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®

Heavy-Duty Spherical Valves

When All Else Fails


® Valves
Want to solve a troublesome valve Typical Applications
installation once-and-for-all? Manufacturer Type Material Application
General Chemical Potassium Tantalum Isolation Valve

Roto-Disc, Inc. has been making valves, airlocks and diverters General Chemical Silica Gel Dense Phase Pneumatic Conveying
General Chemical Hydro Bromine Salts Line Shut-off
for difficult dry and slurry material handling applications since General Chemical Zinc Stearate Reactor Fill/Shut-off
1984. Our valves are designed specifically for dry material and General Chemical TiO2 Silo Discharge
Alternative Energy Crumb Rubber Lock-hopper Valves
overcome the natural weaknesses of other valve styles while Diversified Food Cake Frosting Mixer Discharge
handling even the most difficult applications. With thousands of Diversified Food Maltodextrin Control Valve
Major Pharmaceutical Pharmaceutical Powder Vacuum Dryer Discharge
successful installations handling hundreds of types of materials, Major Pharmaceutical Pharmaceutical Powder Centrifuge Discharge
you can trust that Roto-Disc will solve your valve problems. Biofuels Rapeseed (Canola) Gasification
Aggregate & Mining Aluminum Silicate Powder Silo Discharge
Agricultural Processor Poultry Biocide Nauta Mixer Discharge

General Capabilities Agricultural Processor


Batteries
Corn Gluten
Magnesium Dioxide
Weigh Bin Fill
L.I.W. Feeder Refill
Bio-pharmaceutical Dried Milk Formula Air Lock (Double-dump)
• Mechanical & Electro-polishing • Valve Repair (retrofit) Coal Fired Power Plant Hot Fly Ash Bag House Discharge
Flavorings & Spices Powdered Flavoring Mixer Discharge
• Thermal Regulation • Clean-In-Place (CIP) Flavorings & Spices Salt & Seasoning Ribbon Blender Discharge
with Water-cooling • Roto-molding Petrochemical Catalyst Reactor Fill/Shut-off

• Special Flange Drilling • Throttling/Dribble-feeding Petrochemical


Petrochemical
Polyester Chips
Plastic Pellets
Reactor Fill/Shut-off
L.I.W. Feeder Refill
• Large Valve Design Glass Products Glass Batch Hopper Discharge
Hazardous Materials Recycling Broken Glass Roaster Inlet & Discharge
Plastic Pellet/Resin ABS Powder & Pellets Box Filling
Nuclear Fuel Reprocessing Uranium Pellets Air Lock (Double-dump)
Nuclear Waste Processing & Disposal Uranium Oxide Powder Air Lock (Double-dump)
Oil Field Services Deep-sea Drill Cuttings Dense-phase Conveying
ISO 9001:2008 Certified: Pigments Color Pigments Nauta Mixer Discharge
#107170-2011-AQ-USA-RvA Specialty Chemical Ceramic Balls Air Lock (Double-dump)
Specialty Chemical Sulfamic Acid Reactor Fill/Shut-off
Powdered Metals Metallic Brake Shoe Fibers Mixer Discharge
Powdered Metals Titanium Sponge Air Lock (Double-dump)
Original Equipment Manufacturer Activated Carbon & Polymers Mixer Discharge
® Original Equipment Manufacturer Cigarette Additive L.I.W. Feeder Refill
Pet Food Cat Food Hopper Shut-off

All Roto-Disc valves are designed and manufactured exclusively in the U.S.A.

In Comparison
Troublesome valve installations can cause “off spec” product, require constant maintenance and restrict production
time. Other valve styles, some of them originally designed for liquid handling, have shortcomings, as shown below.
Ball Butterfly Slide Gate
Valve Valve Valve Product gets
Jammed and
Pinched
Product Bridges Seal
Over Opening 1/2
Ball Valve Allows • Product Spoils Diameter of Pipe
Product in Here • Product Cross
Valve R Contamination Valve Motion
for Next Batch
o t ati o

• Build-up of • Abrasive Wear on


Compacted Ball and Seats
n
Product Jams
Valve Motion Product Dust Product Jams in Slides
• Hard to Clean Leaks at Seals
Butterfly Valve Valve Rotation
Crushes Product Product Jams and Slide Gate
Prevents Valve
from Closing

▲ Ball valves were developed over a century ago for liquids ▲ Butterfly valves have a vane in the center of the flow ▲ Slide gate valves can pinch and/or cut product, jamming
and gasses. They are heavy and take up a lot of headroom. stream that can cause bridging and obstruct product the valve so it won’t close completely. The linear motion of
More importantly they have a dead space between the flow. Since the seat and the vane are exposed they the valve can drag material across the seal, causing wear
casting and ball that can fill and pack with product can wear quickly, making them unable to seal. and allowing product to leak out thru the sliding seal.
causing abrasive wear on the seals and ball or causing
cross contamination/spoilage between batches.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600,2 fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

2
®

Heavy-Duty Spherical Valve


Position Indicators Standard actuator is a double-acting Product contact surfaces can be grit and electro- Seat retainer
with visual beacon rack & pinion type. Spring-return, polished up to a mirror finish. Food-grade protects seat

What’s New let you and your


control system
know the position
Vane-type and Electric actuators are
also available. Maintenance lock-out
solutions supplied on upon request.
configurations available with all product contact
surfaces of either polished Stainless Steel 304, 316
or food-grade PTFE (FDA 21 CFR177.1550).
from exposure to
material flow.

• Direct-Drive System with of the valve.

no taper/shear pins
• Standard actuators
with more torque
• High-strength shafts
• More robust bracketry
• New generation of seat
reinforcing materials
for maximum wear
resistance, corrosion
resistance and stability
at high temperatures
• Stainless steel bushings with
lip seals to prevent product Close-coupled (Namur) solenoid valves (12VDC -
240VAC) control the actuator and can cause the
migration into bushings valve to fail closed, fail open or fail last. Proportional
controllers available (4-20mA, 3-15psi) for
• Lock-out solutions throttling and dribble-feeding. Solutions available
for Intrinsically Safe, AS-i, Foundation FieldBus, Shafts are sealed
with double O-rings
• Pellet bevel modification DeviceNet, ProfBus DP and ModBus environments.
and are bubble-tight.
Lip seals are used
Optional spray nozzles for ANSI 150# flange drilling (thru on many valves to
interior wash-down in place. holes) is standard. Threaded, prevent material
CIP ports for spray balls or spray DIN PN10 or custom flange from migration
Roto-Disc totally open: wands are also available. drilling is also available. into the bushings.
Material falls unobstructed
through the inlet opening.
Nothing is in the flow stream
to cause product bridging, Seat replacement is Sticky, gummy, If you can’t afford to
so you get the full flow a cinch – just take off abrasive substances, spend time looking
capacity of the valve. Notice the seat retainer and powders, pellets, for replacements or
that the sealing surfaces drop in a new seat. granules, chips – have your valves out of
are protected from direct No shaft adjustment almost anything service for repair, you
contact with material. or alignment, no that runs through a need a Roto-Disc. It
counter-rotating process line can be could end your valve
Roto-Disc closing: bushings – NO HASSLE! handled by this valve. headaches forever!
As the valve begins to rotate
closed, the dome wipes against
the seat, cutting off the flow
of product and pushing
material above or below the
Direct-Drive
valve instead of wedging it Direct-drive system eliminates

between the dome and seat. taper/shear pins both inside


The design naturally resists and outside the valve. Square
abrasive wear and there are shaft ends and dome holes
no pinch points or places for are machined to exacting
material to hang-up. tolerances and ground by hand
to provide a perfect slip-fit that
won’t allow the actuator and
Roto-Disc fully closed: dome to become decoupled.
Closure is clean and the valve
is fully seated. The dome and
seat form a positive seal that
eliminates leakage across the
seat. Double O-rings prevent
leakage through the stems.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

3
®

Materials of Construction Roto-Disc


valve with
Body & Dome: Stainless Steel (316, Hand Wheel
304, Duplex), Carbon Steel (4140, Operator.
Lever operator
WCB, A36), Ductile Iron, Aluminum, with position
Hastelloy, Monel, Aluminum Bronze, locks also
(Other alloys upon request) available.

Soft Seats: Stainless Steel Reinforced


PTFE, Glass Reinforced PTFE, PEEK,
Nylon, Modified TFM, PFA, UHMW Pressures Range‡: Full vacuum to 150psig below valve. Full vacuum to 25psig above valve.
Temperature Range‡: -40°F – 1200°F (-40°C – 650°C).
Metal Seats: Stainless Steel (316, ‡
Pressure and temperature limits of an individual valve depend on a variety of
304), Abrasion Resistant Steel application conditions and materials of construction of the valve.

(AR400), Bronze, Other alloys

Coatings & Hardfacings:


Electroless Nickel, Tungsten Carbide, Valves with

Hard Chrome, Teflon® PFA thermal 20" Roto-Disc


regulation valve for 850°F
feature service

Roto-Disc Valve with Standard Controls & Standard Flange Arrangement


Inlet/Top Elevation Outlet/Bottom

* Standard Valve Dimensions – IN. (mm)

Valve Standard Optional A B C D E F G H I J K Weight in S.S. Typical **Max. Rec.


