Académique Documents
Professionnel Documents
Culture Documents
SVM-05042
SERVICE MANUAL
AIR CONDITIONER
MULTI SPLIT WALL TYPE
RAS-M18UAH-E4
(Combination with RAS-10UKHP-E4
Referring to Service Manual file No. SVM-05001)
July, 2005
FILE NO. SVM-05042
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
5. REFRIGERATION CYCLE DIAGRAM
6. INSTALLATION PROCEDURE
6-1 Safety Cautions
6-2 Installation Diagram of Indoor and Outdoor Units
6-3 Installation
6-4 Indoor Unit
6-5 Outdoor Unit
6-6 How to Set Remote Control Selector Switch
6-7 Others
7. PARTS REPLACEMENT
8. EXPLODED VIEWS AND PARTS LIST
−1−
FILE NO. SVM-05042
1. SPECIFICATIONS
RAS-M18UAH-E4
MODEL
Cooling Heating
ITEM (Unit) 1 Unit 2 Units 1 Unit 2 Units
230 V
Capacity
*1 kW 2.50 5.00 2.85 5.70
Phase Single
Power source V 220 - 240
Hz 50
Power CDU kW 1.02 2.04 0.93 1.86
Consumption Total system kW 1.05 2.10 0.96 1.92
Power factor % 97 96
CDU A 4.60 9.15 4.23 8.45
Running current
Total system A 4.75 9.45 4.38 8.75
Starting A 19.0 38.0 19.0 38.0
Moisture removal lite/h 1.2 2.4 --- ---
−2 −
FILE NO. SVM-05042
Note : 1
· Capacity is based on the following temperature conditions.
Note : 2
· Charge refrigerant according to the table below.
Refrigerant RAS-M18UAH-E4
*1 No need to charge
extra refrigerant 10 m or less
−3 −
FILE NO. SVM-05042
2. CONSTRUCTION VIEWS
9.52)
− 4 −
FILE NO. SVM-05042
3. WIRING DIAGRAM
WIRING DIAGRAM
(OUTDOOR UNIT) Overload Capacitor
relay WHI
Outdoor unit
BLK BLK PNK
BLK
1 1
RED 4 3 Compressor
2 2
Indoor 3 3
BLK
RY01 RED
unit A WHI
4 4 CN09
1 1
Terminals 3 3
CN05
Power
1 1
3
supply F01 Fuse R01 2
5 5
BLK 6.3A 250 VAC 3
L
RED 4
N 3 3
SG01 R02 C01 C02 5
300V
GRY 6
YEL&GRN 1 1 CN01
50Hz 7
220/230/240V~ RED
CN02
8
RED : RED 1 2
WHI : WHITE BLK
BLK : BLACK
PNK : PINK
ORN : ORANGE RED RED
GRN&YEL : GREEN&
YELLOW WHI
Unit B Unit A
GRY : GRAY coil for coil for
Capacitor 4way 4way
Fan motor valve valve
−5 −
FILE NO. SVM-05042
6 Overload relay JMRA99269-9200 U/T : 7.3A (80°C), OPEN : 135±5°C, CLOSE : 69±11°C
− 6−
FILE NO. SVM-05042
Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
Description pressure P1 exchanger interchanging (°C)
(indoor)
(kg/cm G) pipe T1 (°C)
2
Note :
· Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 · During heating overload, the hight temperature limit control operation is included.
−7 −
FILE NO. SVM-05042
6. INSTALLATION PROCEDURE
6-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible
cord (design H07 RN-F), or cord designation 245 IEC66.
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE
REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY
HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
−8 −
FILE NO. SVM-05042
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.
Remark
1. The air conditioner must be connected to a power supply branch protected by a fuse or a circuit breaker
with a rating of more than 20A in order to comply with the Essential.
rd
Requirement of the EMC Directive 89/336/EEC of May 3 , 1989.
Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply
for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
−9 −
FILE NO. SVM-05042
6-2. Installation Diagram of Indoor and Outdoor Units
65 mm or more
Before installing the For the rear left and left
wireless remote control Hook piping
170
• With the remote control cover
open, load the batteries supplied
or m mm
ore 1 Installation
correctly, observing their plate Wall
polarity.
2 Wireless remote control
Hoo 170
k or m mm
ore
Cover
Insert the cushion between
the indoor unit and wall,
Air and tilt the indoor unit for
3 Batteries filte
r better operation.
(At
tac
h to
the
fron Shield Do not allow the drain hose
t pan pipe
el) to get slack.
5 Zeolite filter
6 Bioenzyme filter
Cut the piping hole
8 Pan head wood screw sloped slightly
Right
re
mo
or
m
0m Electric
10
parts cover
100 mm
Extension drain hose
or more re (Not available,
mo
or provided by installer)
m
0m
60
Allow a clearance
for drainage.
