Chart A

RENR4322-01 950G II and 962G II Hydraulic Component Locations

October 2002 Item
Component
Schematic
No. Location
1 2 3 4 5 6 7 1 Main Control Valve % A1
2 Auxiliary Cylinders @ A2
3 Tilt Cylinder A3
1 2 3 AA 4 5 6 7 8 9 10 11 12
4 Lift Cylinders A4
5 Front Service Brakes A5
6 Left Pedal Assembly
7 Right Pedal Assembly A6
13 8 Brake Control Valve (SERVICE)
9 Front Service Brakes Accumulator

14 10 Rear Service Brakes Accumulator

A7
A A 11 Parking Brake
CC 12 Parking Brake Actuator
BB
13 Accumulator (Ride Control) # A5
14 Shuttle Valve (Ride Control) # A4
15 Line Relief Valve (Aux. Cylinder Head End) @ A1
15 16 17 18 19 16 Line Relief Valve (Aux. Cylinder Rod End) @ A2
17 Line Relief Valve (Tilt Cylinder Rod End)
DD A2
18 Line Relief Valve (Tilt Cylinder Head End)
19 Piloted Operated Check Valve (Float) B4
20 21
20 Check Valve (Ride Control) # B4
21 Relief Valve (Ride Control Diverter Valve) # B4

950G Series II Wheel Loader and 22 Solenoid Valve (Ride Control) # B5

23 Rear Service Brakes B5

962G Series II Wheel Loader

24 Proirity Stage Valve (Accumulator Charge) B5
22 23 24 25 26 27 28 29
25 Check Valve (Accumulator Charge) B5

Hydraulic System
B 26 Shuttle Valve (Accumulator Charge) B6
B
30 27 Accumulator Charge Valve (Braking) B6
28 Brake Valve (Parking) B7
950G II: 962G II: 29 Pressure Switch (Parking Brake) B7

AYB1-UP AYE1-UP 30 Spool (Ride Control Diverter Valve) B4

31 Priority Valve (Brake Accumulator Charge) B6
AYD1-UP AYG1-UP 32 Main Relief Valve C1
AYL1-UP AXS1-UP 33 Strainers (Pilot Manifold) C1

31 AXR1-UP AXY1-IP 34
35
Relief Valve (Accumulator Charge)
Pressure Switch (Service Brake Oil)
C5
C6
AXX1-UP BAB1-UP 36 Primary Reducing Valve (Pilot Manifold) C2
FF
EE AYS1-UP BAC1-UP 37 Ball Valve (Implement Lockout) C3
32 33 34 35 BAA1-UP BAD1-UP 38 Connector (Orifice 1.7MM) C3, C4
39 Pilot Control Valve % C4
36 37 38 38 38 39 40 Float Valve (Pilot Manifold) C2
41 Shuttle Valve (Pilot Manifold) C4
C C 42 Cylinder (Quick Coupler) D6
43 Diverter Valve (Quick Coupler) D6
44 Secondary Reducing Valve (Pilot Manifold) D1
45 Selector Spool (Steering Valve) D6
46 Directional Spool (Steering Valve) D6
47 Check Valve (Steering Valve) D6
48 Cylinders (Steering) D6
49 Gear Motor (Hydraulic Fan) D2
40
42 50 Pressure Switch (Steering Diverter Valve) D3

41
© 2002 Caterpillar Printed in U.S.A.
43 All Rights Reserved

44 45 46 47
48

D D

GG
Chart A Cont.
67, 74 24, 25, 26, 27, 28, 29, 31, 34, 35, EE 1, 14, 15, 16, 17, 18, 19, 20, 21, 22, 30, 32 950G II and 962G II Hydraulic Component Locations
58, 63, 64 33, 36, 37, 38, 39, 40, 41, 44, FF, GG
49 50 51 52 53 Item Schematic
No. Component Location
51 Steering Diverter Valve D4
52 Steering Neutralizer Valve (Left) D4
54 55
53 Steering Neutralizer Valve (Right) D5
49, 54, 55 54 Check Valve (Hydraulic Oil Cooler Bypass) E2
55 Hydraulic Oil Cooler E2
JJ 56 Connector (Orifice 1.6MM) E4
KK
57 Solenoid Valve (Hydraulic Fan) E3
56 58 Piston Pump (Steering) E1
59 Piston Pump (Hydraulic Fan) E2

