PROJECT : ABOVE GROUND FUEL

CLIENT : QATAR FUEL (WOQOD)

TANKS PAGE NO.: 1
ITEM DESC. : AGT TANK 50,000 LITERS
PETROL & GAS CONST. CO.
JOB NO. : 18-04001 REV. NO. : 0
LIFTING LUG ANALYSIS FOR HORIZONTAL ABOVEGROUND FUEL TANK

GEOMETRY CHECKS:
D < di - 1/16" ? Yes, Hole is larger than pin
(b-di)/2 >= 2*t1 ? Yes, Plate proportions are correct
(b-di)/2 <= 2*t1 + 16mm ? Yes, Use full value of 'b-di/2'
(b-di)/2 >= di/2 ? Yes, Plate proportions are correct
t1 >= 12.7mm ? Yes, Plate proportions are correct
f-ri >= di*2/3 ? Yes, Plate proportions are correct
t1 >= di/4 ? Yes, Plate proportions are correct
a >= b ? Yes, Welding length is correct

ERECTION WEIGHT, P : 62936 N 6416 kg

SAFETY FACTOR, F : 2 (For twice the Wt. of Empty Tank)
NUMBER OF LUGS, Ln : 3
LIFTING LUG DIMENSIONS: PAD DIMENSIONS:
h= 124 a= 180 LENGTH(l ) : 280
b= 140 f= 70 WIDTH(w) : 120
di = 60 t1 = 20 THICK.(t) : 10
LUG ORIENTATION (PHI) : 90 D= 30 (Diameter of Pin)

FORCES:
VERTICAL LIFTING FORCE, PV = P*F/Ln 41957 N
NOM.CIRCUM.FORCE, Pc = PV*COS(PHI)+5%PV 2098 N
NOM.RADIAL.FORCE, Pr = PV*COS(90-PHI) 41957 N
MATERIALS (ASTM A36) OF PAD PLATE OF LUG OF PIN
YIELD STRESS, Ys= 36 ksi 248.22 N/mm2 248.22 N/mm2 248.22 N/mm2

ALLOWABLE STRESSES :
TENSILE STRESS Sa=0.6*Ys 148.93 N/mm2
SHEAR STRESS Ss=0.4*Ys 99.29 N/mm2
BEARING STRESS Se=0.8*Ys 198.58 N/mm2
BENDING STRESS Sb=0.66*Ys 163.83 N/mm2
SHEAR STRESS ON PIN Ss=0.4*Ys 99.29 N/mm2
PROJECT : ABOVE GROUND FUEL
CLIENT : QATAR FUEL (WOQOD)
TANKS PAGE NO.: 2
ITEM DESC. : AGT TANK 50,000 LITERS
PETROL & GAS CONST. CO.
JOB NO. : 18-04001 REV. NO. : 0
LIFTING LUG ANALYSIS FOR HORIZONTAL ABOVEGROUND FUEL TANK

INDUCED STRESSES :
TENSILE STRESS = PV/(T1*(b-di)) 26.22 N/mm2 <Sa HENCE SAFE
2
SHEAR STRESS = PV/(2*t1*(f-ri)) 26.22 N/mm <Ss HENCE SAFE
2
BEARING STRESS = PV/(di*t1) 34.96 N/mm <Se HENCE SAFE
2 2
BENDING STRESS = M/Z=Pc*h/(t1*a /6) 2.41 N/mm <Sb HENCE SAFE
SHEAR STRESS ON PIN = PV/(PI/4*D2) 59.36 N/mm2 <Ss HENCE SAFE

STRENGTH OF WELD (LIFTING LUG TO PAD) :

FILLET WELD THROAT, L1 7 mm
FILLET LEG SIZE (WFp) 10 mm
TOTAL WELD LENGTH (Wl) 380 mm
2 2
LINEAR SECT.MOD. (Z)=2*a /6 10,800 mm

UNIT FORCES DUE TO CIRCUMFERENTIAL FORCES

BENDING (f1) = Pc*h/Z 24.09 N/mm
SHEAR (f2) = Pc/Wl 5.52 N/mm
UNIT FORCES DUE TO RADIAL FORCES
SHEAR (f3) = Pr/Wl 110.41 N/mm

REQUIRED WELD SIZE DUE TO COMBINED LOAD

2 2
f = sqrt[(f1+f2) +f3 ] 114.31 N/mm

WELD EFFICIENCY ( E ) 0.55

WELD STRENGTH ( Sw )=(49%of 0.9Ys) 109.47 N/mm2
fw = Sw*E 60.21 N/mm2
REQUIRED THROAT SIZE (WFc) = f/fw 1.90 mm
AS L1>WFc, PROVIDED WELD FILLET SIZE IS SUFFICIENT

STRENGTH OF WELD (LIFTING LUG PAD TO SHELL) :

FILLET WELD THROAT, L1 7 mm
FILLET LEG SIZE (WFp) 10 mm
TOTAL WELD LENGTH (Wl) 800 mm
LINEAR SECT.MOD. (Z)=2*l2/6 26,133 mm2

UNIT FORCES DUE TO CIRCUMFERENTIAL FORCES

BENDING(fl) = Pc*(h+t)/Z 10.76 N/mm
SHEAR (f2) = Pc/Wl 2.62 N/mm
UNIT FORCES DUE TO RADIAL FORCES
SHEAR (f3) = Pr/Wl 52.45 N/mm

REQUIRED WELD SIZE DUE TO COMBINED LOAD

f = sqrt[(f1+f2)2+f32] 54.13 N/mm

WELD EFFICIENCY ( E ) 0.55

WELD STRENGTH ( Sw )=(49%of 0.9Ys) 109.47 N/mm2
fw = Sw*E 60.21 N/mm2
REQUIRED THROAT SIZE (WFc)= f/fw 0.90 mm
AS L1>WFc, PROVIDED WELD FILLET SIZE IS SUFFICIENT