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11 Abstract
12 We propose a cyclic flattened Brazilian disc testing method to measure the tensile
13 fatigue properties of brittle rocks. Our method has obvious merits in its specimen
14 preparation and experimental operation. Two parallel flattens are introduced in disc
15 specimen, which facilitate easily and uniformly loading the specimen without special
16 loading devices required. Moreover, the contact regions between two flattens and
17 loading planes barely change during the entire loading and unloading process,
18 ensuring a consistent contact condition. With certain appropriate loading angles, this
19 method guarantees the very first breakage of the specimen occurs at the center of the
20 disc, which is the prerequisite of the Brazilian-type indirect tensile tests. To
21 demonstrate our new method, nine cyclic FBD tensile tests are conducted. The fatigue
22 load-deformation characteristics of FBD specimens are revealed. The tensile fatigue
23 lives of tested specimens are observed to increase with the increase of cyclic loading
24 frequency. Our proposed method provides a convenient and reliable approach to
25 indirectly measure the fatigue tensile properties of brittle rocks and other brittle solids
26 subjected to cyclic tensile loadings.
27 Keywords: Cyclic loadings; Flattened Brazilian disc; Loading frequency; Tensile
28 fatigue properties
‐ 1 ‐
29 I. Introduction
30 In numerous mining and civil engineering projects, such as underground tunnels,
31 dam foundations and bridge abutments, rocks are likely to be subjected to dynamic
32 cyclic loadings resulting from earthquakes, rock cutting and rock bursts, etc1. Since
33 rocks are considerably weaker in tension than in compression2, accurate
34 characterizations of tensile fatigue properties and response of rocks subjected to
35 cyclic loading conditions are thus crucial for the stability analysis and rational design
36 of rock engineering structures.
37 A straightforward approach to measure tensile properties of rocks is to conduct
38 uniaxial tensile tests. Due to difficulties of performing direct tensile tests including
39 experimental instrumentations and operation, a variety of indirect methods are derived
40 for measuring the tensile strength of brittle solids3-6, such as the Brazilian test, ring
41 test and three-point or four-point bend test. The Brazilian disc (BD) test, suggested by
42 the International Society for Rock Mechanics (ISRM)7 and standardized by the
43 American Society for Testing and Materials (ASTM)8, has been receiving wide
44 acceptance due to its convenience in both specimen preparation and experimental
45 procedure9-15. Figure 1a shows the typical Brazilian test. A thin disc specimen is
46 diametrically compressed, and the compression induces the tensile stresses
47 perpendicular to the loading direction which eventually results in the failure of testing
48 specimens. In general, the indirect tensile strength can be determined if the tensile
49 failure occurs at the center of the disc specimen where the local tensile stress is the
50 maximum. However, in practice, the failure has often been observed to initiate at
51 some points away from the center of tested disc, such as the contact point between
52 loading device and the circular boundary of BD specimen16-18, which violates the
53 calculation pre-condition of indirect tensile tests and results in uncertain
54 measurements.
‐ 2 ‐
55
56 Fig. 1 Representative loading configurations of Brazilian-type tensile tests: (a) flat loading
57 platen, (b) flat loading platen with two small-diameter steel rod, (c) flat loading platen with two
58 cushions, (d) curved loading jaw and (e) the flattened Brazilian disc test
59 In order to guarantee a reasonable failure mode of rock discs, some improvements
60 in the loading configurations have been made, including the flat loading platens with
61 two small-diameter steel rods or two cushions, and curved loading jaw, as shown in
62 Figs 1b-d19. Although the modified loading configurations are beneficial for forming
63 the central crack, the design and manufacture of these special loading devices are
64 tedious and difficult, and different devices are required for matching different
65 specimen sizes. Wang et.al20, 21 proposed the flattened Brazilian disc (FBD) testing
66 method shown in Fig 1e. Instead of improving the loading devices, the disc specimen
67 are fabricated with two parallel flattens to fit the loading platens. They concluded that
68 when the loading angle of FBD specimen corresponding to the flat end width is
69 greater than a certain critical value (2α > 20°), the stress concentration at the loading
70 ends can be avoided, and that the central crack initiation can be guaranteed.