E 60 Pressure Switch (Secondary Steering) * E4

E
61 Oil Filter (Hydraulic) F2

HH 57 62 Pressure and Flow Compensator (Hyd Fan) F3

58 63 Vane Pump (Implement) F1
64 Vane Pump (Pilot/Braking) F1
59
60 65 Breaker Relief Valve F1
45, 46, 47, 70, 71, 72, 73
66 Strainer (Hydraulic Tank) F1
9, 10 13 11, 12 4
67 Secondary Steering Pump and Electric Motor F3
68 Metering Pump (Steering) F4
69 Check Valve (Steering) F4
70 Backup Relief Valve (Steering) F5
61 62 71 Make-up Check Valves (Steering) F5
LL 72 Control Valve (Steering) F6
73 Crossover Relief Valve (Steering) F3
63 64 65 66 66 67 68 69 70 71 72 73 74 Hydraulic Tank F3
M 75 Relief Valve (Secondary Steering Pump) * F3
F F
* Secondary Steering is an optional attachment.
# Ride Control is an optional attachment.

950G SERIES II LINEAR PATTERNS

74 42, 43 @ Auxiliary Cylinders are an optional attachment.
6, 7, 8 68, 69, LL % The one stem valve (third function) is an
AA, BB optional attachment field conversion.
Implement Pressure

&
57, 59, 62 3 The two stem valve is standard.
Pilot Pressure The three stem valve is an optional attachment.
75

962G SERIES II
Return Lines
Chart B
Components Pressure
Pressure Tap Locations
Schematic
Tap Description Location
AA Tilt Cylinder Rod End Pressure

WHEEL LOADER HYDRAULIC SCHEMATIC

A3
BB Tilt Cylinder Head End Pressure
CC Rear Service Brake Pressure
A5
DD Front Service Brake Pressure
G

(PILOT HYDRAULICS & HMU STEERING)

EE Service Brake Accumulator Pressure C6
G
FF Implement Pilot Pump Pressure C4
GG Implement Pump Pressure D1
HH Fluid Sampling Valve E3
F06519 187-6675-01
JJ Steering Pump Pressure E5
KK Hydraulic Fan Pump Pressure E2
1 2 3 4 5 6 7
LL Steering Signal Pressure F4

23, DD
61, 65, 66, 74, HH 48 50, 51, 52, 53, 56, 60, JJ 5, CC
 Chart B
1 2 3 4 5 6 7 950G II and 962G II Hydraulic Pressure Tap Locations
Pressure Schematic
Tap Description Location
1 2 3 4 5 6 7 8 9 10 11 12 AA Tilt Cylinder Rod End Pressure
A3
AA BB Tilt Cylinder Head End Pressure
CC Rear Service Brake Pressure
23, 24, 25, 32, 37 A5
39, 40, 45, 46, MM 1, 14, 15, 16, 17, 18, 19, 20, 21, 26, 27, 28, 29, 30, 31, DD Front Service Brake Pressure
BB 70, 73, 74 81, 86
33, 34, 35, 36, 38, 39, 41, 42, 43, 44, 47, 48, 49, 50 EE Auxiliary Pilot Pump Pressure (Open) B1
59 51, 54, EE, FF, GG, HH, JJ, KK, LL, NN, PP FF Auxiliary Pilot Pump Pressure (Close) B2
13 GG Tilt Pilot Pump Pressure (Dump) B2
64, 65, 66, RR
14 HH Tilt Pilot Pump Pressure (Tiltback) B3
CC A JJ Lift Pilot Pump Pressure (Lower) B3
A 15 KK Lift Pilot Pump Pressure (Raise) B4
LL Pilot Pressure (Ride Control) B5
MM Service Brake Accumulator Pressure B6
NN Pump Pressure (Implement) D1
PP Pump Pressure (Steering) E1
16 17 18 19
20 DD RR Fluid Sampling Valve E2
SS Pilot Pressure (Steering) E6
TT Hydraulic Fan Pump Pressure E3
Steering Control Valve
UU E4
Neutral Pilot Pressure
21
VV Pilot Pressure (Steering) F4
57, 58, 60, 61, 62, 67, 72, 75
76, 78, 79, 80, 83, SS, WW, XX 9, 10 77 13 4 WW Pilot Pressure (Steering ) F6
XX Pump Signal Pressure (Steering) F5

