Académique Documents
Professionnel Documents
Culture Documents
AT
MA
EM
SECTION
LC
EC
FE
CONTENTS
CL
PRECAUTIONS ...............................................................2 Wiring Diagram - AT - OVRCSV................................27
Precautions for Supplemental Restraint System TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V .....29
(SRS) ″AIR BAG″ and ″SEAT BELT Wiring Diagram - AT - TCV........................................29 MT
PRE-TENSIONER″ ......................................................2 TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP
OVERALL SYSTEM ........................................................3 SEN ................................................................................31
A/T Electrical Parts Location .......................................3 Wiring Diagram - AT - BA/FTS ..................................31
Circuit Diagram ............................................................4 TROUBLE DIAGNOSIS FOR ENGINE SPEED SIG ....33
Control System ............................................................6 Wiring Diagram - AT - ENGSS ..................................33 TF
ON BOARD DIAGNOSTIC SYSTEM TROUBLE DIAGNOSIS FOR LINE PRESSURE
DESCRIPTION .................................................................7 S/V..................................................................................35
Diagnostic Procedure Without CONSULT-II................7 Wiring Diagram - AT - LPSV......................................35 PD
TROUBLE DIAGNOSIS - GENERAL TROUBLE DIAGNOSES FOR SYMPTOMS .................37
DESCRIPTION ...............................................................10 Wiring Diagram - AT - NONDTC ...............................37
FA
TCM Terminals and Reference Value........................10 A/T SHIFT LOCK SYSTEM...........................................43
TROUBLE DIAGNOSIS FOR POWER SUPPLY..........14 Description .................................................................43
Wiring Diagram - AT - MAIN......................................14 Wiring Diagram - SHIFT -..........................................44 RA
TROUBLE DIAGNOSIS FOR VHCL SPEED REMOVAL AND INSTALLATION .................................45
SEN.A/T (REVOLUTION SENSOR)..............................16 Removal.....................................................................45
Wiring Diagram - AT - VSSA/T ..................................16 Installation..................................................................46 BR
TROUBLE DIAGNOSIS FOR VHCL SPEED SERVICE DATA AND SPECIFICATIONS (SDS) .........48
SEN.MTR .......................................................................18 General Specifications...............................................48
Wiring Diagram - AT - VSSMTR................................18 Shift Schedule............................................................48
ST
TROUBLE DIAGNOSIS FOR THROTTLE POSI Stall Revolution..........................................................48
SEN ................................................................................20 Line Pressure.............................................................48 RS
Wiring Diagram - AT - TPS........................................20 Return Springs...........................................................49
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V Accumulator O-ring....................................................50
A .....................................................................................23 Clutches and Brakes .................................................50 BT
Wiring Diagram - AT - SSV/A ....................................23 Oil Pump and Low One-way Clutch ..........................52
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V Total End Play............................................................52
B .....................................................................................25 Reverse Clutch Drum End Play ................................53 HA
Wiring Diagram - AT - SSV/B ....................................25 Removal and Installation ...........................................53
TROUBLE DIAGNOSIS FOR OVERRUN CLUTCH
EL
S/V..................................................................................27
IDX
AT-1
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
AT-2
OVERALL SYSTEM
A/T Electrical Parts Location
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
SAT216K
AT-3
OVERALL SYSTEM
Circuit Diagram
HAT053
AT-4
OVERALL SYSTEM
Circuit Diagram (Cont’d)
VG30E ENGINE MODEL NEAT0008S02
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT107
AT-5
OVERALL SYSTEM
Control System
PNP switch
Throttle position sensor
Shift solenoid valve A
Closed throttle position switch Shift control
Shift solenoid valve B
Wide open throttle position Line pressure control
Overrun clutch solenoid valve
switch E Lock-up control E Torque converter clutch sole-
Engine speed signal Overrun clutch control
noid valve
A/T fluid temperature sensor Timing control
Line pressure solenoid valve
Revolution sensor Fail-safe control
O/D OFF indicator lamp
Vehicle speed sensor Self-diagnosis
POWER indicator lamp
Overdrive control switch
A/T mode switch
SAT217K
AT-6
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Diagnostic Procedure Without CONSULT-II
EC
FE
CL
SAT218K MT
5. Does POWER indicator lamp come on for about 2 seconds?
TF
PD
FA
SAT219K
Yes or No
RA
Yes © GO TO 2.
