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FILE NO.

SVM-05042

SERVICE MANUAL

AIR CONDITIONER
MULTI SPLIT WALL TYPE

RAS-M18UAH-E4
(Combination with RAS-10UKHP-E4
Referring to Service Manual file No. SVM-05001)

July, 2005
FILE NO. SVM-05042

CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
5. REFRIGERATION CYCLE DIAGRAM
6. INSTALLATION PROCEDURE
6-1 Safety Cautions
6-2 Installation Diagram of Indoor and Outdoor Units
6-3 Installation
6-4 Indoor Unit
6-5 Outdoor Unit
6-6 How to Set Remote Control Selector Switch
6-7 Others

7. PARTS REPLACEMENT
8. EXPLODED VIEWS AND PARTS LIST

−1−
FILE NO. SVM-05042
1. SPECIFICATIONS

RAS-M18UAH-E4
MODEL
Cooling Heating
ITEM (Unit) 1 Unit 2 Units 1 Unit 2 Units
230 V
Capacity
*1 kW 2.50 5.00 2.85 5.70
Phase Single
Power source V 220 - 240
Hz 50
Power CDU kW 1.02 2.04 0.93 1.86
Consumption Total system kW 1.05 2.10 0.96 1.92
Power factor % 97 96
CDU A 4.60 9.15 4.23 8.45
Running current
Total system A 4.75 9.45 4.38 8.75
Starting A 19.0 38.0 19.0 38.0
Moisture removal lite/h 1.2 2.4 --- ---

Operation noise Outdoor unit dB 52

Name of refrigerant R22


Refrigerant
Rated amount kg 1.54 (0.77 x 2)
Refrigerant control Capillary tube
Gas side size mm (in.) Æ9.52 (3/8")
Connection type Flare connection
Liquid side size mm (in.) Æ6.35 (1/4")
Interconnection Connection type Flare connection
pipe Standard length m 5
Maximum length (one way) m 10
Maximum length m 2 (each unit)
Maximum height difference m 5 (each unit)
Height mm 538
Dimensions Width mm 830
Depth mm 300
Net weight kg 54
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3 /h 1920
Fan motor output W 42
Model PH180X1C-4DZDN3 (x2)
Compressor
Output W 750 (x2)
Safety device Fuse, overload relay
Louver type Automatic louver
Usable outdoor temperature range °C 21 ~ 43 -10 ~ 24

Specification are subject to change without notice.

−2 −
FILE NO. SVM-05042
Note : 1
· Capacity is based on the following temperature conditions.

Condition JIS B 8615-1


Temperature Cooling Heating
(DB) 27°C 20°C
Indoor unit inlet air temperature
(WB) 19°C 15°C
(DB) 35°C 7°C
Outdoor unit inlet air temperature
(WB) 24°C 6°C

Note : 2
· Charge refrigerant according to the table below.

Refrigerant RAS-M18UAH-E4

*1 No need to charge
extra refrigerant 10 m or less

−3 −
FILE NO. SVM-05042
2. CONSTRUCTION VIEWS

9.52)

− 4 −
FILE NO. SVM-05042

3. WIRING DIAGRAM

WIRING DIAGRAM
(OUTDOOR UNIT) Overload Capacitor
relay WHI
Outdoor unit
BLK BLK PNK
BLK
1 1
RED 4 3 Compressor
2 2
Indoor 3 3
BLK
RY01 RED
unit A WHI
4 4 CN09
1 1

Terminals 3 3 Overload Capacitor


CN04 relay WHI
BLK BLK PNK
BLK
1 1
RED 4 3 Compressor
2 2
Indoor 3 3
BLK RY02
RED
unit B WHI
4 4 CN10
1 1

Terminals 3 3
CN05

MAIN P.C. BOARD(MCC-738) CN11

Power
1 1
3
supply F01 Fuse R01 2
5 5
BLK 6.3A 250 VAC 3
L
RED 4
N 3 3
SG01 R02 C01 C02 5
300V
GRY 6
YEL&GRN 1 1 CN01
50Hz 7
220/230/240V~ RED
CN02
8