Size Flange Flange # Holes or Carbon Steel w/ Torque Torque
Size Size x Hole Dia. Standard Controls Inch-LB. Inch-LB.
LBs. (Kg) (nm) (nm)
4” 3” 3.38 4.25 9.00 7.50 8 x 0.75 4.00 0.44 22.81 0.00 10.25 1.48 55 1,098 1,930
3
150# ANSI 150# ANSI (86) (108) (229) (191) (8 x 19) (102) (11) (579) (0) (260) (37) (25) (125) (218)
6” 4” 4.38 6.12 11.00 9.50 8 x 0.88 4.00 0.72 25.44 1.00 10.55 2.03 70 1,609 1,930
4
150# ANSI 150# ANSI (111) (156) (279) (241) (8 x 22) (102) (18) (646) (25) (268) (52) (32) (182) (218)
8” 6” 6.5 8.12 13.50 11.75 8 x 0.88 5.25 1.44 29.13 1.23 11.73 1.36 112 2,442 4,200
6
150# ANSI 150# ANSI (165) (206) (343) (298) (8 x 22) (133) (37) (740) (31) (298) (34) (51) (276) (475)
10” 8” 8.50 10.25 16.00 14.25 12 x 1.00 6.25 1.75 32.34 2.62 15.35 1.78 163 4,162 12,200
8
150# ANSI 150# ANSI (216) (260) (406) (362) (12 x 25) (159) (44) (822) (67) (390) (45) (74) (470) (1,378)
12” 10” 10.50 12.25 19.00 17.00 12 x 1.00 8.00 2.39 35.95 2.68 18.03 0.10 241 6,474 12,200
10
150# ANSI 150# ANSI (267) (311) (483) (432) (12 x 25) (203) (61) (913) (68) (458) (24) (110) (732) (1,378)
16” 12” 12.50 15.75 23.50 21.25 16 x 1.12 9.75 2.52 42.44 3.59 20.79 1.33 455 10,358 22,700
12
150# ANSI 150# ANSI (318) (400) (597) (540) (16 x 29) (248) (64) (1,078) (91) (528) (34) (207) (1,170) (2,265)
20” 14” 14.50 22.25 27.50 25.00 20 x 1.25 12.38 2.44 48.61 5.21 21.25 1.55 533 12,948 36,000
14
150# ANSI 150# ANSI (368) (565) (699) (635) (20 x 32) (314) (62) (1,235) (132) (540) (39) (242) (1,463) (4,067)
20” 16” 16.50 25.25 32.00 29.50 20 x 1.38 14.00 2.73 52.88 5.44 24.02 1.89 756 18,727 37,500
16
150# ANSI 150# ANSI (419) (641) (813) (749) (20 x 35) (356) (69) (1,343) (138) (610) (48) (343) (2,116) (4,237)
26” 18” 18.50 27.00 34.25 31.75 24 x 1.38 15.25 3.10 56.64 5.97 28.42 1.94 870 28,466 43,700
18
150# ANSI 150# ANSI (470) (686) (870) (806) (24 x 35) (387) (79) (1,439) (152) (722) (49) (395) (3,216) (4,937)
30” 20” 20.50 31.81 38.75 36.00 28 x 1.38 17.25 3.31 61.64 7.30 28.42 1.89 1,286 28,466 62,400
20
150# ANSI 150# ANSI (521) (808) (984) (914) (28 x 35) (438) (84) (1,566) (185) (722) (48) (583) (3,216) (7,050)
36” 24” 24.50 38.00 46.00 42.75 32 x 1.62 21.63 3.85 63.81 7.91 28.83 0.00 1,721 34,006 82,000
24
150# ANSI 150# ANSI (622) (965) (11.68) (1086) (32 x 41) (549) (98) (1,621) (201) (732) (0) (781) (3,842) (9,265)
* Dimensions based on standard flanges and standard control package. Dimensions vary with flange options and other control packages.
** Maximum recommended torque based on standard shaft material and will vary with other materials.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

4
®

Lighter Weight Spherical Valve


In A Flash
• Same essential features as the
original Roto-Disc® spherical valve
• Lighter weight body design
• Outlet opening and flange
match valve size

Materials of Construction
Body & Dome: Stainless Steel (316, 304,
Duplex), Carbon Steel (4140, WCB), Hastelloy,
Monel, (Other alloys upon request) Typical Applications Pressures Range‡: Full vacuum
to 50psig below valve. Full
• Hopper Discharge vacuum to 10psig above valve.
Soft Seats: Stainless Steel Reinforced PTFE, Glass Temperature Range‡:
• Blender Discharge -40°F – 1200°F (-40°C – 650°C).
Reinforced PTFE, PEEK, Nylon, Modified TFM, PFA, UHMW
• Loss-in-weight Feeders Refill ‡
Pressure and temperature limits
• Bulk-bag Unloading of an individual valve depend
Metal Seats: Stainless Steel (316, 304), Abrasion on a variety of application
Resistant Steel (AR400), Bronze, Other alloys • Other Gravity-flow / Low conditions and materials of
Pressure Applications construction of the valve.

Coatings & Hardfacings: Electroless Nickel,


Tungsten Carbide, Hard Chrome, Teflon® PFA

Roto-Disc II Valve with Standard Controls & Standard Flange Arrangement


Inlet/Top Elevation Outlet/Bottom

* Standard Valve Dimensions – IN. (mm)

Valve Standard Optional Outlet A B C D E F G H J K L M Weight in S.S. or Typical **Max. Rec.


Size Inlet Inlet Flange # Holes Carbon Steel w/ Torque Torque
Flange Flange Size x Hole Std. Controls Inch-LB. Inch-LB.
Size Size Dia. LBs. (Kg) (nm) (nm)
4” 3” 3” 3.38 3.26 9.00 7.50 8 x 0.75 5.50 0.44 22.81 10.25 4 X 0.75 6.00 7.50 50 1,098 1,930
3
150# ANSI 150# ANSI 150# ANSI (86) (83) (229) (191) (8 x 19) (140) (11) (579) (260) (4 X 19) (152) (191) (23) (125) (218)
6” 4” 4” 4.38 4.26 11.00 9.50 8 x 0.88 5.88 0.72 25.44 10.55 8 x 0.75 7.50 9.00 66 1,609 1,930
4
150# ANSI 150# ANSI 150# ANSI (111) (108) (279) (241) (8 x 22) (149) (18) (646) (268) (8 X 19) (190) (229) (30) (182) (218)
8” 6” 6” 6.5 6.36 13.50 11.75 8 x 0.88 7.00 1.44 29.13 11.73 8 X 0.88 9.50 11.00 96 2,442 4,200
6
150# ANSI 150# ANSI 150# ANSI (165) (161) (343) (298) (8 x 22) (178) (37) (740) (298) (8 X 22) (241) (279) (43) (276) (475)
10” 8” 8” 8.50 8.33 16.00 14.25 12 x 1.00 9.00 1.75 32.34 15.35 8 X 0.88 11.75 13.50 138 4,162 12,200
8
150# ANSI 150# ANSI 150# ANSI (216) (212) (406) (362) (12 x 25) (229) (44) (822) (390) (8 X 22) (298) (343) (63) (470) (1,378)
12” 10” 10” 10.50 10.42 19.00 17.00 12 x 1.00 10.88 2.39 35.95 18.03 12 X 1.00 14.25 16.00 209 6,474 12,200
10
150# ANSI 150# ANSI 150# ANSI (267) (265) (483) (432) (12 x 25) (276) (61) (913) (458) (12 X 25) (362) (406) (95) (732) (1,378)
16” 12” 12” 12.50 12.39 23.50 21.25 16 x 1.12 13.75 2.52 42.44 20.79 12 x 1.00 17.00 19.00 398 10,358 22,700
12
150# ANSI 150# ANSI 150# ANSI (318) (315) (597) (540) (16 x 29) (349) (64) (1,078) (528) (12 x 25) (432) (483) (181) (1,170) (2,265)
* Dimensions based on standard flanges and standard control package. Dimensions vary with flange options and other control packages.
** Maximum recommended torque based on standard shaft material and will vary with other materials.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

5
®

Sanitary Spherical Valve


Typical Applications Body clamp allows the valve to quickly and
easily be disassembled and reassembled.
Inlet plate can be supplied with a ferrule or a stub for direct
welding to upstream equipment. Flanged, funnel and
Thumb-nuts for
easy removal and
other modification are also available for the inlets. reassembly of controls.
• Food and Pharmaceutical
Powders
• Spices and Flavorings
• Pigments, Dyes
• Semi-conductor /
High-purity Silicon
• Any Application
Where Frequent Valve
Cleaning is Required

All product contact


Easy-to-Clean surfaces are polished
and Lightweight Optional spray nozzles for interior
wash-down in place. CIP ports for spray
Stainless Steel 304, 316
or food-grade PTFE
balls or spray wands are also available.
The Roto-Clean® valve incorporates the same, (FDA 21 CFR177.1550).
essential features of the Roto-Disc® valve in
Outlet can be supplied with various sized
a sanitary, quick-clean design that disassembles and ferrules or as a stub with clamp ring for flex
reassembles, by hand, in just minutes. All product contact connection to downstream mating equipment.
surfaces are of FDA compliant materials. If you have to clean
your processing equipment frequently and are tired of
valves that gum-up, jam or leak, the Roto-Clean may solve Disassembly in 3 Easy Steps
your valve problems forever – and save you downtime too!
1. Remove Main Body Clamp and Inlet Plate
2. Unscrew Thumb Nuts and Remove Controls
Roto-Clean Advantage
3. Pull Out Shafts and Remove Dome and Bushings
Like the Roto-Disc, the Roto-Clean wipes itself clean
Presto! No two product contact parts are still together and
with each cycle while slicing through sticky, gummy each can be cleaned and sanitized. Re-assembly is just as easy
material build-up and there are no internal hang-up and in a few minutes, the valve is back in service. Clearances
points for material to collect and spoil. With the option are undisturbed and the controls just slide back on.
to mate to connecting equipment with sanitary tri-
clamps, the Roto-Clean is ideal for any application that
requires frequent cleaning of processing equipment.
Save time and eliminate hassle with the Roto-Clean.
1
2
3
Controls are easily and
quickly removed and
replaced by hand.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

6
®

Materials of Construction
Body & Dome: Stainless Steel (316, 304), Pressures & Temperatures:
Other materials available upon request. Roto-Clean valves are typically used
in gravity flow or low-pressure/
vacuum applications and at ambient
Soft Seats: Stainless Steel Reinforced to slightly elevated temperatures.
PTFE, Glass Reinforced PTFE, PEEK, Please consult Roto-Disc, Inc. for
Roto-Clean applications at elevated
Nylon, Modified TFM, PFA, UHMW temperatures or pressures.

Metal Seats: Stainless Steel (316,


304), (Other alloys upon request)

Coatings & Hardfacings:


Electroless Nickel, Tungsten Carbide,
Hard Chrome, Teflon® PFA

Blender Dischage Configuration


Roto-Clean valve with weld-stub inlet to be installed on the discharge of
a ribbon blender. Generous stub lengths may be offered so the inlet piece
can be cut and contoured to the curvature of the blender outlet.

