Académique Documents
Professionnel Documents
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Copyright notice 1
Document identification 1
Equipment covered by the manual 1
Contact information 1
Target groups and required qualifications 1
Writing conventions 2
Meaning of icons 2
Text conventions 2
Trademarks 3
Meaning of terms and abbreviations 3
Related documentation 4
Tools and personal equipment 4
Personal safety 4
Module tray 4
Personal computer 5
Hand tools 5
Measuring equipment 5
Cleaning equipment 6
Copyright notice
The information in this manual is subject to change without notice.
This manual and parts thereof must not be reproduced or copied, or
disclosed to third parties, nor used for any unauthorized purpose without
written permission from ABB Switzerland Ltd, Medium Voltage Drives.
Document identification
Ownership ABB Switzerland Ltd
Medium Voltage Drives
Revision index -
Contact information
Address ABB Switzerland Ltd
Medium Voltage Drives
CH-5300 Turgi, Switzerland
Email mvdrives@ch.abb.com
Writing conventions
The following icons and text conventions are used in the manual.
Meaning of icons
Text conventions
• Bulleted list
Used to list items or steps in a procedure, where the sequence does
not matter.
• Bulleted list of a subsection following a main paragraph
Used to list items for procedures, where the sequence does not
matter.
1 Steps of a procedure, to be followed in the specified order (e.g. 1, 2,
3.....)
1 Figure legend, numbers identify the items referred to in the illustration
above (e.g. 1, 2, 3.....)
Arial Bold is used to highlight switches to be operated, status messages
shown in a display and special terms.
UPPERCASE letters refer to a parameter.
Italic is used for references to illustrations, chapters and supplementary
documentation.
Trademarks
Names that are believed to be trademarks of other companies and
organizations are designated as such. The absence or presence of such
a designation should however not be regarded as an offence of the legal
status of any trademark. The following registrations and trademarks are
used in this manual:
DC Direct current
Ground Earth
INT Interface
INU Inverter unit of the drive. The INU converts the DC voltage to the
required AC motor voltage and frequency.
NP Neutral point
Abbreviation Meaning
SW Software
Related documentation
The following documents are available for supplementary information:
Personal safety
• Safety goggles or spectacles
• Dust mask
• Hearing protection earmuffs
• Safety helmet
• Soft leather mechanic’s gloves
Module tray
The module tray is delivered with each drive. The tray is used if a phase
module of the drive has to be removed from the cabinet.
Personal computer
• Personal computer with NDPA-02 PCMCIA-card, NDPC-12 optical
transmitter / receiver, optical cables and DriveWindow or DriveDebug
Hand tools
• Drive socket set with ratchets and extension bars
• Spanner set
• Screwdriver set
• Side cutter
• Hex key set
Measuring equipment
• Multimeter (e.g. Fluke 87)
• Test leads of sufficient length
• Test probes
The test probes should have sufficient length and short uninsulated
tips (see circles).
~30 cm
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 1-1 (6)
Chapter 1 - Safety ABB
1.2 Stopping the drive
Press the stop key on the CDP control panel.
The motor stops according to the preset stop function and the drive stops
modulating. While the motor stops, the status line of the display shows
ReadyRef. The run status indication blinks during the stop sequence.
Just before the motor will come to a standstill, the CDP control panel
displays shortly the message Stopping.
When the drive has stopped modulating, the CDP control panel displays
ReadyRun:
1-2 (6) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 1 - Safety
As long as the MCB has not been opened, the motor can be started
again.
DANGER
Hazardous voltage!
Do not try to gain access to the input transformer, the medium voltage
compartments of the drive, nor the motor, as long as the drive system is
energized and not grounded.
To disconnect the drive from the main power supply, proceed as follows:
1 Stop the motor as described in 1.2 Stopping the drive.
When the motor has reached zero speed, the display shows
ReadyRun:
2 Press the SUPPLY OFF pushbutton to disconnect the drive from the
main power supply. The following takes place:
• The MCB opens.
• The DC link discharges.
While the DC link discharges, the display shows OffSeqOn:
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 1-3 (6)
Chapter 1 - Safety ABB
When the DC link is discharged, the display shows ReadyOn:
NOTICE
Do not turn the grounding switch to the grounded position before the
light GROUNDING SWITCH UNLOCKED is on. Otherwise, the switch will
be damaged.
The lamp is only turned on after the fan has stopped. The fan contin-
uous running for a preset time after the main power supply has been
switched off to dissipate the heat from the resistor assembly in the
back of the cabinet.