RED RY06 RY04 RY03


3 3 1 1 BLK HEAT
2 EXCHANGER
Transformer 3 3 BLK SENSOR
CN12 (TE,Unit A)
BLK
1 1 CN03 CR04 CR02 CR01
1 1 BLK HEAT
2 2
BLK 2 EXCHANGER
3 3 SENSOR
CR08 CR07 CR06
3 3 BLK
CN13
(TE,Unit B)
2
5 3 1 1 3 1 3
5 3 1
COLOR IDENTIFICATION BLK RED BLK BLK BLK BLK

RED : RED 1 2
WHI : WHITE BLK
BLK : BLACK
PNK : PINK
ORN : ORANGE RED RED
GRN&YEL : GREEN&
YELLOW WHI
Unit B Unit A
GRY : GRAY coil for coil for
Capacitor 4way 4way
Fan motor valve valve

Simple check points for diagnosing faults


Check items Diagnosis results
Fuse Check to determine if the fuse is open. (Check F01)
1 6.3A (Check TNR(R01))
Check for AC voltage (12V or more) between 1 - 3 at CN03.
2 DC 12V (Check Transformer.)
Check for DC voltage (12V) between Q01 (connector)-GND.
(Rated voltage power supply circuit check.)
Check for DC voltage (5V) between 1 - 2 at CN11.
3 DC 5V (Transformer and rated voltage power supply circuit check.)
For detailed procedure, refer to the service manual.
TNR : Toshiba Nonlinear Resistor. (Varistor)

−5 −
FILE NO. SVM-05042

4. SPECIFICATION OF ELECTRICAL PARTS

No. Parts name Type Specifications


Output (Rated) 1000 W, 2 poles, 1 phase, 220 - 240 V, 50Hz
1 Compressor PH180X1C-4DZDN3 Winding resistance (Ω) C-R C-S
(at 20°C) 3.33 3.78
Output (Rated) 42 W, 6 poles, 1 phase, 220-240V , 50/60Hz
Fan motor
2 HF-240-42B Winding resistance (Ω ) Red-Black White-Black
(for outdoor)
(at 20 °C) 176.2 290.5
Running capacitor
3 DS451205NPQB AC 450 V, 2µF
(for fan motor)
Running capacitor
4 DS441306CPNK AC 440V, 30µ F
(for compressor)
Solenoid coil
5 SQ-373 AC 220-240V
(for 4-way valve)

6 Overload relay JMRA99269-9200 U/T : 7.3A (80°C), OPEN : 135±5°C, CLOSE : 69±11°C

7 Thermo sensor TC 10kΩ at 25°C

8 Transformer TT-05-03 220-240V

− 6−
FILE NO. SVM-05042

5. REFRIGERANT CYCLE DIAGRAMS

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
Description pressure P1 exchanger interchanging (°C)
(indoor)
(kg/cm G) pipe T1 (°C)
2

Standard 15.0 40.0 High 20/− 7/6


Heating High temperature *1 21.0 54.0 Low 27/- 24/18
Low temperature 12.5 34.0 Low 20/ - -10/-10
Standard 6.0 12.0 High 27/19 35/24
Cooling High temperature 6.5 18.0 Low 32/23 43/26
Low temperature 4.0 5.0 High 21/15 21/15

Note :
· Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 · During heating overload, the hight temperature limit control operation is included.

−7 −
FILE NO. SVM-05042
6. INSTALLATION PROCEDURE
6-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible
cord (design H07 RN-F), or cord designation 245 IEC66.

CAUTION To Disconnect the Appliance from the Main Power Supply


This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.

DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE
REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY
HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.

WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.

CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.

−8 −
FILE NO. SVM-05042
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.

Remark
1. The air conditioner must be connected to a power supply branch protected by a fuse or a circuit breaker
with a rating of more than 20A in order to comply with the Essential.
rd
Requirement of the EMC Directive 89/336/EEC of May 3 , 1989.
Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply
for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.