Roto-Clean Valve with Standard Controls & Matching Weld Ferrule Connections
Inlet/Top Elevation

* Standard Valve Dimensions – IN. (mm)

Valve A B C D E F G H I J Weight Typical **Max. Rec.


Size w/ Standard Torque Torque
Controls Inch-LB. Inch-LB.
LBs. (Kg) (nm) (nm)
1.87 1.87 4 1.65 6.67 3.57 1.10 18.63 7.62 5.59 25 366 489
2
(47) (47) N/A (42) (170) (91) (28) (473) (193) (142) (11) (41) (55)
2.87 2.87 6 2.60 8.88 4.92 1.10 22.94 10.24 7.00 42 824 1,098
3
(73) (73) N/A (66) (225) (125) (28) (583) (260) (178) (19) (93) (125)
3.83 3.83 8 2.81 10.51 4.92 1.10 25.57 10.55 7.55 50 1,207 1,609
4
(97) (97) N/A (78) (267) (125) (28) (649) (268) (192) (23) (116) (182)
5.78 5.78 10 3.08 13.28 5.94 1 29.01 11.73 8.04 76 1,832 2,442
6
(147) (147) N/A (78) (337) (151) (25) (737) (298) (204) (34) (207) (276)
7.78 7.78 12 4.09 15.53 7.71 1.29 32.18 15.35 9.78 128 3,122 4,162
8
(198) (198) N/A (104) (395) (196) (33) (817) (390) (248) (58) (353) (470)
9.78 9.78 4.22 18.23 8.46 1.92 36.16 18.03 11.34 178 4,856 6,474
10 400mm
(248) (248) (107) (463) (215) (49) (918) (458) (288) (81) (549) (732)
* Dimensions vary with Inlet / Outlet Options and are based on standard double-acting control package. Dimensions will vary with other control packages.
** Maximum recommended torque based on standard shaft material and will vary with other materials.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

7
®

Inflatable Seal Spherical Valve


What’s New
• Mechanical interlock of dome
rotation and seal inflation
• Highly fluorinated elastomer
seals for corrosive environments
• Standard valve fails closed
with loss of electricity
• Optional reserve air tank
for loss of pneumatics
• Inflatable seal lock-in for easy
removal and replacement
of seal and O-rings

Bubble-Tight Against Full valve. Bubble-tight sealing means Typical Applications


Vacuum and Pressure your process runs more efficiently
• Pneumatic Conveying
because compressors or vacuum
up to 150psig • Tank & Pressure Vessel Discharge
pumps won’t be overloaded.
• Heavy-duty construction • Vacuum Dryer Inlet & Discharge
• Bidirectional sealing • Pump-line Shut-off
Pressures & Temperatures: • Reactor Inlet & Discharge
• No sliding contact between
dome and seal • Bubble-tight against full vacuum • Gravity Shut-off of Abrasives
• Full-open port and pressure up to 150psig • Lock-hopper Valves
• Long, low-maintenance service life • Seal pressure 5-15psi greater
than system pressure
• Temperatures up to 475°F,
Roto-Flate® Advantage depending on seal material and Typical Installation
Roto-Flate valves feature a bubble- system pressures. Water cooling
tight sealing system that is ideal available for higher temperatures Lock-Hopper Valves
for high pressure and vacuum • Hot water & steam heating,
environments. The positive seal jacketing and heat-tracing packages
prevents leakage of liquids, gasses available for thermal regulation Pressure Equalization
or dry material into or out of the of valve body and/or dome

GASSIFIER
Mechanics of Operation
Compressed Compressed
air enters the air is released Pressure Equalization

inflatable seal causing the


assembly and seal to relax Two Roto-Flate valves
inflates the and allowing are placed in series and
seal against the dome to are opened and closed
the dome. rotate. independently so pressure or
vacuum is contained above
or below the assembly.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

8
®

Materials of Construction
Body, Dome & Retaining Plates:
Stainless Steel (316, 304, Duplex),
Carbon Steel (4140, WCB, A36),
Ductile Iron, Hastelloy, Monel,
(Other alloys upon request)

Seal Material: Neoprene, Viton®,


Viton®-B, Viton®-GF, Viton® Extreme,
EPDM, Perflouroelastomer, Buna-N
and Heat-Stable Silicon. Some
materials available in white.

Coatings & Hardfacings: Delay Interlock System (DIS)


Electroless Nickel, Tungsten Carbide, The Roto-Flate’s Delay Interlock System (DIS) allows the
Hard Chrome, Teflon® PFA valve to be controlled with just one signal to open and
one to close. This unique device, developed exclusively
by Roto-Disc, Inc. makes controlling the Roto-Flate as
easy as any quarter-turn valve, while still providing the
high performance of a two-stage sealing system.

Roto-Flate Valve with Standard Controls & Flange Arrangement


Inlet/Top Elevation Outlet/Bottom

* Standard Valve Dimensions – IN. (mm)

Valve Standard Optional A B C D E F G H I J K Weight in Typical **Max. Rec.


Size Flange Discharge # Holes S.S. w/ Standard Torque Torque
Size Flange x Hole Controls Inch-LB. Inch-LB.
Size Dia. LBs. (Kg) (nm) (nm)
4” 3” 3.39 4.25 9.00 7.50 8 x 0.75 5.25 0.00 24.03 0.00 10.25 1.48 60 1,098 1,930
3
150# ANSI 150# ANSI (86) (108) (229) (191) (8 x 19) (133) (0) (610) (0) (260) (37) (27) (125) (218)
6” 4” 4.38 6.12 11.00 9.50 8 x 0.88 5.26 0.00 26.67 0.58 10.55 2.03 77 1,609 1,930
4
150# ANSI 150# ANSI (111) (156) (279) (241) (8 x 22) (133) (0) (678) (15) (268) (52) (35) (182) (218)
8” 6” 6.50 8.12 13.50 11.75 8 x 0.88 6.84 0.00 30.03 1.08 11.73 1.36 155 2,442 4,200
6
150# ANSI 150# ANSI (165) (206) (343) (298 (8 x 22) (173) (0) (763) (27) (298) (34) (70) (276) (475)
10” 8” 8.50 10.25 16.00 14.25 12 x 1.00 7.69 0.31 33.20 2.30 15.35 1.78 250 4,162 12,200
8
150# ANSI 150# ANSI (216) (260) (406) (362) (12 x 25) (195) (8) (843) (58) (390) (45) (113) (470) (1,378)
12” 10” 10.50 12.25 19.00 17.00 12 x 1.00 9.57 0.82 37.19 2.61 18.03 0.10 313 6,474 12,200
10
150# ANSI 150# ANSI (267) (311) (483) (432) (12 x 25) (243 (21) (944) (66) (458) (24) (142) (732) (1,378)
16” 12” 12.50 15.75 23.50 21.25 16 x 1.12 11.44 0.83 43.43 2.93 20.79 1.33 555 10,358 22,700
12
150# ANSI 150# ANSI (316) (400) (597) (540) (16 x 29) (291) (21) (1,103) (74) (528) (34) (252) (1,170) (2,265)
20” 14” 14.50 22.25 27.50 25.00 20 x 1.25 13.68 1.15 49.43 5.22 21.25 1.55 759 12,948 36,000
14
150# ANSI 150# ANSI (368) (565) (699) (635) (20 x 32) (347) (29) (1,255) (133) (540) (39) (344) (1,463) (4,067)
20” 16” 16.25 22.00 27.50 25.00 20 x 1.25 12.00 1.92 51.49 6.28 24.02 2.84 748 18,727 37,500
16
150# ANSI 150# ANSI (413) (559) (699) (635) (20 x 32) (305) (49) (1,308) (160) (610) (72) (339) (2,116) (4,237)
26” 18” 18.50 27.00 34.25 31.75 24 x 1.38 16.41 1.94 57.57 5.75 28.42 1.94 1,105 28,466 43,700
18
Series A,CL-150 150# ANSI (470) (686) (870) (806) (24 x 35) (417) (49) (1,463) (146) (722) (49) (501) (3,216) (4,937)
30” 20” 20.50 31.81 38.75 36.00 28 x 1.38 18.27 2.29 62.57 7.30 28.42 1.89 1,629 28,466 62,400
20
Series A,CL-150 150# ANSI (521) (808) (984) (914) (28 x 35) (464) (58) (1,589) (185) (722) (48) (739) (3,216) (7,050)
36” 24” 24.50 38.00 46.00 42.75 32 x 1.62 22.71 2.77 64.62 7.69 28.83 0.00 2,309 34,006 82,000
24
Series A,CL-150 150# ANSI (622) (965) (11.68) (1086) (32 x 41) (577) (70) (1,641) (195) (732) (0) (1,047) (3,842) (9,265)
* Dimensions based on standard flanges and standard control package. Dimensions vary with flange options and other control packages.
** Maximum recommended torque based on standard shaft material and will vary with other materials.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

9

Heavy-Duty Clean-Flow Diverter


What’s New
• Removable side panel
and blade gives access
to valve internals
• Shaft seals keep dust from
leaking to the outside
• Larger valve sizes

Built Tough For Reliability


Here’s why the Roto-Blade™, heavy-duty diverter valve
will eliminate your diverter valve headaches forever:

• Heavy gauge construction means precise tolerances


are maintained so moving parts don’t breakdown or
hang-up and your operation stays on schedule.
• The diverter blade and side-walls are precision machined
and then ground by hand at assembly to ensure a perfect
fit between the side-walls and the diverter blade.
• Blade tip is protected from material flow.
• There is simply no place inside the valve for
material to get trapped. Roto-Blade is always
clean as a whistle, making it ideal for sanitary
applications or other ultra-clean environments.
• Quick-acting, cushioned air cylinder moves
the blade rapidly through the product.

Body Type Square, Rectangular

Divert Type Reject (one leg straight through, one leg offset)
and Wye (both legs offset from vertical center)

Divert Angle 30°-45° from vertical center. Modified


designs also available

Port Connections Flanged (Square, Rectangular, Round/


ANSI), Tri-clamp & Stub

Body Sizes 3–24" (larger sizes upon request)

Materials of Stainless Steel, Abrasion Resistant Steel (AR400),


Construction Hastelloy, other materials upon request

Actuators Double Acting, Single Acting

Coatings & Electroless Nickel, Tungsten Carbide,


Hardfacings Hard Chrome, Teflon® PFA ▲ 24" x 24" reject diverter

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

10
™ Sanitary Configurations
• Removable side-wall design gives
easy access to valve internals,
without having to dismount it from
the mating flanges

• The blade can be removed for re-


work or replacement

• Valve internals can be polished

• No internal hang-up points or ledges

• Tri-clamp connections for sanitary


environments available

-Flate

Inflatable- Typical Applications


Seal Spherical • Pressure Sealing
between (2)
Diverter Valve Environments
• High-pressure divert
The Roto-Vert™-Flate is a
• Dense-phase
unique solution for unique
pneumatic conveying
diverter applications!

