSURIZATION MUFFLER

CONTROLLER & DISPLAY PANEL BLOWER PRESSURE


(SEE DETAIL) GAUGE
BLOWER FLOW
CONTROL VALVE

http://www.ingersollrandproducts.com
ELECTRICAL 1/4'' MPT AUTOMATIC RELIEF VALVE
ENCLOSURE DRAIN CONNECTION
NEMA 4
BLOWER INTAKE

HB Series Desiccant Dryer Models 150-8000


FILTER 1 1/2'' FPT AIR INLET
CONNECTION
67.87 CL OF AIR OUTLET

60.25 AFTERFILTER
13.0 GENERAL ARRANGEMENT

BLUE MOISTURE
INDICATOR OUTLET FLOW
PILOT AIR FILTER CHECK VALVE
1/4'' MPT AUTOMATIC DRAIN REPRESSURIZATION
CONNECTION VALVE
34.00

DESICCANT DRAIN PORT

PURGE ADJUSTMENT
PRESSURE GAUGE
11.19 22.18 FACE OF AIR OUTLET 10.25
PURGE FLOW CL OF AIR OUTLET PURGE FLOW
CHECK VALVE 38.50 CONTROL VALVE
52.50

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY. GENERAL ARRANGEMENT
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION. HB250-HB300
580465

23
24
FACE OF AIR INLET & OUTLET
(OPTIONAL 3-VALVE BYPASS) CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
PURGE 3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
PRESSURE 4) HIGH HEATER TEMP ALARM
VALVE 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS ALARM LIGHT
PURGE 10) BLOWER OPERATION CONTROL
PRESSURE 11) HIGH HUMIDITY ALARM (OPTIONAL)
GAUGE 12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
CL OF MOUNTING HOLE (OPTIONAL) RIGHT TOWER DRYING LIGHT
54.06
LEFT TOWER DRYING LIGHT
CONTROLLER PUSH BUTTONS
43.75
1) ON CONTROLLER AND DISPLAY PANEL DETAIL
PILOT AIR SHUT-OFF 2) OFF
29.00 VALVE 3) RESET
33.00 4) TEST
5) SET
6) SELECT DISPLAY
7) ENTER
12.19 8) +/-

CL OF MOUNTING HOLE

40.50 2.00 2.00


.50 (TYP.) (TYP.)
(4) .56O MOUNTING HOLES CL OF MOUNTING HOLE CL OF MOUNTING HOLE
FACE OF AIR
INLET CL OF AIR INLET
26.375 @HB500 2'' FPT AIR INLET
DESICCANT
FILL PORT 27.375 @HB400 12.00 CONNECTION
2'' PIPE PLUG
CL OF AIR INLET

CONTROLLER AND DEPRESSURIZATION


DISPLAY PANEL VALVE
(SEE DETAIL)
PREFILTER INLET FLOW VALVE
TOWER PRESSURE GAUGE
TOWER TEMPERATURE GAUGE
DEPRESSURIZATION
MUFFLER

CL OF AIR INLET HEATER

82.41 NEMA 4 ELECTRICAL


ENCLOSURE 2'' FPT AIR OUTLET
(CONTROL BOX) CONNECTION
73.38

http://www.ingersollrandproducts.com
RELIEF VALVE AFTERFILTER
BLOWER INTAKE
FILTER

HB Series Desiccant Dryer Models 150-8000


BLOWER PRESSURE
BLUE MOISTURE GAUGE
INDICATOR
PILOT AIR FILTER 40.00

DESICCANT
13.0 GENERAL ARRANGEMENT

DRAIN PORT
2'' PIPE PLUG

OUTLET FLOW
CHECK VALVES
PURGE FLOW
11.25 CHECK VALVES
12.19 26.38 CL OF AIR OUTLET
BLOWER
56.50 42.50
38.56 FACE OF AIR
OUTLET

*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB400-HB500
580307-B
FACE OF AIR INLET AND OUTLET
(OPTIONAL 3-VALVE SKID BYPASS)
LCD DISPLAY
1) DRYER ON/OFF CONTROL
2) DRYER ALARM
3) HEATER OPERATION & TEMP CONTROL POWER ON LIGHT
4) HIGH HEATER TEMP ALARM LEFT TOWER REGEN LIGHT
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING LEFT TOWER DRYING LIGHT
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS DRYER OFF / ALARM LIGHT
10) BLOWER OPERATION CONTROL
11) HIGH HUMIDITY ALARM (OPTIONAL) RIGHT TOWER REGEN LIGHT
12) ENERGY MANAGEMENT SYSTEM (EMS)
(OPTIONAL) RIGHT TOWER DRYING LIGHT
PUSH BUTTONS
1) ON
69.75 2) OFF HEATER ON LIGHT
3) RESET BLOWER ON LIGHT
4) TEST
57.75 5) SET
18.00 6) SELECT DISPLAY CONTROLLER & DISPLAY PANEL DETAIL
7) ENTER
8) +/-
32.00
36.00

18.00

FACE OF AIR FACE OF AIR INLET AND OUTLET CL OF AIR INLET


INLET (OPTIONAL 3-VALVE SKID BYPASS)
1.25
(4) .56''O MOUNTING HOLES 44.00 3.00 2.00 TYP 12.00 3'' NPT AIR INLET HEATER
PILOT AIR TYP CONNECTION
39.75 12.00
SHUT-OFF
2'' NPT PLUG VALVE
DESICCANT PREFILTER
FILL PORT
BLOWER FLOW
CONTROL VALVE

BLOWER PRESSURE PURGE VALVE


GAUGE
CL OF AIR INLET
ELECTRICAL
ENCLOSURE
CONTROLLER & DISPLAY NEMA 4
PANEL (SEE DETAIL) INLET FLOW VALVE
DEPRESSURIZATION VALVE
TOWER PRESSURE
GAUGE
TOWER TEMPERATURE
GAUGE
DEPRESSURIZATION MUFFLER

CL OF AIR OUTLET RELIEF VALVE


87.62

3'' NPT AIR

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INLET CONNECTION
BLUE MOISTURE
INDICATOR 66.00 AFTERFILTER

HB Series Desiccant Dryer Models 150-8000


PILOT AIR FILTER
1/4'' MPT AUTOMATIC 1/4'' MPT AUTOMATIC PURGE ADJUSTMENT
DRAIN CONNECTION DRAIN CONNECTION PRESSURE GAUGE
45.00 PURGE FLOW
CONTROL VALVE
REPRESSURIZATION
13.0 GENERAL ARRANGEMENT