−9 −
FILE NO. SVM-05042
6-2. Installation Diagram of Indoor and Outdoor Units

65 mm or more
Before installing the For the rear left and left
wireless remote control Hook piping
170
• With the remote control cover
open, load the batteries supplied
or m mm
ore 1 Installation
correctly, observing their plate Wall
polarity.
2 Wireless remote control
Hoo 170
k or m mm
ore
Cover
Insert the cushion between
the indoor unit and wall,
Air and tilt the indoor unit for
3 Batteries filte
r better operation.
(At
tac
h to
the
fron Shield Do not allow the drain hose
t pan pipe
el) to get slack.
5 Zeolite filter
6 Bioenzyme filter
Cut the piping hole
8 Pan head wood screw sloped slightly

2 Wireless remote Make sure to run the drain


control
hose sloped downward.
4 Remote control holder
The auxiliary piping can be
Insulation of refrigerant pipes insulate the connected the left, rear left,
pipes separately. rear right, right, bottom right
or bottom left.

Right

6 mm thick heat resisting


polyethylene foam
Rear right
Rear left
To the indoor unit
Bottom right Left

Airflow direction Bottom left


600 mm or more

re
mo
or
m
0m Electric
10
parts cover

100 mm
Extension drain hose
or more re (Not available,
mo
or provided by installer)
m
0m
60

600 mm Loop the connecting cable


or more
(about 100 mm in diameter
and 300 – 350 mm long).

Allow a clearance
for drainage.

− 10 −
FILE NO. SVM-05042
6-3. Installation
6-3-1. Optional installation parts

Part Parts name Q'ty


Code
Refrigerant piping
Liquid side : Æ 6.35 mm One
A
Gas side : Æ 9.52 mm each

Pipe insulating material


B 1
(polyethylene foam, 6 mm thick)

Putty, PVC tapes One


C
each

<Fixing bolt arrangement of outdoor unit>

Fig. 6-3-1

· Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
· Use Æ8 mm or Æ10 mm anchor bolts and nuts.
· If it is necessary to drain the defrost water, attach drain nipple 9 to the bottom plate of the outdoor
unit before installing it.

– 11 –
FILE NO. SVM-05042
6-3-2. Accessory and installation parts
Part Part Part
Part name (Q’ty) Part name (Q’ty) Part name (Q’ty)
No. No. No.

1 4 7

Installation plate x 1 Remote control holder x 1 Mounting screw ∅4 x 25 s x 6

2 5 8
Pan head wood screw
Wireless remote control x 1 Sasa-zeolite plus filter x 1 ∅3.1 x 16 s x 2

3 6 9

Battery x 2 Bioenzyme & Gingko filter x 1 Drain nipple* x 1 (For Heat pump model only)

Others Name The part marked with asterisk (*) is packaged with the
outdoor unit.
Owner’s manual
Installation manual

– 12 –
FILE NO. SVM-05042

6-4. Indoor Unit 6-4-2. Cutting a hole and mounting installation


plate
6-4-1. Installation place
<Cutting a hole>
• A place which provides the spaces around the
indoor unit as shown in the above diagram. When installing the refrigerant pipes from the rear.
• A place where there is no obstacle near the air inlet
and outlet.
• A place that allows easy installation of the piping to
the outdoor unit.
• A place which allows the front panel to be opened.

Pipe
CAUTION hole
∅65 mm
• Direct sunlight to the indoor unit’s wireless
receiver should be avoided. The center of the pipe
hole is above the arrow.
• The microprocessor in the indoor unit should not 100 mm
be too close to RF noise sources.
(For details, see the owner’s manual.) Fig. 6-4-2