• Makes use of the Roto-Flate


inflatable seal system Materials of Construction
• Capable of providing bubble-
tight shut-off between (2) Body & Dome: Stainless Steel (316, 304,
Duplex), Carbon Steel (4140, WCB), Hastelloy-C,
environments with high
Monel, (Other alloys upon request)
differential pressures
Coatings & Hardfacings:
• The rotating action of the
Electroless Nickel, Tungsten Carbide,
dome slices through material Hard Chrome, Teflon® PFA
without sliding against the seat
• The compact body design Bolt-on pant- Actuators: Manual handle with locking
eliminates the need for (2) legs are made grip or hand wheel, Air or electric, Most
to suit for easy
valves and large spool pieces connection to standard brands and controls can be used
mating flanges
Seal Material: Neoprene, Viton®, Viton®-B,
Viton®-GF, Viton® Extreme, EPDM,
Body Size 3” 6” 10”
Perflouroelastomer, Buna-N and Heat-stable
Std. Port 4” 8” 12”
Silicon. Some materials available in white.
Connection ANSI 150# ANSI 150# ANSI 150#
Size

Divert Type Wye Only Wye Only Wye Only

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

11
®

Airlock/Double-Dump Valves
Roto-Disc® Airlock/Double-Dump valves are the solution
for processing dry or slurry material into or out of pressure Scale Hopper
or vacuum environments. Intermediate accumulator
chambers are designed for ledge-free flow of material System
from valve to valve. Cycle-timing and pressure equalization Feed Hoppers & Funnels


are available per customer
couplings are available for turn-key feeding solutions. requirements. Assembly
supports supplied through
These are the perfect replacement for leaky rotary- engineering partners
vane valves or other, flimsy double-dump valves.

Accumulator

chambers
can be sized
to suit your
processing
needs.

In Comparison Rotary
Valve
Rotary valves have a gap between
the blade ends and the housing Atmospheric
that allow leakage. The constant Pressure
scraping of material between the Feed
blade and housing causes even
Poor seal:
hardened surfaces to wear-out.
Pressure or
Blades vacuum passes
Valve R through valve
Wear!
o ta n

can often
tio

hinder product
flow and reduce
the efficiency of
your system.

Pressurized System

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

12
Temporal, Gravimetric, Volumetric
® or Manual Feeding Solution

Double-Dump Concept/Capabilities
Roto-Disc’s design takes double-dump valves to the next these in just minutes. This is a revolutionary processing
level. Our double-dump assemblies can be used to process solution that can take the place of other feeding
material into/out of differential pressure environments by devices and make your process more efficient!
timing, weight or volume, and even switch between any of

Capabilities Don’t waste


Schematic time and money
Roto-Disc Valve
programming
what we’ve already
programmed!
The Roto-Disc Cycle Controller
(RDCC)™ allows you to easily
control your double-dump
Flexible Connection
assembly to get the through-
Bolt on put you want. Purpose-driven
Chamber Lid
Stub Outlet programs are available for
with Inlet Stub
(2) Places temporal, gravimetric or
volumetric control, all with
NPT Purge High Level Sensor manual override. Save programs
Port-location for specific recipes/batch sizes
Load Cell
and Qty by and monitor
with Mount
Application the system
(2-3) Places
through an
intuitive LED
screen.
Accumulation Chamber,
Standard Sizes or Custom
Low Level Sensor

Roto-Disc Valve

Flexible Connection

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

13
® Airlock/Double-Dump
H
C
D

Custom intermediate
accumulator chambers
to meet a specific
volume and/or take-
out space requirements J
are available.

E
(Typ. Each Flange)

A
Inlet

Purge
Coupling
Accumulator
Chamber Standard
O.A.H. Pneumatic
(Over All Height)
Control
Assembly

K
B
Outlet

Size Std/Opt Flg Sizes A thru K O.A.H. Weight Purge Coupling Size Typical Cycle Frequency Accum Vol cu.in / cu.ft Typical Capacity, Ft³/Min
(per minute)
3” Sm See Page 4 See Page 4 11.00” (279mm) 99 lbs 1/4” NPT 5 30 / .017 0.1
3” Md See Page 4 See Page 4 23.13” (587mm) 117 lbs 1/4” NPT 4 172 / .10 0.4
3” Lg See Page 4 See Page 4 22.75” (577mm) 122 lbs 1/4” NPT 4 432 / .25 1.0
4” Sm See Page 4 See Page 4 11.50” (292mm) 180 lbs 1/4” NPT 4 68 / .04 0.2
4” Md See Page 4 See Page 4 20.00” (508mm) 187 lbs 1/4” NPT 4 259 / .15 0.6
4” Lg See Page 4 See Page 4 26.25” (667mm) 200 lbs 1/4” NPT 3 872 / .50 1.5
6” Sm See Page 4 See Page 4 14.00” (355mm) 256 lbs 1/4” NPT 4 117 / .068 0.3
6” Md See Page 4 See Page 4 24.75” (628mm) 271 lbs 1/4” NPT 3 579 / .33 1.0
6” Lg See Page 4 See Page 4 31.38” (797mm) 278 lbs 1/4” NPT 3 1732 / 1.0 3.0
8” Sm See Page 4 See Page 4 16.75” (425mm) 353 lbs 3/8” NPT 3 230 / .133 0.4
8” Md See Page 4 See Page 4 31.87” (809mm) 377 lbs 3/8” NPT 3 1295 / .75 2.3
8” Lg See Page 4 See Page 4 40.25” (1022mm) 402 lbs 3/8” NPT 2 3462 / 2.0 4
10” Sm See Page 4 See Page 4 21.25” (539mm) 514 lbs 3/8” NPT 3 405 / .234 0.7
10” Md See Page 4 See Page 4 42.50” (1079mm) 553 lbs 3/8” NPT 3 2598 / 1.50 4.5
10” Lg See Page 4 See Page 4 45.05” (1144mm) 582 lbs 3/8” NPT 2 6048 / 3.50 7.0
12” Sm See Page 4 See Page 4 25.25” (641mm) 1092 lbs 3/8” NPT 3 726 / .40 1.2
12” Md See Page 4 See Page 4 47.88” (1216mm) 1186 lbs 3/8” NPT 2.5 4,319 / 2.50 6.3
12” Lg See Page 4 See Page 4 56.50” (1435mm) 1233 lbs 3/8” NPT 2.5 10,375 / 6.0 15.0
14” Sm See Page 4 See Page 4 33.00” (838mm) 1141 lbs 3/8” NPT 2 1,968/1.1 2.2
14” Md See Page 4 See Page 4 51.75” (1315mm) 1217 lbs 3/8” NPT 2 6,932/4.0 8.0
14” Lg See Page 4 See Page 4 69.88” (1775mm) 1271 lbs 3/8” NPT 1.5 20,762/12.0 18.0
16” Sm See Page 4 See Page 4 30.75” (781mm) 1200 lbs 3/8” NPT 2 2546/1.5 3.0
16” Md See Page 4 See Page 4 45.75” (1162mm) 1292 lbs 3/8” NPT 2 6947/4.0 8.0
16” Lg See Page 4 See Page 4 65.25” (1657mm) 1321 lbs 3/8” NPT 1.5 20,730/12.0 18.0
18” Sm See Page 4 See Page 4 40.75” (1035mm) 1577 lbs 1/2” NPT 2 3749 / 2.2 4.4
18” Md See Page 4 See Page 4 61.00” (1549mm) 1834 lbs 1/2” NPT 1.5 12,088 / 7.0 10.5
18” Lg See Page 4 See Page 4 78.25” (1987mm) 2046 lbs 1/2” NPT 1.25 34,555 / 20.0 25.0

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

14
® Airlock/Double-Dump
H
C
D
Recessed
Fastener For
Custom intermediate Inflatable Seal
Assembly
accumulator chambers
to meet a specific
volume and/or take-
out space requirements J
are available.

E
(Typ. Each Flange)

Standard
A Position
Inlet Indicator

Accumulator
Chamber
O.A.H. ANSI Standard
(Over All Height) Purge
Coupling Flange Pneumatic
Control
Assembly