If the lamp does not light up and there is reason to believe that the
grounding circuit is malfunctioning, refer to Chapter 2 - Grounding
switch and door safety switch, 2.1 Malfunctioning grounding switch
for further information.
When the grounding switch is in the grounded position, the status
line of the display alternates between DCGnd NOpen, NotReadyOn,
AFE NotRdy:
1-4 (6) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 1 - Safety
DANGER
The grounding switch connects the DC link of the drive to the PE ground
bus.
If it is planned to perform maintenance on the drive that includes the
removal of phase modules, the connection of grounding equipment at the
appropriate locations is a must. This is to ensure that hazardous voltages
cannot be fed into the drive neither from the main power supply nor the
motor.
Figure 1-1 shows an example how the terminals of the feeder cables
(1) are grounded at the PE ground bus (2) using a 4-way grounding
set (3).
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 1-5 (6)
Chapter 1 - Safety ABB
1-6 (6) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 2 - Grounding switch and door safety switch
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 2-1 (6)
Chapter 2 - Grounding switch and door safety switch ABB
2.2 Doors and door locks
To ensure safety and to prevent the doors being opened unintentionally,
all doors are lockable, and the doors of compartments where medium
voltages are present during operation are bolted or electromechanically
secured. Additionally, the doors of the medium voltage compartments
have locks with different inserts than the control compartment door. The
different lock inserts ensure that these doors can only be opened by
personnel authorized to do so.
1 2 3
4
Figure 2-1 Door locks
2-2 (6) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 2 - Grounding switch and door safety switch
2.2.1.1 Function
The safety switch of the AFE / INU compartment door is tied into an
interlocking mechanism that operates in conjunction with the grounding
switch and the interlocks from the main circuit breaker in the main power
supply circuit of the drive:
• The interlocking system ensures that the main power cannot be
initialized to the drive unless the door is securely closed and the
grounding switch is in position not grounded.
• The interlocking system also ensures that the door cannot be opened
until the main power is disconnected, the DC link capacitors are
discharged and the grounding switch is in position grounded.
The door of the control compartment is not integrated into the interlocking
mechanism and can always be opened.
The safety switch is located under the roof plate behind the door of the
AFE / INU compartment (see arrow).
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 2-3 (6)
Chapter 2 - Grounding switch and door safety switch ABB
The safety switch is equipped with a mechanical release (1) that has two
adjustable positions:
• Unlocked (2)
2 1 3
The mechanical release is put into this
position in the factory.
The auxiliary voltage can either be
switched on or off.
• Locked (3)
This is the normal operating position.
To open the door, the DC link must be
discharged and the auxiliary voltage
must be switched on.
If the auxiliary voltage is switched off
and the door is locked, the safety
switch must be unlocked manually as
described in the following section.
Procedure 1 Open the control compartment door to access the release dial of the
safety switch (see arrow).
2-4 (6) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 2 - Grounding switch and door safety switch
2 Using a slotted or Philips screwdriver, screw out the locking screw (1)
until the release dial (2) can be turned.
3 Using a slotted screwdriver (tip width 5 mm), turn the release dial from
the locked to the unlocked position.
4 After the door has been opened, turn the release dial to the locked
position and screw in the locking screw.
Note: After the mechanical and electrical installation has been finished, it
is the task of the commissioning personnel to check that the manual
release of the safety switch is in the locked position. Otherwise, the drive
cannot be started up.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 2-5 (6)
Chapter 2 - Grounding switch and door safety switch ABB
2-6 (6) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 3 - Replacing phase modules
3.1 Overview
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 3-1 (10)
Chapter 3 - Replacing phase modules ABB
3.2 Dimensions and weight
Weight Approximately 30 kg
3.3.1 Procedure
1 Switch off the main power supply and ground the equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Switch off the auxiliary power supply.
Depending on the auxiliary power supply configuration of the drive,
switch off the following miniature circuit breakers:
Drives with common auxiliary power supply (no safeline):
• Miniature circuit breaker -Q1302 disconnects the complete
single-phase auxiliary voltage from the drive.
Drives with separate auxiliary power supplies (safeline):
3-2 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 3 - Replacing phase modules
See the Wiring diagrams to identifiy the miniature circuit breakers and
the electric circuits.
