Académique Documents
Professionnel Documents
Culture Documents
Parts
48 Special Shapes of Button Dies with Round Shank
50 Special Shapes of Punches with Square Shank 1
56 Special Shapes of Button Dies with Square Shank 1
62 Special Order Plates 1
68 Special Order Parts for Press Die
72 Special Coating Treatment
40 41
Special Order Parts
Punch Industry can realize its special order parts which to reach the How to Order The Special Parts
same quality as standard parts. We treat your ordering as special part, if its dimension or alteration is not according to the product catalog.
order by
5 0 22
+0.012
φ8 +0.006
after analyze the Delivery
.4
0
Special Order
3.00 ー0.01
R0
R10
confirm the
φ1.2
drawing.
φ 11-0.2
0
M4
Parts
quotation.
36
6
21
3 .7
● Punch industry can respond the quotation, delivery, and price for customers’various
12.5
54.4 1 C-4
48.2 A
1 5.2
3.0R 1R
3.0R
6.1
demands of ordering the products which dimensions and shapes are not according to
5.3
7.3
DXF
5.0R
5.7
3.0R 5.0R
5.8
5.0R
3.11
1R
)21(
3 .0R
5.0R
08
6.1R
(上型 )
)1:4(A liatD (R/L)
31
本図のミラー形状品も作製すること。(L/Rは対称形の為。)
● Punch industry has 3 domestic factories in Japan, 4 factories in China, and even over Punch
DATE THIRD ANGLE PROJ . SCAL E
0 3 年 9 月 8 日 第3角法
作成 尺度 1:1 NAM E BUCKLE BASE
APPROVED CHECKED DESIGNED DRAWN 名 称
承 認 検 図 設 計 製 図
順送型 部品図
可瀬 橋本 伊藤SS 水野
PARTS NAME
部品名称 094
ピアスパンチ
A4
DWG.No.
図 番 02-10201
100 Sub Contract Factory around the world, which can satisfy your demands of special Industry
parts ordering.
● Punch Industry is famous by its comprehensive machining capabilities, such as cutting, X_T
heat treatment, surface treatment, grinding, EDM, and along with the precision product
inspection.
● Punch Industry can perfectly answer customers’requirements which according to Corresponding CAD The CAD we uses
original drawings. 2D DXF/DWG/FXD/FDA 2D Cad Super FX(Ver.10)
We have the newest processing and inspecting equipments which be operated X_T/STEP/IGES/SAT
3D
Solid Works(Ver.2007)
CATIA Master Cam X2
by our professional engineers, these will satisfy your various demands. 3D Pro/E
NX(UG)
Solid Works
Heat treatment 30 sets ※For 3D data, tridimensional formation (X_T) is recommended.
Vacuum furnaces
Nitride furnaces 他 For the file formation which is not in the table above, please refer to us.
How to send your data file
Inspection equipments 260 sets
3D measuring instruments
Cutting machines 200 sets By e-mail
Roundness measuring instruments
Projectors
Electric discharge machines 55 sets CNC lathes
The data size limit is max. 5MB for every single transfer.
2D measuring instruments NC electric discharge machines NC lathes
NC electric discharge machines Machining centers
Sclerometer 等
NC wireーcutting machines 等 NC milling machines ※For your file is larger than the limit, please send it by using compression(LZH・ZIP), splitting, or by using the treatment in ② and ③.
Deepーhole drilling machines
By CD-R
By WEB server (Refer to us for details)
Grinding machines 360 sets
CNC profile grinder
Jig grinders
OD grinders
ID grinders
Centerless grinder
Surface grinders 等
42 (The numbers of total Japanese domestic factory equipments shown above are until March of 2008.) 43
Special Order Parts Punches(Round shank) Punches(Square shank) Bending punches(Square shank) Button dies(Square shank)
Special Order
・Round shank Punch shapes P.46
Parts
Button die shapes P.48
Drawing button dies(Square shank) bending button dies(Square shank) bending button dies(Square shank) Drawing button dies(Square shank)
Refer to the drawing P.52 Refer to the drawing P.48 Refer to the drawing P.58 Refer to the drawing P.57
44 Refer to the drawing P.64 Refer to the drawing P.68 Refer to the drawing P.67 45
Special Shapes of Punches with Round Shank Drawing Punch Drawing Punch
φ9-0.2
0
+0.3
5 0
4
+0.3
Only if the shape, dimension, precision
.
R0
5 0
0.250
or drawing is available, we can made
35
φ6 m5
φ8+0.012
the non-standard product for you. +0.006
57.00
65+0.05
3-
R2.
0
3-120°
950
75
(φ
5.63
4)
-0.01
φ6 -0.03
3.5
A-A 10:1
grinding, or EDM, please give to us.