VALVE

BLOWER INTAKE OUTLET FLOW


FILTER CHECK VALVE
2'' NPT PLUG
DESICCANT
DRAIN PORT
PURGE FLOW
CHECK VALVE

18.00 39.75 FACE OF AIR CL OF AIR OUTLET 16.75


64.00 OUTLET

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB600
580466

25
26
FACE OF AIR INLET AND OUTLET
(OPTIONAL 3-VALVE SKID BYPASS)
LCD DISPLAY
1) DRYER ON/OFF CONTROL
2) DRYER ALARM
3) HEATER OPERATION & TEMP CONTROL POWER ON LIGHT
4) HIGH HEATER TEMP ALARM LEFT TOWER REGEN LIGHT
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING LEFT TOWER DRYING LIGHT
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS DRYER OFF / ALARM LIGHT
10) BLOWER OPERATION CONTROL
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL) RIGHT TOWER DRYING LIGHT
PUSH BUTTONS
1) ON
69.75 2) OFF HEATER ON LIGHT
3) RESET
4) TEST BLOWER ON LIGHT
57.75 5) SET
18.00 6) SELECT DISPLAY CONTROLLER & DISPLAY PANEL DETAIL
7) ENTER
8) +/-
32.00
36.00

18.00

CL OF AIR INLET
FACE OF AIR FACE OF AIR INLET AND OUTLET
INLET (OPTIONAL 3-VALVE SKID BYPASS)
1.25 2.00 TYP 12.00 HEATER
44.00 3.00
(4) .56''O MOUNTING HOLES PILOT AIR TYP 39.75 12.00
SHUT-OFF 3'' NPT AIR INLET
2'' NPT PLUG VALVE CONNECTION
DESICCANT BLOWER FLOW PREFILTER
FILL PORT CONTROL VALVE

BLOWER PRESSURE
GAUGE PURGE VALVE

ELECTRICAL CL OF AIR INLET


ENCLOSURE
NEMA 4
CONTROLLER & DISPLAY
PANEL (SEE DETAIL) INLET FLOW VALVE
DEPRESSURIZATION VALVE
TOWER PRESSURE
GAUGE
PILOT AIR
TOWER TEMPERATURE
GAUGE FILTER
DEPRESSURIZATION MUFFLER
BLUE MOISTURE
INDICATOR RELIEF VALVE
CL OF AIR OUTLET
87.62

1/4'' MPT AUTOMATIC 3'' NPT AIR


DRAIN CONNECTION INLET CONNECTION

66.00

http://www.ingersollrandproducts.com
AFTERFILTER
1/4'' MPT AUTOMATIC
DRAIN CONNECTION PURGE ADJUSTMENT

HB Series Desiccant Dryer Models 150-8000


PRESSURE GAUGE
45.00 PURGE FLOW
CONTROL VALVE
REPRESSURIZATION
VALVE

OUTLET FLOW
13.0 GENERAL ARRANGEMENT

BLOWER INTAKE
FILTER CHECK VALVE
2'' NPT PLUG
DESICCANT
DRAIN PORT

PURGE FLOW CL OF AIR OUTLET 16.75


18.00 39.75 FACE OF AIR
64.00 OUTLET CHECK VALVE
44.00

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINE NOT SHOWN FOR CLARITY.
4) ALL WIRING IS IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB800
580467
FACE OF AIR INLET & OUTLET
(OPTIONAL 3-VALVE BYPASS)
PURGE PURGE
PRESSURE CONTROLLER LCD DISPLAY POWER ON LIGHT
GAUGE PRESSURE
VALVE 1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
PILOT AIR SHUT-OFF 4) HIGH HEATER TEMP ALARM
VALVE 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
51.50 9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
CL OF MOUNTING HOLE 12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
71.00 RIGHT TOWER DRYING LIGHT

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
4) TEST
37.00 41.00 5) SET
6) SELECT DISPLAY
7) ENTER
8) +/-
19.50

2.00 (TYP) CL OF MOUNTING HOLE


FACE OF INLET
(4) .56 O MOUNTING HOLES 3.00 (TYP)
54.00 CL OF AIR INLET
39.50 12.38
DESICCANT FILL PORT
2'' PIPE PLUG 3'' FPT AIR INLET
CONNECTION
CL OF AIR OUTLET
CONTROLLER AND PREFILTER
DISPLAY PANEL CL OF AIR INLET
(SEE DETAIL) PURGE VALVE

TOWER PRESSURE GAUGE HEATER

TOWER TEMPERATURE GAUGE 3'' FPT AIR OUTLET


CONNECTION
INLET FLOW VALVE
DEPRESSURIZATION
VALVE

NEMA 4 ELECTRICAL ENCLOSURE


(CONTROL BOX)
80.06

AFTERFILTER
BLUE

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MOISTURE
INDICATOR RELIEF VALVE DEPRESSURIZATION
MUFFLER
PILOT AIR
BLOWER

HB Series Desiccant Dryer Models 150-8000


NEMA 4 ELECTRICAL ENCLOSURE FILTER 58.37 PRESSURE
POWER BOX) GAUGE
DESICCANT DRAIN PORT 48.00
REPRESSURIZATION
2'' PIPE PLUG VALVE
13.0 GENERAL ARRANGEMENT

OUTLET FLOW
CHECK VALVES

PURGE FLOW
CHECK VALVES

19.50 21.50 BLOWER INTAKE


78.00 FILTER CL OF AIR OUTLET
39.50 20.00
BLOWER 54.00
FACE OF OUTLET

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB1000-HB1200
580014-A

27
28
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
PURGE PURGE 4) HIGH HEATER TEMP ALARM
PRESSURE PRESSURE 5) HEATER FAILURE ALARM
FACE OF AIR INLET & OUTLET GAUGE VALVE
(OPTIONAL 3-VALVE BYPASS) 6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
PILOT AIR SHUT-OFF 9) REGEN SEQUENCE STATUS
VALVE 10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT
54.50
LEFT TOWER DRYING LIGHT
CONTROLLER PUSH BUTTONS
77.00 1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
4) TEST
5) SET
47.00 6) SELECT DISPLAY
7) ENTER
43.00 8) +/-

22.50

2.00 TYP

3.00 TYP
68.00
(4) .56 O MOUNTING HOLES FACE OF INLET
CL OF AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE
POWER BOX) 42.50 3'' FPT AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE CONNECTION PURGE VALVE
(CONTROL BOX)
EMS PORT (OPTIONAL) 24.00 PREFILTER HEATER
DESICCANT FILL PORT
2'' PIPE PLUG
BLOWER
PRESSURE
GAUGE
INLET FLOW VALVE
CONTROLLER AND
DISPLAY PANEL
(SEE DETAIL) DEPRESSURIZATION
CLOF AIR INLET VALVE
TOWER PRESSURE GAUGE
DEPRESSURIZATION
TOWER TEMPERATURE GAUGE MUFFLER
3'' FPT AIR OUTLET
PILOT AIR FILTER CONNECTION
CL OF AIR OUTLET AFTERFILTER
91.81
BLUE MOISTURE
INDICATOR
RELIEF VALVE
REPRESSURIZATION
68.81 VALVE

http://www.ingersollrandproducts.com
DESICCANT DRAIN PORT 48.00
2'' PIPE PLUG

HB Series Desiccant Dryer Models 150-8000


OUTLET FLOW
CHECK VALVES
13.0 GENERAL ARRANGEMENT

PURGE FLOW
4.00 CHECK VALVES
22.50 24.50
98.00 42.50 20.00

BLOWER INTAKE 68.00


FACE OF OUTLET FILTER

*NOTE S :
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB1500
80015-B
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
67.56 4) TEST
5) SET
47.00 6) SELECT DISPLAY
7) ENTER
43.00 8) +/-