No © Stop procedure. Perform “1. O/D OFF, A/T CHECK or POWER Indicator Lamp Does Not
Come On”, AT-145 (SM9E-D22BG0) before proceeding. BR
ST
RS
BT
HA
EL
IDX
AT-7
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Diagnostic Procedure Without CONSULT-II (Cont’d)
SAT220K
7. Move selector lever to 2 position.
8. Set overdrive control switch in ON position.
SAT221K
© GO TO 3.
AT-8
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Diagnostic Procedure Without CONSULT-II (Cont’d)
MA
EM
LC
EC
SAT222K
3. Depress accelerator pedal fully and release it.
FE
CL
MT
SAT981F
TF
© GO TO 4.
PD
4 CHECK SELF-DIAGNOSIS CODE
Check POWER indicator lamp. FA
Refer to JUDGEMENT OF SELF-DIAGNOSIS CODE, AT-40 (SM9E-D22BG0).
RA
BR
ST
RS
SAT219K
© DIAGNOSIS END
BT
HA
EL
IDX
AT-9
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value
SAT010C
SAT207I
AT-10
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont’d)
10 — — — —
11 — — — —
TF
12 — — — —
PD
— —
13 — —
— —
FA
Closed throttle position When releasing accelerator pedal
Battery voltage
switch after warming up engine.
14 OR
(in throttle position When depressing accelerator RA
switch) 1V or less
pedal after warming up engine.
15 B Ground — — BR
When setting selector lever to “1”
Battery voltage
PNP switch “1” posi- position.
16 G/W
tion
ST
When setting selector lever to
1V or less
other positions.
IDX
AT-11
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont’d)
22 — — — —
1V or more
When vehicle cruises at 30 km/h Voltage rises gradually
Revolution sensor (19 MPH). in response to vehicle
25 W
(Measure in AC range) speed.
26 — — — — —
28 — — — —
29 — — — —
30 — — — —
32 — — — —
AT-12
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont’d)
— —
37 — — — MT
— —
38 — — — —
— — PD
40 — — —
— —
42 — — — — BR
43 — — — —
44 — — — — ST
45 — — — —
46 — — — — RS
47 — — — —
48 B Ground — —
BT
HA
EL
IDX
AT-13
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Wiring Diagram — AT — MAIN
HAT124
AT-14
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Wiring Diagram — AT — MAIN (Cont’d)
VG30E ENGINE MODEL NEAT0185S03
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT108
AT-15
TROUBLE DIAGNOSIS FOR VHCL SPEED SEN·A/T (REVOLUTION SENSOR)
Wiring Diagram — AT — VSSA/T
HAT055
AT-16
TROUBLE DIAGNOSIS FOR VHCL SPEED SEN·A/T (REVOLUTION SENSOR)
Wiring Diagram — AT — VSSA/T (Cont’d)
VG30E ENGINE MODEL NEAT0188S02
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT109
AT-17
TROUBLE DIAGNOSIS FOR VHCL SPEED SEN·MTR
Wiring Diagram — AT — VSSMTR
HAT056
AT-18
TROUBLE DIAGNOSIS FOR VHCL SPEED SEN·MTR
Wiring Diagram — AT — VSSMTR (Cont’d)
VG30E ENGINE MODEL NEAT0218S02
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT110
AT-19
TROUBLE DIAGNOSIS FOR THROTTLE POSI SEN
Wiring Diagram — AT — TPS
HAT057
AT-20
TROUBLE DIAGNOSIS FOR THROTTLE POSI SEN
Wiring Diagram — AT — TPS (Cont’d)
RHD MODEL WITH KA24DE ENGINE NEAT0221S04
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT069
AT-21
TROUBLE DIAGNOSIS FOR THROTTLE POSI SEN
Wiring Diagram — AT — TPS (Cont’d)
VG30E ENGINE MODEL NEAT0221S05
HAT111
AT-22
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V A
Wiring Diagram — AT — SSV/A
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT058
AT-23
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V A
Wiring Diagram — AT — SSV/A (Cont’d)
VG30E ENGINE MODEL NEAT0225S02
HAT112
AT-24
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V B
Wiring Diagram — AT — SSV/B
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT059