10+0.3
Special Order
0
R10
Parts
(11.4)
The material and allowable range The values above are for reference only, please refer to us for details. R10
(6.4)
R0.5(full edge)
±0.01
(mm)
Radius Length(mm) Circularity Coaxiality Surface
3-0.01
Material Hardness
(mm) (mm) treatment
3
Min. Max. Tolerance Max. Tolerance
0
SKD11 60〜63HRC TiCN φ4.58
SKH51 61〜64HRC 0.001 TiN 0
0.5 180 0.005 300 0.005 0.005 CMTi 3.8-0.01
±0.01
P/M high-speed steel 64〜67HRC
±0.01
0.005 DLC
Nitride P/M high-speed steel 64〜66HRC CrN
2
±0.01
2.6
4
TiCN
-0.2
V30 88〜89HRA
φ11 0
0.3 200 0.005 180 0.004 0.001 0.003 TiN 4.6
±0.01
Super corpuscle 90〜92HRA DLC
+0.3
M4 -0.2 -0.2 -0.2
5 0
5 0
±0.1
φ4.5
C1
8+0.03
+0.01
8+0.3
35
R0 R0
0
5+0.3
.4 .4 φ25 m5
0
R1
φ5 m5
±0.01
±0.01
36
φ8+0.012 +0.012
φ8+0.006
85
+0.006
(φ6.5)
81.2
φ10 m5
+0.3
-0.01
φ5 -0.01
52 0
φ25 -0.03
48+0.3
(57.27)
-0.03
0
57.00
0.30
61
R10 R10
R1
75.0
0
R10
00
+0.3
25 0
.
R1
0.30
20+0.3
R10
15+0.3
0
0
0.36
φ6.50
12
R0
0
3-2.500
.00
15° .3
5
2.5
45
2.8
-
22
14
φ
R0
φ7
R0
4. (φ4.6)
60
.5
.5
0 R10 +0.01 +0.01
00
φ20 0 φ3.8 0
12.5 -0.01
A DETAIL 10:1 φ
(5.27)
0
12 φ6.6-0.01
0
30° φ3+0.01
0
±
0.
01
A
φ1.2
4.0
±0.01
±0.01
1.6
4-
φ4.600
R
4-4
2
3.00 ー0.01
±0.01
0
φ6.7
60 °
.00
.0 00 ±0.01
0° 60 φ16
DETAIL 10:1
46 47
Special Shapes of Button Dies with Round Shank Button Die Drawing Button Die
10
±
0.
01
±
5
0.
Only if the shape, dimension, precision
01
or drawing is available, we can made the
non-standard product for you.
28-0.01
0
±
5
0.
Inner surface grinding
01
Jig grinding
φ45m5
Wire cutting 15
±0.01
15
±0.01
φ30
±0.01
R
0
±0.01
φ56m5
R
2.
Special Order
1
5
Parts
8
The material and allowable range
16
The values above are for reference only, please refer to us for details.
41+0.01
Outer diameter(mm) (mm)
Inner diameter Length(mm)
Circularity Circularity Coaxiality
40+0.4
+0.2
0
Material Hardness
(mm) (mm) (mm)
Min. Max. Tolerance Max. Tolerance Max. Tolerance
5+0.3
5+0.3
0
0
SKD11 60〜63HRC Grinding Grinding
SKH51 61〜64HRC 0.001 0.005 0.005
3 180 0.005 0.5 0.005 Wire 300 0.005 Wire
〜
Drawing Button Die Drawing Button Die Button Die Button Die
±0.01 0
4 27 -0.01
±0.01 ±0.01
φ8.3 +0.01
0
7 14
φ8 +0.01
0
01
3
φ20 -0.01
0.
±
φ13-0.2
φ13-0.2
-0.03
0
0
12
8
φ
+0.05
φ20 m5
±0.01
30 0
5-0.02
±0.01
0
12
0
5.00 0
±0.01
ー0.01 4.80 ー0.01
36
±0.01
±0.01
12
4
φ12.6
12
0
φ23-0.2
6
+0.012
R
φ10+0.006
4-
φ10+0.012
+0.006 A
0
φ6.15-0.05 ±0.01
18
φ56 n5 +0.01
2.86°
R0.5 φ8 0
R2.50 0
1.0
3
-0.01
7
φ20 -0.03
φ4.62 +0.01
8
20
0
+0.05
φ20 m5
40 +0.4
+0.2
+0.01
25.00
25.00
30 0
φ4.62 0
5-0.02
0
R
R
0.
0.
4
Details:A
12
3
56 -0.01
-0.03
5 +0.3
+0.3
0
5 0
φ12.6
6
φ46 φ23 0
-0.2
φ4.7 φ4.7
48 49
Special Shapes of Punches with Square Shank 1 Punch Punch
2-
15.300
R
0.
2-M6 M4 2-M6
50
0
42.100
12
12
00
As long as the drawings of special shaped prats are available, we can machine them! .00
0
2.
R
25
R2
2-
30°
Forming grinding, profile grinding, wire cutting electron discharge machining shapes. 4- 00
41.5
34.928 3
R0.
2-
61
61
31.100
3
R
R10
26.000
22
10
22.172
43.100
2-φ1.1 2-φ1
.3
R0
4-
17.5
13.5
Special Order
22
0
42.10
Parts
28.00
16.40
The material and allowable range The values above are for reference only, please refer to us for details. 39.6
13
35.6
Shape(mm) Length(mm)
Perpendicularity Parallelism
Material Hardness Surface treatment 28.4
(against 100) (against 100)
Min. Max. Tolerance Max. Tolerance
43.10
SKD11 60〜63HRC TiCN
TiN 11.6 2.00
SKH51 61〜64HRC 0
2 50 0.005 120 0.02 0.01 0.01 CMTi 7.6
1.000 10.00
P/M high-speed steel 64〜67HRC CrN 4.6
Nitride P/M high-speed steel 64〜66HRC
23.000
15.000
11.172
7.700
DLC 0
V30 88〜89HRA 1.00
0
1 100 0.002 100 0.005 0.002 0.002 TiCN・TiN・DLC
28.00
23.00
15.00
7.70
Super corpuscle 90〜92HRA
0
20.30
Punch Punch
9.400 Bending Punch Bending Punch
2-M6 M4
M6 2-M6 M6
17.000
12.000
8.700
7.600
0
6
12
12
12
25
15°
29.300
16
25
25
41.5
41.5
φ3.2 R2
.00
0
61
23.660 23.460
57.00
58.07
61
57
3
R
R10 R2
63
3
.0
R
00
2-
19.660
17.199° R1
45°
22
φ1.2 4-
8.3
EDGES
1.07
5
3-φ1.1
1.