2.00 TYP

3.00 TYP
68.00
(4) .56O MOUNTING HOLES
PILOT AIR SHUT-OFF
VALVE FACE OF INLET
EMS PORT
(OPTIONAL) CL OF AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE 4'' FLANGE AIR INLET
POWER BOX) 41.13 CONNECTION
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROL BOX)
24.12 INLET FLOW PURGE VALVE
DESICCANT FILL PORT VALVE
2'' PIPE PLUG

CONTROLLER AND
DISPLAY PANEL HEATER
(SEE DETAIL)
DEPRESSURIZATION
TOWER PRESSURE GAUGE CL OF AIR INLET VALVE
DEPRESSURIZATION
TOWER TEMPERATURE MUFFLER
GAUGE
PILOT AIR FILTER BLOWER
PRESSURE
RELIEF VALVE GAUGE
91.81
BLUE MOISTURE 4'' FLANGE AIR OUTLET
INDICATOR CONNECTION

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CL OF AIR OUTLET PURGE PRESSURE
65.62 GAUGE
PURGE PRESSURE

HB Series Desiccant Dryer Models 150-8000


VALVE
DESICCANT DRAIN PORT REPRESSURIZATION
2'' PIPE PLUG VALVE
37.50
13.0 GENERAL ARRANGEMENT

OUTLET FLOW
CHECK VALVES

PURGE FLOW
22.50 24.50 CHECK VALVES
98.00 3.94 41.12
20.00
BLOWER INTAKE 68.00
FILTER
FACE OF OUTLET
CL OF AIR OUTLET
BLOWER

*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB1800
580040-B

29
30
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
67.50 4) TEST
5) SET
47.00 6) SELECT DISPLAY
7) ENTER
43.00 8) +/-

2.00 TYP

3.00 TYP
(4) .56 O MOUNTING HOLES 68.00 3.92
PILOT AIR SHUT-OFF
VALVE
EMS PORT
(OPTIONAL) CL OF AIR INLET
NEMA 4 ELECTRICAL ENCLOSURE 4'' FLANGE AIR INLET
POWER BOX) FACE OF INLET CONNECTION
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROL BOX) INLET FLOW VALVE
41.08 24.37 PURGE VALVE
DESICCANT FILL PORT
2'' PIPE PLUG

HEATER

CONTROLLER AND DEPRESSURIZATION


DISPLAY PANEL VALVE
(SEE DETAIL)
BLOWER
TOWER PRESSURE GAUGE CL OF AIR INLET PRESSURE
GAUGE
DEPRESSURIZATION
TOWER TEMPERATURE GAUGE MUFFLER
REPRESSURIZATION
PILOT AIR FILTER VALVE
91.83 PURGE PRESSURE
BLUE MOISTURE VALVE
INDICATOR RELIEF VALVE

http://www.ingersollrandproducts.com
65.62
PURGE PRESSURE

HB Series Desiccant Dryer Models 150-8000


CL OF AIR OUTLET GAUGE
DESICCANT DRAIN PORT
2'' PIPE PLUG 4'' FLANGE AIR OUTLET
CONNECTION
27.75 OUTLET FLOW
13.0 GENERAL ARRANGEMENT

CHECK VALVE (TYP)

PURGE FLOW
22.50 24.50 BLOWER INTAKE CHECK VALVE (TYP)
98.00 FILTER
1.56 41.12
CL OF AIR OUTLET 24.69
BLOWER
FACE OF OUTLET 68.00

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB2100
580016-D
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
60.00 9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
48.00 11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
6.00 TYP 4) TEST
5) SET
6) SELECT DISPLAY
OPTIONAL TOWER INSULATION 7) ENTER
(SHOWN IN THIS VIEW ONLY) PILOT AIR SHUT-OFF 8) +/-
VALVE
84.00
(4) .56'' DIA. DRYER 1.50 TYP
MOUNTING H0LES 87.00
CL OF AIR INLET CL OF AIR OUTLET
90.00

84.00
48.62 FACE OF AIR OUTLET
DESICCANT FILL PORT NEMA 4 ELECTRICAL ENCLOSURE 31.50
2'' NPT PLUG (POWER BOX) 32.62
INLET FLOW VALVE
(TYP)
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROL BOX)
6'' FLANGE AIR INLET HEATER
CONNECTION
CONTROLLER AND
DISPLAY PANEL DEPRESSURIZATION
(SEE DETAIL) VALVE
CL OF AIR INLET
TOWER PRESSURE GAUGE
BLOWER PRESSURE
TOWER TEMPERATURE GAUGE GAUGE
RELIEF VALVE

DEPRESSURIZATION
CL OF AIR OUTLET MUFFLER
99.92
PURGE PRESSURE
PILOT AIR FILTER GAUGE

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BLUE MOISTURE INDICATOR 68.13 VALVE

HB Series Desiccant Dryer Models 150-8000


CONNECTION
DESICCANT DRAIN PORT
2'' NPT PLUG 38.12
OUTLET FLOW
13.0 GENERAL ARRANGEMENT

CHECK VALVE
(TYP)

PURGE FLOW
CHECK VALVE
(TYP)
BLOWER 77.56
120.00 4.50 REPRESSURIZATION
24.50 35.50 VALVE
48.62 FACE OF AIR INLET
DO NOT LIFT HERE

*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB3000
580017-B

31
32
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
OPTIONAL TOWER 5) HEATER FAILURE ALARM
INSULATION 6) LEFT/RIGHT TOWER DRYING
(SHOWN IN THIS 7) LEFT/RIGHT TOWER REGEN
VIEW ONLY) 8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
48.00 1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
4) TEST
5) SET
6) SELECT DISPLAY
7) ENTER
8) +/-
6.00 TYP

84.00
(4) .625'' DIA. DRYER 1.50 TYP
MOUNTING H0LES 87.00
90.00
PILOT AIR SHUT-OFF
VALVE

CL OF AIR INLET CL OF AIR OUTLET

INLET FLOW VALVE 84.00


EMS PORT LOCATION (OPTIONAL) FACE OF INLET
NEMA 4 ELECTRICAL ENCLOSURE NEMA 4 ELECTRICAL ENCLOSURE 31.50 32.62
(CONTROLS BOX) (POWER BOX) OUTLET PURGE VALVE HEATER
51.50
DESICCANT FILL PORT BLOWER PRESSURE
3'' NPT PLUG GAUGE
6'' FLANGE AIR INLET
CONNECTION PURGE ADJUSTMENT
VALVE
CONTROLLER AND PURGE PRESSURE
DISPLAY PANEL GAUGE
(SEE DETAIL) CL OF AIR INLET
DEPRESSURIZATION
TOWER PRESSURE VALVE
GAUGE CL OF AIR OUTLET

