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Study of fcc metal tension behaviour by

crystal plasticity finite element method


H. Dong*, J. C. Zhu, Z. H. Lai, L. Yong, R. D. Zhao and X. W. Yang
The crystal plasticity finite element method has been adopted to study the plastic deformation
behaviour, such as the slip system activation, the number and magnitude of the actived slip
system, the rotation character and the macromechanics response of face centred cubic (fcc)
single crystal metal during uniaxial tension. Five typical crystalline orientations, including four
types of typical fcc texture orientation: Goss orientation, copper orientation, S orientation and
brass texture, have been considered, and its effects to plastic deformation have been studied and
compared. The results show that the orientation between crystalline and loading direction will
influence the slipping character and the macromechanical response: the S crystalline orientation
(60, 32 and 65u) has the least number of active slip system (just only 3); the brass texture (35, 45
and 0u) has the smallest magnitude of crystalline lattice rotation; and the brass texture orientation
(35, 45 and 0u) has the highest yield stress value.
Keywords: fcc metal, Tension behaviour, Crystal plasticity, CP-FEM, Slip system

Introduction The plastic behaviour and micromechanical response


of single crystal fcc metal are very important to study the
Metals with face centred cubic (fcc) are widely used for its polycrystalline materials during complex plastic deforma-
good plasticity and excellent processability. The plastic tion process. As a novel method, CP-FEM is good at
deformation mechanism of fcc metal has been widely solving multiscale problem. In the present paper, the
investigated by numerical method because it is relatively plastic deformation behaviour of fcc metal with five
monotonic, i.e. usually just the slipping mechanism different initial states, including slip system activation,
needing to be considered. However, it should be noted slipping and lattice rotation, macroscale response, stress/
that the macromechanical properties express obvious strain distribution and crystalline orientation evolution,
variations according to the crystal orientation, loading has been studied by CP-FEM using UMAT11 of
direction and boundary condition.1–8 ABAQUS software.
Crone et al.4 have studied the orientation dependence The present paper is organised as follows. In the next
of plastic slip near notches in ductile fcc single Cu section, the details of the CP-FEM theory are illustrated.
crystals. Nitta et al.5 paid attention to the effect of plastic The model set-up, material constants and boundary
anisotropy and latent hardening in three-dimensional condition are described in the subsequent section. The
single crystals on the formation of shear band. Su et al.7 simulation results and discussions are presented in the
investigated the texture evolution and non-uniformity in fourth section. The conclusions are drawn in the last
plastic anisotropies of aluminium sheet under tension, section.
compression and shear deformation.
With the development of computing capability and
theoretical model, more and more powerful computer
General theory of crystal plasticity
simulation methods have been developed and widely used The early theory on crystal plastic deformation was
in materials science.9 Recently, a novel method, i.e. studied by Taylor,12 which was mainly based on lattice
crystal plasticity finite element method (CP-FEM), which rotation and slipping. The basic theory was developed
combines crystallographic slip with the finite element and improved by other researchers.13–18
(FE) method, has been developed to investigate the
relationship between microscale characteristics (i.e. crys- Kinematic equation
tallographic orientation and lattice constants) and In the Cartesian rectangular coordinate system, the
macroscale responses (stress, strain field distribution deformation at any point can be described by the
and texture evolution).10 deformation gradient F, and it can be decomposed into
two parts: elastic part Fe and plastic part Fp, as shown in
Fig. 1, i.e.
F ~F e F p (1)
School of Materials Science and Engineering, Harbin Institute of
Technology, Harbin 150001, China At the same time, the deformation gradient F also can be
*Corresponding author, email hedong@hit.edu.cn expressed by the velocity gradient

ß 2012 Institute of Materials, Minerals and Mining


Published by Maney on behalf of the Institute
Received 22 December 2010; accepted 8 September 2011
788 DOI 10.1179/1743284711Y.0000000090 Materials Science and Technology 2012 VOL 28 NO 7
Dong et al. Study of fcc metal tension behaviour by CP-FEM

1 Sketch of elastic–plastic decomposition: plastic slip,


rotation and elastic stretch

Table 1 Material constants for hypothetical fcc materials


in present study 2 Cubic model in ABAQUS/CAE window
:
C11 C12 C44 c0 m

168 GPa 120 GPa 75 GPa 0.1 0.1 where Le and Lp denote the elastic and plastic parts
h0 haa hab ts t0
541 MPa 1 1 109.5 MPa 60.8 MPa
respectively.
The velocity gradient L can be decomposed into
symmetric part D and asymmetric part W
:
L~ F F {1 (2) L~DzW (5)