CAUTION
After the miniature circuit breakers have been switched off, the charging
transformer and the fan unit are still connected to their power supplies.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 3-3 (10)
Chapter 3 - Replacing phase modules ABB
Hold the tray at an angle (1) to slide the hook-shaped ends of the tray
behind the brackets. Lower it down (2) to engage the hooks with the
brackets.
3-4 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 3 - Replacing phase modules
CAUTION
Make sure the module tray is securely attached to the cabinet (see arrows)
to prevent dropping the phase module when placed on the tray.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 3-5 (10)
Chapter 3 - Replacing phase modules ABB
6 Holding the phase module at the handles, pull it out until it is flush with
the leading edge of the tray.
3-6 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 3 - Replacing phase modules
7 Disconnect all cables going into the cabinet from the phase INT circuit
board (1):
• Auxiliary power supply cable (2)
• Two fiber-optic cables (3)
The cables are partly concealed by the grounding strap.
• Current transformer cable (4)
Note: This cable is only present in phase modules of the AFE.
.
1 2 3 4
8 Detach the cable chain on the side of the phase module (1, 2). Pull
down the end of the chain a little (3) and pull it into the direction of the
arrow (4) to disengage the chain from the mounting bracket.
.
1 2
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 3-7 (10)
Chapter 3 - Replacing phase modules ABB
3 4
10 After the phase module has been replaced, proceed in reverse order
of removal.
3-8 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 3 - Replacing phase modules
12 When all cables have been reconnected, check that the drive control
system and the phase module communicate with each other.
Depending on the auxiliary power supply configuration of the drive,
switch on the following miniature circuit breakers:
Drives with common auxiliary power supply (no safeline):
Switch on miniature circuit breaker -Q1302.
Drives with separate auxiliary power supplies (safeline):
Switch on miniature circuit breaker -Q1354.
Wait a few seconds.
Check that the LEDs onthe phase INT circuit board of the phase
module are on (see rectangle).
13 Push the phase module back into the rack as far as it goes and
tighten the fastening bolt on each side.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 3-9 (10)
Chapter 3 - Replacing phase modules ABB
14 Remove the module tray and reinstall the acrylic panel.
15 Switch on all miniature circuit breakers in the control compartment.
16 Start the drive.
See the User’s manual, 8.5 Starting the drive system locally if infor-
mation on the start-up procedure is required.
3-10 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 4 - Checking phase modules
1 2 PH DC- NP DC+ 1
R4011
Measuring point E Measuring point C
Visually check the six gate drives of the phase module. Possible findings:
• All LEDs on the gate drives are on.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 4-1 (14)
Chapter 4 - Checking phase modules ABB
This means that the phase module could be healthy or faulty. For
further investigation, proceed with section 4.1.2 Measuring the
voltage across the phase module terminals.
• The LEDs on one or several gate drives are off.
This means that these gate drives are short-circuited at the output.
Either the gate drive or one the associated IGBTs cause the problem.
In this case, the phase module has to be replaced to get the drive
running again. Check the faulty phase module according to section
4.1.2 Measuring the voltage across the phase module terminals.
PH C ~0.7 V
C DC+ ~0.7 V
NP C ~0.7 V
DC- E ~0.7 V
E PH ~0.7 V
E NP ~0.7 V
PH C OL
C DC+ OL
NP C OL
DC- E OL
E PH OL
E NP OL
4-2 (14) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 4 - Checking phase modules
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 4-3 (14)
Chapter 4 - Checking phase modules ABB
4.2 Measuring phase capacitors
4.2.2 Procedure
Note: This test does not require the complete removal of the phase
module.
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Attach the module tray and place the phase module on the tray.
See Chapter 3 - Replacing phase modules, 3.3.1 Procedure. Follow
the instructions up to step 7.
3 Considering the polarity, measure directly on the terminals of the
phase capacitor.
The measurement should show the value in μF as printed on the
capacitor rating plate, plus or minus the stated tolerance.
4-4 (14) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 4 - Checking phase modules
IMPORTANT
The phase module must only be dismantled or repaired on site after
checking this with the MV drives supportline.
4.3.2 Overview
1 2 3
DC+ NP DC- PH 4 5 6 7 4
1 Phase capacitor
2 Phase INT circuit board
3 Cover plate
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 4-5 (14)
Chapter 4 - Checking phase modules ABB
4 Gate drives
5 DC busbars
6 HVD circuit board
7 IGBT heatsink assembly
4.3.3 Procedure
1 Cut the cable ties which connect the ferrite rings (1) to the phase
module frame and put them aside.