40.796
1.52
R
2-
16.30 5.50
13.5
10.00 5.100 R0
20
.3 19.30
5.90
2.300
7.6
29.300
32
2.70 25 0
+0
21 40.00 5.5
6°
17.95
1.00
17
11.386
0
12.00
50
0.
9
+0
R
7-
16.20
15.00
15°
4-R0.5 0 8.500
9.200
2
6 11.496
26
00
10.50
7.5
9.436
7.600
13.300
.0
R2
11.496
7.600
25.000
17.000
50 51
Special Shapes of Punches with Square Shank 2 Bending Punch M6
12
20-0.01
15
0
Bending Punch M8 Punch
41.7
42.65
+0.01
45.44
47.9 0
16
5-0.2
45°
0
+0.1
53 0
(61.59)
57.00
+0.2
1
18 0
R
+0.01
3.2 6 0
4-
9.98
R
0.
Special Order
5
R41
0.5 19.9
Parts
3.31
28.3
4.59
1.62 +0.01
39.5 0
14.59
20.50
1.5-0.1 +0.01
0
12 21 0
±0.01
C
1
3.6
6
+0.01
13 0
25.00
19
±0.01 Forming Punch Punch
23-0.05
0
-0.01
Punch Punch
13 0
M6 M6
+0.2
80 0
41+0.01
0
15
15
18
18
0
R3
30
(1)
+0.1
+0.1
+0.2
±0.01
60 0
60 0
C0.3
(full edge)
25 0
1
±0.005
3.55
14+0.01
25
0
±0.01
3.7
1.5 0
-0.1 6+0.01
0
±0.01
1.5-0.1
±0.01
0
±0.01
±0.005
5
8.5
1.7
0.
20+0.01
±0.01
R
0
4.5
10+0.01
±0.01
15.6
20
+0.01
0
1
5
18 0
5
.5
R
5
R0
±0.01
±0.01
0.
0.
10
45°
5
R
0 .01 4- ±0.01 ±0.01
2.35 1.3
3
5
7.5
+0.01
±0.01
0.
±0.01
R1R
±0.005
R
±0.01
26 0
3.55 6.7
5
4-
22 A
31.4
.5 ±
10
0.0 ±0.01
1
Part A details 9.3
4
°
2-
45
R2
4-
±0.01
R0
4 2
R1
.5
±
0.0
1
52 53
Special shapes of punch with square shank 3
Punch
G G
( , )
Bending Punch Drawing Punch Punch
Full edgeC0.3
3.000
1.800
0.800
0.700
0.500
φ6.6
M3 0 0 0
0
1.5
15-0.02
0
12
15-0.01
15
0
23
20
6.500
6.000 6.000(交点)
±0.01
±0.01
5.5
(Crossing)
50+0.2
5.500(交点)
53+0.1
0
48
0
50
R50
40 4.800
φ11
(Crossing)
4.000
27+0.2
Special Order
50.0
0
53 3.400(交点)
●印 2-R0.200
Parts
2-C0.5 C0.5 2.500 2.500(交点)
45°
10
5
■印 15-R0.100
3.000
0.000
2
0.
1.500
R
+0.01
° +0.01 25 0
20 φ10 0
±0.01
11.5 10.500 0.500
±0.01 ±0.01 7.5 0 0
±0.01
0.8 2
12+0.01
2
R0
R
0
2-
±0.01 .50
0
1.3 2 4-C0.3 0
±0.01
2.500
(交点)2.100
(交点)1.900
1.300
0.500
8
+0.01
12+0.01
15 0
0
0
±0.01
±0.01
8
4
10
±0.01
5
R
8.0
0.
2-
7.5
2-
2
27.9
20 G LP, EDM
15
( , )
18
16
13.6
0 0 0
2.000
+0.1
7.5
50 0
0
15-0.01
8.2
20
8.2
13
±0.01
15
17
3.000
3
24
2.000
28
32.5
38.09
44.5
2-R2
15
0
49.75 49.250
2-0.400
45.000°
3
R
2-1.000
2-
LP
6-R0.5
4
49.7
5
49.2
3.6 7 5 EDM
11.6 0
17.6
20.1
54 55
Special Shapes of Button Dies with Square Shank 1
Button Die
5.693
5.693
0
7.600
9.436
13.300
15.000
.0 0
0
4-
R2
R
0.
SP
As long as the drawings of special shaped prats are available, we can machine them!
50
11.496
0
2.700 9.200
15°
Forming grinding, profile grinding, wire cutting electron discharge machining shapes. 8.500
0
0
50
0.
R
7-
6°
3.200 17.95
1.000 R0 0
7.600
.3
00 2.300
TH
5.100
2.