Then, from equations (1) and (2) Le ~De zW e (6)


: {1 : {1 {1
L~ F e F e zF e ( F P F p )F e (3)
: : Lp ~Dp zW p (7)
e {1 {1 {1
Letting Le ~ F F e and Lp ~F e ( F P F p )F e , then e p
where D and D are the elastic and plastic deformation
L~Le zLp (4) rates respectively, which are defined as

3 Schematic diagram of relationship between crystal orientation and load direction, represented by Euler angle: a speci-
men and coordinate, b (0u, 0u, 0u), c (0u, 45u, 0u), d (90u, 35u, 45u), e (60u, 32u, 65u) and f (35u, 45u, 0u)

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Dong et al. Study of fcc metal tension behaviour by CP-FEM

4 Shape deformation and rotation of cubic model after tensile deformation, strain rate of 0?001 S21 and strain of 0?5:
a initial state, b (0u, 0u, 0u), c (0u, 45u, 0u), d (90u, 30u, 45u), e (60u, 32u, 65u) and f (35u, 45u, 0u)

5 von Mises stress distribution at 0?5 and 0?001 S21: a (0u, 0u, 0u), b (0u, 45u, 0u), c (90u, 30u, 45u) homogeneous stress
distribution, d (60u, 32u, 65u) and e (35u, 45u, 0u) extremely heterogeneous

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Dong et al. Study of fcc metal tension behaviour by CP-FEM

6 Stress–strain curves with different initial situations: rela-


tionship between crystal orientation and load direction

Lp z(LP )T X n
:
Dp ~ ~ P(a) c(a) (8)
2 a~1

Lp {(LP )T X n
:
W p~ ~ v(a) c(a) (9)
2 a~1

The elastic deformation rate of lattice De and rotation


rate We can be derived from De5D2Dp and
We5W2Wp.

Constitutive law
According to Hill and Rice’s13 study, when we assume
that the crystal’s elasticity is unaffected by slipping, the
relationship between the elastic deformation rate of
lattice De and the Jaumann rate sLe of Cauchy stress can
be expressed as follows
s+e zs(I : De )~L : De (10) 7 Shear strains in each slip system with different initial states
Le at 0?4 strain: a (0u, 0u, 0u), b (0u, 45u, 0u), c (90u, 30u, 45u), d
where I is a unite tensor, L is the elastic module and s
(60u, 32u, 65u) and e (35u, 45u, 0u). Corresponding slip sys-
is the stress rate rotated around the crystal axis
tem in horizontal axes: 1, (1 1 1)[ 0 21 1 ]; 2, (1 1 1)[ 1 0 21 ];
s+e ~s+ z(W {W e )s{s(W {W e ) (11) 3, (1 1 1) [ 21 1 0 ]; 4, (21 1 1)[1 0 1 ]; 5, (21 1 1) [1 1 0]; 6,
(21 1 1)[0 21 1]; 7, (1 21 1)[0 1 1]; 8, (1 21 1)[1 1 0]; 9,
We assume that crystal slipping obeys the Schmid law, (1 21 1) [1 0 21]; 10 (1 1 21) [0 1 1]; 11, (1 1 21) [1 0 1]; 12,
and the Schmid stress is defined by (1 1 21) [21 1 0]

t(a) ~m(a) ss(a) (12) X


: :
ga ~ hab jcb j (15)
Then, the Schmid stress rate is
a
:  
t(a) ~m(a) s+e zs(I : De ){De szsDe s(a) (13) where hab is the slip hardening module
hab ~½qz(1{q)dab hb (16)
Hardening model The concrete form of hb is described by following equations
In the present research, the power law hardening model  
: h0 c
has been employed. The slipping rate c(a) of the ath slip hb ~h0 sec h2 (17)
system in a rate dependent crystalline solid is determined ts {t0
by the corresponding resolved shear stress t(a) as where ts is a material constant, representing the saturation
 (a) 1=m values of slip resistance, t0 is the yield stress of the slipping
: t   
c(a) ~c(a)   sign t(a) (14) system and c is the shear strain on all slip systems.
0  (a) 
g
: Crystal plasticity FE method and model
where c(a) 0 is the reference strain rate on slip system a, g
(a)

is a variable that describes the current strain hardening set-up


of that slip system and m is the strain rate sensitivity
exponent. Crystal plasticity FE method
The stain hardening rate is calculated by the following In the present work, the crystal plasticity theory described
equation in part 2 has been coded in FORTRAN language and

