product

Information on compact burners

Digital combustion technology

Weishaupt gas burners WG5 to WG40 (12.5–550 kW)
A burning passion for quality
Ultra-modern research and production methods and rigourous quality control ensures the quality for which
Weishaupt is reknowned.
We are motivated by technological
progress and this aim has been driving
us for more than 60 years to set new
standards for the combustion industry.
Weishaupt’s own Research and
Development Centre is constantly
working on both new developments
and the optimisation of exisiting
products.
It is both our goal and our responsibility
to go above and beyond current
legislative requirements in developing
combustion systems which produce
fewer and fewer emissions, save more
and more energy, and in so doing serve
to combine ecology and economy in a
practical manner.
Therefore, not only do we invest in
research and technology but we also
only ever work on the best materials
with modern tools and we carry out
meticulous quality control checks.
2
It has been proven over a million times
in the field that heating specialists and
customers hold Weishaupt burners to
be reliable, long lasting, environmentally
friendly and technologically advanced.
A fact also documented by numerous
design and innovation prizes.
Over 600 burners are manufactured
daily at our ultra-modern production
facilities in Germany. Every single
burner is subjected to a mechanical and
electrical function test. This combination
of technology with an effective quality
control system safeguards Weishaupt’s
reknowned reputation for quality.
A new burner is always an investment
in the future. Cost needs to be well-
balanced against use, but the final
deciding factors for long-term success
are quality, technology, and reliability.
Opting for Weishaupt burners is
therefore always a safe investment in
the future.
3
 W-FM 25 Gas butterfly Diffuser
combustion manager stepping motor
Diffuser
setting screw

Air damper Multi-function assembly

Burner motor Display stepping motor with two solenoid valves

Typical WG40

4
A hallmark of practical combustion technology
Coded plugs ensure correct electrical connection
A safe investment in the future
The millionfold success of Weishaupt’s
reliable and economical compact
burners is the result of a relentless
focus on quality and the customer. The
technology employed by the burners
has been constantly developed and
improved over decades.
The latest production methods and
stringent quality checks of all products
ensure Weishaupt’s reputation for
quality. You are making a safe
investment in the future.
Large capacity range
The large capacity range of 12.5 to
550 kW makes the burners suitable for
the widest range of heat exchangers.
Electronic ignition
The W-ZG 01 ignition unit used on all
Weishaupt W-Seires burners is
particularly energy efficient and
extremely reliable.
All components are easily accessible
Digital combustion management for
reliability and ease of use
Weishaupt is a pioneer in the field of
digital combustion management, which
greatly simplifies operation and
servicing of the burner, ensures
outstanding operational reliability, and –
last but not least – offers an extremely
attractive price to performance ratio.
Furthermore, this intelligent technology
enables the burner to be integrated
with complex automation systems.
Valve proving as standard with the
W-FM10 and W-FM25 combustion
managers
The low gas pressure switch is used to
check the tightness of the gas valves,
thus providing valve proving without the
need for any additional components or
costs.
Gas multifunction assembly
The burner’s gas multifunction
assembly incorporates the following
components/functions:
• Servo-controlled gas pressure
governor for continual gas pressure
• 2 solenoid valves (Class A)
• Filter
• Gas pressure switch
If the gas pressure falls too low, a low
gas pressure program is started. The
gas pressure switch also provides for
automatic valve proving.
Simple commissioning and diagnosis (W-FM 25)
Outstanding service
Weishaupt has an extensive sales and
sevice network worldwide. Customer
service is available around the clock.
Optimal in-house training at Weishaupt
ensures our service engineers are of
the highest calibre.
Proven quality
All burners are tested by an
independent body and conform to the
following standards and EU directives:
• Gas Appliance Directive
2009/142/EC
• EN 676
• Machinery Directive 2006/42/EC
• Electromagnetic Compatability
Directive 2004/108/EC
• Low Voltage Directive 2006/95/EC
• Boiler Efficiency Directive
92/42/EEC
Optional conformity:
WG10 to WG40 ZM-version burners
can also be equipped for compliance
with:
• Pressure Equipment Directive
97/23/EC
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Digital combustion management:
reliable and easy to use
All Weishaupt W-series burners are
fitted as standard with a digital
combustion manager, whose micro-
processors control and monitor all of
the burner’s functions. Consequently,
Weishaupt burners are easy to use,
precise and reliable.
The digital combustion manager also
incorporates a bus connection. This
offers the possibility of interfacing
digitally with other PLCs and
automation systems; enabling a
professional to monitor the operation of
the burner and diagnose any errors
remotely.
The key points:
• The utilisation of identical units for
both gas and oil burners simplifies
commissioning and reduces the
number of spares required
• Non-interchangeable plug
connections ensure the correct
electrical connection of all
components
• Electrical remote reset is possible
• Safety ensured through the use of
two microprocessors (reciprocal
monitoring)
• Vari-coloured LED lamp to indicate
burner operational stage and fault
conditions (WG10–WG20 versions
LN and Z-LN)
• LCD display with interrogation,
servicing and parameter functions.
The burner can be set directly via the
operating keys (WG10–WG40
version ZM-LN)
• Suitable for hot-water plant, including
continuous operation (no controlled
shutdown and restart every 24 hours)
• Suitable for air heaters, Group II and
III steam boilers, and Group IV steam
boilers (with optional W-FM 25 PO)
• The integrated bus connection offers
the following functions:
– Connection to a PC for display of
the operational sequence and the
setting of function parameters
– Remote monitoring and diagnosis
via a self-dialling modem
– Connection to modern building
management systems
– Prepurge time can be set via PC