4.9
R2
40.796
4-
φ
8.8
12.000
22
Special Order
SP
34
+0
Parts
59.00
The material and allowable range The values above are for reference only, please refer to us for details. 17.199°
R2
φ6.5-DP12
Shape(mm) Length(mm) .0 19.660
2-M6-TH
1°full edge
Perpendicularity Parallelism 00
Material Hardness
(against 100) (against 100)
3-φ2SP
Min. Max. Tolerance Max. Tolerance
23.46 R2 23.660
.00
SKD11 60〜63HRC 0
SKH51 61〜64HRC
15°
3 100 0.005 100 0.02 0.01 0.005 5 30
P/M high-speed steel 64〜67HRC 29.300
25.00 50
Nitride P/M high-speed steel 64〜66HRC +0
12.000
17.000
7.600
8.700
V30 88〜89HRA 60.00
1 100 0.002 100 0.005 0.002 0.002
Super corpuscle 90〜92HRA
9.400
0 4-
60
4-
21.000
22.172
26.000
31.100
34.928
42.100
17.6
32.1
43.6
1.000
0
R0
50
P
0
6
27
1S
.3 R3
0.
2.
R
2
φ
0
3-2.500
2-
23.000 R3 28
SP 20
2-
20.000 11.5
+0
R2
12.8
φ 500
.0
7.5
26.40
°
17.0
15.300
00
11.5
60
6
.
15.000
R0
7.5
+0
4.
A 3.5
12-
56.00
4-
11.172 0 0
R2
+0 3.5
26.00 7.700 7.5
.00
6
2-
2 11.5
0
. 7.5
10.00 5.4 R2
R0
5 2.08 0 12.8
11.5
4-
.3
20
00
13.76 28
SP
+0
+0
2-
19.76
φ3
16.00
φ
10.5
29.9
46.1
50.6
3.1
0
-
φ5.5
TH
4-
M6
R
4
2.
5
2
φ7.2
12
φ6.5 18.00
10°
6.50-0
25.00
7
φ7.00-0
5
25.00
12
25.00
M5
Part A details
1°full edge
M6
1°
full edge
56 57
Special Shapes of Button Dies with Square Shank 2 Button Die Button Die
±0.005 ±0.005
5 5
Drawing Button Dies Drawing Button Dies
4-
R0
2-
.5
φ
28.7
±0.01
4.
32
1-
16 φ10 ±0.0
1
2
TH
.1
12
+0.005
φ4
+0.005
±0.01
±0.01
39 0
20 0
10
8
+0
1.4
+0
26.00
R1
18.00
15
±0.01
4-
φ9.5
2
±0.01
+0 14
40.00 +0.005
14.6 20 0
±0.01
2-M5
21.12 6 5.5
Special Order
+0 +0.005
41.00 20 0
Parts
34.93
18.30 21.54 φ4
±0.01
2-
0.7
R1
φ7 4.54 φ6.5
3
3.21
4.61
C
.0
0
2-
5
R2
+0.2
1.98
13
1.22
25 0
+0.3
25.00
25.00
20 0
12
2-M6 M6
5 16.02
23.02
6.42
4.01
+0.005
44.54
+0.005
+0.005
60 0
2
24 0
15 0
8.18
7-
2
R0
16.96
.5
24.04
28.02
2-
±0.01
1.4
R3
5
38.13
44.54
±0.01
10.62
R4
+0.005
40 0
±0.01
±0.01 13
7.35
±0.01
±0.01 16.48
2
+0.01
φ3 0
10°
10°
°
3
11.94
R
1
3.58
+0.2
60 0
17.56
R
±0.01
1
±0.01
20.14
±0.01
40
±0.01
40
37.14
35
33
20
M8
58 59
Special Shapes of Button Dies with Square Shank 3 Button Die
10.000
2.230
10.000
Die glut Button Die
10.000
3.000
6.140
1.640
3.520
4.930
5.540
20.00
2.200
2.500
3.000
12.00
16.0
5.00
7.200
7.500
7.700
2.230
10.00
2.00
7.0
12
1.770
-
φ6.00
R
0.
27
6.340
Special Order
2.00
8.440
Parts
1.000
10.000
0.500
0.500
1
5
0.5 0.2
(Groove)
8.000
30
1°
Split drawing
10.000
Button Die
15.000 59.67
13
15.500 54.67
33.09
00
5.88 10
4-
5.
R
Button Die
C
17.45 17.45
2-
3
13.66 13.66 35
10.00
7.92 7.92 5
12.5
15
70.00
φ8
90
0.5
50.82
48.99
A A
±0.005
19.18
10.00
B B
85
59.39
10
C C
46.8
42.5
3-
32.01
φ8
R
10 75.00 5
5.
00
12.5
15
100 30
35.97
25.5 25.5 ±0.01
5 18.88
±0.005 φ11
±0.01
75
φ6 φ11
10
10
Dimension of hole A
10
±0.01
6 ±0.01
15 +0.015
±0.01
±0.01
2-φ10 0 φ6.5
10
φ8
Dimension of hole B Dimension of hole C
60 61
Special Order Plates 1 Punch Backing Plate
5-M6-TH
As long as the drawings of plates are available, we can machine them!