71 Most studies in the literature have been concentrated on the fatigue mechanical
72 properties of rocks under cyclic uniaxial compression22-25. However, the study on
73 fatigue properties of rocks subjected to cyclic tensile loadings is rather limited. Only
74 Erarslan and Williams26 conducted cyclic tensile tests on Brisbane tuff using the BD
75 specimens, and they reported the effect of cyclic loading on the indirect fatigue tensile
‐ 3 ‐
76 strength. Nevertheless, the fatigue reactions of brittle rocks to cyclic tensile loadings
77 remain far from being understood, and the influences of the cyclic loading frequency,
78 the prime parameters affecting the fatigue tensile strength of rocks26, on these fatigue
79 properties have never been reported in the literature. Most importantly, there are
80 several critical issues remaining to be addressed in the cyclic tensile tests using BD
81 specimens, involving the inconsistent contact condition at the boundary and the
82 tedious manufacture of loading devices.
83 Given the difficulties in direct tensile tests and conventional Brazilian tests for
84 characterizing cyclic tensile properties, it is thus our intension in this study to develop
85 an applicable method to characterize the tensile fatigue properties of brittle rocks
86 under cyclic loadings. For the first time, cyclic flattened Brazilian disc tests have been
87 proposed in this study for measuring the tensile fatigue properties of brittle rocks.
88 Tests with different cyclic frequencies are conducted to validate our method and
89 illustrate the influences of loading frequency on fatigue tensile properties. The fatigue
90 load-deformation characteristics of tested specimens under cyclic tensile loadings are
91 obtained and the tensile fatigue life of rocks is observed to increase with increasing
92 cyclic frequency. Our testing method provides a convenient and available approach to
93 indirectly measure the tensile fatigue properties of brittle solids including rocks.
94 The remainder of this paper is organized as follows. Section II presents the
95 experimental methodology, including the cyclic flattened Brazilian disc testing
96 method and the finite element analysis, followed by an introduction of the testing
97 equipment, the specimen preparation, and the test schemes in Section III. Section IV
98 synthetically analyzes and discusses the representative experimental results. The
99 entire study is summarized in Section V.
102 The FBD method has been developed for measuring the indirect tensile strength
103 under quasi-static loading conditions; for the first time, this concept has been adopted
‐ 4 ‐
104 in our cyclic tensile tests. The schematic of the cyclic flattened Brazilian disc tests
105 and the geometry of the FBD specimen are shown in Fig. 2, where Pc and P are the
106 cyclic loading and line loading applied on the flat ends, respectively, D and B are the
107 diameter and thickness of the disc, respectively. Our method has certain obvious
108 merits than previous cyclic tensile test using BD specimen. First, no special loading
109 devices are required since two parallel flattens of equal width are introduced in the
110 specimen, which avoids manufacturing the complicate jaws for BD specimens and
111 simplifies the experimental operation. Second, the contact condition between the
112 circular boundary of BD specimen and the arc-loading jaws is not clear27; while the
113 contact boundary between the loading platen and FBD specimen facilitates easily and
114 uniformly loading the specimen, and the contact regions will barely change during the
115 entire loading and unloading process, ensuring the consistent contact condition at the
116 boundary. Third, for FBD specimens, the crucial prerequisite for a valid indirect
117 tensile strength test, namely, first breakage at the center of the disc, can be guaranteed
118 with appropriate loading angles. According to previous researches20, the flat end angle
119 2α (i.e., loading angle) should satisfy the condition of 20°≤2α≤30° to guarantee the
120 testing validity. A loading angle of 2α=25° is thus chosen for all our cyclic tests.
121
122 Fig. 2 Schematic of the cyclic flattened Brazilian disc tests and the geometry of the FBD
123 specimen
125 Since two flattens are machined on the rock disc, the original equation to calculate
126 the tensile stresses for the full Brazilian disc (with no flattens) is no longer applicable
127 for FBD specimen. Based on Griffith’s strength criterion28, the following new formula
‐ 5 ‐
128 should be adopted for the FBD specimen with different loading angles:
2 Pf
129 t k (1)
DB
130 where σt is the indirect tensile stress, Pf is the failure load, and k is the coefficient
( r ) 2
145 G (2)
8( r )
146 The variation of the dimensionless equivalent stress with the relative position of
147 calculated point is also shown in Fig. 3b. For the loading angle 2α=25°, the center of
148 the FBD specimen has the maximum value of σG than any point elsewhere, which
149 indicates that the crack is most likely to initiate at this center point.