Digital combustion management

General overview W-FM 05 W-FM 10 W-FM 25 W-FM 25 PO

Combustion manager for intermittent operation l l l l

Combustion manager for continuous operation l

Flame sensor Ion Ion Ion Ion

Actuators in electronic compound Air and gas l l

Actuator with stepping motor Air l

Removable control unit (max. distance) 3m 3m

Valve proving l l l

Fuel metering available l l

Bus connection eBUS eBUS Modbus/Profibus Modbus/Profibus

Available on burner models WG 5-A WG 10-D WG 10–WG 40 WG 10–WG 40

WG 10-D WG 20-C modulating modulating
WG 20-C single-stage WG 30–WG 40 WG 30–WG 40
single-stage with actuator modulating with VSD modulating with VSD
without actuator and two-stage PED execution

6
The right mode of operation
for every heating need
Single and two-stage gas burners
With mechanical compound regulation and
integral gas valve proving

W-FM 10 combustion manager Air actuator

Sliding-two-stage and
modulating gas burners
With electronic compound regulation and
integral gas valve proving
Gas actuator

W-FM 25 combustion manager Air actuator

Mode of operation Single-stage without actuator Sliding-two-stage

F = Full load
P = Partial load FG FG
I = Ignition load
PK
IZ IZ
On Off On Off

Two-stage with actuator Modulating

FG FG

PK PK
IZ IZ
On Off On Off

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Trustworthy technology
Compact design
Just one look under the burner’s cover
is enough to convince anyone of its
quality. All the components are clearly
arranged, the electrical connections are
obvious and non-interchangeable. The
engineering is typical of Weishaupt and
it makes a good impression.
Their compact design means WG
burners of all ratings can be easily
installed by one person. Commissioning
costs are reduced to a minimum.
Low-NOx execution
All WG burners are Low NOx execution
as standard. A specially designed
mixing head produces an intensive
internal flue gas recirculation, resulting
in exemplary emission levels.
Sound-attenuated air inlet
The transverse fan is sound attenuated
on the suction side. The burners
therefore operate particularly quietly.
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Electronically controlled air damper
The electronically controlled air damper
closes at burner shutdown to hinder the
cooling-down of the combustion
chamber.
Maintenance position
A special bracket enables the burner to
be placed into a maintenance position,
providing easy access to the burner and
mixing assembly.
Common platform
The common platform principle used
with all W-Series burners simplifies the
provision and storage of spare parts.
Interrogation via laptop
A special software package and
connection cables are available for
interrogating the combustion manager.
Combustion optimisation and fault
analysis can thus be carried out easily
via a laptop computer.
Recirculation reduces emissions Sound-attenuated air inlet

Servicing position for easy access to the fan wheel Electronically controlled air damper