K
B
Outlet

Size Std/Opt Flg Sizes A thru K O.A.H. Weight Purge Coupling Size Typical Cycle Frequency Accum Vol cu.in / cu.ft Typical Capacity, Ft³/Min
(per minute)
3" Sm See Page 9 See Page 9 15.13" (384mm) 146 lbs 1/4" NPT 4 50 / .029 0.1
3" Md See Page 9 See Page 9 26.13" (663mm) 155 lbs 1/4" NPT 4 173 / .10 0.4
3" Lg See Page 9 See Page 9 27.17" (690mm) 159 lbs 1/4" NPT 4 432 / .25 1.0
4" Sm See Page 9 See Page 9 16.02" (407mm) 191 lbs 1/4" NPT 4 105 / .06 0.2
4" Md See Page 9 See Page 9 23.77" (603mm) 199 lbs 1/4" NPT 4 262 / .15 0.6
4" Lg See Page 9 See Page 9 30.41" (772mm) 207 lbs 1/4" NPT 3 870 / .50 1.5
6" Sm See Page 9 See Page 9 19.16" (487mm) 380 lbs 1/4" NPT 4 207 / .12 0.3
6" Md See Page 9 See Page 9 28.54" (725mm) 394 lbs 1/4" NPT 3 572 / .33 1.0
6" Lg See Page 9 See Page 9 36.54" (928mm) 413 lbs 1/4" NPT 3 1792 / 1.0 3.0
8" Sm See Page 9 See Page 9 21.65" (550mm) 558 lbs 3/8" NPT 3 346 / .20 0.6
8" Md See Page 9 See Page 9 36.27" (921mm) 579 lbs 3/8" NPT 2 1297 / .75 1.5
8" Lg See Page 9 See Page 9 45.02" (1144mm) 647 lbs 3/8" NPT 2 3572 / 2.0 4
10" Sm See Page 9 See Page 9 26.53" (674mm) 764 lbs 3/8" NPT 3 660 / .38 1.1
10" Md See Page 9 See Page 9 46.16" (1172mm) 795 lbs 3/8" NPT 2 2598 / 1.50 3.0
10" Lg See Page 9 See Page 9 51.78" (1315mm) 831 lbs 3/8" NPT 2 6056 / 3.50 7.0
12" Sm See Page 9 See Page 9 32.59" (828mm) 1384 lbs 3/8" NPT 2.5 1130 / .65 1.6
12" Md See Page 9 See Page 9 56.46" (1434mm) 1435 lbs 3/8" NPT 2 4323 / 2.50 5.0
12" Lg See Page 9 See Page 9 57.59" (1463mm) 1461 lbs 3/8" NPT 2 10,388 / 6.0 12.0
14" Sm See Page 9 See Page 9 40.62" (1032mm) 1639 lbs 3/8" NPT 2 3322 / 1.92 3.8
14" Md See Page 9 See Page 9 54.00" (1371mm) 1684 lbs 3/8" NPT 1.75 6921 / 4.0 7.0
14" Lg See Page 9 See Page 9 72.26" (1834mm) 1825 lbs 3/8" NPT 1.5 20,784 / 12.0 18.0
16" Sm See Page 9 See Page 9 39.21" (996mm) 1873 lbs 3/8" NPT 2 3955 / 2.3 4.6
16" Md See Page 9 See Page 9 49.46" (1256mm) 1926 lbs 3/8" NPT 1.75 6922/4.0 7.0
16" Lg See Page 9 See Page 9 70.21" (1783mm) 2059 lbs 3/8" NPT 1.5 21,005/12.0 18.0
18" Sm See Page 9 See Page 9 48.47" (1231mm) 3021 lbs 1/2" NPT 1.5 5996 / 3.5 5.3
18" Md See Page 9 See Page 9 63.35" (1609mm) 3098 lbs 1/2" NPT 1.25 12,113 / 7.0 8.8
18" Lg See Page 9 See Page 9 84.47" (2145mm) 3297 lbs 1/2" NPT 1 34,734 / 20.0 20.0

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

15
® Airlock/Double-Dump
H

A
Inlet
Custom intermediate C
accumulator chambers (Clamp Size)
to meet a specific
volume and/or take-
out space requirements
are available.

E I

Inlet Ferrule
Connection

Standard
O.A.H. Tri-clamp
(Over All Height)
Pneumatic
Purge Control
Coupling Assembly

Optional CIP Spray Nozzles

B
Outlet

Size Std/Opt Flg Sizes A thru K O.A.H. Weight Purge Coupling Size Typical Cycle Frequency Accum Vol cu.in / cu.ft Typical Capacity, Ft³/Min
(per minute)
3" Sm See Page 7 See Page 7 17.36" (441mm) 64 lbs 1/4" NPT 5 31 / .018 0.09
3" Md See Page 7 See Page 7 21.49" (546mm) 66 lbs 1/4" NPT 4 57 / .033 0.13
4" Sm See Page 7 See Page 7 17.08" (434mm) 72 lbs 1/4" NPT 4 52 / .03 0.12
4" Md See Page 7 See Page 7 21.21" (539mm) 75 lbs 1/4" NPT 4 99 / .06 0.24
6" Sm See Page 7 See Page 7 19.88" (505mm) 134 lbs 1/4" NPT 4 110 / .064 0.26
6" Md See Page 7 See Page 7 26.00" (660mm) 137 lbs 1/4" NPT 3 267 / .16 0.48
8" Sm See Page 7 See Page 7 26.05" (662mm) 244 lbs 1/4" NPT 3 131 / .076 0.29
8" Md See Page 7 See Page 7 32.18" (817mm) 248 lbs 1/4" NPT 3 416 / .24 0.72
10" Sm See Page 7 See Page 7 27.45" (697mm) 300 lbs 1/4" NPT 3 421 / .243 0.73
10" Md See Page 7 See Page 7 35.58" (904mm) 306 lbs 1/4" NPT 2 915 / .529 1.09

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

16
Flange Adaptors ® Inlet Flange Adaptors
Roto-Disc, Inc. provides a variety Roto-Disc Inlet Bore Valve Inlet Upstream Mating Flange
Valve Size (NB) Flange Pattern Pattern (UNC THRD)*
of Inlet and Outlet options to fit
3” 3” 4” ANSI 150# 3” ANSI 150#
your connection requirements. 4” 4” 6” ANSI 150# 4” ANSI 150#
6” 6” 8” ANSI 150# 6” ANSI 150#
8” 8” 10” ANSI 150# 8” ANSI 150#
10” 10” 12” ANSI 150# 10” ANSI 150#
12” 12” 16” ANSI 150# 12” ANSI 150#
14” 14” 20” ANSI 150# 14” ANSI 150#
16” 16” 20” ANSI 150# 16” ANSI 150#
18” 18” 26” ANSI 150# 18” ANSI 150#
20” 20” 30” ANSI 150# 20” ANSI 150#
24” 24” 36” ANSI 150# 24” ANSI 150#

▲ Roto-Disc valve with Inlet & Outlet Valve Inlet Upstream Mating * DIN PN10 or other patterns available.
adaptors for mating to common flanges. Flange Pattern Flange Pattern

Outlet Flange Adaptors


Roto-Disc Valve Size Outlet Bore Valve Outlet Downstream Mating
(NB) Flange Pattern Flange Pattern

3" 4" 4" ANSI 150# 3" ANSI 150#


4" 6" 6" ANSI 150# 4" ANSI 150# Valve
6" 8" 8" ANSI 150# 6" ANSI 150# Outlet
8" 10" 10" ANSI 150# 8" ANSI 150# Flange
10" 12" 12" ANSI 150# 10" ANSI 150# Pattern
12" 16" 16" ANSI 150# 12" ANSI 150#

Downstream
Note: For Roto-Disc valves sizes 14-24”, the valve body discharge may be Mating Flange
configured with a matching flange pattern without need for an adaptor. Pattern

Wedge Insert 60°

Mating Flange
The Wedge Insert option relieves ID matches OD is press-fit into
valve inlet upstream flange
the need for custom inlet flange.
The wedge is made of PTFE,
UHMW, PEEK or other compatible
thermo-plastic and is press-fit
into the upstream flange, thereby
eliminating any hang-up ledges. Roto-Disc Inlet Bore Valve Inlet Inlet Flange Bore
Valve Size (NB) Flange Pattern with Wedge Insert

3" 3" 4" ANSI 150# 3"


Without With 4" 4" 6" ANSI 150# 4"
Wedge Wedge 6" 6" 8" ANSI 150# 6"
Material Flow Material Flow
8" 8" 10" ANSI 150# 8"
10" 10" 12" ANSI 150# 10"
12" 12" 16" ANSI 150# 12"
14" 14" 20" ANSI 150# 14"
16" 16" 20" ANSI 150# 16"
18" 18" 26" ANSI 150# 18"
20" 20" 30" ANSI 150# 20"
24" 24" 36" ANSI 150# 24"

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

17
® Stub Adaptors

Ready-Made Adaptors for Flexible Con- 8” Roto-Disc valve with BFM


Inlet Stub Adaptor
nection to Upstream or Downstream
mating equipment. BFM, Tri-Clover and
custom adaptors also available.

Applications
• Drum Dumper
• Bulk-bag / Box Fill
• Activated Bin Discharge

Stub Inlet

Stub Inlet adaptor


shown with optional
rim-bead.

Stub Outlet – Straight

Stub Outlet
adaptor shown
with optional
rim-bead.

Stub Outlet-Inlet Match

Reducer Stub Outlet


adaptor shown with
optional rim-bead.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

18
®

Splitters / Convergers
Roto-Disc now offers a wide-
range of splitters & convergers.
Available in a variety of materials
of construction (M.O.C.), duty
schedules and connection
types, all come with an easy-
to-remove access door and
can be polished, hardfaced or
coated to meet sanitary and/or
abrasive service requirements.

Standard dimensions are shown on the


following charts. Custom weldments for
particular space, angle and/or connection
requirements also available.

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

19
Square to Square Offset Converger

C CL F
E CL TYP
Square
(3) PLCS.
CL
CL
ØG Thru
TYP

Removable
A
Side O.A.H.

Thumb
Screws
Handle

CL

J
Square
(3) Flanges
B
Offset
CL Angle

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-SS-OC30-03-304 = ( Splitter/Converger Square to Square, Offset 30 degrees, 3 inch, 304 Stainless Steel )

Square - Square Offset Converger

Part No. A (O.A.H.) B C D E F G J

SC-SS-OC30-03-XXX 14.00” 30º 5.98” 13.00” 3.00” 2.62” 8 x .44” 6.00”


SC-SS-OC45-03-XXX 12.00” 45º 6.18” 9.00” 3.00” 2.62” 8 x .44” 6.00”
SC-SS-OC30-04-XXX 15.50” 30º 6.87” 13.75” 4.00” 3.12” 8 x .44” 7.00”
SC-SS-OC45-04-XXX 12.38” 45º 6.87” 9.50” 4.00” 3.12” 8 x .44” 7.00”
SC-SS-OC30-06-XXX 19.50” 30º 8.66” 17.25” 6.00” 4.00” 8 x .44” 9.00”
SC-SS-OC45-06-XXX 14.75” 45º 8.50” 11.50” 6.00” 4.00” 8 x .44” 9.00”
SC-SS-OC30-08-XXX 26.50” 30º 11.47” 23.50” 8.00” 3.62” 12 x .62” 12.00”
SC-SS-OC45-08-XXX 19.63” 45º 10.56” 15.13” 8.00” 3.62” 12 x .62” 12.00”
SC-SS-OC30-10-XXX 31.70” 30º 13.52” 28.25” 10.00” 4.25” 12 x .62” 14.00”
SC-SS-OC45-10-XXX 22.50” 45º 12.82” 17.56” 10.00” 4.25” 12 x .62” 14.00”
SC-SS-OC30-12-XXX 38.25” 30º 16.73” 33.88” 12.00” 5.12” 12 x .62” 17.00”
SC-SS-OC45-12-XXX 27.00” 45º 16.10” 21.00” 12.00” 5.12” 12 x .62” 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

20
Round to Square Offset Converger
J Square
(2) Flanges

C CL F
E CL TYP
Square
(2) PLCS.
CL
CL
ØG Holes
(H) PLCS.
(2) Flanges
A
O.A.H.