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6'' FLANGE AIR OUTLET
TOWER TEMP CONNECTION
GAUGE RELIEF VALVE

HB Series Desiccant Dryer Models 150-8000


PILOT AIR FILTER 92.00
DEPRESSURIZATION
BLUE MOISTURE MUFFLER
INDICATOR
13.0 GENERAL ARRANGEMENT

60.00
OUTLET FLOW
CHECK VALVES
38.81

DESICCANT DRAIN
PORT PURGE FLOW
3'' NPT PLUG CHECK VALVES
3.75 27.50 32.50 REPRESSURIZATION BLOWER
126.00 51.50 VALVE
82.75 FACE OF OUTLET

DO NOT LIFT HERE

*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB4000
580018-B
6.00 HEATER
OPTIONAL TOWER 5.00
INSULATION
(SHOWN IN THIS
VIEW ONLY) CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
49.50 5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
86.25 9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
68.00 80.00
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
1) ON CONTROLLER AND DISPLAY PANEL DETAIL
30.50 2) OFF
3) RESET
4) TEST
5) SET
6.00 6) SELECT DISPLAY
7) ENTER
8) +/-

90.00 2.80
(4) .625'' DIA. MOUNTING HOLES 1.50 TYP.
93.00
96.00
PILOT AIR SHUT-OFF
VALVE
CL OF AIR INLET BLOWER PRESSURE
FACE OF AIR INLET GAUGE EMS PROBE PORT
(OPTIONAL)
NEMA 4 ELECTRICAL ENCLOSURE NEMA 4 ELECTRICAL ENCLOSURE 54.50
(CONTROLS BOX) (POWER BOX) 31.50 6'' FLANGE
DESICCANT FILL PORT AIR INLET
3'' NPT PIPE PLUG
CONNECTION
EMS PROBE PORT INLET FLOW
(OPTIONAL)
VALVE
PURGE PRESSURE
GAUGE
CONTROLLER OUTLET PURGE PURGE ADJUSTMENT
AND DISPLAY PANEL VALVE VALVE
(SEE DETAIL) DEPRESSURIZATION
CL OF AIR VALVE
INLET
TOWER PRESSURE
GAUGE
RELIEF VALVE
DEPRESSURIZATION
96.44 CL OF AIR MUFFLER

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TOWER
OUTLET
TEMPERATURE
GAUGE

HB Series Desiccant Dryer Models 150-8000


PILOT AIR FILTER
6'' FLANGE AIR
BLUE MOISTURE 62.07 OUTLET CONN.
INDICATOR

41.00 PURGE FLOW


13.0 GENERAL ARRANGEMENT

CHECK VALVES

DESICCANT DRAIN OUTLET FLOW


PORT CHECK VALVES
3'' NPT PIPE PLUG
54.50 BLOWER 32.62
138.00
REPRESSURIZATION 90.00
DO NOT LIFT HERE FACE OF OUTLET VALVE CL OF AIR OUTLET

*NOTE S:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3)PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB5000
580019-C

33
34
NEMA 4 ELECTRICAL ENCLOSURE
(CONTROLS JUNCTION BOX) CONTROLLER LCD DISPLAY
POWER ON LIGHT
1) DRYER ON/OFF CONTROL
2) DRYER ALARM LEFT TOWER REGEN LIGHT
3) HEATER OPERATION & TEMP CONTROL BLOWER ON LIGHT
9.25 4) HIGH HEATER TEMP ALARM HEATER ON LIGHT
TOWER INSULATION 5) HEATER FAILURE ALARM
(OPTIONAL)
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN ALARM LIGHT
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS RIGHT TOWER REGEN LIGHT
10) BLOWER OPERATION CONTROL RIGHT TOWER DRYING LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS)
(OPTIONAL)

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
93.25 1) ON
2) OFF
CONTROLLER AND DISPLAY PANEL DETAIL
64.00
3) RESET
4) TEST
5) SET
6) SELECT DISPLAY
7) ENTER
8) +/-

10.00 TYP

96.00
(4) .75 DIA MOUNTING HOLES
100.31 1.84 TYP
104.00

FACE OF AIR INLET


CL OF AIR INLET CL OF AIR OUTLET
NEMA 4 ELECTRICAL NEMA 4 ELECTRICAL
ENCLOSURE ENCLOSURE
(CONTROLS BOX) (POWER BOX) 57.50
31.50 32.62
DESICCANT FILL PORT PURGE VALVE
12'' MANWAY (TYP)
HEATER

CONTROLLER AND 6'' FLANGE AIR


DISPLAY PANEL INLET CONNECTION
(SEE DETAIL)
INLET FLOW
VALVE (TYP)
TOWER PRESSURE CL OF AIR INLET RELIEF VALVE
GAUGE
TOWER TEMP. DEPRESSURIZATION
GAUGE VALVE

102.62 CL OF AIR OUTLET


PURGE PRESSURE
GAUGE
PURGE ADJUSTMENT

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VALVE
DEPRESSURIZATION
63.13 MUFFLER

HB Series Desiccant Dryer Models 150-8000


6'' FLANGE AIR
OUTLET
44.62 CONNECTION

DESICCANT
13.0 GENERAL ARRANGEMENT

DRAIN PORT OUTLET FLOW


4'' FLANGED CONN. CHECK VALVE
(TYP)

BLOWER 35.75 48.25 PURGE FLOW


150.00 REPRESSURIZATION CHECK VALVE
57.50 VALVE (TYP)
96.00
DO NOT LIFT HERE FACE OF AIR OUTLET

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
B6000
580020-E
CONTROLLER LCD DISPLAY POWER ON LIGHT
1) DRYER ON/OFF CONTROL LEFT TOWER REGEN LIGHT
NEMA 4 JUNCTION BOX 2) DRYER ALARM BLOWER ON LIGHT
3) HEATER OPERATION & TEMP CONTROL HEATER ON LIGHT
4) HIGH HEATER TEMP ALARM
5) HEATER FAILURE ALARM
6) LEFT/RIGHT TOWER DRYING
7) LEFT/RIGHT TOWER REGEN
8) FAILURE TO SHIFT ALARM
9) REGEN SEQUENCE STATUS
10) BLOWER OPERATION CONTROL ALARM LIGHT
11) HIGH HUMIDITY ALARM (OPTIONAL)
12) ENERGY MANAGEMENT SYSTEM (EMS) RIGHT TOWER REGEN LIGHT
(OPTIONAL)
RIGHT TOWER DRYING LIGHT