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Burners with variable speed drive:
economical and quiet
Variable speed drive (VSD)
Whereas a burner motor is usually
run at a constant speed, the speed of
the motor on VSD-equipped WG30
and WG40 burners is variable and
depends on the prevailing burner load.
The VSD is electronically controlled by
the digital combustion manager.
VSD offers the advantages of both
reduced electrical consumption and a
considerable reduction in noise levels
at partial load.
The reduced noise levels are of
particular practical benefit. A 10 dB
reduction in the sound level can be
achieved at 50 % burner load, which
equates to a halving of noise emissions.
10
Functionality
The Weishaupt W-FM 25 combustion
manager controls the speed of the fan
by means of a frequency convertor,
varying it in reponse to changes in load
demand.
The speed of the fan, which determines
the combustion air volume, is monitored
during burner operation. The volume of
gas that is required for the speed of the
fan/air volume at any given moment is
regulated by the gas butterfly valve.
Benefits:
• Energy savings reduce the payback
period of the investment
• Reduction in burner noise emissions
• Capacity range identical to that of
the standard, fixed-speed burners
• Good price/performance relationship
• Optimised installation, setting, and
maintenance
• High-precision, digital control
 M
FU
P

230 V power supply

Air pressure switch

Air damper control

Gas butterfly control

Conceptual drawing of WG30/40 with VSD

80
80 600
600
Sound pressure level [ dB(A) ]

Rated electrical input [ W ]

5 60
560

75 without VSD without VSD

4 80
480
Annual heat load

Annual heat load

SD
hV
70
70 400
4 00
D
10 dB(A) wit VS
th
wi
65 300
3 00

220
60
60

55 100
100

5
500 0
QF 0 5
500 100
100 1 50
150 200 250
250 3 00
300 kW 350 QF 0 5
500 100
100 150
1 50 200 2 50
250 3 00
300 kW 350

QF 0 10
10 20 3
300 4
400 5
500 6
600 70
70 8
800 9
900 % 100
100 QF 0 10
10 20 3
300 40
4 0 50
5 0 60
6 0 70
70 8
800 9
900 % 100
100

Burner rating Burner rating

Typical reduction in sound pressure level for WG30 gas burner Typical reduction in rated electrical input for WG30 gas burner

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WG5 capacity and model overview
WG5 capacity graph WG5
Burner Low-pressure supply (flow pressure in mbar into shut-off valve)
mbar Burner type WG5.../1-A LN rating Supply pressure Supply pressure
Rating 12.5–50 kW kW ≤ 50 mbar > 50–300 mbar
W-MF 055 W-MF 055
1,5 Nom. diameter of gas ball valve
½” ½”
1,0
Nat. gas E, LHV = 37.26 MJ/Nm3 (10.35 kWh/Nm3), d = 0.606, Wi = 47.84 MJ/Nm3
0,5 25 12 14
30 11 14
35 11 13
0
40 12 15
45 14 17
-0,5 50 16 19

-1,0 Nat. gas LL, LHV = 31.79 MJ/Nm3 (8.83 kWh/Nm3), d = 0.641, Wi = 39.67 MJ/Nm3
kW 0 10 20 30 40 50 60 25 15 18
30 15 18
35 13 16
40 15 18
Combustion head open Combustion head closed
45 18 21
50 20 23

LPG*, LHV = 93.20 MJ/Nm3 (25.89 kWh/Nm3), d = 1.555, Wi = 74.73 kWh/Nm3

25 11 14
30 9 12
Capacity graphs certified in accordance with EN 676. 35 10 12
40 10 13
45 12 14
Stated ratings are based on an installation at sea level. 50 13 15
For installations at higher altitudes, a reduction in
* The LPG charts are based on propane, but may also be used for butane.
capacity of 1 % per 100 m above sea level should be
taken into account.

The combustion chamber pressure in mbar must be

added to the minimum gas pressure determined from
the above chart. Minimum gas pressure should not be
less than 15 mbar.

Please note the additional price for an FRS gas governor,

which is required with the W-MF 055 assembly for supply
pressures > 50 mbar.

Burner type Version Operation Valve train Rating Weight CE-PIN Order No.
R/DN - W-MF kW kg

WG5
Natural gas

WG5N/1-A LN Single-stage ½” 055 12.5–50 kW 12.0 kg CE-0085 AU 0353 232 050 11

WG5N/1-A LN Single-stage + actuator ½” 055 12.5–50 kW 12.0 kg CE-0085 AU 0353 232 050 10

LPG

WG5F/1-A LN Single-stage + actuator ½” 055 12.5–50 kW 12.0 kg CE-0085 AU 0353 233 050 11

12
Special equipment WG5N/1-A WG5F/1-A
vers. LN vers. LN
Order No. Order No.

Combustion head extension by 100 mm 240 003 59 240 003 62

by 200 mm 240 003 77 –

Integral hours-run counter 240 003 61 240 003 61

Solenoid valve for air pressure switch test for continuous-run fan or post-purge 240 003 63 240 003 63