Removable
Side

Thumb
Screws
Handle

CL
CL

ØL

D
ØK
M” – 150# ANSI Pattern
ØN Holes (P) PLCS.
B
Offset ØR B.C.
CL Angle

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-RS-OC30-03-304 = ( Splitter/Converger Round to Square, Offset 30 degrees, 3 inch, 304 Stainless Steel )

Round - Square Offset Converger

Part No. A (O.A.H.) B C D E F G H J K L M N P R

SC-RS-OC30-03-XXX 15.25” 30º 5.98” 14.25” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-RS-OC45-03-XXX 13.25” 45º 6.18” 10.25” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-RS-OC30-04-XXX 17.50” 30º 6.87” 15.75” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-RS-OC45-04-XXX 14.63” 45º 6.87” 11.75” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-RS-OC30-06-XXX 23.25” 30º 8.66” 21.00” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-RS-OC45-06-XXX 18.50” 45º 8.50” 15.25” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-RS-OC30-08-XXX 31.25” 30º 11.47” 28.25” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-RS-OC45-08-XXX 24.38” 45º 10.56” 19.88” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-RS-OC30-10-XXX 38.20” 30º 13.52” 34.75” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-RS-OC45-10-XXX 29.00” 45º 12.82” 24.06” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-RS-OC30-12-XXX 46.00” 30º 16.73” 41.63” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”
SC-RS-OC45-12-XXX 34.75” 45º 16.10” 28.75” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

21
Round to Round Offset Converger

ØK
C CL (3) PLCS.

CL

M” – 150# ANSI Pattern ØL


ØN Holes (P) PLCS. Flange
CL
ØR B.C. (3) PLCS.
TYP (3) Flanges
A
O.A.H.

Removable
Side

Thumb
Screws
Handle

CL CL

B
CL Offset
Angle

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-RR-OC30-03-304 = ( Splitter/Converger Round to Round, Offset 30 degrees, 3 inch, 304 Stainless Steel )

Round - Round Offset Converger

Part No. A (O.A.H.) B C D K L M N P R

SC-RR-OC30-03-XXX 17.63” 30º 7.20” 15.70” 7.50” 3.00” 3 .75” 4 6.00”


SC-RR-OC45-03-XXX 14.13” 45º 6.90” 11.35” 7.50” 3.00” 3 .75” 4 6.00”
SC-RR-OC30-04-XXX 21.50” 30º 8.75” 19.25” 9.00” 4.00” 4 .75” 8 7.50”
SC-RR-OC45-04-XXX 17.00” 45º 8.04” 13.67” 9.00” 4.00” 4 .75” 8 7.50”
SC-RR-OC30-06-XXX 23.93” 30º 9.09” 21.50” 11.00” 6.00” 6 .75” 8 9.50”
SC-RR-OC45-06-XXX 20.12” 45º 9.56” 16.43” 11.00” 6.00” 6 .75” 8 9.50”
SC-RR-OC30-08-XXX 32.37” 30º 12.00” 29.17” 13.50” 8.00” 8 .75” 8 11.75”
SC-RR-OC45-08-XXX 26.38” 45º 12.00” 21.32” 13.50” 8.00” 8 .75” 8 11.75”
SC-RR-OC30-10-XXX 41.50” 30º 15.70” 37.25” 16.00” 10.00” 10 1.00” 12 14.25”
SC-RR-OC45-10-XXX 32.00” 45º 14.75” 26.31” 16.00” 10.00” 10 1.00” 12 14.25”
SC-RR-OC30-12-XXX 48.75” 30º 18.10” 44.00” 19.00” 12.00” 12 1.00” 12 17.00”
SC-RR-OC45-12-XXX 38.00” 45º 18.00” 30.65” 19.00” 12.00” 12 1.00” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

22
Square to Round Offset Converger

C CL
CL

CL
M” – 150# ANSI Pattern
ØN Holes (P) PLCS.
A
ØR B.C. O.A.H.

Removable
Side
ØK
(2) PLCS. Thumb
Screws
Handle

ØL
(2) PLCS.
CL CL

CL
D
F
TYP
E
Square
Inside
B J
CL Offset Angle Square

ØG Holes
(H) PLCS.

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-SR-OC30-03-304 = ( Splitter/Converger Square to Round, Offset 30 degrees, 3 inch, 304 Stainless Steel )

Square - Round Offset Converger

Part No. A (O.A.H.) B C D E F G H J K L M N P R

SC-SR-OC30-03-XXX 16.81” 30º 7.20” 15.12” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-SR-OC45-03-XXX 12.75” 45º 6.90” 9.71” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-SR-OC30-04-XXX 19.25” 30º 8.75” 17.00” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-SR-OC45-04-XXX 15.00” 45º 8.75” 11.38” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-SR-OC30-06-XXX 20.43” 30º 9.09” 18.00” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-SR-OC45-06-XXX 19.25” 45º 11.68” 14.68” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-SR-OC30-08-XXX 26.12” 30º 12.00” 22.92” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-SR-OC45-08-XXX 25.63” 45º 14.80” 19.37” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-SR-OC30-10-XXX 36.25” 30º 15.82” 31.21” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-SR-OC45-10-XXX 29.75” 45º 17.92” 23.23” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-SR-OC30-12-XXX 41.00” 30º 18.09” 36.24” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”
SC-SR-OC45-12-XXX 33.25” 45º 20.80” 25.70” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

23
Square to Square Wye Converger/Splitter
Co nve rg e r o r Sp l it te r
C
(2)
PLCS.

CL J
SQUARE
E (3) FLANGES
Square
(3) CL CL
PLCS.
F
ØG Holes TYP CL
H PLCS.
TYP (3)
Flanges

Removable
Side

CL Handle

A
O.A.H.
(2) PLCS.

Thumb
Screws

B
Total
Split Angle

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-SS-W30-03-304 = ( Splitter/Converger Square to Square, Wye 30 degrees, 3 inch, 304 Stainless Steel )

Square - Square WYE Converger/Splitter

Part No. A (O.A.H.) B C E F G H J

SC-SS-W30-03-XXX 9.00” 60º 3.58” 3.00” 2.62” .44” 8 6.00”


SC-SS-W45-03-XXX 6.50” 90º 3.69” 3.00” 2.62” .44” 8 6.00”
SC-SS-W30-04-XXX 10.50” 60º 4.22” 4.00” 3.12” .44” 8 7.00”
SC-SS-W45-04-XXX 7.00” 90º 3.81” 4.00” 3.12” .44” 8 7.00”
SC-SS-W30-06-XXX 11.25” 60º 4.40” 6.00” 4.00” .44” 8 9.00”
SC-SS-W45-06-XXX 10.25” 90º 6.24” 6.00” 4.00” .44” 8 9.00”
SC-SS-W30-08-XXX 14.00” 60º 6.02” 8.00” 3.62” .62” 12 12.00”
SC-SS-W45-08-XXX 9.67” 90º 5.50” 8.00” 3.62” .62” 12 12.00”
SC-SS-W30-10-XXX 16.80” 60º 7.50” 10.00” 4.25” .62” 12 14.00”
SC-SS-W45-10-XXX 12.00” 90º 6.69” 10.00” 4.25” .62” 12 14.00”
SC-SS-W30-12-XXX 18.63” 60º 8.07” 12.00” 5.12” .62” 12 17.00”
SC-SS-W45-12-XXX 12.47” 90º 7.07” 12.00” 5.12” .62” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

24
Round to Square Wye Converger/Splitter
Co nve rg e r o r Sp l it te r
C
(2)
PLCS.

Removable Side
CL
ØK
Handle
CL
M” – 150# ANSI Pattern
ØN Holes (P) PLCS. E
ØR B.C. Square Outlet
(2) PLCS.

ØG
Holes (H) PLCS.

ØL
Flange

CL

F
TYP

A
O.A.H. J
(2) PLCS. Square

Thumb
Screws

B
Total
Split Angle

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-RS-W30-03-304 = ( Splitter/Converger Round to Square, Wye 30 degrees, 3 inch, 304 Stainless Steel )

Round - Square Wye Converger/Splitter

Part No. A (O.A.H.) B C E F G H J K L M N P R

SC-RS-W30-03-XXX 9.00” 60º 3.58” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-RS-W45-03-XXX 6.50” 90º 3.69” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-RS-W30-04-XXX 10.50” 60º 4.22” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-RS-W45-04-XXX 7.00” 90º 3.81” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-RS-W30-06-XXX 11.25” 60º 4.40” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-RS-W45-06-XXX 10.25” 90º 6.24” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-RS-W30-08-XXX 14.00” 60º 6.02” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-RS-W45-08-XXX 9.67” 90º 5.50” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-RS-W30-10-XXX 16.80” 60º 7.50” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-RS-W45-10-XXX 12.00” 90º 6.69” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-RS-W30-12-XXX 18.63” 60º 8.07” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”
SC-RS-W45-12-XXX 12.47” 90º 7.07” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

25
Round to Round Wye Converger/Splitter
Co nve rg e r o r Sp l it te r

C CL
(2) PLCS.
ØK
(3) PLCS. CL

M” – 150# ANSI Pattern Removable


ØN Holes (P) PLCS. Side
A
ØR B.C. O.A.H.
TYP (3) Flanges Handle

Thumb
Screws
ØL
Flange
(3) PLCS. CL
CL

B
Total
Split Angle

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-RR-W30-03-304 = ( Splitter/Converger Round to Round, Wye 30 degrees, 3 inch, 304 Stainless Steel )

Round - Round Wye Converger/Splitter

Part No. A (O.A.H.) B C K L M N P R

SC-RR-W30-03-XXX 10.75” 60º 4.59” 3.00” 7.50” 3 .75” 4 6.00”


SC-RR-W45-03-XXX 8.00” 90º 5.19” 3.00” 7.50” 3 .75” 4 6.00”
SC-RR-W30-04-XXX 12.25” 60º 5.23” 4.00” 9.00” 4 .75” 8 7.50”
SC-RR-W45-04-XXX 9.00” 90º 5.81” 4.00” 9.00” 4 .75” 8 7.50”
SC-RR-W30-06-XXX 14.25” 60º 6.16” 6.00” 11.00” 6 .75” 8 9.50”
SC-RR-W45-06-XXX 12.75” 90º 8.71” 6.00” 11.00” 6 .75” 8 9.50”
SC-RR-W30-08-XXX 19.17” 60º 9.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-RR-W45-08-XXX 13.23” 90º 9.06” 8.00” 13.50” 8 .75” 8 11.75”
SC-RR-W30-10-XXX 20.13” 60º 9.42” 10.00” 16.00” 10 1.00” 12 14.25”
SC-RR-W45-10-XXX 15.92” 90º 10.61” 10.00” 16.00” 10 1.00” 12 14.25”
SC-RR-W30-12-XXX 23.38” 60º 10.82” 12.00” 19.00” 12 1.00” 12 17.00”
SC-RR-W45-12-XXX 17.50” 90º 12.10” 12.00” 19.00” 12 1.00” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

26
Square to Round Wye Converger/Splitter
Co nve rg e r o r Sp l it te r

C J
(2) PLCS.
CL Square

CL
CL F
TYP

E
Square

A
O.A.H.