<Remote control> 1. After determining the pipe hole position on the


mounting plate (A), drill the pipe hole (∅65 mm) at
• A place where there are no obstacles such as a
a slight downward slant to the outdoor side.
curtain that may block the signal from the indoor
unit.
NOTE
• Do not install the remote control in a place exposed
• When drilling a wall that contains a metal lath, wire
to direct sunlight or close to a heating source, such
lath or metal plate, be sure to use a pipe hole brim
as a stove.
ring sold separately.
• Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is
<Mounting the installation plate>
necessary to prevent image disturbances or noise
interference.)
• The location of the remote control should be
determined as shown below.
62 82.5
Hook
(Side view) (Top view)
Indoor unit

m
5

Indoor unit 5
m

7m
*7m

45° 45 ° 170

° 85
75

Remote Reception
Reception control
range
range Remote control 1
Hook Installation
Hook plate
* : Axial distance
Pipe hole Thread Pipe hole

Fig. 6-4-1 Indoor unit Weight 7 Mounting screw

Fig. 6-4-3

– 13 –
FILE NO. SVM-05042
<When the installation plate is directly mounted on 6-4-3. Electrical work
the wall>
1. The supply voltage must be the same as the rated
1. Securely fit the installation plate onto the wall by voltage of the air conditioner.
screwing it in the upper and lower parts to hook up 2. Prepare the power source for exclusive use with the
the indoor unit. air conditioner.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
CAUTION
3. Install the installation plate horizontally in the wall. • This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
CAUTION A switch or circuit breaker which disconnects
When installing the installation plate with a all poles and has a contact separation of at
mounting screw, do not use the anchor bolt hole. least 3 mm must be incorporate in the fixed
Otherwise the unit may fall down and result in wiring. An approved circuit breaker or
personal injury and property damage. switches must used.
(2) Connection with power supply plug:
Installation plate Attach power supply plug with power cord
<Keep horizontal direction>
and plug it into wall outlet. An approved
power supply cord and plug must be used.
Anchor
bolt
NOTE
• Ensure all wiring is used within its electrical rating.
Projection
5 mm dia. hole 15 mm or less

Model RAS-10UKHP-E4

7 Mounting
screw Power source 50Hz, 220 - 240 V Single phase
∅4 x 25s
s
Maximum
running current 7.5A
Clip anchor
(local parts) Plug socket &
16A
fuse rating
Fig. 6-4-4 Power cord 1 mm2 or more

CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.

• In case of block, brick, concrete or similar type


walls, make 5 mm dia. holes in the wall.
• Insert clip anchors for appropriate 7 mounting
screws.

NOTE
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.

− 14 −
FILE NO. SVM-05042

<How to connect the connecting cable> NOTE


• Use stranded wire only.
Wiring of the connecting cable can be carried out
without removing the front panel. • Wire type : H07 RN-F or more

1. Remove the air inlet grille. <How to install the air inlet
Open the air inlet grille upward and pull it toward grille on the indoor unit>
you.
2. Remove the terminal cover and cord clamp. • When attaching the air inlet grille, the contrary
3. Insert the connecting cable (according to the local of the removed operation is performed.
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.

Fig. 6-4-7
CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
wiring instructions or limitations.

Cord clamp
Terminal
cover Terminal block

Screw
Connecting 4
4
1 2
cable
1 2 3 3

abo
ut 1
5 cm Earth line

Screw
Screw Connecting cable

Fig. 6-4-5
Earth line
80 mm
10 mm
70 mm

10 mm

10 mm
50 mm
Stripping length of the connecting cable

Fig. 6-4-6

− 15 −
FILE NO. SVM-05042
6-4-4. Piping and drain hose installation How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
<Piping and drain hose forming>
head.
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
4 mm
Rear right

Piping preparation
Rear left

drain hose
Changing
Bottom left Fig. 6-4-10
Front panel slit

Left
Die-cutting

2) Firmly insert drains cap.


Bottom right
No gap
Right
Do not apply lubricating oil
(refrigerant machine oil) when
1. Die-cutting Front panel slit inserting the drain cap.
Application causes deterioration
For leftward connection, cut out slit on the left side of and drain leakage of the plug.
the front panel. (A knife will produce splinters, so use Insert a hexagon
wrench (4 mm)
nippers.)
Fig. 6-4-11
2. Changing drain hose
For leftward connection, bottom leftward connection
and rear leftward connection’s piping, it is necessary to CAUTION
change the drain hose and drain cap. Firmly insert the drain hose and drain cap; otherwise,
water may leak.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out. <In case of right or left piping>
• After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.