150 Since the failure occurs when σG = σt, the coefficient k can thus be calculated as:
G ( DB)
151 k (3)
2Pf
152 Substitute σG from Eq. (2) into Eq. (3), the value of k can be determined as 0.9445
153 when 2α=25°; this calibrated value is in good agreement with the value of k=0.9425
154 calculated via analysis method proposed by Wang et al21. Hence, for the FBD
‐ 6 ‐
155 specimen with a loading angle of 25°, the indirect tensile strength σt can be
156 determined using Eq. (4):
2 Pf
157 t 0.9445 (4)
DB
158
159 Fig. 3 (a) Meshing schematic of the FBD specimen for finite element analysis, and (b) σθ, σr and
160 σG at the vertical diameter of FBD specimen calculated with ANSYS
163 The MTS-322 Rock and Concrete Test System shown in Fig. 4a are employed for
164 our tests. It is composed of a compression loading frame, an axial dynamic loading
165 system and a data acquisition system. The loading system has a 500 KN compression
166 load capacity. Specifically, for cyclic tests, the loading frequency can be varied in the
167 range of 0.01 to 3 Hz and the loading waveform can be selected from sinusoidal, ramp
168 and square waveforms, etc. The loading mode can be selected by automated dynamic
169 control mode switching between any connected transducers. Via the data acquisition
170 system consisting of signal conditioning and acquisition units, the axial load and
171 displacement of rock specimens can be automatically recorded during the entire tests.
172 Rock cores with a normal diameter of D=50 mm are first drilled from a rock block
173 of Neijiang sandstone (from Neijiang region of Sichuan province, China) and then
174 sliced into disc specimen with an average thickness of B=20 mm. All these specimens
175 are polished to a surface roughness better than 0.4% of the average thickness. Two
‐ 7 ‐
176 parallel flat ends of equal width are machined on the disc circumference; then the
177 complete disc specimens are fabricated to FBD specimens; the prepared virgin FBD
178 specimens are shown in Fig. 4b. In our tests, the contact surfaces between the loading
179 device and tested specimen are lubricated with high vacuum grease to reduce friction.
180
181 Fig. 4 (a) The MTS-322 Rock and Concrete Test System, and (b) the prepared virgin FBD
182 specimens
184 Quasi-static indirect tensile tests on FBD specimens are first performed to obtain
185 quasi-static tensile strength as a reference for further cyclic loading parameters. Four
186 FBD specimens are used to perform the quasi-static tensile tests in an axial
187 displacement control mode with a strain rate of 5×10-5 s-1, and the indirect tensile
188 strengths are calculated using Eq. (4). For cyclic tensile tests, a periodic sinusoidal
189 waveform is specified with a loading path shown in Fig. 5, where Pmax, Pmin and Pave
190 are the maximum cyclic load, the minimum cyclic load and the average cyclic load,
191 respectively, P ( Pmax Pmin ) / 2 is the cyclic load amplitude, T is the loading
192 period, and the cyclic frequency F is defined as F=1/T. Initially, the axial load
193 gradually increases from 0 to Pave in an axial load control mode with the rate of 0.1
194 KN/s, and then cyclic loading and unloading processes are performed following
195 specified loading parameters. In our study, the cyclic loading was applied with a fixed
196 maximum load level of 0.9 (i.e., the ratio of the maximum cyclic load to the failure
197 load in quasi-static indirect tensile test) and a fixed amplitude level of 0.5 (i.e., the
198 cyclic amplitude to the failure load in quasi-static indirect tensile test). Three loading
‐ 8 ‐
199 frequencies are selected, i.e., 0.1, 0.5 and 1 Hz, to investigate the effect of cyclic
200 loading frequency on the tensile fatigue properties of brittle rocks.
201
202 Fig. 5 A sketch of the load path and the characteristic parameters of cyclic loading
205 The quasi-static indirect tensile tests are performed on four FBD specimens to
206 determine the quasi-static indirect tensile strength, providing a reference loading
207 parameter for subsequent cyclic tensile tests. Figure 6 shows the load-displacement
208 curves of tested specimens for the quasi-static tensile tests. The failure process of
209 FBD specimen consists of two stages. Stage I is the elastic deformation stage, and this
210 stage ends with the peak stress, i.e., point a, where the primary crack initiates.
211 Subsequently, the tensile stress drops to the local minimum stress; this stage
212 represents the unstable crack development. The details of experimental results are
213 summarized in Table 1, in which the quasi-static tensile strength is calculated
214 according to Eq. (4). The measured average tensile strength of tested FBD rock
215 specimens is 7.40 MPa. Figure 7 depicts that recovered FBD specimens from the
216 quasi-static tensile tests. A clear splitting crack is evident in all specimens, featuring a
217 tensile failure mode for a valid Brazilian-type rock test.