Removable
Side
ØG Holes
(H) Places
CL
CL
Handle
M” – 150# ANSI Pattern
ØN Holes (P) PLCS.
ØR B.C.
Thumb TYP (2) Flanges
Screws

ØK
Inside
(2) PLCS.

ØL
Flange
(2) PLCS.

B
Total
Split Angle

* To indicate material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SC-SR-W30-03-304 = ( Splitter/Converger Square to Round, Wye 30 degrees, 3 inch, 304 Stainless Steel )

Square - Round Wye Converger/Splitter

Part No. A (O.A.H.) B C E F G H J K L M N P R

SC-SR-W30-03-XXX 10.75” 60º 4.59” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-SR-W45-03-XXX 8.00” 90º 5.19” 3.00” 2.62” .44” 8 6.00” 3.00” 7.50” 3 .75” 4 6.00”
SC-SR-W30-04-XXX 12.25” 60º 5.23” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-SR-W45-04-XXX 9.00” 90º 5.81” 4.00” 3.12” .44” 8 7.00” 4.00” 9.00” 4 .75” 8 7.50”
SC-SR-W30-06-XXX 14.25” 60º 6.16” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-SR-W45-06-XXX 12.75” 90º 8.71” 6.00” 4.00” .44” 8 9.00” 6.00” 11.00” 6 .75” 8 9.50”
SC-SR-W30-08-XXX 19.17” 60º 9.00” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-SR-W45-08-XXX 13.23” 90º 9.06” 8.00” 3.62” .62” 12 12.00” 8.00” 13.50” 8 .75” 8 11.75”
SC-SR-W30-10-XXX 20.13” 60º 9.42” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-SR-W45-10-XXX 15.92” 90º 10.61” 10.00” 4.25” .62” 12 14.00” 10.00” 16.00” 10 1.00” 12 14.25”
SC-SR-W30-12-XXX 23.38” 60º 10.82” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”
SC-SR-W45-12-XXX 17.50” 90º 12.10” 12.00” 5.12” .62” 12 17.00” 12.00” 19.00” 12 1.00” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

27
www.processtransitions.com
Process Transitions ®

by ®

Full Range of Process


Transitions for Original Standard dimensions are shown
on the following charts. Custom
Equipment or Retrofit Powder weldments for particular space,

Bulk Solid: Vessels, Valves, angle and/or connection


requirements also available.
Screeners, Mixers and Piping
Have you ever been frustrated with
process transition fabrication?
It seems easy, but material thickness, flange
precision and overall lengths can all affect
outcome. Many times the transition isn’t
specified properly or the fabricator doesn’t
understand the end result that is needed.
Roto-Disc has taken all of the hassle out of
precision standard transitions that install
just as expected, right out of the box.

A process industry first from the


“When-All-Else-Fails” valve company.
Now the power bulk engineering industry
has a stock selection of process transitions for
the installation of new or retrofit equipment.
A complete range of square or round flange
dimensions and diameters are available.
Flangeless transitions are also included.

Custom sizes,
materials and
surface finishes.
The following pages outline
many sizes, material thicknesses
and end types, but they’re only the
start of our capacity to customize
your specific process transition. Special
dimensions, stainless steel and alloys
materials, food-grade surface polishes, shot
blast or polymer coatings can be added. Surface Finish Options
• Mechanical polishing
• Electropolishing
• Painting/Powder Coating
• Hardfacing
• Coatings, Platings
• Bead blasting

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

29
Sanitary Clamp Ferrule Connections ®

ØB ØB
Inside Inside
E
F” – 150# ANSI Pattern Flange
ØG Hole (H) PLCS.
ØJ B.C.

C C
Material Material
Thickness Thickness

A D A D
O.A.H. Weld O.A.H. Weld
Ferrule Size Ferrule Size

RS-F RF-F

* To indicate duty grade and material preference add the following to the end of each part number: 1) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: RS-F-03-316 = ( Round Stub to Ferrule, 3”, 316 Stainless Steel )

RS-F RF-F
Round Stub to Ferrule Round Flange to Ferrule

Part No. A Min B C D Part No. E F G H J

RS-F-03-XXX 2.00” 2.870” #16ga (.0598”) 3.00” RF-F-03-XXX 7.50” 3” .75” 4 6.00”
RS-F-04-XXX 2.00” 3.834” #14ga (.0747”) 4.00” RF-F-04-XXX 9.00” 4” .75” 8 7.50”
RS-F-06-XXX 2.00” 5.782” #11ga (.1196”) 6.00” RF-F-06-XXX 11.00” 6” .75” 8 9.50”
RS-F-08-XXX 2.00” 7.782” #11ga (.1196”) 8.00” RF-F-08-XXX 13.50” 8” .75” 8 11.75”
RS-F-10-XXX 2.00” 9.732” #11ga (.1196”) 10.00” RF-F-10-XXX 16.00” 10” 1.00” 12 14.25”
RS-F-12-XXX 2.00” 11.732” #11ga (.1196”) 12.00” RF-F-12-XXX 19.00” 12” 1.00” 12 17.00”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

30
Square to Reduced Square Transition (SRS)
B B
Square Square

ØL Holes
M PLCS.

A A
O.A.H. O.A.H.
K
TYP

C C J
Flange
Square Square

SRS-SE SRS-SF

B B
Square Square
ØF Holes ØF Holes
G PLCS. G PLCS.
E E
TYP TYP
D D
Flange Flange

ØL Holes
A A M PLCS.
O.A.H. O.A.H.
K
TYP

C C J
Flange
Square Square

SRS-LF SRS-BF

* To indicate duty grade and material preference add the following to the end of each part number: 1) Duty Grade: L = Light; M = Medium; H = Heavy; 2) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SRS-SE-03-L-316 = ( Square to Reduced Square, Stub End, 3”, Light Duty, 316 Stainless Steel )

SRS - SE SRS-LF SRS-SF SRS-BF


Square to Reduced Square, Stub Ends Square to Reduced Square, Large Flange Square to Reduced Square, Small Flange Both Flanges

Part No. A Min B C Part No. D E F G Part No. J K L M Part No.

SRS-SE-03-XXX 2.25” 3.00” 2.00” SRS-LF-03-XXX 6.00” 2.62” .44” 8 SRS-SF-03-XXX 4.00” 1.62” .31” 8 SRS-BF-03-XXX
SRS-SE-04-XXX 3.00” 4.00” 3.00” SRS-LF-04-XXX 7.00” 3.12” .44” 8 SRS-SF-04-XXX 6.00” 2.62” .44” 8 SRS-BF-04-XXX
SRS-SE-06-XXX 4.50” 6.00” 4.00” SRS-LF-06-XXX 9.00” 4.00” .44” 8 SRS-SF-06-XXX 7.00” 3.12” .44” 8 SRS-BF-06-XXX
SRS-SE-08-XXX 6.00” 8.00” 6.00” SRS-LF-08-XXX 12.00” 3.62” .62” 12 SRS-SF-08-XXX 9.00” 4.00” .44” 8 SRS-BF-08-XXX
SRS-SE-10-XXX 7.50” 10.00” 8.00” SRS-LF-10-XXX 14.00” 4.25” .62” 12 SRS-SF-10-XXX 12.00” 3.62” .62” 12 SRS-BF-10-XXX
SRS-SE-12-XXX 9.00” 12.00” 10.00” SRS-LF-12-XXX 17.00” 5.12” .62” 12 SRS-SF-12-XXX 14.00” 4.25” .62” 12 SRS-BF-12-XXX

Material Thickness: Light: #14ga = .0747” Medium: #11ga = .1196” Heavy: #7ga = .1793”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

31
Round to Reduced Round Transition (RRR)
ØB ØB

ØD
A A Flange
O.A.H. O.A.H.

E” – 150# ANSI Pattern


ØF Holes (G) PLCS.
ØC ØC ØH B.C.
RRR-SE RRR-SF

ØB ØB

ØJ ØJ
Flange Flange

K” – 150# ANSI Pattern K” – 150# ANSI Pattern


ØL Holes (M) PLCS. ØL Holes (M) PLCS.
ØN B.C. ØN B.C.

ØD
A A Flange
O.A.H. O.A.H.

E” – 150# ANSI Pattern


ØF Holes (G) PLCS.
ØC ØC ØH B.C.
RRR-LF RRR-BF

* To indicate duty grade and material preference add the following to the end of each part number: 1) Duty Grade: L = Light; M = Medium; H = Heavy; 2) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: RRR-SE-03-L-316 = ( Round to Reduced Round, Stub End, 3”, Light Duty, 316 Stainless Steel )

RRR - SE RRR-SF RRR-LF RRR-BF


Round to Reduced Round, Stub Ends Round to Reduced Round, Small Flange Round to Reduced Round, Large Flange Both Flanges

Part No. A Min B C Part No. D E F G H Part No. J K L M N Part No.