LEFT TOWER DRYING LIGHT


CONTROLLER PUSH BUTTONS
97.38 1) ON CONTROLLER AND DISPLAY PANEL DETAIL
2) OFF
3) RESET
58.00 78.00 4) TEST
5) SET
6) SELECT DISPLAY
7) ENTER
8) +/-

TOWER INSULATION
(OPTIONAL) 10.00 TYP

(4) .75 DIA MOUNTING HOLES 108.00


1.88 TYP
112.31

PILOT AIR SHUT-OFF


VALVE

NEMA 4 ELECTRICAL ENCLOSURE


(CONTROLS BOX) EMS PROBE PORT FACE OF AIR INLET CL OF AIR INLET CL OF AIR OUTLET
NEMA 4 ELECTRICAL ENCLOSURE (OPTIONAL)
(POWER BOX) 108.00
60.62 38.00 40.00
HEATER

DESICCANT FILL PORT PURGE VALVE


12'' MANWAY (TYP)
INLET FLOW VALVE
(TYP)
CONTROLLER AND BLOWER PRESSURE
DISPLAY PANEL GAUGE
(SEE DETAIL) 8'' FLANGE AIR INLET
CONNECTION RELIEF VALVE
TOWER PRESSURE GAUGE

http://www.ingersollrandproducts.com
TOWER TEMPERATURE CL OF AIR INLET DEPRESSURIZATION
VALVE
GAUGE
PILOT AIR FILTER OUTLET FLOW

HB Series Desiccant Dryer Models 150-8000


105.00 CHECK VALVE
BLUE MOISTURE CL OF AIR OUTLET (TYP)
INDICATOR
8'' FLANGE AIR OUTLET
CONNECTION
63.75 DEPRESSURIZATION
13.0 GENERAL ARRANGEMENT

MUFFLERS
47.50
PURGE FLOW
CHECK VALVE
DESICCANT DRAIN PORT (TYP)
4'' FLANGED CONN.

PURGE PRESSURE
REPRESSURIZATION GAUGE
168.00 36.75 41.25 VALVE
PURGE ADJUSTMENT
60.62 BLOWER VALVE

FACE OF AIR OUTLET

*NOTES:
1) MAXIMUM WORKING PRESSURE - 150 P.S.I.
2) SAFETY RELIEF VALVE SETTING - 165 P.S.I
3) PILOT AIR LINES NOT SHOWN FOR CLARITY
4) ALL WIRING IS IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE'S LATEST EDITION.