95.3
75.3
55.2
16.5
23.5
65.1
89.8
215.6
188.7
177.5
158.5
130.3
157.8
230
0
85
28
85
86
180
150
123
124
150
180
197
221
245
Machining center machining, Forming grinding, Jig grinding, Wire cutting shapes. 90
75 B B B B B
70.0
G G
H F F H
46
A A A 7- 51.5 A A A
F φ
9-
D D TH M6
30 E E
E E 20 22
E M6 E
14 12 13 E
E B 8.2
0
16-φ7-TH M6 E 12 E F
E M6 -φ 8.2
14 12 13 E
E E 31 E E
20 .5 22
30 D D
A A A A A A
4-
46
φ
M6 51.5
16
.5
Special Order
F
-
H
TH
70.0 G
F H
Parts
75 B F
B B B G B
90
The material and allowable range The values above are for reference only, please refer to us for details. 11
-φ
215.0
220.0
11
0
115
120
Shape(mm) (mm)
Thickness -
Perpendicularity Parallelism Hole diameter TH
Material Pitch tolerance
(against 100) (against 100) tolerance
Max. Tolerance Max. Tolerance
4-φ10.2 4-φ14
SS40
H G
S50C
16.0
SK105(SK3) Length Tolerance
0.005 0.005
〜300 0.02
SK85(SK5) 300×500 100 0.002 0.005 0.005
〜
〜400 0.04
SKS3 0.01 0.01
〜500 0.20
SKD11
SKH51
87.1
0
250
210
150
150
210
250
175
10-M10
58
55
φ
φ
130.05
150.00
159.55
150.00
89.76
0
215.6
206.4
188.7
163.5
95.3
55.2
53.2
16.5
23.5
65.1
0.0
230
120
124
180
245
180
123
85
28
85
86
0
φ2
135
4-
90
M6 M6 E -0
115 M10 M10 M10 14.00 M10 E M10
150.00
115.00
F F
95.3
55.2
16.5
23.5
65.1
89.8
157.8
215.6
188.7
177.5
158.5
130.3
75 B B
85
28
85
86
215
123
124
150
180
197
221
180
12
70.00 -φ
10.50
90 C 14 -0
21.00-0
C C C C A A 54.10 A
B B E A A A
13.00-0
20.30-0
75.00 46 -0
70 -0 49.10 43.10
19.00
E B 21.5 13.4 -0 -0 -0 -0 22.00
8.00 15.00 10.00 10.50 20.50
D D D D D D D D
46
M18
12.00-0
36 36
A
38.00-0
C C
28.00-0
-0
-0
50.00-0
-0
-0
15.1 6
15.40
82.00
M18 A
103
A 0
30
40
60
16.20
25.00
40.00
40.00
A A A
A
A M22 M12 A A R2
2
4-
.0
103
16.3
0 0
28
60
26
44
40
φ8
A -0 D D
A A A A A 10.00
R2
A M18
13
4-
C
13.00-0
20.30-0
C 3 A A A A
A A 0.
-φ
36 36 46 1
21.00-0
φ
5
D D M18 D B D D D 4-
46
70.00 F B F
E B B E E B
70 C 75
75.00
M10 E M10 M10 M10 M10
C C C C 90
90
0
0.0
120.00
215.00
150.00
150.00
220.00
φ1
85
58
55
115
85
86
124
4-
φ
φ
4-φ14 M12P1.5
175 E F
11
M22P1.5 14-φ11
25.00
6.2
6.2
15
20
40
13
11
11
11
75.25
23.5
215.6
175.5
220.0
0
37
57
85
93
230
205
180
150
131
111
134
150
172
180
205
245
90
Stripper Plate F B C B B B
C B F
70.0 6-M6-TH
G 4-φ
10.2
E A E -T
H
75.25
89.76
150.00
132.55
150.00
159.55
48 50
185.4
51.2
16.5
23.5
65.1
215.6
188.7
175.5
163.5
135.4
105.2
206.4
211.5
225.5
7.25
0
37
57
86
93
230
180
131
123
111
124
180
245
134
28
95.3
55.2
16.5
39.8
65.1
89.8
172
188.7
163.5
135.4
105.2
145.3
206.4
211.5
30 J E
81
158
197
223
25
90 21.1 A H A A A H A A A A
H H 20
H G H
70.00 H H H H H
63 G H H H L L H M H H H K
0 0
30
24
32
12
19
12
M8 M8 M8 M8 M8
50.25 12 .5 H H H
46 23 φ8 H H H
TH
18 -0 26.4 25.1 H H
D 25.2 17.4 R4 M8 -0 R3 12 7 20.52 A A A A A A A A
5 D 15.00 D 2.02-0 J H 20
φ6-
58.1 D 21.1 H
23.4
D 4.5 H
27-φ
16
13
R4
R2
21.1 25
R4 D
4-
D D E 2- 4.7
H
17.00-0
C 30
26.00-0
C J
16.30+0
82
A
-0
F
36
-T
φ
40.00 -0
7-TH
17.00
E E E
34.3
14.5
0 14
25
30
20
12
40
38
26
B 48 - A 50
φ15
1.5
26
B TH
φ R4 D E
18-
0
21.1 R1 17 R4 F G B B B B B F
13
C C
23.4
R3
16
4-
D 9 7 D D D D D 5.52-0 D 70.0
M8
13-
R4 3
46
-0
50.25
25.5
φ
M8 M8 M8 M8 M8 90
4-φ28.00
Special Order
G 63 G
10-φ
φ32
70.00 16
215.0
H 52 H
200
180
150
85
85
150
180
For dimension of this shape,
Parts
11-
90 refer to the figure of jig.