2 Carefully unplug the six gate drive plugs (2) which connect the gate
units to the phase INT circuit board.
3 Unplug the DE-9 connector (3) from the phase INT circuit board . The
cable connects the HVD circuit board to the phase INT circuit board.
1 2 3 2 1
4-6 (14) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 4 - Checking phase modules
4 Disconnect the cable between the HVD circuit board and the neutral
point plug (see arrow).
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 4-7 (14)
Chapter 4 - Checking phase modules ABB
4-8 (14) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 4 - Checking phase modules
4.4.2 Procedure
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Remove the phase module from the cabient as described in Chapter
3 - Replacing phase modules.
3 Place the phase module on a clean and stable working surface suit-
able for the weight of the phase module (approximately 35 kg [77 lb]).
4 Remove the phase module cover as described in section 4.3 Disman-
tling the phase module.
5 Unplug cables 1 and 2 at the position indicated in Figure 4-4.
6 Unscrew cable 3 at the position indicated in Figure 4-4.
7 Remove the link (see squares in Figure 4-4).
8 Remove the fastening screws (see circles in Figure 4-4) of the DC
busbars.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 4-9 (14)
Chapter 4 - Checking phase modules ABB
1 2
4-10 (14) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 4 - Checking phase modules
1 2 OL
2 3 OL
2 1 ~0.35 V
3 2 ~0.35 V
5 6 OL
8 7 OL
6 2 0Ω
7 3 0Ω
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 4-11 (14)
Chapter 4 - Checking phase modules ABB
4.5 Replacing the IGBT heatsink assembly
IMPORTANT
Any replacement work must only be carried out after checking this with the
MV drives supportline.
4.5.2 Procedure
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Remove the cover plate as described in section 4.3 Dismantling the
phase module.
3 Remove the DC busbars as described in section 4.4 Checking IGBT
modules.
4 Remove all connections between the gate drive and the IGBT
modules using long nose pliers.
4-12 (14) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 4 - Checking phase modules
7 Lift the IGBT heatsink assembly carefully out of the phase module.
Best is to take out the heat sink with two people. Avoid touching any
connecting part of a busbar or IGBT. Otherwise the electric contacts
might be affected. Best is to wear thin leather gloves.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 4-13 (14)
Chapter 4 - Checking phase modules ABB
4.6 Replacing phase capacitors
4.6.2 Procedure
1 Remove the cover plate of the phase module as described in section
4.3 Dismantling the phase module.
2 Remove the DC busbars as described in section 4.4 Checking IGBT
modules.
3 Remove the link of the capacitor terminals and the cables connected
to the terminals of the phase capacitor as described in section 4.5
Replacing the IGBT heatsink assembly.
4 Remove the four screws fixing the capacitor using the hex key.
4-14 (14) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 5 - Removing the NP frame
5.2 Procedure
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Remove all phase modules from the cabinet as described in Chapter
3 - Replacing phase modules.
3 Cut off all cable ties which fasten the cable chains to the side of the
NP frame (see arrows).
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 5-1 (4)
Chapter 5 - Removing the NP frame ABB
4 Remove the two fastening screws of all cable chains.
Secure the cable chains so they will not be damaged when the NP
frame is removed from the cabinet.
5 Use the hex key to remove all fastening screws (see arrows) on both
side walls of the NP frame.
5-2 (4) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 5 - Removing the NP frame
6 Remove the four fastening screws on the bottom of the frame using
the 17 mm spanner.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 5-3 (4)
Chapter 5 - Removing the NP frame ABB
8 Place a metal plate in front of the NP frame.
Adjust the height of the metal plate so it is level with the bottom of the
NP frame (see arrows).
9 Hook the module tray to the NP frame. The module tray will serve as
a handle to remove the NP frame from the cabinet.
10 Pull out the NP frame and slide it on the metal plate
Note: When pulling out the NP frame, take care not to damage the
cables.
5-4 (4) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 6 - Converter insulation test
IMPORTANT
The insulation test must only be carried out if recommended by the MV
drives supportline. The test is not performed when the drive is commis-
sioned for the first time.
6.2 Procedure
Note: The terminals and components referred to in the following section
correspond to those in the Power electronics overview on page 6-3.
1 Switch off the main and auxiliary power supply and ground the equip-
ment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
Preparation 2 Short-circuit all medium voltage input and output terminals (U1, V1,
W1, U2, V2, W2).