GENERAL ARRANGEMENT
HB8000
580021-A

35
14.0 WIRING DIAGRAM

WIRING DIAGRAM
HB150-HB600
TM-580475

36 HB Series Desiccant Dryer Models 150-8000


http://www.ingersollrandproducts.com
14.0 WIRING DIAGRAM

WIRING DIAGRAM
HB800-HB1800
TM-580095-B

HB Series Desiccant Dryer Models 150-8000 37


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14.0 WIRING DIAGRAM

WIRING DIAGRAM
HB2100-HB3000
TM-580062-B

38 HB Series Desiccant Dryer Models 150-8000


http://www.ingersollrandproducts.com
14.0 WIRING DIAGRAM

WIRING DIAGRAM
HB4000-HB5000
TM-580080-C

HB Series Desiccant Dryer Models 150-8000 39


http://www.ingersollrandproducts.com
14.0 WIRING DIAGRAM

WIRING DIAGRAM
HB6000-HB8000
TM-580123-D

40 HB Series Desiccant Dryer Models 150-8000


http://www.ingersollrandproducts.com
15.0 FLOW DIAGRAM

FLOW DIAGRAM
HB150-HB400
580477

HB Series Desiccant Dryer Models 150-8000 41


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15.0 FLOW DIAGRAM

FLOW DIAGRAM
HB500-HB800
580309-A

42 HB Series Desiccant Dryer Models 150-8000


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15.0 FLOW DIAGRAM

FLOW DIAGRAM
HB1000-HB1200
580043-B

HB Series Desiccant Dryer Models 150-8000 43


http://www.ingersollrandproducts.com
15.0 FLOW DIAGRAM

FLOW DIAGRAM
HB1500-HB8000
580051-C

44 HB Series Desiccant Dryer Models 150-8000


http://www.ingersollrandproducts.com
16.0 REPLACEMENT PARTS

QTY/ SPARES
DESCRIPTION HB150 HB200 HB250 HB300 HB400 HB500
UNIT
1 2 3
BLOWER, REGENERATION 23573157 23573157 23573165 23573165 23460561 23460561 1
BLUE MOISTURE INDICATOR 38054284 38054284 38054284 38054284 38054284 38054284 1
CONTACT, AUXILIARY 23130263 23130263 23130263 23130263 23130263 23130263 1
CONTACTOR, BLOWER 23460579 23460579 23460579 23460579 23460579 23460579 1
DESICCANT, 2-5mm GRADE D 38054243 38054243 38054243 38054243 38054243 38054243 NOTE 1
DESICCANT, 4-8mm GRADE D 38054219 38054219 38054219 38054219 38054219 38054219 NOTE 1
DISPLAY BOARD, PANEL 38053682 38053682 38053682 38053682 38053682 38053682 1
ELEMENT, CONTROL FILTER 38446522 38446522 38446522 38446522 38446522 38446522 1 1 1 2
ELEMENT, POST-FILTER 23568942 38446290 38446290 38446290 38336365 38336365 1 1 1 2
ELEMENT, PRE-FILTER 23568926 23254758 23254758 38446308 38446316 38446316 1 1 1 2
ELEMENT, BLOWER INLET FILTER 23579014 23579014 23579014 23579014 23579014 23579014 1 1 1 2
FUSE, CONTROL TRANSFORMER PRIMARY 38054268 38054268 38054268 38054268 38054268 38054268 2 4 4 4
FUSE, CONTROL TRANSFORMER SECONDARY 38054227 38054227 38054227 38054227 38054227 38054227 1
FUSE, BLOWER 23573199 23573199 23573207 23573207 23460595 23460595 3 6 6 6
GAUGE, BLOWER PRESSURE 38053336 38053336 38053336 38053336 38053336 38053336 1
GAUGE, FILTER DELTA-P 38053278 38053278 38053278 38053278 38053278 38053278 2
GAUGE, PURGE SET 38053674 38053674 38053674 38053674 38053674 38053674 1
GAUGE, TOWER PRESSURE 38053310 38053310 38053310 38053310 38053310 38053310 2
GAUGE, TOWER TEMPERATURE 38053302 38053302 38053302 38053302 38053302 38053302 2
HEATER 38053476 38054391 38054425 38054425 23573231 38054409 1
MODULE, CONTROLLER, EXPANSION 38053617 38053617 38053617 38053617 38053617 38053617 1 1 1 1
MODULE, CONTROLLER, EXPANSION ADAPTER 38054136 38054136 38054136 38054136 38054136 38054136 1 1 1 1
MUFFLER, CONTROL AIR 38053286 38053286 38053286 38053286 38053286 38053286 1 1 1 1
MUFFLER, PURGE 38054524 38054524 38054524 38054524 38054524 38054045
OVERLAY, CONTROLLER 23579022 23579022 23579022 23579022 23579022 23579022 1
OVERLOAD, MOTOR STARTER 23460603 23460603 23460603 23460603 23460603 23460603 1
POWER SUPPLY, 5V/24V DC 38053724 38053724 38053724 38053724 38053724 38053724 1 1 1 1
PROBE, TEMPERATURE 38053641 38053641 38053641 38053641 38053641 38053641 1 1 1 1
PROGRAMMABLE LOGIC CONTROLLER 38054185 38054185 38054185 38054185 38054185 38054185 1 1 1 1
REGULATOR, CONTROL AIR 38053633 38053633 38053633 38053633 38053633 38053633 1
RELAY, SOLID STATE, HEATER CONTROL 38053690 38053690 38053690 38053690 38053690 38053708
RESISTOR, THERMISTOR, 10K OHM 38054144 38054144 38054144 38054144 38054144 38054144 1
RESISTOR, 5V LOAD, 200 OHM 38054151 38054151 38054151 38054151 38054151 38054151 1
RETAINER, DESICCANT SCREEN ASSEMBLY 38446779 38054557 38054557 38054557 38054573 38054318 4
SWITCH, LOW PRESSURE, FAIL TO SHIFT 38053260 38053260 38053260 38053260 38053260 38053260 2
THERMOSTAT, HEATER HI TEMP SAFETY 38053609 38053609 38053609 38053609 38053609 38053609 1
TRANSFORMER, CONTROL 38053260 38053260 38053260 38053260 38053260 38053260 1
TRANSMITTER, DEWPOINT (EMS OPTION) 23167778 23167778 23167778 23167778 23167778 23167778 1 1 1 1
VALVE, PURGE ADJUSTMENT, HAND OP. 38052148 38052148 38052148 38052148 38054516 38054516 1
VALVE, CONTROL AIR 1/4", HAND OP. 38054086 38054086 38054086 38054086 38054086 38054086 1
VALVE, BLOWER CONTROL, HAND OP. 23460637 23460637 23460637 23460637 23460637 23460637 1
VALVE, INLET / PURGE, AIR OP. 38054417 38053427 38053427 38053427 38053435 38053393 4
VALVE, DEPRESS , AIR OP. 23573249 23573249 23573249 23573249 23460629 38053369 2
VALVE, REPRESS., AIR OP. 23573249 23573249 23573249 23573249 23460629 23460629 1
VALVE, PURGE CHECK 23573256 38054474 38054474 38054482 38054482 23460645 2
VALVE, OUTLET FLOW CHECK 38052999 38054441 38054441 38054441 38054458 38054458 2
VALVE, SAFETY RELIEF 38053294 38053294 38053294 38053294 38053294 38053294 2
VALVE, CONTROL AIR SOLENOID 38053625 38053625 38053625 38053625 38053625 38053625 7

NOTE 1: Refer to the Desiccant Fill Chart in the Maintenance section.


Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
3 Maximum Export service or for domestic service where interruptions in service are unacceptable.

HB Series Desiccant Dryer Models 150-8000 45


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16.0 REPLACEMENT PARTS
QTY/ SPARES
DESCRIPTION HB600 HB 800 HB1000 HB1200 HB1500 HB1800
UNIT 1 2 3
BLOWER, REGENERATION 23573173 23573173 38053377 38053377 38053898 38053898 1
BLUE MOISTURE INDICATOR 38054284 38054284 38054284 38054284 38054284 38054284 1
CONTACT, AUXILIARY 23130263 23130263 23130263 23130263 23130263 23130263 1
CONTACTOR, BLOWER 23573181 23573181 38053526 38053526 38053534 38053534 1
CONTACTOR, HEATER - 38054201 38054201 38054201 38054201 38054201
DESICCANT, 2-5mm GRADE D 38054243 38054243 38054243 38054243 38054243 38054243 NOTE 1
DESICCANT, 4-8mm GRADE D 38054219 38054219 38054219 38054219 38054219 38054219 NOTE 1
DISPLAY BOARD, PANEL 38053682 38053682 38053682 38053682 38053682 38053682 1
ELEMENT, CONTROL FILTER 38446522 38446522 38446522 38446522 38446522 38446522 1 1 1 2
ELEMENT, POST-FILTER 38336373 38336373 38336373 38336381 38336381 38446399 1/1/1/ 1/1/1/ 1/1/1/ 2/2/2/
ELEMENT, PRE-FILTER 38446324 38446324 38446324 38446332 38446340 38446357 1/1/1/ 1/1/1/ 1/1/1/ 2/2/2/

ELEMENT, BLOWER INLET FILTER 38056628 38056628 38056628 38056628 38054920 38054920 1 1 1 2
FUSE, CONTROL TRANSFORMER PRIMARY 38054268 38054268 38054268 38054268 38054268 38054268 2 4 4 4

FUSE, CONTROL TRANSFORMER SECONDARY 38054227 38054227 38054227 38054227 38054227 38054227 1
FUSE, BLOWER 23573223 23573223 38053831 38053831 38053989 38053989 3 6 6 6
FUSE, HEATER - 23190747 23573264 23573264 23573272 38053468 3 6 6 6
GAUGE, BLOWER PRESSURE 38053336 38053336 38053336 38053336 38053336 38053336 1
GAUGE, FILTER DELTA-P 38053278 38053278 38053278 38053278 38053278 38458402 2
GAUGE, PURGE SET 38053674 38053674 38053674 38053674 38053674 38053674 1
GAUGE, TOWER PRESSURE 38053310 38053310 38053310 38053310 38053310 38053310 2
GAUGE, TOWER TEMPERATURE 38053302 38053302 38053302 38053302 38053302 38053302 2
HEATER 38054409 23262462 38053807 38053807 38053856 38053856 1
MODULE, CONTROLLER, EXPANSION 38053617 38053617 38053617 38053617 38053617 38053617 1 1 1 1
MODULE, CONTROLLER, EXPANSION ADAPTER 38054136 38054136 38054136 38054136 38054136 38054136 1 1 1 1
MUFFLER, CONTROL AIR 38053286 38053286 38053286 38053286 38053286 38053286 1 1 1 1
MUFFLER, PURGE 38054045 38054045 38054045 38054045 38054045 38054045 2 2 2 2
OVERLAY, CONTROLLER 23579022 23579022 23579022 23579022 23579022 23579022 1
OVERLOAD, MOTOR STARTER 38053583 38053583 38053583 38053583 38053815 38053815 1
POWER SUPPLY, 5V/24V DC 38053724 38053724 38053724 38053724 38053724 38053724 1 1 1 1
PROBE, TEMPERATURE 38053641 38053641 38053641 38053641 38053641 38053641 1 1 1 1
PROGRAMMABLE LOGIC CONTROLLER 38054185 38054185 38054185 38054185 38054185 38054185 1 1 1 1
REGULATOR, CONTROL AIR 38053633 38053633 38053633 38053633 38053633 38053633 1
RELAY, SOLID STATE, HEATER CONTROL 38053708 38053690 38053708 38053708 38053708 38053716 3
RESISTOR, THERMISTOR, 10K OHM 38054144 38054144 38054144 38054144 38054144 38054144 1
RESISTOR, 5V LOAD, 200 OHM 38054151 38054151 38054151 38054151 38054151 38054151 1
RETAINER, DESICCANT SCREEN ASSEMBLY 38054565 38054565 38054292 38054292 38054326 38054326 4