22 23 Media
Media References Number
24 25 Parts Manual
B B
26 950G II AYB SEBP3352
950G II AYL SEBP3280
962G II AYE SEBP3281
27 28 29 30 962G II BAB SEBP3285

Engine
31 56
6, 7, 8 55, UU, VV AA, BB
Troubleshooting SENR9617

63, 68, 69, TT 3 Power Train

52, 53
EE FF GG HH JJ KK LL Specifications RENR4308
Systems Operation RENR4309
32 RENR4310
Testing and Adjusting
Systems

Specifications (Steering) RENR4312

33 34 35 36 MM Systems Operation (Steering) RENR4313
37 40
38 39 Test and Adjusting (Steering) RENR4314
Specifications (Braking) RENR4315
C C
System Operation (Braking) RENR4316
Testing and Adjusting (Braking) RENR4317
41 42 RENR4318
Specifications (Electrohydraulic/Pilot)
Systems Operation (Electrohydraulic/Pilot) RENR4319
45 46
23, CC
Testing and Adjusting (Hydraulic) RENR4320
43 44 Testing and Adjusting (Electrohydraulic) RENR4321
71, 82, 84, 85 14, 15 11, 12 52 5, DD Specifications (Machine Systems) RENR6042
47 48 49
Electrical System

Schematic (Electrohydraulic System) RENR4362

Schematic (Pilot System) RENR4324

Operation & Maintenance Manual

52
English SEBU7459

50 51

D D

Chart A
53 54 Chart A Cont.
950G II and 962G II Hydraulic Component Locations 950G II and 962G II Hydraulic Component Locations
Item Schematic Item Schematic
No. Component Location Component
No.
NN Location
1 Main Control Valve % A1
52 Cylinder (Quick Coupler) D6
2 Auxiliary Cylinders @ A2
55 56 57 53 Diverter Valve (Quick Coupler) D6
3 Tilt Cylinder A3
54 Steering Cylinders D7
4 Lift Cylinders A4
55 Pilot Valve (Steering) D4
5 Front Service Brakes A5
56 Wheel (Steering Assembly) D4
6 Left Pedal Assembly A6
57 Steering Oil Screen Group D5
7 Right Pedal Assembly A6
58 Check Valve (Steering Quad) E5
8 Brake Control Valve (Service) A6
59 Left Neutralizer Valve (Steering) E5
58 59 60 9 Front Service Brakes Accumulator A7
61 62 10 Rear Service Brakes Accumulator A7
60 Control Valve (Steering) E5
63 11 Parking Brake A7
61 Crossover Relief Valve (Steering) E6
62 Resolver Valve (Steering) E7
12 Parking Brake Actuator A7
63 Proportional Valve (Hydraulic Fan) E3
E 13 Accumulator (Ride Control) # A5
E PP 64 64 Check Valve (Hydraulic Oil Cooler Bypass) E2
65 66 14 Shuttle Valve (Ride Control) # A5
65 Hydraulic Oil Cooler E2
15 Ride Control Accumulator # A5
SS 67 16 Line Relief Valve (Aux. Cylinder Head End) @ A1
66 Gear Motor (Hydraulic Fan) E2
TT 67 Check Valves (Steering Valve) E7
17 Line Relief Valve (Aux. Cylinder Rod End) @ F1
68 Piston Pump (Hydraulic Fan) E3
18 Line Relief Valve (Tilt Cylinder Rod End) A2