Fig. 6-4-8

How to install the drain hose


Firmly insert drain hose connecting part until hitting on Slit
a heat insulator.
Fig. 6-4-12

<In case of bottom right or bottom left piping>


Heat insulator • After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Drain hose

Fig. 6-4-9

Slit

Fig. 6-4-13

– 16 –
FILE NO. SVM-05042
<Left-hand connection with piping> 6-4-5. Indoor unit fixing
Bend the connecting pipe so that it is laid within 43 mm 1. Pass the pipe through the hole in the wall, and hook
above the wall surface. If the connecting pipe is laid the indoor unit on the installation plate at the upper
exceeding 43 mm above the wall surface, the indoor hooks.
unit may unstably be set on the wall. When bending the 2. Swing the indoor unit to right and left to confirm that
connecting pipe, make sure to use a spring bender so it is firmly hooked up on the installation plate.
as not to crush the pipe. 3. While pressing the indoor unit onto the wall, hook it
Bend the connection pipe within a radius of 30 mm. at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
To connect the pipe after installation of the unit (figure) hooked up on the installation plate.

(To the forefront of flare) Hook here


1
270 mm
Liquid side 1 Installation
170 mm
plate
Gas side

2
Hook
Outward form of indoor unit Press
(unhook)
43 mm

R 30 mm (Use polisin (polyethylene)


core or the like for bending pipe.) Fig. 6-4-15

• For detaching the indoor unit from the installation


80 Use the handle of screwdriver, etc. plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.
Fig. 6-4-14

NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them. Push Push

Fig. 6-4-16
CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.

Indoor unit

Auxiliary pipes
Connecting cable

Installation plate

• Carefully arrange pipes so that any pipe does not


stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe to
avoid double-taping at the joint, moreover, seal
the joint with the vinyl tape, etc.
• Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.

− 17 −
FILE NO. SVM-05042
6-4-6. Drainage 6-5. Outdoor Unit
1. Run the drain hose sloped downwards. 6-5-1. Installation place

NOTE • A place which provides the spaces around the


outdoor unit as shown in the left diagram.
• Hole should be made at a slight downward slant on
• A place which can bear the weight of the outdoor
the outdoor side.
unit and does not allow an increase in noise level
Do not form the and vibration.
Do not rise the drain hose into
drain hose. a wavy shape. • A place where the operation noise and discharged
air do not disturb your neighbors.
50 mm
• A place which is not exposed to a strong wind.
or more • A place free of a leakage of combustible gases.
• A place which does not block a passage.
• When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
Do not put Do not put
the drain the drain • An allowable length of the connecting pipe is up to
hose end hose end in
into water. the drainage 10 m.
ditch. • An allowable height level is up to 5 m
Fig. 6-4-17 • A place where the drain water does not raise any
problem.
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the CAUTION
connecting part of extension drain hose with shield
1. Install the outdoor unit without anything blocking
pipe.
the air discharging.
Shield pipe 2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a
coast or on a high storey of a building, secure
Extension drain hose
Drain hose Inside the room the normal fan operation using a duct or a wind
shield.
Fig. 6-4-18 3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
CAUTION trouble.
Arrange the drain pipe for proper drainage from the Do not install the unit in such places.
unit. • A place full of machine oil.
Improper drainage can result in dew-dropping. • A saline-place such as the coast.
• A place full of sulfide gas.
This air conditioner has the structure designed to drain • A place where high-frequency waves are likely
water collected from dew, which forms on the back of to be generated as from audio equipment,
the indoor unit, to the drain pan. welders, and medical equipment.
Therefore, do not store the power cord and other parts
at a height above the drain guide.