− 10 −
FILE NO. SVM-05042
6-3. Installation
6-3-1. Optional installation parts
Fig. 6-3-1
· Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
· Use Æ8 mm or Æ10 mm anchor bolts and nuts.
· If it is necessary to drain the defrost water, attach drain nipple 9 to the bottom plate of the outdoor
unit before installing it.
– 11 –
FILE NO. SVM-05042
6-3-2. Accessory and installation parts
Part Part Part
Part name (Q’ty) Part name (Q’ty) Part name (Q’ty)
No. No. No.
1 4 7
2 5 8
Pan head wood screw
Wireless remote control x 1 Sasa-zeolite plus filter x 1 ∅3.1 x 16 s x 2
3 6 9
Battery x 2 Bioenzyme & Gingko filter x 1 Drain nipple* x 1 (For Heat pump model only)
Others Name The part marked with asterisk (*) is packaged with the
outdoor unit.
Owner’s manual
Installation manual
– 12 –
FILE NO. SVM-05042
Pipe
CAUTION hole
∅65 mm
• Direct sunlight to the indoor unit’s wireless
receiver should be avoided. The center of the pipe
hole is above the arrow.
• The microprocessor in the indoor unit should not 100 mm
be too close to RF noise sources.
(For details, see the owner’s manual.) Fig. 6-4-2
m
5
Indoor unit 5
m
7m
*7m
45° 45 ° 170
° 85
75
Remote Reception
Reception control
range
range Remote control 1
Hook Installation
Hook plate
* : Axial distance
Pipe hole Thread Pipe hole
Fig. 6-4-3
– 13 –
FILE NO. SVM-05042
<When the installation plate is directly mounted on 6-4-3. Electrical work
the wall>
1. The supply voltage must be the same as the rated
1. Securely fit the installation plate onto the wall by voltage of the air conditioner.
screwing it in the upper and lower parts to hook up 2. Prepare the power source for exclusive use with the
the indoor unit. air conditioner.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
CAUTION
3. Install the installation plate horizontally in the wall. • This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
CAUTION A switch or circuit breaker which disconnects
When installing the installation plate with a all poles and has a contact separation of at
mounting screw, do not use the anchor bolt hole. least 3 mm must be incorporate in the fixed
Otherwise the unit may fall down and result in wiring. An approved circuit breaker or
personal injury and property damage. switches must used.
(2) Connection with power supply plug:
Installation plate Attach power supply plug with power cord
<Keep horizontal direction>
and plug it into wall outlet. An approved
power supply cord and plug must be used.
Anchor
bolt
NOTE
• Ensure all wiring is used within its electrical rating.
Projection
5 mm dia. hole 15 mm or less
Model RAS-10UKHP-E4
7 Mounting
screw Power source 50Hz, 220 - 240 V Single phase
∅4 x 25s
s
Maximum
running current 7.5A
Clip anchor
(local parts) Plug socket &
16A
fuse rating
Fig. 6-4-4 Power cord 1 mm2 or more
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.
NOTE
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.
− 14 −
FILE NO. SVM-05042
1. Remove the air inlet grille. <How to install the air inlet
Open the air inlet grille upward and pull it toward grille on the indoor unit>
you.
2. Remove the terminal cover and cord clamp. • When attaching the air inlet grille, the contrary
3. Insert the connecting cable (according to the local of the removed operation is performed.
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
Fig. 6-4-7
CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
wiring instructions or limitations.
Cord clamp
Terminal
cover Terminal block
Screw
Connecting 4
4
1 2
cable
1 2 3 3
abo
ut 1
5 cm Earth line
Screw
Screw Connecting cable
Fig. 6-4-5
Earth line
80 mm
10 mm
70 mm
10 mm
10 mm
50 mm
Stripping length of the connecting cable
Fig. 6-4-6
− 15 −
FILE NO. SVM-05042
6-4-4. Piping and drain hose installation How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
<Piping and drain hose forming>
head.
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
4 mm
Rear right
Piping preparation
Rear left
drain hose
Changing
Bottom left Fig. 6-4-10
Front panel slit
Left
Die-cutting
Fig. 6-4-8
Fig. 6-4-9
Slit
Fig. 6-4-13
– 16 –
FILE NO. SVM-05042
<Left-hand connection with piping> 6-4-5. Indoor unit fixing
Bend the connecting pipe so that it is laid within 43 mm 1. Pass the pipe through the hole in the wall, and hook
above the wall surface. If the connecting pipe is laid the indoor unit on the installation plate at the upper
exceeding 43 mm above the wall surface, the indoor hooks.
unit may unstably be set on the wall. When bending the 2. Swing the indoor unit to right and left to confirm that
connecting pipe, make sure to use a spring bender so it is firmly hooked up on the installation plate.
as not to crush the pipe. 3. While pressing the indoor unit onto the wall, hook it
Bend the connection pipe within a radius of 30 mm. at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
To connect the pipe after installation of the unit (figure) hooked up on the installation plate.