Air inlet flange for duct connection, without air pressure switch 240 004 19 240 004 19

Air inlet flange for duct connection, with air pressure switch 240 004 11 240 004 11

Remote reset 240 003 55 240 003 55

Plugged cable for connection of an external solenoid valve 240 003 49 240 003 49

30 mm spacer flange 240 003 22 240 003 22

ST 18/7 plug connection 240 003 24 240 003 24

W-St 02/1 actuator for fully automatic air damper control – 240 003 21

ÜB50 high gas pressure switch with connection cable and plug, supplied loose 230 009 88 230 009 88

Motor contactor for boiler controls with fusing <10 A (without tank connection) 230 010 22 230 010 22

Additional FRS governor for gas supply pressures > 50 mbar, with TAE supplied loose 240 003 56 240 003 56

Additional FRS governor for gas supply pressures > 50 mbar, without TAE 240 003 57 240 003 57

110 V control voltage (60 Hz) 240 003 60 240 003 60

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WG10 capacity and model overview
WG10 capacity graph WG10
Burner Low-pressure supply (flow pressure in mbar into shut-off valve)
mbar Burner type WG10.../0-D ZM-LN
Combustion head WG 10/0-D rating WG10/0-D WG10/0-D WG10/1-D WG10/1-D
Rating 12.5–50 kW kW W-MF 055 W-MF 055 W-MF 507 W-MF 507
Supply press. Supply press. Supply press. Supply press.
1,5 ≤ 50 mbar > 50–300 mbar ≤ 300 mbar ≤ 300 mbar
Nom. diameter of gas ball valve
½” ½” ¾” 1”
1,0
Nat. gas E, LHV = 37.26 MJ/Nm3 (10.35 kWh/Nm3), d = 0.606, Wi = 47.84 MJ/Nm3
0,5 25 12 14 – –
40 12 15 10 10
50 16 19 10 10
0 60 – – 10 10
70 – – 10 10
80 – – 10 10
-0,5 90 – – 11 11
kW 0 10 20 30 40 50 60 100 – – 12 11
110 – – 13 12

Nat. gas LL, LHV = 31.79 MJ/Nm3 (8.83 kWh/Nm3), d = 0.641, Wi = 39.67 MJ/Nm3
WG10 capacity graph 25 15 18 – –
40 15 18 12 12
mbar Burner type WG10.../1-D LN 50 20 23 12 12
Combustion head WG 10-D 60 – – 12 12
Rating 40–110 kW 70 – – 12 12
3,0 80 – – 13 13
90 – – 14 14
2,5 100 – – 15 14
2,0 110 – – 16 15
1,5
LPG*, LHV = 93.20 MJ/Nm3 (25.89 kWh/Nm3), d = 1.555, Wi = 74.73 kWh/Nm3
1,0 25 11 14 – –
0,5 40 10 13 8 –
50 13 15 8 –
0
60 – – 9 –
-0,5 70 – – 9 –
-1,0 80 – – 10 –
kW 0 20 40 60 80 100 120 90 – – 11 –
100 – – 12 –
110 – – 12 –

* The LPG charts are based on propane, but may also be used for butane.
WG10 capacity graph
Capacity graphs certified in accordance with EN 676.
mbar Burner type WG10.../1-D Z-LN and ZM-LN
Combustion head WG 10-D Stated ratings are based on an installation at sea level.
Rating 25–110 kW
For installations at higher altitudes, a reduction in
3,0
capacity of 1 % per 100 m above sea level should be
2,5
taken into account.
2,0
1,5
Note:
1,0
Shaded areas of the valve train table do not meet TRGI ball
0,5
valve sizing requirements. For TRGI compliance use the non-
0
shaded area and note additional price of larger ball valve.
-0,5
-1,0 The combustion chamber pressure in mbar must be
kW 0 20 40 60 80 100 120
added to the minimum gas pressure determined from
the above chart. Minimum gas pressure should not be
less than 15 mbar.

Please note the additional price for an FRS gas governor,

which is required with the W-MF 055/507 assemblies for
Combustion head open Combustion head closed
supply pressures > 50/150 mbar.