Wall

Strong
Drain guide wind

Space for pipes Fig. 6-5-1

Fig. 6-4-19

− 18−
FILE NO. SVM-05042
6-5-2. Refrigerant Piping Connection 6-5-3. Vacuum Pumping
<Flaring>
(1) Cut the pipe with a pipe cutter. AIR PURGE
Evacuate the air in the connecting pipes and in
the indoor unit using vacuum pump.
90° Obliquity Roughness Warp
Do not use the refrigerant in the outdoor unit.
For details, see the manual of vacuum pump.

Fig. 6-5-2 <Use of vacuum pump>


(2) Insert a flare nut in to the pipe, and flare the pipe. (1) Connect the charge hose (A) from the manifold
valve to the charge inlet of the gas side packed
valve.
A Outer A (mm)
(2) Connect the charge hose (B) to the port of the
diam. Imperial Rigid vacuum pump.
6.35 1.3 mm 0.7 mm (3) Open fully the low pressure side handle of the
Die Pipe
manifold valve.
9.52 1.6 mm 1.0 mm (5) Close the low pressure side handle of manifold
valve after vacuumizing and stop the vacuum
Fig. 6-5-3 pump.
<Tightening connection>
Align the centers of the connecting pipes and tighten Continue vacuumizing more than 15 minutes and
the flare nut as far as possible with your fingers. Then check the pressure gauge indicates -76 cmHg
tighten the nut with a spanner and torque wrench as (-1.013x105 Pa).
shown in the figure.
(6) Open the stems of packed valves A and B all the
CAUTION way.
• Do not apply excess torque. Otherwise, the (7) Securely tighten the stem cap to eapch to the
nut may crack depending on the installation packed valve stems.
conditions.

(Unit : N· m)

Additional
Outer diam. Tightening torque tightening torque
6.35 15.7 (1.6 kgf·m) 19.6 (2.0 kgf·m)
9.52 29.4 (3.0 kgf·m) 34.3 (3.5 kgf·m)

Half union or packed valve Flare nut

Externally Internally
threaded side threaded side

Use a wrench Use a torque wrench


to secure. to lighten.

Fig. 6-5-4 Fig. 6-5-5

- 19 -
FILE NO. SVM-05042

• Connect the refrigerant piping to the outdoor unit as the <Packed Valve Handling Precautions>
following figure.
• 2 packed valves in the bottom side are for the indoor unit A • Open the valve stem all the way out; so not try to
and 2 packed valves in the upper side are for the indoor open it beyond the stopper.
unit B. • Securely tighten the valve stem cap with the wrench
or like.
• Valve stem cap tightening torque is as follows;
Gas pipes side (∅ 9.52) : 29.4 N•m (3.0 kgf•m)
Liquid pipe side (∅ 6.35) : 16.2 N• m (1.7 kgf• m)

Electric parts <A5 mm hexagon wrench is required.>


cover

Power cord Power cord


Indoor unit Indoor unit
A B
Refrigerant
Air inlet
piping unit B
Service cap Connecting cable
connection

Refrigerant
piping unit A
Outdoor unit
Power cord
Drain outlet
Air outlet

Fig. 6-5-6 Fig. 6-5-7

6-5-4. Wiring Connection


CAUTION
• Perform wiring work so as to allow a generous wiring capaciry.
• Never carry out an air purge which utilizes
the refrigerant of the unit. It will result in (1) The supply voltage must be the same as the rated voltage of
damage. the air conditioner.
Always use a vacuum pump to evacuate air (2) Prepare the power source for each unit.
from connecting pipes. Maximum running
• KEEP IMPORTANT 4 POINTS FOR INSTALLATION Power source Wiring
current
(PIPING WORK).
Connecting 1.3 mm2
1 Take away dust and moisture (inside of the 8A x 2
cable or more
connecting pipes).
2 Tighten the connections (between pipes and the 50Hz,
Power cord 1.0 mm2
220 − 240V ~ 0.5A
unit). (outdoor unit) or more
3 Evacuate the air in the connecting pipes using a Single phase
VACUUM PUMP.
4 Check a gas leak (connected points).