3.3 For dimension of this shape,
4-
TH
215.00
220.00
φ1
For dimension of this shape, For dimension of this shape, refer to the figure of jig. PT1/8
0
0.0
4-φ24 2-φ5 φ9
G C L K
2-φ4.60 φ8.5 φ4.82 2-φ6.01 2-φ4.1
16
A B F C E
6
φ5.6 φ7
φ4
2-M8
32.00
3
6
24
22
20
19
16
16
16
14
14
11
11
9
7
7
φ9 M12P1.5 12-M8 φ9 M12P1.5 M8
Lower Die Sets
16-φ12 φ8
220.00
D J
5
5
250
210
180
135
115
85
85
115
210
250
175
20
32
36
φ
φ
H H
135
Die Plate
90
TH
5-
NP10 M10 M10 M10 M10 M10 NP10
-φ
70.00
12
95.3
75.3
55.2
16.5
23.5
39.8
65.1
89.8
215.6
175.5
135.4
105.2
145.3
184.9
211.9
7.3
37
57
81
93
240
205
131
111
134
158
172
197
216
223
227
M8 B
A D 25
A A A A A A A
φ9
F F D 15.5
.5
12
C 8.2
NP10 E CC D C
150.000
220.000
150.000
E E E D C D
40.00
39.75
E
7.25
C
75.25
42.2
0 0
65.1
135.4
43.5
215.6
38.5
105.2
3.5
8.5
50
11
64
24
60
C
85
37
57
72
93
230
180
131
111
55
112
134
172
205
245
0
85
180
2-M8
13 NP10 C C C C A A 8.2
14.4
F F D 15.5
A D A A A A A
25
32
C C C C C M8
K
J J B 6.7 4-C18
φ9
4-
B 62.00 B K
φ4
4-φ
A NP10 NP10
A 70.00
.2
10
10.04 φ2 H
6-
1
I -0 H 32 90
-0
D D 30.00 D 18.00 G G D D D D
20.00
8-
D φ
32
36
4
5 .9
φ4 F F
φ
140.000
60.00-0
34.00 -0
26.40-0
26.00-0
56.00 -0
16.00-0
40.00 -0
42.2
180
96
48
23
30
12
H H
19
59.10
-0 E E 135
D D D F F D
G G
2-φ
-0
59.00
D D
7.2
-0 30.00 D D
25
26.00 I 32 19.76
-0
41.00
-0 53.10-0
H H
LL
2-M6
190.8
186.8
184.6
175.5
149.1
146.9
-0 175
HO
A 19.00 A 4-C5
A 15.00-0
SE
62.00
BA
J K
215.00
J
φ4
4-
85
85
210
180
135
115
115
135
180
210
0
B B
R1
C C C C C
16
32.7
+0.01
16.5
9.7
199.60
138.50
44.20
10.00
23.50
76.00
90.76
129.30
179.40
8
7.5 E F H NP10
204.6
143.5
12.5
7.5
165.3
227.5
49.2
11
0
-φ
15
16
D
20
25
6
-0 -0 +0.03
50.0
10-φ18 4-φ28.00 2-φ20.00 4-φ5
185.9
190.8
4-M5 +0.02
4-M12
30
C B I G H
7
14
12
10
B A C φ11
14
4-M12
25.00
16
13
3.3
64 65
Special Order Plates 3 Lower Die Set Plate
M,D,DT
( )
G, MC
Die plate
40.000
70.000
250.000
(
G,WEDM,EDM M, D, DT, WEDM
)
10.0
15.0
25.0
35.0
45.0
80.0
86.3
95.0
103.1
110.0
130.0
140.0
150.0
155.0
163.8
170.0
180.0
187.5
195.0
202.5
210.0
217.5
225.0
232.5
240.0
247.5
255.0
265.0
271.3
277.5
290.0
107.500
110.000
122.500
147.500
150.000
170.000
175.000
185.000
245.000
247.500
267.500
275.000
20.000
30.000
32.500
37.500
45.000
65.000
75.000
80.000
92.500
95.000
130.00
140.00
187.50
202.50
232.50
265.00
277.50
10.00
0
117.5
195.0
204.0
208.5
220.5
225.0
240.0
281.3
290.0
15.0
47.5
90.0
0
27.000
150.0
M
85.0
80.500
F B F B F I F
70.000 58.500
I 55.000 B A
55.000 116.000 116.000
A 54.000
A M M
4-φ4 M
102.0
(角 undercut ) 20.0
25.000
17.000 H C H H G C H H C H G H C H H C H C H 15.000
12.000 12.000 E E E E
EDM C
7.00 4.0 70.000
E E E E E E E E E E E E E E E
5.000 2.000
0 D 0
55.0 D D
Special Order
1.0
D D
17.500 4.0
9.0
Parts
19.500 C
25.000 12.000 25.0 I G I I G I I I
H C H H G C H H C H G H C H H H C H
13.0
F
7.0 F F F F 8.0
54.0 L J J J J J J J J J J K J K K J J
A A 5.0 5.5
55.000 55.000 F F F K K K K K K J
0 0 0
58.5 I F B F F
F F B F 5.0 L L 2.5
70.000 F F H H H H H H
12.0 H H H H 6.0
80.5 I 16.0 F F
85.0 4-C5 M 25.0 G I I G I I I
I
Upper, lower edges C0.5 M
25.000
40.000
45.000
62.500
102.500
110.000
125.000
145.000
190.000
200.000
205.000
210.000
215.000
217.500
220.000
230.000
235.000
245.000
250.000
260.000
272.500
63.5
68.0
80.0
84.5
95.0
195.0
275.0
55.0 D D
0
C
+0.5 70.000