68 69 69 Pressure and Flow Compensator (Hyd Fan) E3
19 Line Relief Valve (Tilt Cylinder Head End) A3
70 Piston Pump (Steering) E1
70 20 Pilot Operated Check Valve (Float) B4
UU 71 Oil Filter (Hydraulic) E2
21 Relief Valve (Ride Control) # B5
72 Shuttle Valve (Steering) F6
RR 22 Rear Service Brakes B5
73 Vane Pump (Implement) F1
71 VV 23 Pressure Switch (Parking Brake) B7
74 Vane Pump (Pilot/Braking) F1
24 Check Valve (Accumulator Charge) B6
WW 75 Resolver Valve (Steering) F4
72 25 Shuttle Valve (Accumulator Charge) B6
76 Diverter Valve (Steering) F5
26 Solenoid Valve (Ride Control) @ B5
77 Pressure Switch (Secondary Steering) * F4
27 Auxiliary Spool (Main Control Valve) @ B1
73 74 75 76 77 78 79 80 78 Right Neutralizer Valve (Steering) E5
28 Tilt Spool (Main Control Valve) B2
79 Pressure Reducing Valve (Steering) F6
29 Lift Spool (Main Control Valve) B3
81 30 Spool (Ride Control) # B4
80 Backup Relief Valve (Steering) F7
F F 81 Secondary Steering Pump and Electric Motor * F1
31 Resolver Valve (Dead Engine Lower) B4
82 Breaker Relief Valve F1
32 Priority Valve (Accumulator Charge Pilot) C6
83 Pressure Switch (Steering Pump) F5
82 33 Primary Reducing Valve (Pilot Manifold) C2
M 84 Hydraulic Tank F1

950G SERIES II
34 Proportional Valve (Tilt Dump) C2
85 Strainers (Hydraulic Tank) F2
35 Proportional Valve (Lift Lower) C3
86 Relief Valve (Secondary Steering Pump) * F4
84 83 36 Proportional Valve (Auxiliary Lower) C4
85
&
XX 37 Main Relief Valve C1 * Secondary Steering is an optional attachment.
38 # Ride Control is an optional attachment.
Relief Valve (Accumulator Charge) C5
@ Auxiliary Cylinders are an optional attachment.
39 Piority Stage Valve (Accumulator Charge) C6
86 % The one stem valve (third function) is an

962G SERIES II
40 Accumulator Charging Valve (Braking) C6 optional attachment field conversion.
41 Strainers (Pilot Manifold) C1 The two stem valve is standard.
Solenoid Valve (Pilot Pressure Supply) The three stem valve is an optional attachment.
42 C2
43 Ball Valve (Dead Battery, Lift Arm Lower) C1

WHEEL LOADER HYDRAULIC SCHEMATIC LINEAR PATTERNS

44 Float Valve (Pilot Manifold) C4
45 Pressure Switch (Service Brakes) C6
G 46 Parking Brake Valve C7
Implement Pressure
G

(ELECTROHYDRAULIC & COMMAND CONTROL STEERING)

47 Proportional Valve (Tilt Tiltback) C3 Pilot Pressure
48 Proportional Valve (Lift Raise) C3
F06447 49 Proportional Valve (Auxiliary Raise) C4 Return Lines
187-6675-01
50 Secondary Reducing Valve (Pilot Manifold) D2
Components
1 2 3 4 5 6 7 51 Shuttle Valve (Pilot Manifold) D2