Evacuate the air in the indoor unit A and B.


CAUTION
• Use the power as specified in the above table.
• Use with the power source connected to each unit
separately with a special circuit set up for each.
CAUTION • Do not get the wires and the pipes connecting the indoor unit
and outdoor unit mixed up.

− 20 −
FILE NO. SVM-05042

<How to connect the power cord and the connecting cable> <Stripping length of the connecting cable>
• Connect the power cord and the connecting
cable as the following figure. 45 mm
• Only outdoor units need the power cords. 10 mm
Connecting cable

Power cord Power cord


Indoor unit Indoor unit 4
A B 3 The earth line
2 is not needed.
1
Connecting cable

Fig. 6-5-10
Outdoor unit
Power cord

Fig. 6-5-8 <Stripping length of the power cord>

60 mm
1. Remove the electric parts cover from the outdoor unit (4 screws).
2. Connect the power cord and the connecting cable to the terminals as 10 mm
identified with their respective matched numbers on the terminal block of
indoor and outdoor units. (Strip the sheath of the power cord and the
connecting cable as the following stripping length and insert them fully
into the terminal block.) N
3. When the power cord and the connecting cable are connected to the L
terminals of the outdoor unit, make a loop as shown in the installation
diagram of the outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) with a PVC tape. Proceed them 10 mm Power cord
so that they do not touch any electrical or metal parts.
45 mm

Fig. 6-5-11
1 2 3 4 1 2 3 4 L N

Terminal
block CAUTION
Terminal screw • Wrong wiring connections may cause
some electrical parts to burn out.
• Be sure to comply with local code on
running the wire from the indoor unit
Cord clamp
Power cord to outdoor unit. (size of wire and wiring
Connecting cable Connecting cable method etc.)
of indoor unit A of indoor unit B
• Every wire must be connected firmly.

Fig. 6-5-9
NOTE :

• Wipe type : More than H05 RN-F

− 21 −
FILE NO. SVM-05042
6-6. How to Set Remote Control Selector 2. Set the remote control selector switch with the
Switch remote control

When two indoor units as installed in seperated rooms,


[B] is indicated on the liquid crystal display when
there is no need to change the selector switch.
setting remote control selector switch to B. [A] is
not indicated on the display even if the selector
<Remote control selector switch>
switch is set to A.
• When two indoor units are installed in the same
room or the adjacent two rooms, they may be 1) Load the remote control with the batteries.
controlled simultaneously with a single remote
2) Press the [CHK] button using something with
control. To prevent this, set either unit and its
sharp point. (The preset temperature on the remote
remote control to B setting. (Both units are set to A
control changes to [00].)
setting before shipment.)
• The remote control signal is not recived when the 3) Press the [MODE] button while pressing the
indoor unit setting is different from the remote [CHK] button, [B] is indicted at the right of the
control one. present temperature display.

1. Set the remote control selector switch with the • To reset the switch to the [A] setting, press the
indoor unit. [MODE] button again while pressing the [CHK]
button.
1) Turn the circuit breaker of the main power switch off
before setting the selector switch.
2) Remove the Air inlet grille and Front panel.
3) Select the terminal of selector switch from
[A position] to [B position].

[MODE] button

Selector Switch
[CHK] button

LED Assembly

Fig. 6-6-2

3. Confirm that the indoor unit can operate with


Fig. 6-6-1
the new setting.

– 22 –
FILE NO. SVM-05042
6-7. Others 6-7-3. Auto restart setting
6-7-1. Gas leak test This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
as before the power failure.

Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.

<How to set the auto restart>


• Press and hold the TEMPORARY button for about
3 seconds. After 3 seconds, the electronic beeper
makes three short beeps to tell you the Auto
Restart has been selected.
• To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of
the Owner’s Manual.
Fig. 6-7-1

• Check the flare nut connections, valve stem cap


connections and service port cap connections for
gas leak with a leak detector or soap water.

6-7-2. Test operation


To switch the TEST RUN (COOL) mode, press
TEMPORARY button for 10 sec.
(The beeper will make a short beep.)