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Burner type Version Operation Valve train Rating CE-PIN Order No.
R/DN - W-MF kW

WG10
Natural gas

WG10N/0-D ZM-LN Sliding-two-stage or modulating ½” 055 12.5–50 CE-0085 AU 353 232 136 14

WG10N/1-D LN Single-stage with manual air damper control ¾” 507 40–110 CE-0085 BM 0481 232 110 24

WG10N/1-D Z-LN Single or two-stage ¾” 507 25–110 CE-0085 BM 0481 232 123 24

WG10N/1-D ZM-LN Sliding-two-stage or modulating ¾” 507 25–110 CE-0085 BM 0481 232 126 24

LPG

WG10F/0-D ZM-LN Sliding-two-stage or modulating ½” 055 12.5–50 CE-0085 AU 353 233 136 14

WG10F/1-D LN Single-stage with manual air damper control ¾” 507 40–110 CE-0085 BM 0481 233 110 24

WG10F/1-D Z-LN Single or two-stage ¾” 507 25–110 CE-0085 BM 0481 233 113 24

WG10F/1-D ZM-LN Sliding-two-stage or modulating ¾” 507 25–110 CE-0085 BM 0481 233 126 24

Special equipment WG10.../0-D WG10.../1-D WG10.../1-D WG10.../1-D

vers. ZM-LN vers. LN vers. ZM-LN vers. Z-LN
Order No. Order No. Order No. Order No.

Additional ¾” FRS governor

for gas supply pressures > 150 mbar 230 011 02 230 011 02 230 011 02 230 011 02

Additional ½” FRS governor

for gas supply pressures > 50 mbar 230 009 11 – – –

W-MF 507 with ball valve & TAE for TRGI 1” 230 010 92 230 010 92 230 010 92 230 010 92

Comb. head extension Natural gas by 100 mm 230 009 31 230 008 49 230 008 49 230 008 49
by 200 mm 230 009 32 230 008 50 230 008 50 230 008 50
by 300 mm 230 009 33 230 008 51 230 008 51 230 008 51

LPG by 100 mm 230 009 34 230 008 52 230 008 52 230 008 52
by 200 mm 230 009 35 230 008 53 230 008 53 230 008 53
by 300 mm 230 009 36 230 008 54 230 008 54 230 008 54

Integral hours-run counter

(at initial build only, not available for retrofit) – 230 008 01 – 230 008 01

Solenoid valve for air pressure switch test

for continuous-run fan or post-purge 230 007 98 230 003 29 230 007 98 230 003 29

Air inlet flange for duct connection, with air pressure switch 230 011 44 230 009 02 230 011 44 230 009 02

Remote reset 230 011 48 230 007 97 230 011 48 230 007 97

Plugged cable for connection of an external solenoid valve on application 230 007 96 on application 230 007 96

30 mm spacer flange 230 008 02 – 230 008 02 230 008 02

ÜB50 high gas pressure switch with connection cable

and plug, supplied loose – 230 010 40 – 230 010 40

GW50 high gas pressure switch with connection cable

and plug, supplied loose 230 011 42 – 230 011 42 –

Motor contactor for boiler controls with fusing <10 A

(without tank connection) 230 011 39 230 010 22 230 011 39 230 010 22

EM 3/3 analogue module 230 011 51 – 230 011 51 –

W-FM 25 PO combustion manager, 230–240 V

(for continuous burner firing > 24 h) 230 013 34 – 230 011 34 –

15
WG20 capacity and model overview
WG20 capacity graph WG20
mbar Burner type WG20.../1-C LN Burner Low-pressure supply (flow pressure in mbar into shut-off valve)
Combustion head WG 20-C rating Supply pressure ≤ 300 mbar
Rating 80–200 kW kW W-MF 507 W-MF 507 W-MF 512
Nom. diameter of gas ball valve
3,0 ¾” 1” 1”
2,5
Nat. gas E, LHV = 37.26 MJ/Nm3 (10.35 kWh/Nm3), d = 0.606, Wi = 47.84 MJ/Nm3
2,0
80 – 13 11
1,5 90 – 13 11
1,0 100 – 13 11
110 – 14 12
0,5 120 – 14 13
0 130 – 15 13
-0,5 140 – 15 13
150 – 16 14
-1,0 160 – 16 15
kW 20 60 100 140 180 170 – 16 15
180 – 16 15
190 – 17 16
WG20 capacity graph 200 – 18 16

