Product Data Sheet

U-SSFI-0504
May 2004 Machinery Health™ Management

SonicScan™ Fault Isolation System

n Uncovers commonly SonicScan 7100 Analyzer
missed equipment faults
SonicRoute
n Accurately characterizes Data Collector
faults using multiple
isolated analysis ranges

n Performs in-field RBMware

SonicView
application-specific Software
diagnostics

n Delivers consistent and

quantifiable sound Setting The Standard with Applications

analysis Fault Isolation Bearing Lubrication

n Provides PdM software
tools to manage
t
The CSI SonicScan Fault and Mechanical
Failure
Isolation System gives you 75 percent of bearing
multiple application diagnostic
faults are lubricant-related

equipment monitoring capabilities, allowing you to easily Steam Trap and

programs

t
and confidently detect, analyze, Valve Malfunction
A single 1/4" orifice blowing
and report common industrial
n Generates detailed trap costs $6,300 per year

reporting and cost equipment problems. It generates

justification a quick return on investment by t Air and Steam Leaks
Eliminate losses typical of
finding costly valve, steam trap,
$75,000 per year
n Integrates seamlessly and air leaks. It can reduce
with other PdM unexpected downtime by early
technologies
identification of mechanical and
Electrical Discharge
t

lubrication problems. Eliminate safety hazards

and early electrical failures

Equipment produces unique

sound patterns within specific
sonic and ultrasonic frequency Vessel Integrity
t

Quickly find boiler and

ranges that change as equipment condenser leaks.
condition deteriorates.
SonicScan’s new Fault Isolation
technology allows you to hear,
analyze, and differentiate
between normal and failure
sounds.

www.mhm.assetweb.com
Product Data Sheet
May 2004

SonicRoute and SonicView use

Fault Isolation to automatically
diagnose, report, and integrate
data with other condition
monitoring technologies.

The SonicScan Fault Isolation

System integrates the SonicScan
Analyzer with a SonicRoute data
collector and SonicView software
to build the most advanced and
comprehensive, yet easy-to-use,
ultrasound analysis system
available.

The SonicScan 7100 analyzes three distinct frequency ranges where specific
type of faults are known to occur.

Sonic Scan 7100 Analyzer n Ultrasonic Signal n Display Type: 2x12 character
Analog: Heterodyne with backlit LCD display. Bar graph
n Housing: Extruded
digitally controlled with instantaneous reading.
aluminum/composite
frequency range and Digital output with dB signal
materials
display; frequency range value and degree F or C.
n Battery: Rechargeable
user-defineable from n Output:
nickel/cadmium.
2-250kHz. Audio 8 Ohm impedance for
6-9 hours continuous
Digital: Selectable connection to headphones or
battery life.
processing modes at fixed speaker.
12 hours typical.
frequency for trending are Digital envelope waveform to
Continuous battery level
peak, peak hold, average, machinery analyzer.
indicator with low battery
and peak factor. n Alarm Limits: User-definable
warning and auto-sutdown.
n Optimum ranges: limits for both ultrasonic
n Charger: 110-240 VAC,
RI and RIM sensors signal and temperature.
auto-switching.
2-8kHz, 25-35kHz, 35-45kHz n Volume: User-definable for
Recharges in less than 3
Airborne Sensor 35-45kHz 0-100%
hours.
n Temperature: n Communication:
n Dimensions: 7x6.5x2.5 in.
Built-in contact probe, Either direct serial cable
(175x165x65mm)
upper limit of 500ÞF connection or cableless IR
n Weight: Approx 2lb. (1kg)
continuous (800ÞF for communication
n Dynamic Range: Greater
intermittent exposure)
than 100dB

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 Machinery Health™ Management

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SonicScan Fault Isolation System: Part #A710030

1. SonicScan Analyzer
2. OSHA compliant headphones designed to work with hardhat
3. Airborne sensor
4. Range Isolation (RI) contact probe
5. Range Isolation Magnet (RIM) mount sensor
6. Flexible focus cone to help isolate sounds
7. Ultrasonic tone generator for testing vessels
8. SonicScan Holster
9. Industrial H/PC with color display
10. Extension rods with tip set
11. RBMware SonicView and SonicRoute Software
12. H/PC Carrying Pouch

Not Shown: Carrying case, instructional video, and manuals,

battery chargers, communication cables

Page 3
Product Data Sheet
May 2004 Machinery Health™ Management

Sonic View SonicView is powerful, yet

designed for ease-of-use, as it
n Application specific
provides the necessary tools to
reporting
setup and manage a
n Advanced trending
comprehensive monitoring
n PdM integration for
program for applications such as
advanced diagnostics The SonicView software provides
steam traps, compressed air powerful, Windows®-based
n Performance metrics
systems, valves, and grease management and trending of
n Cost reporting information downloaded from
points. SonicRoute.
n Problem management
n Route management
n Wizard database setup
SonicView is the work manager
SonicView performs advanced for surveys. Survey routes can be
management of the information built and scheduled based on
that is automatically downloaded equipment location, type, or
SonicView generates detailed,
to it from SonicRoute. New importance. It tracks route status application-specific analysis reports.
equipment, points, and routes will as due, in progress, or The above steam trap diagnostic
report shows trap condition and
be added to the database. incomplete. severity.
Problems found in the field will be
assigned to case histories for
work order creation and
comparison with problems found
using other technologies.
Application-specific cost analysis,
status, and general data reports
are ready for printing.

©2004, Emerson Process Management.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales
are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our
products at any time without notice.
Emerson Process Management, PlantWeb, AMS, CSI logo and Machinery Health are marks of one of the Emerson Process Management family of
companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
Emerson Process Management - Asset Optimization Division
835 Innovation Drive
Knoxville, Tennessee 37932
T (865) 675-2400
F (865) 218-1401

www.mhm.assetweb.com