A : 4-φ31.000, From insideφ35 depth 3 +0.3 F : 8-M10 Through DT From inside depth 5.00-0inner corner R0.3 or(EDM or M)
E E E E
B : 4-φ10.000, The obverse side φ11 depth 5 blanking hole G : 4-M8×17(from inside) DT From outside depth 5.0 M
C : 12-φ5.000, From insideφ6 depth 15 undercut H : 22-M4×10(from outside ) DT From outside depth 8.1 M
130.0
140.0
150.0
187.5
195.0
202.5
217.5
232.5
245.0
247.5
265.0
271.3
275.0
277.5
290.0
15.0
22.3
27.3
35.0
37.5
45.0
70.0
80.0
90.0
95.0
0
40.000
217.500
250.000
18.00
15.0
47.5
56.3
90.0
95.0
101.3
116.3
195.0
202.5
245.0
275.0
G
0
G
85.0
C C C A C C
70.000 φ32 +0.018
+0.013 φ10.000 φ27.0
B B G
A C D
55.0 55.0
35.0
50.0
G D D
G G G G G
25.0 5.0
13.0 C0.5
8.0
7.0 E H H H H H H H H H H H E H E H EH H I I
5.0 5.5 8.5
E E E E E
0 0 0
5.0 E E E 2.5 G
12.0 E E E E F F F F F F
6.0
16.0 F F F F φ41.0 φ11 φ14.0
25.0
G D G G D G G G
+0.018
55.0 B B A : 3-φ32 +0.013 MC, φ41T8.5
(from inside)F : 14-φ10.0 K : 9-M12P1.5×15(penetrate the hole from the reverse side)
C C A C C C +0.018
B: 3-φ28 +0.013 MC, φ36T8.5
(from inside)G : 4-φ9.0, φ14.0T13.0(from inside)L : 3-M8×15(penetrate the hole from the reverse side)
70.000
C : 2-φ10.000 MC , φ11T35
(from inside) H : 10-φ 7.0 M : 4-M8×20
85.0 4-C5
G I I
Upper, lower edges C0.5 D : 4-φ14.00, φ27.0T50 I : 6-φ 4.0
110.000
15.0
25.0
45.0
45.3
49.8
54.0
58.5
86.3
95.0
101.3
116.3
130.0
140.0
153.0
157.0
161.8
165.8
180.0
195.0
210.0
217.5
225.0
240.0
255.0
272.5
275.0
WEDM
A : 2-φ10.000 F : 10-φ4.0, φ6.5T8.0(from inside) WEDM through(press blanking hole)
B : 4-φ27.0 G : 12-φ4.0
C : 10-φ11.0 H : 15-φ2.0
D : 4-φ 9.0 I : 3-M4P0.5×15(from the side)
66 E : 16-φ 4.5 67
Special Order Parts for Press Die
Cam Driver Cam Holder
As long as the drawings of punches,
button dies, backing plates are +0
21.00
available!
+0
10.5
14.00
7
24.26
8.50
Lathe machining, Machining centre
5
0.
C
4-
machining, With(without)heat 30°
M8
treatment, Kinds of grinding, Electron
C
2
33.15
discharge machining and surface
Special Order
16
treatment.
Parts
+0
46.65
2-M5-TH
14.00
4-
53.4
R
70.3
1
Material Hardness
2-φ9.5
6
79.8
7
SS400 -
7
S45C -
φ5.2
HPM1 40HRC
9.5 11 6.7
11
SKS3 58〜60HRC
SKD61 46〜52HRC
SKD11 60〜63HRC
SKH51 61〜64HRC
4-
R
1
R
13.00 7
1
The above materials are for example.
Other materials are also available
Punch Holder Stripper Plate for Drawing Nest Guide Punch Retainer
+0
+0 50 19.00
59.10 80
40.00 8.00 3.00
2-
10
C
C
2
4-
4- 20 4.80
R2
φ8.00
.2
19
13.5
φ10.00
+0
15°
H
40.00
28
-T
5.5
2
+0
φ9
30
12
40.1
24
34.00
2-
56
0 2-M6-TH
.0
2
13
2.
φ6.5-DP12
R
φ
4-
4-M6-TH
2-
2-φ4.1-TH φ6.5-DP12
+0.01
φ9.5 2-φ5 0
φ10.00
5.3
21
6
10
10.00
25.00
15.00
2-φ5.5 φ12
1
R
5.3
φ14 36
68 69
Special Order Parts for Press Die
Guide Rails
M
( G, WEDM )
Punch Holder Punch Holder 4-φ5.0,φ8.0T4.5 2-φ5.010 WEDM
25.000
102.500
80
15.0
47.5
80.0
5.0
7.0
117.5
127.5
±0.01
0
10 55
+0 ±0.01 4.5
G
54.10 41.37
G
±0.01
4- 40.10 19.88 10 0 0
±0.01
R2
.2 6.000 G
15.92
11.00
G
.0 0
10
φ8 30°
16.5
+0
±0.01
38.00
3
24.0 21.95
3.8
24
0.
C
±0.01
0-
G
26.35
27-C1.0
es
G
dg
60
0
e
40
3.0
0
0
21.3
28.8
32.5
40.0
45.0
50.0
55.0
60.0
67.5
72.5
77.5
82.5
85.0
90.0
92.5
97.5
100.0
105.0
107.5
112.5
115.0
120.0
er
Special Order
pp
R3
U
R1
G
1.5
Parts
U
pp
44.3
50.8
53.0
59.5
66.8
73.3
83.0
89.5
98.0
104.5
113.0
119.5
er
3.0
23
ed
0
G
ge
s
G
C
26.0
0.