Fig. 6-7-2

− 23 −
FILE NO. SVM-05042
7. PART REPLACEMENT
No. Part name Procedures Remarks
1 Common 1) After stopping the operation of the air conditioner, Electric parts cover
procedure be sure to turn off main power supply switch and
breaker of outdoor unit and indoor unit.
2) Remove the electric parts cover. (4 screws)
3) Remove the cord clamps (6 screws).
Remove the connecting cables and the
power cord after loosening 7 screws of Cord clamp
terminal block.
5) Remove the front cabinet. (8 screws)
• Pull the front lower portion toward you,
it pulling out upward.

Front cabinet

2 Back cabinet 1) Remove the back cabinet and side cabinet.


Side cabinet Back cabinet
(12 screws)

Side cabinet

3 P.C. board 1) Remove the connector. (16 portions)


assembly
1) Remove the P.C. board supports (4 portions),
(For outdoor unit)
and take out the P.C. board assembly.

P.C. board
support

− 24 −
FILE NO. SVM-05042

No. Part name Procedures Remarks

4 Capacitor for 1) Remove the capacitor band. (Each 1 screw)


compressor 2) Disconnect tohe lead wire from the Capacitor for
capacitor terminal. Transformer for fan motor
outdoor unit
5 Capacitor for 1) Remove the electrical parts cover. (1 screw)
fan motor 2) Remove the capacitor band. (2 screws)
3) Disconnect the lead wire from the Capacitor for
compressor
capacitor terminal.

6 Transformer 1) Remove the electrical parts cover. (1 screw)


for outdoor 2) Remove the transformer. (2 screws)
unit
3) Disconnect the connector from the P.C.board
assembly.

7 Overload relay 1) Perform the process 2 above.


2) Remove the terminal cover of compressor.
3) Disconnect the lead wire from the
the overload relay terminal.
4) Remove spring and pull overload relay down.

Spring Overload relay

Parts position

− 25 −
FILE NO. SVM-05042
8. EXPLODED VIEWS AND PARTS LIST

Location Part Location Part


Description Description
No. No. No. No.
1 43005144 CABINET; FRONT 21 43T47008 CAPILLARY TUBE; 1.5 DIA
2 43T00005 CABINET;BACK 22 43T41366 COMPRESSOR
3 43T00004 CABINET;SIDE 24 43T49001 CUSHION,RUBBER
4 43T42001 BASE 25 43054403 RELAY; OVERLOAD
5 43T00006 PLATE;PACKED;VALVE 26 43T55331 CAPACITOR,PLASTIC FILM
6 43T19314 GUARD-FAN 27 43T55324 CAPACITOR; PLASTIC-FILM
7 43T19005 HANDLE 28 43T60016 TERMINAL; 2P
9 43T62301 E-PARTS-COVER 29 43T60354 TERMINAL;BLOCK 3P
10 43020302 FAN; PROPELLER; PP411 30 43T60323 TERMINAL-4P
11 43T21319 MOTOR;FAN;AC 220-240V 50Hz 33 43T58304 TRANSFORMER;POWER;TT-05
12 43T47001 NUT FLANGE 34 43T69018 PC BOARD ASSY
13 43T63004 LEAD-WIRE-CRAMP 35 43T69490 SENSOR; HEAT EXCHANGER
14 43T96001 BUSHING 36 43T69025 SENSOR; HEAT EXCHANGER
15 43T43356 CONDENSOR 37 43T19003 FIX-P-SENSOR
17 43T46308 VALVE;PACKED 6.35 DIA 38 43T46005 CHECK-VALVE
18 43T47331 BONNET, 6.35 DIA 39 43T46321 4 WAY VALVE
19 43T00347 VALVE;PACKED 9.52 DIA
20 43T47332 BONNET, 9.52 DIA

− 26 −
FILE NO. SVM-03004(1)

TOSHIBA CARRIER (THAILAND) CO.,LTD.


144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

– 75 –

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