‐ 9 ‐
218
219 Fig. 6 Load-displacement curves of FBD specimens obtained from quasi-static indirect tensile
220 tests
221
222 Fig. 7 Failure modes of four FBD specimens recovered from quasi-static indirect tensile tests
224 In this section, cyclic tensile tests with three loading frequencies are conducted on
225 FBD rock specimens and the influence of cyclic frequency on the tensile fatigue
226 properties has been reported. For each loading frequency, three FBD specimens are
227 tested, and the representative results are presented and discussed herein.
228 Figures 8a-c shows the representative fatigue load-displacement curves of testing
229 FBD specimens under cyclic tensile loadings with a fixed maximum load level of 0.9,
230 a fixed amplitude level of 0.5 and three frequencies (i.e., 0.1, 0.5 and 1 Hz). These
231 curves depict similar evolution law. For demonstration, the test on specimen F5-2 is
232 chosen for detailed analysis. The development of the axial displacement in this FBD
‐ 10 ‐
233 specimen under cyclic tensile loadings can be divided into four stages, namely the
234 initial, unstable, stable and accelerated stages. As shown in Fig. 8d, in the initial stage,
235 the hysteresis loop in dynamic curves distributes sparsely and the axial deformation
236 increases quickly, which is likely to be induced by the closure of internal pores and
237 the hardening of specimen; this stage ends with the crack initiation on the surface of
238 tested specimen. Subsequently, the axial deformation suddenly increases, and there is
239 no hysteresis loop generated in this stage, probably representing an unstable crack
240 development. After the second stage, the distribution of hysteresis loop in fatigue
241 curves becomes dense, and the axial deformation increases stably; there is almost no
242 change of the formed surface crack in this stable stage. Eventually, the distribution of
243 hysteresis loop is looser and looser, and the increase of axial deformation is
244 accelerated until the fatigue failure occurs. In this accelerated stage, we interpret that
245 the formed crack thoroughly coalesces and leads to the structural fatigue failure of
246 tested specimen. The cyclic load-deformation characteristics obtained in our
247 experiments reflects the fatigue failure processes of brittle rocks.
248
249 Fig. 8 Representative load-displacement curves of FBD specimens subjected to indirect cyclic
250 tensile loadings with different frequencies
251 Table 2 summarizes the details of our experimental results. Comparing the axial
252 displacement at the crack initiation point, i.e., point a, in quasi-static tensile tests
‐ 11 ‐
253 (Table 1) and cyclic tests, the deviations between them are less than 8%. It can thus be
254 concluded that the fatigue deformation of FBD specimen under cyclic tensile loadings
255 is dominated by its quasi-static deformation behavior. A similar fatigue deformation
256 scenario was also revealed for rocks under cyclic uniaxial compression in previous
257 literatures 29-30.
258 Figure 9 shows the representative recovered FBD specimens subjected to cyclic
259 tensile loadings with different loading frequencies. Dramatically differing from the
260 failure mode under quasi-static tensile tests shown in Fig.7, there are more crushed
261 rock fragments in these cyclically failed FBD specimens. With decreasing loading
262 frequency, the recovered FBD specimen is more fragmented. Figure 10 illustrates the
263 tensile fatigue life (i.e., the number of cycles to fatigue failure) of tested specimens
264 and its dependence on the loading frequencies. As the loading frequency increases
265 from 0.1, 0.5 to 1 Hz, the fatigue life of specimens increases exponentially from 19,
266 38 to 85 cycles. We interpret that such influences of loading frequency on fatigue
267 tensile responses of FBD specimens may be explained by considering the duration of
268 cyclic loading. Under a lower loading frequency, the variation of cyclic loads is
269 slower than that at a higher frequency, and thus the duration of loads acting on the
270 specimens is longer. Consequently, there is more sufficient time for micro-cracks to
271 develop and coalesce. As a result, fewer cycles are required to break the specimen and
272 more crushed rock fragments are produced in cyclically failed specimens.