RRR-SE-03-XXX 2.25” 3.00” 2.00” RRR-SF-03-XXX 6.00” 2” .75” 4 4.75” RRR-LF-03-XXX 7.50” 3” .75” 4 6.00” RRR-BF-03-XXX
RRR-SE-04-XXX 3.00” 4.00” 3.00” RRR-SF-04-XXX 7.50” 3” .75” 4 6.00” RRR-LF-04-XXX 9.00” 4” .75” 8 7.50” RRR-BF-04-XXX
RRR-SE-06-XXX 4.50” 6.00” 4.00” RRR-SF-06-XXX 9.00” 4” .75” 8 7.50” RRR-LF-06-XXX 11.00” 6” .75” 8 9.50” RRR-BF-06-XXX
RRR-SE-08-XXX 6.00” 8.00” 6.00” RRR-SF-08-XXX 11.00” 6” .75” 8 9.50” RRR-LF-08-XXX 13.50” 8” .75” 8 11.75” RRR-BF-08-XXX
RRR-SE-10-XXX 7.50” 10.00” 8.00” RRR-SF-10-XXX 13.50” 8” .75” 8 11.75” RRR-LF-10-XXX 16.00” 10” 1.00” 12 14.25” RRR-BF-10-XXX
RRR-SE-12-XXX 9.00” 12.00” 10.00” RRR-SF-12-XXX 16.00” 10” 1.00” 12 14.25” RRR-LF-12-XXX 19.00” 12” 1.00” 12 17.00” RRR-BF-12-XXX

Material Thickness: Light: #14ga = .0747” Medium: #11ga = .1196” Heavy: #7ga = .1793”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

32
Square to Reduced Round Transition (SRR)
B B
Square Square

A A ØD
O.A.H. O.A.H. Flange

E” – 150# ANSI Pattern


ØC ØC
ØF Holes (G) PLCS.
SRR–RE SRR–RF ØH B.C.

J B J B
Square Square Square Square

ØL Holes ØL Holes
M PLCS. K M PLCS. K
TYP TYP

A A ØD
O.A.H. O.A.H. Flange

E” – 150# ANSI Pattern


ØC ØC
ØF Holes (G) PLCS.
SRR–SF SRR–BF ØH B.C.

* To indicate duty grade and material preference add the following to the end of each part number: 1) Duty Grade: L = Light; M = Medium; H = Heavy; 2) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: SRR-SE-03-L-316 = ( Square to Reduced Round, Stub End, 3”, Light Duty, 316 Stainless Steel )

SRR - SE SRR-RF SRR-SF SRR-BF


Square to Reduced Round, Stub Ends Square to Reduced Round, Round Flange/Sq Flange Square to Reduced Round, Both Flanges Both Flanges

Part No. A Min B C Part No. D E F G H Part No. J K L M Part No.

SRR-SE-03-XXX 2.25” 3.00” 2.00” SRR-RF-03-XXX 6.00” 2” .75” 4 4.75” SRR-SF-03-XXX 6.00” 2.62” .44” 8 SRR-BF-03-XXX
SRR-SE-04-XXX 3.00” 4.00” 3.00” SRR-RF-04-XXX 7.50” 3” .75” 4 6.00” SRR-SF-04-XXX 7.00” 3.12” .44” 8 SRR-BF-04-XXX
SRR-SE-06-XXX 4.50” 6.00” 4.00” SRR-RF-06-XXX 9.00” 4” .75” 8 7.50” SRR-SF-06-XXX 9.00” 4.00” .44” 8 SRR-BF-06-XXX
SRR-SE-08-XXX 6.00” 8.00” 6.00” SRR-RF-08-XXX 11.00” 6” .75” 8 9.50” SRR-SF-08-XXX 12.00” 3.62” .62” 12 SRR-BF-08-XXX
SRR-SE-10-XXX 7.50” 10.00” 8.00” SRR-RF-10-XXX 13.50” 8” .75” 8 11.75” SRR-SF-10-XXX 14.00” 4.25” .62” 12 SRR-BF-10-XXX
SRR-SE-12-XXX 9.00” 12.00” 10.00” SRR-RF-12-XXX 16.00” 10” 1.00” 12 14.25” SRR-SF-12-XXX 17.00” 5.12” .62” 12 SRR-BF-12-XXX

Material Thickness: Light: #14ga = .0747” Medium: #11ga = .1196” Heavy: #7ga = .1793”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

33
Round to Reduced Square Transition (RRS)
B B
Square Square

A A ØD
O.A.H. O.A.H. Flange

E” – 150# ANSI Pattern


ØC ØC
ØF Holes (G) PLCS.
RRS–SE RRS–RF ØH B.C.

J B J B
Square Square Square Square

ØL Holes ØL Holes
M PLCS. K M PLCS. K
TYP TYP

A A ØD
O.A.H. O.A.H. Flange

E” – 150# ANSI Pattern


ØC ØC
ØF Holes (G) PLCS.
RRS–SF RRS–BF ØH B.C.

* To indicate duty grade and material preference add the following to the end of each part number: 1) Duty Grade: L = Light; M = Medium; H = Heavy; 2) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: RRS-SE-03-L-316 = ( Round to Reduced Square, Stub End, 3”, Light Duty, 316 Stainless Steel )

RRS - SE RRS-RF RRS-SF RRS-BF


Round to Reduced Square, Stub Ends Round to Reduced Square, Round Flange Round to Reduced Square, Square Flange Both Flanges

Part No. A Min B C Part No. D E F G H Part No. J K L M Part No.

RRS-SE-03-XXX 2.25” 2.00” 3.00” RRS-RF-03-XXX 7.50” 3” .75” 4 6.00” RRS-SF-03-XXX 4.00” 1.62” .31” 8 RRS-BF-03-XXX
RRS-SE-04-XXX 3.00” 3.00” 4.00” RRS-RF-04-XXX 9.00” 4” .75” 8 7.50” RRS-SF-04-XXX 6.00” 2.62” .44” 8 RRS-BF-04-XXX
RRS-SE-06-XXX 4.50” 4.00” 6.00” RRS-RF-06-XXX 11.00” 6” .75” 8 9.50” RRS-SF-06-XXX 7.00” 3.12” .44” 8 RRS-BF-06-XXX
RRS-SE-08-XXX 6.00” 6.00” 8.00” RRS-RF-08-XXX 13.50” 8” .75” 8 11.75” RRS-SF-08-XXX 9.00” 4.00” .44” 8 RRS-BF-08-XXX
RRS-SE-10-XXX 7.50” 8.00” 10.00” RRS-RF-10-XXX 16.00” 10” 1.00” 12 14.25” RRS-SF-10-XXX 12.00” 3.62” .62” 12 RRS-BF-10-XXX
RRS-SE-12-XXX 9.00” 10.00” 12.00” RRS-RF-12-XXX 19.00” 12” 1.00” 12 17.00” RRS-SF-12-XXX 14.00” 4.25” .62” 12 RRS-BF-12-XXX
Material Thickness: Light: #14ga = .0747” Medium: #11ga = .1196” Heavy: #7ga = .1793”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

34
Square to Round Transition (RS)
B B
Square Square

A A ØD
O.A.H. O.A.H. Flange

E” – 150# ANSI Pattern


ØC ØC
ØF Holes (G) PLCS.
RS-SE RS-RF ØH B.C.

J B J B
Square Square Square Square

ØL Holes ØL Holes
M PLCS. K M PLCS. K
TYP TYP

A A ØD
O.A.H. O.A.H. Flange

E” – 150# ANSI Pattern


ØC ØC
ØF Holes (G) PLCS.
RS-SF RS-BF ØH B.C.

* To indicate duty grade and material preference add the following to the end of each part number: 1) Duty Grade: L = Light; M = Medium; H = Heavy; 2) Material: 304 = CF8; 316 = CF8M; MST = Mild Steel

Part Number Example: RS-SE-03-L-316 = ( Round to Square, Stub End, 3”, Light Duty, 316 Stainless Steel )

RS - SE RS-RF RS-SF RS-BF


Round to Square, Stub Ends Round to Square, Round Flange Round to Square, Square Flange Both Flanges

Part No. A Min B C Part No. D E F G H Part No. J K L M Part No.

RS-SE-03-XXX 2.25” 3.00” 3.00” RS-RF-03-XXX 7.50” 3” .75” 4 6.00” RS-SF-03-XXX 6.00” 2.62” .44” 8 RS-BF-03-XXX
RS-SE-04-XXX 3.00” 4.00” 4.00” RS-RF-04-XXX 9.00” 4” .75” 8 7.50” RS-SF-04-XXX 7.00” 3.12” .44” 8 RS-BF-04-XXX
RS-SE-06-XXX 4.50” 6.00” 6.00” RS-RF-06-XXX 11.00” 6” .75” 8 9.50” RS-SF-06-XXX 9.00” 4.00” .44” 8 RS-BF-06-XXX
RS-SE-08-XXX 6.00” 8.00” 8.00” RS-RF-08-XXX 13.50” 8” .75” 8 11.75” RS-SF-08-XXX 12.00” 3.62” .62” 12 RS-BF-08-XXX
RS-SE-10-XXX 7.50” 10.00” 10.00” RS-RF-10-XXX 16.00” 10” 1.00” 12 14.25” RS-SF-10-XXX 14.00” 4.25” .62” 12 RS-BF-10-XXX
RS-SE-12-XXX 9.00” 12.00” 12.00” RS-RF-12-XXX 19.00” 12” 1.00” 12 17.00” RS-SF-12-XXX 17.00” 5.12” .62” 12 RS-BF-12-XXX

Material Thickness: Light: #14ga = .0747” Medium: #11ga = .1196” Heavy: #7ga = .1793”

Roto -Disc, Inc. 514 Enterprise Drive, Unit A, Erlanger, Kentuck y 41017, USA • ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com • w w w.rotodisc.com | w w w.processtransitions.com

35
Roto-Disc, Inc. 514 Enterprise Drive, Unit A
Erlanger, Kentuck y 41017, USA
ph +1 513-871-2600, fax +1 513-871-9013 • info@rotodisc.com
w w w.rotodisc.com | w w w.processtransitions.com

© Copyright 2015 Roto-Disc, Inc., all rights reserved. November 2015 • Printed in U.S.A.

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