3
+0.3 +0.015 23.0 23.50
φ8.00 3-φ11 M8 φ11 φ19 0 φ8 0 20.45 20.0
G
17.0
11.00
8
G
6.000
+0.05
5 +0.03
25
0 0
30
G
G
4.5
14
25.000
102.500
5.3
0
5.0
15.0
47.5
80.0
117.5
123.5
2-φ12
0
7.0
φ17 φ20 G6 φ16 G6 WEDM
4-φ5.0, φ8.0T4.5 2-φ5.010
6.305
5.295
5.195
4.995
4.495
G, WEDM
( )
G, WEDM
( )
8.0
4.0
0
5.505
4.495
3.700
R0.10
2.50
7.0
3.0
0
Lower edges C0.5
20.000
部 20.030 18.005
12.995 部 20.50
15.000
5.705
4.295
3.700
2.50
2-R0.400
9.5
2.5
6.0
12.498 12.501(Cross)
0
10.000
20.000
19.5 19.0 10.495
20.50
13.0
12.0
5.0
14.0 9.901(Cross)
0
●mark 2-R0.205
0
4-C0.5 6-R0.205
2.5 4.5 9.005 9.001(Cross)
0 0 0 □mark 8-R0.095 26.000 7.450
23.5 7.20
M3×9 7.995 21.0 20.0 6.995
(Do not penetrate the hole)
14.50
12.000
6.995
6.0
8.0
7.20
5.805
5.705
4.295
4.195
6.495 5.0
0
R0 2.5
■mark 7-R0.105 .50 0 0 0
5
2-M3×9
7.005
6.596
6.396
5.805
4.995
(Cross)
(Cross)
70 71
Special Coating Treatment CrN(Chromium nitride)
CrN coating treatment has the features of high hardness and preventing abrasion, meltage,
corrosion, and acidification. By the outstanding performance within the working environment of Color:silver
high temperature and heavy corrosion, CrN is mainly applied for pressing dies, but also suitable
for punches and slide components.
PUNCH Industry treats the components for pressing die by using the Physical Vapor Deposition(PVD)method which
includes TiCN(Titanium carbonitride),TiN(Titanium nitride),CrN(Chromium nitride),DLC(Diamond like carbon),CMTi(Multi-
layer composite film).
Physical Vapor Deposition(PVD)method has the advantage of low temperature treatment which enables base material to
be coated without hardness degradation or thermal deformation. There is no need to control sizes with consideration of the
thickness of coated layer which has been standardized to the unit of μm.
DLC(Diamond Like Carbon)
Types and features of coating treatment Color:black
DLC is a kind of carbon film, named by its rigidity as diamond. It has the features of high
The features and available materials for our coating treatments which based on physical vapor deposition(PVD)
method are
hardness, extremely low friction coefficients, and self-lubrication, which are applied for
shown in table 1.
adhesive nonferrous material punching operation and light load slide or bending parts.
Table 1 The features and available materials of coating treatment DLC(Diamond Like Carbon)
Thickness of Hardness of Allowable Available material
Friction
Coating method Types of coating layer layer temperature P/M high- Cemented
coefficient SKD11 SKH51
【μm】 【HV】 【℃】 speed steel carbides
F coating 2700
2〜3 400 0.6 ○ ○ ○ −
Composite surface treatment (1800)
Special Order
TiCN 2700 CMTi
(Composite Multi-layer Titanium Coating)
2〜3 400 0.6 ○ ○ ○ ○ Color:gold
Parts
Titanium carbonitride (1800) CMTi is a special ion nitriding treatment which is based on improving the physical property
Physical TiN 2400 of vapor deposition surface, continuously forming multiple titanium layers(TiC+TiCN+TiN)
2〜3 400 0.6 ○ ○ ○ ○
Vapor Titanium nitride (1600) on the base material. Compare to conventional physical vapor deposition(PVD)method; the
Deposition CrN 2000 lower ion nitriding layer improved the adhesiveness of the base material and titanium layer,
2〜4 700 0.5 ○ ○ ○ −
(PVD) Chromium nitride (1400) in order to provide higher layer hardness. CrN has been widely applied for pressing dies.
DLC
2〜4 4000 300 0.1 ○ ○ ○ ○
Diamond Like Carbon
Titanium multiーstorey
2〜3 2500 580 0.4 ○ ○ ○ −
CMTi
The material for high ー temperature tempering may not be included in this table.
Notes
The hardness is for coating layer itself. When use the Vickers Hardness Test(Test load 50g)for measuring the
hardness of base material, values in( )are the norms. The coating methods which can be used as norms Please pay attention to following notes:
are:TiCN(Titanium carbonitride),TiN(Titanium nitride),CrN(Chromium nitride). 1 The processing limit for coating range is +/ー0.005mm. For the precision over this limit, please enquire.
The coating treatments(TiC Titanium carbonization, est.)which use the chemical vapor deposition(CVD)method are
available either. But the high temperature coating treatment could deform the shape of product. Please enquire us while
2 Do not grind too much at regrinding to prevent coating layer from exfoliation.
ordering. For the details, refer to the introduction on the right page. 3 The punch point may be formed to R shape after coating, please consider this for precision product.