AT-25
TROUBLE DIAGNOSIS FOR SHIFT SOLENOID/V B
Wiring Diagram — AT — SSV/B (Cont’d)
VG30E ENGINE MODEL NEAT0229S02
HAT113
AT-26
TROUBLE DIAGNOSIS FOR OVERRUN CLUTCH S/V
Wiring Diagram — AT — OVRCSV
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT060
AT-27
TROUBLE DIAGNOSIS FOR OVERRUN CLUTCH S/V
Wiring Diagram — AT — OVRCSV (Cont’d)
VG30E ENGINE MODEL NEAT0233S02
HAT114
AT-28
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V
Wiring Diagram — AT — TCV
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT061
AT-29
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V
Wiring Diagram — AT — TCV (Cont’d)
VG30E ENGINE MODEL NEAT0237S02
HAT115
AT-30
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP SEN
Wiring Diagram — AT — BA/FTS
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT062
AT-31
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP SEN
Wiring Diagram — AT — BA/FTS (Cont’d)
VG30E ENGINE MODEL NEAT0241S02
HAT116
AT-32
TROUBLE DIAGNOSIS FOR ENGINE SPEED SIG
Wiring Diagram — AT — ENGSS
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT063
AT-33
TROUBLE DIAGNOSIS FOR ENGINE SPEED SIG
Wiring Diagram — AT — ENGSS (Cont’d)
VG30E ENGINE MODEL NEAT0245S02
HAT117
AT-34
TROUBLE DIAGNOSIS FOR LINE PRESSURE S/V
Wiring Diagram — AT — LPSV
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT064
AT-35
TROUBLE DIAGNOSIS FOR LINE PRESSURE S/V
Wiring Diagram — AT — LPSV (Cont’d)
VG30E ENGINE MODEL NEAT0248S02
HAT118
AT-36
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram — AT — NONDTC
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT065
AT-37
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram — AT — NONDTC (Cont’d)
KA24DE ENGINE MODEL NEAT0203S04
HAT066
AT-38
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram — AT — NONDTC (Cont’d)
RHD MODEL WITH KA24DE ENGINE NEAT0203S05
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT126
AT-39
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram — AT — NONDTC (Cont’d)
HAT127
AT-40
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram — AT — NONDTC (Cont’d)
VG30E ENGINE MODEL NEAT0203S06
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
HAT119
AT-41
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram — AT — NONDTC (Cont’d)
HAT120
AT-42
A/T SHIFT LOCK SYSTEM
Description
Description NEAT0093
I The mechanical key interlock mechanism also operates as a GI
shift lock:
With the key switch turned to “ON”, the selector lever cannot
be shifted from “P” (parking) to any other position unless the MA
brake pedal is depressed.
With the key removed, the selector lever cannot be shifted
from “P” to any other position. EM
The key cannot be removed unless the selector lever is placed
in “P”.
I The shift lock and key interlock mechanisms are controlled by LC
the ON-OFF operation of the shift lock solenoid and by the
operation of the rotator and slider located inside the key
cylinder, respectively. EC
FE
CL
MT
TF
PD
FA
RA
BR
SAT223K ST
RS
BT
HA
EL
IDX
AT-43
A/T SHIFT LOCK SYSTEM
Wiring Diagram — SHIFT —
HAT123
AT-44
REMOVAL AND INSTALLATION
Removal
Removal NEAT0214
GI
MA
EM
LC
EC
FE
CL
MT
TF
SAT224K
IDX
SAT225K
AT-45
REMOVAL AND INSTALLATION
Removal (Cont’d)
13. Support A/T with a jack.
14. Remove rear engine mounting member from body and A/T
assembly. Tighten rear engine mounting member to the speci-
fied torque. Refer to EM section (“ENGINE REMOVAL”).
15. Remove bolts securing A/T assembly to engine.
I Secure torque converter to prevent it from dropping.