3 Short-circuit all symmetrical resistors (Rsu, Rsv, Rsw, Rsr, Rss, Rst) of
the phase modules and connect them to the neutral point (NP).
4 Short-circuit the terminals of all phase capacitors (Cfu, Cfv, Cfw, Cfr,
Cfs, Cft) and connect them to NP.
5 Short-circuit the IFU capacitors (Cr, Cs, Ct) and connect them to NP.
6 Short-circuit the EMC capacitors (Cu, Cv, Cw ) and connect them to
NP.
7 Disconnect the NP-to-ground-capacitor (C1021) and short-circuit the
terminals of capacitor C1012.
8 Short-circuit the high voltage charging relay by short-circuiting the
secondary of the charging transformer with the low voltage side of the
relay.
9 Short-circuit the terminals of the grounding switch.
10 Put the grounding switch to the position not grounded.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 6-1 (4)
Chapter 6 - Converter insulation test ABB
11 Connect the insulation tester between the main terminals (U1, V1,
W1, U2, V2, W2) and ground.
Test 12 Perform the insulation test between the main circuit and ground.
• Test voltage: 5 kV for 60 seconds.
• Duration: 60 seconds
The insulation test is passed if the measured insulation resistance is
100 Mohm or higher.
13 Remove the short-circuit leads.
NOTICE
A short-circuit in any part of the drive will lead to severe damage.
Therefore, check that all short-circuit leads have been removed before
energizing the drive.
6-2 (4) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
2
ABB
4 4 4 4 4 4
U1 Lr NP Lu U2
V1 Ls Rsr Lv V2
Rss Rst
Rsu Rsv Rsw
Lt Lw W2
W1
Cr Cs Ct Ru Rv Rw
+
3 3 3 3 3 3 Cu Cv Cw
5 9 6
7 DC -
C1012 R1014/15
10
C1021
RCM? = R1014/15
2 Numbers correspond to the steps in section 6.2 Procedure CCM? = C1012
RPGN = R1021
LPGN = L1021
CPGN = C1021
Power electronics overview
6-3 (4)
Chapter 6 - Converter insulation test
Chapter 6 - Converter insulation test ABB
6-4 (4) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 7 - Replacing circuit boards (PCBs)
4
5
6
1 AMC and main INT circuit board of INU (AMC at the front)
2 AMC and main INT circuit board of AFE (AMC at the front)
3 OEI circuit board
4 CD circuit board
5 IPS (IGBT power supply)
6 SYN circuit board
7 ASE circuit board
8 VLSCD circuit board
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 7-1 (10)
Chapter 7 - Replacing circuit boards (PCBs) ABB
7.2 Handling instructions for PCBs and fiber-optic cables
7.2.1 PCBs
Do not touch circuit boards or other sensitive components without applying
static-sensitive handling precautions. Static electricity can damage circuit
boards and components.
• Do not touch the components without wearing a properly grounded
wrist strap.
• Put the circuit board or component on a grounded working surface
protected against electrostatic discharges.
• Hold a circuit board only at the edge.
• Handle a faulty circuit board as carefully as a new one.
7-2 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 7 - Replacing circuit boards (PCBs)
1 Before replacing the AMC circuit board, check that the installed soft-
ware version and the parameter settings of the new circuit board
correspond to those in the drive.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 7-3 (10)
Chapter 7 - Replacing circuit boards (PCBs) ABB
7.3.1 Changing the AMC software flash memory
The application control software and the parameter settings are saved in
the flash memory which is on a separate flash memory PCB (see
rectangle).
When the AMC circuit board is replaced, the old flash memory can still be
used if the software has not been upgraded in the meantime.
If only the flash memory has to be replaced, the AMC circuit board can
remain in the cabinet. It is also not necessary to disconnect the fiber-optic
cables.
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Ground yourself with a wrist strap before touching the circuit board.
7-4 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 7 - Replacing circuit boards (PCBs)
3 Remove the flash memory PCB by holding it with both hands and
pulling it at a 90° angle away from the AMC circuit board.
.
4 Make sure that the white dot on the flash memory PCB is on top of
that on the AMC circuit board when attaching the new PCB.
NOTICE
The correct orientation of the new PCB is important. If attached wrongly,
the new PCB will be damaged immediately when the auxiliary power is
switched on.
5 Press the PCB down firmly making sure that all pins are inserted
properly.
.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 7-5 (10)
Chapter 7 - Replacing circuit boards (PCBs) ABB
7.4 Replacing the main INT circuit board
The main INT circuit board is located behind the AMC circuit board.