SWITCH, LOW PRESSURE, FAIL TO SHIFT 38053260 38053260 38053260 38053260 38053260 38053260 2

THERMOSTAT, HEATER HI TEMP SAFETY 38053609 38053609 38053609 38053609 38053609 38053609 1

TRANSFORMER, CONTROL 38053260 38053260 38053260 38053260 38053260 38053260 1


TRANSMITTER, DEWPOINT (EMS OPTION) 23167778 23167778 23167778 23167778 23167778 23167778 1 1 1 1
VALVE, PURGE ADJUSTMENT, HAND OP. 38054037 38054037 38053351 38053351 38053351 38053351 1

VALVE, CONTROL AIR 1/4", HAND OP. 38054086 38054086 38054086 38054086 38054086 38054086 1
VALVE, BLOWER CONTROL, HAND OP. 38053823 38053823 38054102 38054102 38054078 38054078 1
VALVE, INLET / PURGE, AIR OP. 38053393 38053393 38053393 38053393 38053393 38053401 4
VALVE, DEPRESS , AIR OP. 38053369 38053369 38053369 38053369 38053427 38053427 2
VALVE, REPRESS., AIR OP. 38053369 38053369 38053369 38053369 38053369 38053369 1
VALVE, PURGE CHECK 38053799 38053799 38053799 38053799 38053799 38053799 2
VALVE, OUTLET FLOW CHECK 38053484 38053484 38053484 38053484 38053484 38053484 2
VALVE, SAFETY RELIEF 38054060 38054060 38054060 38054060 38054373 38054373 2
VALVE, CONTROL AIR SOLENOID 38053625 38053625 38053625 38053625 38053625 38053625 7

NOTE 1: Refer to the Desiccant Fill Chart in the Maintenance section.


Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
3 Maximum Export service or for domestic service where interruptions in service are unacceptable.

46 HB Series Desiccant Dryer Models 150-8000


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16.0 REPLACEMENT PARTS

QTY SPARES
DESCRIPTION HB2100 HB3000 HB4000 HB5000 HB6000 HB8000
/UNIT 1 2 3
BLOWER, REGENERATION 38053450 38053948 38053591 38053955 38053559 38053963 1
BLUE MOISTURE INDICATOR 38054284 38054284 38054284 38054284 38054284 38054284 1
CONTACT, AUXILIARY 23130263 23130263 23130263 23130263 23130263 23130263 1
CONTACTOR, BLOWER 38053534 38053492 38053542 38054169 38054169 38054011 1
CONTACTOR, HEATER 38054201 38054201 38054201 38054193 38054193 38054193
DESICCANT, 2-5mm GRADE D 38054243 38054243 38054243 38054243 38054243 38054243 NOTE 1
DESICCANT, 4-8mm GRADE D 38054219 38054219 38054219 38054219 38054219 38054219 NOTE 1
DISPLAY BOARD, PANEL 38053682 38053682 38053682 38053682 38053682 38053682 1
ELEMENT, CONTROL FILTER 38446522 38446522 38446522 38446522 38446522 38446522 1 1 1 2
ELEMENT, POST-FILTER 38446399 38446399 38446399 38446399 38446399 38446399 4/5/5/7/ 4/5/5/7/ 4/5/5/7/ 4/5/5/7
10/15 10/15 10/15 / 10/15
ELEMENT, PRE-FILTER 38446357 38446357 38446357 38446357 38446357 38446357 4/5/5/7/ 4/5/5/7/ 4/5/5/7/ 4/5/5/7
10/15 10/15 10/15 / 10/15
ELEMENT, BLOWER INLET FILTER 38056594 38056594 38056594 38056594 38056594 23579188 1/2/2/ 1/2/2 / 1/2/2/ 2/4/4/
2/2/1 2/2/1 2/2/1 4/4/2
FUSE, CONTROL TRANSFORMER PRIMARY 38054268 38054268 38054268 38054268 38054268 38054268 2 4 4 4
FUSE, CONTROL TRANSFORMER SECONDARY 38054227 38054227 38054227 38054227 38054227 38054227 1
FUSE, BLOWER 38053468 38053500 38053997 38054128 38054128 38054003 3 6 6 6
FIUSE, HEATER 38053831 38053989 38054029 23316565 38053500 23316565 3 6 6 6
GAUGE, BLOWER PRESSURE 38053336 38053336 38053336 38053336 38053336 38053336 1
GAUGE, FILTER DELTA-P 38458402 38458402 38458402 38458402 38458402 38458402 2
GAUGE, PURGE SET 38053674 38053674 38053674 38053674 38053674 38053674 1
GAUGE, TOWER PRESSURE 38053310 38053328 38053328 38053328 38053328 38053328 2
GAUGE, TOWER TEMPERATURE 38053302 38053302 38053302 38053302 38053302 38053302 2
HEATER 38053732 38053740 38053757 38053765 38053773 38053781 1
MODULE, CONTROLLER, EXPANSION 38053617 38053617 38053617 38053617 38053617 38053617 1 1 1 1
MODULE, CONTROLLER, EXPANSION ADAPTER 38054136 38054136 38054136 38054136 38054136 38054136 1 1 1 1
MUFFLER, CONTROL AIR 38053286 38053286 38053286 38053286 38053286 38053286 1 1 1 1
MUFFLER, PURGE 38054045 38054045 38053914 38053914 38053914 38053914
OVERLAY, CONTROLLER 23579022 23579022 23579022 23579022 23579022 23579022 1
OVERLOAD, MOTOR STARTER 38053815 23149644 23149644 23149644 38054177 38054177 1
POWER SUPPLY, 5V/24V DC 38053724 38053724 38053724 38053724 38053724 38053724 1 1 1 1
PROBE, TEMPERATURE 38053641 38053641 38053641 38053641 38053641 38053641 1 1 1 1
PROGRAMMABLE LOGIC CONTROLLER 38054185 38054185 38054185 38054185 38054185 38054185 1 1 1 1
REGULATOR, CONTROL AIR 38053633 38053633 38053633 38053633 38053633 38053633 1
RELAY, SOLID STATE, HEATER CONTROL 38053708 38053716 23315260 23315260 23315260 23315260
RESISTOR, THERMISTOR, 10K OHM 38054144 38054144 38054144 38054144 38054144 38054144 1
RESISTOR, 5V LOAD, 200 OHM 38054151 38054151 38054151 38054151 38054151 38054151 1
RETAINER, DESICCANT SCREEN ASSEMBLY 38054326 38054300 38054334 38054342 38054359 38054367 4
SWITCH, LOW PRESSURE, FAIL TO SHIFT 38053260 38053260 38053260 38053260 38053260 38053260 2
THERMOSTAT, HEATER HI TEMP SAFETY 38053609 38053609 38053609 38053609 38053609 38053609 1
TRANSFORMER, CONTROL 38053260 38053260 38053260 38053260 38054250 38054250 1
TRANSMITTER, DEWPOINT (EMS OPTION) 23167778 23167778 23167778 23167778 23167778 23167778 1 1 1 1
VALVE, PURGE ADJUSTMENT, HAND OP. 38054307 38054052 38054052 38054052 38054532 38054532 1
VALVE, CONTROL AIR 1/4", HAND OP. 38054086 38054086 38054086 38054086 38054086 38054086 1
VALVE, BLOWER CONTROL, HAND OP. 38054078 38054094 38054094 38054094 38054094 38054110 1
VALVE, INLET / PURGE, AIR OP. 38053401 38053419 38053419 38053419 38053419 38053518 4
VALVE, DEPRESS , AIR OP. 38053427 38053435 38053427 38053427 38053435 38053435 2
VALVE, REPRESS., AIR OP. 38053369 38053427 38053427 38053427 38053435 38053435 1
VALVE, PURGE CHECK 38053922 38053922 38053922 38053930 38053930 38053930 2
VALVE, OUTLET FLOW CHECK 38053567 38053575 38053575 38053575 38053575 38053344 2
VALVE, SAFETY RELIEF 38054375 38054375 38054375 38054383 38054383 38054383 2
VALVE, CONTROL AIR SOLENOID 38053625 38053625 38053625 38053625 38053625 38053625 7