273
274 Fig. 9 Representative fatigue failure modes of FBD specimens recovered from cyclic tensile
275 tests with different loading frequencies: (a) 0.1Hz, (b) 0.5Hz and (c) 1Hz
‐ 12 ‐
276
277 Fig. 10 Influences of cyclic loading frequency on the tensile fatigue life of FBD specimens
278 V. Conclusions
279 In this study, for the first time, the cyclic tensile testing method using FBD
280 specimen is proposed to measure the tensile fatigue properties of brittle rocks, and the
281 influences of cyclic loading frequency on fatigue properties are investigated. Our new
282 method has certain distinct advantages than previous cyclic tensile test methods. First,
283 the specimen preparation and experimental operation are simpler, and no special
284 complicate loading devices are required. Second, two introduced flattens facilitate
285 easily loading the specimen, and the contact region between the tested specimen and
286 machine barely change during the entire loading and unloading process, guaranteeing
287 a consistent loading boundary. Third, the key prerequisite of indirect tension tests, i.e.,
288 the central crack initiation can be satisfied by applying an appropriate loading angle.
289 Our experiments demonstrate that this proposed method can obtain tensile fatigue
290 characteristics of brittle rocks under cyclic loadings. Different from the failure mode
291 under quasi-static tensile loading, the fatigue failure of FBD specimens under cyclic
292 tensile loadings is more sudden and catastrophic with more fragments. In addition, the
293 loading frequency significantly affects the fatigue tensile properties of rocks. With
294 increasing frequency, the tensile fatigue life increases, and the rock specimen is less
‐ 13 ‐
295 fragmented. Our proposed cyclic FBD testing method provides a convenient and
296 reliable way to measure the tensile fatigue properties of rocks and other brittle solids
297 subjected to cyclic tensile loadings.
298 Acknowledgments
299 The authors are grateful for the financial support from the National Program on
300 Key Basic Research Project (No. 2015CB057903) and National Natural Science
301 Foundation of China (No. 51374149).
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339
‐ 15 ‐
340 Table 1 Results of quasi-static indirect tensile tests on FBD specimens
‐ 16 ‐
346 Captions
347 Fig. 1 Representative loading configurations of Brazilian-type tensile tests: (a) flat
348 loading platen, (b) flat loading platen with two small-diameter steel rod, (c) flat
349 loading platen with two cushions, (d) curved loading jaw and (e) the flattened
350 Brazilian disc test
351 Fig. 2 Schematic of the cyclic flattened Brazilian disc tests and the geometry of the
352 FBD specimen
353 Fig. 3 (a) Meshing schematic of the FBD specimen for finite element analysis, and (b)
354 σθ, σr and σG at the vertical diameter of FBD specimen calculated with ANSYS
355 Fig. 4 (a) The MTS-322 Rock and Concrete Test System, and (b) the prepared virgin
356 FBD specimens
357 Fig. 5 A sketch of the load path and the characteristic parameters of cyclic loading
360 Fig. 7 Failure modes of four FBD specimens recovered from quasi-static indirect
361 tensile tests
364 Fig. 9 Representative fatigue failure modes of FBD specimens recovered from cyclic
365 tensile tests with different loading frequencies: (a) 0.1Hz, (b) 0.5Hz and (c) 1Hz
366 Fig. 10 Influences of cyclic loading frequency on the tensile fatigue life of FBD
367 specimens
‐ 17 ‐
Flat loading platen
Steel rod Cushion
2α
Curved loading jaw
2α
(d) (e)
Pc P
D
2α 2α
B
2α 2α
Pc P
2 1.0
σθ
Dimensionless stress component
Pave △P
Pmin
T
Time
14.0
T1 a: Crack initiation
T2
10.5 T3
T4
Load (KN)
7.0
3.5
0.0
0.0 0.1 0.2 0.3 0.4
Displacement (mm)
12 12
Frequnency : 0.1 Hz Frequnency : 0.5 Hz
9 9
Load (KN)
Load (KN)
6 6
3 3
0 0
0.00 0.25 0.50 0.75 1.00 0.00 0.25 0.50 0.75 1.00
Deformation (mm)
Displacement (mm) Deformation (mm)
Displacement (mm)
(a) (b)
12 16
Frequnency : 1 Hz Unstable stage
a: Crack initiation b: Failure point
9 12
Initial stage
Load (KN)
Load (KN)
6 8
3 4
(c) (d)
(a) (b) (c)
100
75
life life
1.52F
fatigue
N = -3.63+ 19.45e
Fatigue
50
Tensile
25
0
0.0 0.4 0.8 1.2
Frequency(Hz)
Frequency (Hz)