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Remove the AMC circuit board as described in section 7.3 Replacing
an AMC circuit board.
Ground yourself at the drive frame with a wrist strap before touching
the main INT circuit board.
3 Unplug the fiber-optic cables and the power supply connector.
4 Remove the fastening screws (13 pcs.).
Take all necessary precautions to prevent screws and washers from
falling into other components.
7-6 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 7 - Replacing circuit boards (PCBs)
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 7-7 (10)
Chapter 7 - Replacing circuit boards (PCBs) ABB
1 ASE circuit board (behind the cover)
2 SYN circuit board
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Open the control section door and remove the cover of the IFU
compartment (screw type: Phillips).
3 Remove the cover of the ASE circuit board (screw type: Phillips).
4 Ground yourself at the drive frame with a wrist strap before touching
the ASE circuit board.
5 Unplug the auxiliary power, fiber-optics and DC connections.
6 Remove the fastening screws of the board (screw type: Phillips).
Take all necessary precautions to prevent screws and washers falling
into other components.
7 Remove the ASE circuit board and place it on a grounded working
surface.
8 Mount the new circuit board.
Use all fastening screws to ensure proper grounding of the circuit
board.
9 Reconnect all cables.
7-8 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 7 - Replacing circuit boards (PCBs)
1
2
3
4
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 7-9 (10)
Chapter 7 - Replacing circuit boards (PCBs) ABB
3 AFE positive VLSCD
4 AFE negative VLSCD
DANGER
Hazardous voltage!
Do not remove the service cover before the drive has been deenergized
and grounded and the fan has stopped.
1 Switch off the main and the auxiliary power supply and ground the
equipment.
See Chapter 1 - Safety, 1.3 Deenergizing the drive if information on
deenergizing is required.
2 Remove the service cover (screw type: Phillips).
3 Replace a circuit board following the instructions in section 7.5
Replacing ASE and SYN circuit boards, from step 9 onwards.
7-10 (10) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 8 - Function of LEDs
8.1 Safety
Fault Run
M P
T1 T2
S3 S1
S2 S0
P green supply OK
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 8-1 (4)
Chapter 8 - Function of LEDs ABB
8.2 Main INT circuit board
LED_1
LED_2
LED_3
LED_4
LED_5
LED_6
LED_7
LED_8
LED_9
3 yellow supply OK
8-2 (4) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB Chapter 8 - Function of LEDs
GDerr red any gate driver link shut down (short circuit detected)
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 8-3 (4)
Chapter 8 - Function of LEDs ABB
8-4 (4) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
ABB
Chapter 9 - Uploading data from the black box
The AMC34 circuit board is equipped with an additional flash memory
PCB (see rectangle). The PCB serves as a black box which saves data
and fault loggers of the drive for a longer time even if the auxiliary power
has been switched off. When a fault occured in the drive, it is recom-
mended to send the black box data to the MV Drives Supportline of ABB
for assistance in analysing the fault.
The tools for uploading the content of the black box are part of the loading
package. The tools become only visible after the command l_acs has
been entered in a DOS window. Afterwards the folder BlackBox is created
in the loading package. The folder contains one file:
blackbox_upload.exe
1 To upload any data from the black box, open a DOS window and open
folder BlackBox. All files downloaded from the black box will be
saved in this folder.
2 After uploading move the files to another folder or rename them.
Otherwise they will be overwritten the next time a file is downloaded
from the black box.
The black box has two separate parts:
• the data loggers and
• the fault / parameter loggers.
ACS 2000 Service manual 3BHS344169 ZAB E01 Rev. - 9-1 (2)
Chapter 9 - Uploading data from the black box ABB
Uploading To upload the fault logger, enter the command:
the fault logger
blackbox_upload 1 /bb_upload_data /mbaud=8
1 indicates the channel 3 node number of the circuit board.
To upload data from a circuit board with node number 2, the command
would be:
blackbox_upload 2 /bb_upload_data /mbaud=8
9-2 (2) 3BHS344169 ZAB E01 Rev. - ACS 2000 Service manual
Contact us
© Copyright 2009 ABB. All rights reserved. Specifications subject to change without notice. 3BHS344169 ZAB E01 Rev. -.
ABB Switzerland Ltd
Medium Voltage Drives
CH-5300 Turgi
Phone: +41 58 589 27 95
Fax: +41 58 589 29 84
E-Mail: mvdrives@ch.abb.com
www.abb.com/drives
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