2
Hook
Outward form of indoor unit Press
(unhook)
43 mm
NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them. Push Push
Fig. 6-4-16
CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Connecting cable
Installation plate
− 17 −
FILE NO. SVM-05042
6-4-6. Drainage 6-5. Outdoor Unit
1. Run the drain hose sloped downwards. 6-5-1. Installation place
Wall
Strong
Drain guide wind
Fig. 6-4-19
− 18−
FILE NO. SVM-05042
6-5-2. Refrigerant Piping Connection 6-5-3. Vacuum Pumping
<Flaring>
(1) Cut the pipe with a pipe cutter. AIR PURGE
Evacuate the air in the connecting pipes and in
the indoor unit using vacuum pump.
90° Obliquity Roughness Warp
Do not use the refrigerant in the outdoor unit.
For details, see the manual of vacuum pump.
(Unit : N· m)
Additional
Outer diam. Tightening torque tightening torque
6.35 15.7 (1.6 kgf·m) 19.6 (2.0 kgf·m)
9.52 29.4 (3.0 kgf·m) 34.3 (3.5 kgf·m)
Externally Internally
threaded side threaded side
- 19 -
FILE NO. SVM-05042
• Connect the refrigerant piping to the outdoor unit as the <Packed Valve Handling Precautions>
following figure.
• 2 packed valves in the bottom side are for the indoor unit A • Open the valve stem all the way out; so not try to
and 2 packed valves in the upper side are for the indoor open it beyond the stopper.
unit B. • Securely tighten the valve stem cap with the wrench
or like.
• Valve stem cap tightening torque is as follows;
Gas pipes side (∅ 9.52) : 29.4 N•m (3.0 kgf•m)
Liquid pipe side (∅ 6.35) : 16.2 N• m (1.7 kgf• m)
Refrigerant
piping unit A
Outdoor unit
Power cord
Drain outlet
Air outlet
− 20 −
FILE NO. SVM-05042
<How to connect the power cord and the connecting cable> <Stripping length of the connecting cable>
• Connect the power cord and the connecting
cable as the following figure. 45 mm
• Only outdoor units need the power cords. 10 mm
Connecting cable
Fig. 6-5-10
Outdoor unit
Power cord
60 mm
1. Remove the electric parts cover from the outdoor unit (4 screws).
2. Connect the power cord and the connecting cable to the terminals as 10 mm
identified with their respective matched numbers on the terminal block of
indoor and outdoor units. (Strip the sheath of the power cord and the
connecting cable as the following stripping length and insert them fully
into the terminal block.) N
3. When the power cord and the connecting cable are connected to the L
terminals of the outdoor unit, make a loop as shown in the installation
diagram of the outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) with a PVC tape. Proceed them 10 mm Power cord
so that they do not touch any electrical or metal parts.
45 mm
Fig. 6-5-11
1 2 3 4 1 2 3 4 L N
Terminal
block CAUTION
Terminal screw • Wrong wiring connections may cause
some electrical parts to burn out.
• Be sure to comply with local code on
running the wire from the indoor unit
Cord clamp
Power cord to outdoor unit. (size of wire and wiring
Connecting cable Connecting cable method etc.)
of indoor unit A of indoor unit B
• Every wire must be connected firmly.
Fig. 6-5-9
NOTE :
− 21 −
FILE NO. SVM-05042
6-6. How to Set Remote Control Selector 2. Set the remote control selector switch with the
Switch remote control
1. Set the remote control selector switch with the • To reset the switch to the [A] setting, press the
indoor unit. [MODE] button again while pressing the [CHK]
button.
1) Turn the circuit breaker of the main power switch off
before setting the selector switch.
2) Remove the Air inlet grille and Front panel.
3) Select the terminal of selector switch from
[A position] to [B position].
[MODE] button
Selector Switch
[CHK] button
LED Assembly
Fig. 6-6-2
– 22 –
FILE NO. SVM-05042
6-7. Others 6-7-3. Auto restart setting
6-7-1. Gas leak test This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
as before the power failure.
Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.
Fig. 6-7-2
− 23 −
FILE NO. SVM-05042
7. PART REPLACEMENT
No. Part name Procedures Remarks
1 Common 1) After stopping the operation of the air conditioner, Electric parts cover
procedure be sure to turn off main power supply switch and
breaker of outdoor unit and indoor unit.
2) Remove the electric parts cover. (4 screws)
3) Remove the cord clamps (6 screws).
Remove the connecting cables and the
power cord after loosening 7 screws of Cord clamp
terminal block.
5) Remove the front cabinet. (8 screws)
• Pull the front lower portion toward you,
it pulling out upward.
Front cabinet
Side cabinet
P.C. board
support
− 24 −
FILE NO. SVM-05042
Parts position
− 25 −
FILE NO. SVM-05042
8. EXPLODED VIEWS AND PARTS LIST
− 26 −
FILE NO. SVM-03004(1)
– 75 –