I Secure A/T assembly to a jack.
16. Lower A/T assembly.
SAT802C
SAT803C
Installation NEAT0107
1. Drive plate runout
Maximum allowable runout:
Refer to EM section (“Inspection”, “CYLINDER
BLOCK”).
I If this runout is out of specification, replace drive plate with ring
gear.
SAT977H
SAT017B
SAT225K
AT-46
REMOVAL AND INSTALLATION
Installation (Cont’d)
4. Tighten bolts securing transmission.
Bolt No.
Tightening torque Bolt length “” GI
N·m (kg-m, ft-lb) mm (in)
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
AT-47
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
VG30E
Applied model
2WD
1st 2.785
2nd 1.545
OD 0.694
Reverse 2.272
*1: Refer to MA section (“Fluids and Lubricants”, “RECOMMENDED FLUIDS AND LUBRICANTS”).
33 - 37 67 - 73 105 - 113 63 - 71 30 - 36 10 - 14 10 - 14
Half throttle
(21 - 23) (42 - 45) (65 - 70) (39 - 44) (19 - 22) (6 - 9) (6 - 9)
2
Line pressure kPa (bar, kg/cm , psi)
Engine speed
rpm D, 2 and 1 positions R position
Idle 422 - 461 (4.22 - 4.61, 4.3 - 4.7, 61 - 67) 667 - 706 (6.67 - 7.06, 6.8 - 7.2, 97 - 102)
Stall 1,020 - 1,098 (10.20 - 10.98, 10.4 - 11.2, 148 - 159) 1,422 - 1,500 (14.22 - 15.00, 14.5 - 15.3, 206 - 218)
AT-48
SERVICE DATA AND SPECIFICATIONS (SDS)
Return Springs
Torque converter clutch control valve spring 31742-41X22 18.5 (0.728) 13.0 (0.512)
31655-41X00
Low & reverse brake 18 pcs
(Assembly)
22.3 (0.878) 11.2 (0.441) BR
Spring A 31605-41X05 45.6 (1.795) 34.3 (1.350)
*: Always check with the Parts Department for the latest parts information.
HA
EL
IDX
AT-49
SERVICE DATA AND SPECIFICATIONS (SDS)
Accumulator O-ring
Diameter mm (in)
Accumulator
A B C D
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for the latest parts information.
AT-50
SERVICE DATA AND SPECIFICATIONS (SDS)
Clutches and Brakes (Cont’d)
FORWARD CLUTCH NEAT0167S03
*: Always check with the Parts Department for the latest parts information.
*: Always check with the Parts Department for the latest parts information.
RS
BT
HA
EL
IDX
AT-51
SERVICE DATA AND SPECIFICATIONS (SDS)
Clutches and Brakes (Cont’d)
LOW & REVERSE BRAKE NEAT0167S05
*: Always check with the Parts Department for the latest parts information.
Anchor end bolt nut tightening torque 40 - 51 N·m (4.1 - 5.2 kg-m, 30 - 38 ft-lb)
Anchor end bolt tightening torque 4 - 6 N·m (0.4 - 0.6 kg-m, 35 - 52 in-lb)
Cam ring — oil pump housing Standard 0.01 - 0.024 (0.0004 - 0.0009)
Oil pump clearance Rotor, vanes and control piston — oil
Standard 0.03 - 0.044 (0.0012 - 0.0017)
pump housing
*: Always check with the Parts Department for the latest parts information.
AT-52
SERVICE DATA AND SPECIFICATIONS (SDS)
Reverse Clutch Drum End Play
Reverse clutch drum end play “T2” 0.55 - 0.90 mm (0.0217 - 0.0354 in)
GI
Thickness mm (in) Part number*
*: Always check with the Parts Department for the latest parts information. LC
Removal and Installation NEAT0171
EC
RHD LHD
Number of returning revolutions for lock nut
1 2
Manual control linkage FE
11 - 14 N·m
Lock nut tightening torque
(1.1 - 1.5 kg-m, 8 - 10 ft-lb)
Distance between end of converter housing and torque converter 26.0 mm (1.024 in) or more CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
AT-53