NOTE 1: Refer to the Desiccant Fill Chart in the Maintenance section.


Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
3 Maximum Export service or for domestic service where interruptions in service are unacceptable.

HB Series Desiccant Dryer Models 150-8000 47


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16.0 REPLACEMENT PARTS

VALVE REBUILD KITS

Description VALVE W/ACT* VALVE ONLY VALVE REPAIR KIT ACTUATOR ACTUATOR KIT
VAL ACT BALL 1" 38054417 23142599 23142573 23142565 23142557

VAL ACT BALL 1 1/2" 38063427 23126840 23126907 23126980 23127053


VAL ACT BALL 2" 38053435 23126857 23126915 23126980 23127053
VAL BTFLY 3" W/ACTUATOR 38053393 23126865 23126923 23126980 23127053
VAL BTFLY 4" W/ACTUATOR 38053401 23126873 23126949 23126998 23127046
VAL BTFLY 6" W/ACTUATOR 38053419 23126881 23126964 23127004 23127038
VAL BTFLY 8" W/ACTUATOR 38053518 23126899 23126972 23127012 23127020

* Refer to the list of individual parts at the beginning of the REPLACEMENT PARTS section to determine which Valve listed in the above table is
applicable to your dryer. CCN's for the relevant valve parts and kits will be found in the adjacent columns.

EMS PARTS

DESCRIPTION CCN

TRANSMITTER, DEWPOINT -40°F 38053047

TRANSMITTER, DEWPOINT -100°F 38053062

CABLE, TRANSMITTER 38053112

BLOCK, SAMPLE -40°F 38053120

BLOCK, SAMPLE -100°F 38053138

17.0 ENGINEERING SPECIFICATIONS


MODEL Flow -40 Heater Blower MCA MOP Width in. Depth in. Depth in. Height in. Air In & out Shipping Desiccant
Dewpoint KW HP (cm) w/o w/ Bypass (cm) Connection Weight lbs Weight lbs
SCFM Bypass (cm) (kg) (kg)
(cm)
HB150 150 3 1 6 8 45 (144) 33 (84) 39 (99) 66 (168) 1" 1050 (476) 236 (107)
HB200 200 4.5 1 7 8 49 (124) 37 (94) 45 (114) 67 (170) 1 1/2" 1150 (522) 344 (156)
HB250 250 6 1.5 11 12 53 (135) 38 (97) 46 (117) 68 (173) 1 1/2" 1400 (635) 398 (181)
HB300 300 6 1.5 11 12 53 (135) 38 (97) 46 (117) 68 (173) 1 1/2" 1500 (680) 470 (213)
HB400 400 9 2 15 18 57 (145) 48 (122) 55 (140) 83 (211) 2" 1900 (862) 604 (274)
HB500 500 12 2 23 25 57 (145) 48 (122) 55 (140) 83 (211) 2" 2100 (953) 748 (339)
HB600 600 12 5 28 30 64 (162) 59 (150) 71 (180) 88 (224) 3" 2800 (1270) 1008 (457)
HB800 800 18 5 37 40 64 (162) 59 (150) 71 (180) 88 (224) 3" 3200 (1452) 1270 (576)
HB1000 1000 24 7.5 49 50 78 (198) 59 (150) 71 (180) 80 (203) 3" 3767 (1709) 1406 (638)
HB1200 1200 24 7.5 49 50 78 (198) 59 (150) 71 (180) 80 (203) 3" 4100 (1860) 1606 (728)
HB1500 1500 30 15 71 80 98 (249) 65 (165) 78 (198) 92 (234) 3" 5515 (2502) 2200 (998)
HB1800 1800 36 15 81 90 98 (249) 68 (173) N/A 92 (234) 4" 6113 (2773) 2600 (1179)
HB2100 2100 45 15 93 100 98 (249) 67 (170) N/A 92 (234) 4" 6911 (3135) 2928 (1328)
HB3000 3000 60 20 123 125 120 (305) 78 (198) N/A 100 (254) 6" 9730 (4413) 4226 (1917)
HB4000 4000 80 25 165 175 126 (320) 83 (211) N/A 92 (234) 6" 12167 (5519) 5138 (2331)
HB5000 5000 100 30 199 200 138 (350) 87 (221) N/A 97 (246) 6" 14720 (6472) 7200 (3266)
HB6000 6000 125 30 239 250 150 (381) 94 (239) N/A 103 (262) 6" 17440 (7911) 8640 (3919)
HB8000 8000 175 40 330 350 168 (427) 98 (249) N/A 105 (267) 8" 19900 (9026) 11520 (5225)

Note: All above dryers rated at 150 psig, 120 ° F max. inlet temperature. Capacity basis 100 psig, 100 ° F inlet.

NOTICE
Specification information above accurate at time of publication. Refer to equipment serial label
for actual specifications for units.

48 HB Series Desiccant Dryer Models 150-8000


http://www.ingersollrandproducts.com

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