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Dong et al. Study of fcc metal tension behaviour by CP-FEM

8 Crystalline direction (111) rotation trace during tensile deformation process under different initial situations: a (0u, 0u, 0u), b
(0u, 45u, 0u), c (90u, 30u, 45u), d (60u, 32u, 65u) and e (35u, 45u, 0u)

coupled with the commercial FEM software ABAQUS/ relative to the initial state represents an accumulation of
standard by means of the user subroutines ‘UMAT’. lattice rotation. The rotation angle along the Y axis was
calculated by CP-FEM subroutine and exported from
Materials model and constant
the calculation results at RP with 0?5 tensile strains. The
As previously stated, we mainly focus on the crystalline shape deformation and rotation angle are shown in
orientation, boundary condition effects, slipping system Fig. 4. One can see that the pillar-like sample shows not
activation and macromechanical response during the only elongation in the loading direction but also
uniaxial tension deforming process, so a hypothetical fcc rotation with different angles: 2?76, 6?06, 21?43,
material that is based on pure copper is introduced in 23?68 and 24?68u (anticlockwise denoted by ‘z’).
the present work. The material constants of the CP- The von Mises stress distribution is given in Fig. 5: in
FEM model are shown in Table 1.19 situations a, b and c, the stress field is homogeneous
ABAQUS/CAE model although its magnitude is different. However, the stress
A 10610610 mm cubic model has been built (Fig. 2). filed is heterogeneous in the other situation, especially
The cubic is meshed by a 26262 grid, and the C3D8R situation d, which keeps the S orientation (Q1560u,
element is adopted. The boundary condition at the w532u and Q2565u) relationship between the crystal
bottom surface is as follows: U25UR15UR350. The orientation and the load direction. The reason will be
reference point (RP) at (0, 15, 0) position was introduced analysed completely in the later section.
into the FE model to facilitate load, boundary condition The stress–strain curves are plotted in Fig. 6. The
fixing and result analysing. According to the property of curves have the similar shape but different yield stress/
different coupling types11 and current studying, the strain points. It is worth to paying attention to the yield
distributing coupling was adopted to connect the RP stress value at different initial situations: when the [001]
and FE model. The boundary and load on the RP is direction (crystal orientation) is parallel to the Z
U255 mm and UR15UR350. direction (load direction), seeing Fig. 3b, the yield stress
The five types of situations (Goss, copper, S and brass is only 410 MPa; however, for the ‘brass orientation’
texture orientation) has been built up to study the relationship, the value of yield stress increases to
crystalline orientation effects, as shown in Fig. 3. 855 MPa. The other conditions show the yield stress
value between them. Particularly, when they keep the
Results and discussion ‘Goss orientation’ and ‘copper orientation’, they have
almost the same stress–strain curves.
Deformation and rotation
According to the crystal plasticity theory in the section Crystal slip and rotation
on ‘General theory of crystal plasticity’, plastic defor- In order to describe slip system activation, the shear
mation was based on lattice rotation and slipping. In strains in each slip system with different initial states
this presentation, the rotation angle of the cubic model have been investigated, as shown in Fig. 7.

792 Materials Science and Technology 2012 VOL 28 NO 7


Dong et al. Study of fcc metal tension behaviour by CP-FEM

In situation a, there are eight slip systems that have time but also the numbers of slip system and degree of
been actived, and the number of positive and negative slipping.
directions is just equivalent: 4 and 4. 2. The orientation relationship between crystalline
In situations b and c, they have similar actived slip and load direction will affect the crystalline lattice
system results; only four slip systems have been actived rotation.
in total: three slip systems in the negative direction and 3. The number of activated slip system will affect the
one in the positive direction. yield stress of crystalline materials.
In situation d, the shear strain distribution is very 4. The extent of slipping system activation and
special: not only the numbers of slip system with positive crystalline lattice rotation will affect the yield stress of
and negative directions are different but also the crystalline materials.
magnitude of the shear strain is various. This may lead
to the cubic model large deformation and non-uniform References
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