mbar Burner type WG20/1-C Z-LN and ZM-LN Nat. gas LL, LHV = 31.79 MJ/Nm3 (8.83 kWh/Nm3), d = 0.641, Wi = 39.67 MJ/Nm3
Combustion head WG 20-C 80 – 15 13
Rating 35–200 kW 90 – 15 13
3,0 100 – 15 14
110 – 16 14
2,5 120 – 16 15
2,0 130 – 17 16
1,5 140 – 18 16
150 – 18 17
1,0 160 – 19 17
0,5 170 – 20 18
0 180 – 21 18
190 – 22 19
-0,5 200 – 23 20
-1,0
kW 20 60 100 140 180 LPG*, LHV = 93.20 MJ/Nm3 (25.89 kWh/Nm3), d = 1.555, Wi = 74.73 kWh/Nm3
80 13 – –
90 13 – –
100 13 – –
110 14 – –
120 14 – –
Capacity graphs certified in accordance with EN 676. 130 14 – –
140 14 – –
150 15 – –
Stated ratings are based on an installation at sea level. 160 15 – –
For installations at higher altitudes, a reduction in 170 16 – –
180 17 – –
capacity of 1 % per 100 m above sea level should be 190 18 – –
taken into account. 200 19 – –

* The LPG charts are based on propane, but may also be used for butane.
The combustion chamber pressure in mbar must be
added to the minimum gas pressure determined from
the above chart. Minimum gas pressure should not be
less than 15 mbar.

Please note the additional price for an FRS gas governor,

which is required with the W-MF 507 assembly for supply
pressures > 150 mbar.

16
Burner type Version Operation Valve train Rating CE-PIN Order No.
R/DN - W-MF kW

WG20
Natural gas

WG20N/1-C LN Single-stage with manual air damper control 1” 507 80–200 CE-0085 BM 0216 232 210 34

WG20N/1-C Z-LN Single or two-stage 1” 507 35–200 CE-0085 BM 0216 232 213 34

WG20N/1-C ZM-LN Sliding-two-stage or modulating 1” 507 35–200 CE-0085 BM 0216 232 216 34

WG20N/1-C LN Single-stage with manual air damper control 1” 512 80–200 CE-0085 BM 0216 232 210 44

WG20N/1-C Z-LN Single or two-stage 1” 512 35–200 CE-0085 BM 0216 232 213 44

WG20N/1-C ZM-LN Sliding-two-stage or modulating 1” 512 35–200 CE-0085 BM 0216 232 216 44

LPG

WG20F/1-C LN Single-stage with manual air damper control ¾” 507 80–200 CE-0085 BM 0216 233 210 24

WG20F/1-C Z-LN Single or two-stage ¾” 507 35–200 CE-0085 BM 0216 233 213 24

WG20F/1-C ZM-LN Sliding-two-stage or modulating ¾” 507 35–200 CE-0085 BM 0216 233 216 24

Special equipment WG20.../1-C WG20.../1-C WG20.../1-C

vers. LN vers. ZM-LN vers. Z-LN
Order No. Order No. Order No.

Additional ¾” FRS governor for gas supply pressures > 150 mbar 230 011 03 230 011 03 230 011 03

Comb. head extension Natural gas by 100 mm 230 007 80 230 007 80 230 007 80
by 200 mm 230 007 81 230 007 81 230 007 81
by 300 mm 230 007 82 230 007 82 230 007 82

LPG by 100 mm 230 007 83 230 007 83 230 007 83

by 200 mm 230 007 84 230 007 84 230 007 84
by 300 mm 230 007 85 230 007 85 230 007 85

Integral hours-run counter (at initial build only, not available for retrofit) 230 008 01 – 230 008 01

Solenoid valve for air pressure switch test for continuous-run fan or post-purge 230 003 29 230 007 98 230 003 29

Air inlet flange for duct connection, with air pressure switch 230 008 34 230 011 45 230 008 34

Remote reset 230 007 97 230 011 48 230 007 97

Plugged cable for connection of an external solenoid valve 230 007 96 on application 230 007 96

30 mm spacer flange 230 008 02 230 008 02 230 008 02

ÜB50 high gas pressure switch with connection cable and plug, supplied loose 230 010 40 – 230 010 40

GW50 high gas pressure switch with connection cable and plug, supplied loose – 230 011 42 –

Motor contactor for boiler controls with fusing <10 A (without tank connection) 230 010 22 230 011 39 230 010 22

EM 3/3 analogue module – 230 011 51 –

W-FM 25 PO combustion manager, 230–240 V (for continuous burner firing > 24 h) – 230 011 34 –

17
WG30 capacity and model overview
WG30 capacity graph WG30
mbar Burner type WG30N/1-C ZM-LN Burner Low-pressure supply (flow pressure in mbar into shut-off valve)
Combustion head WG 30 rating Supply pressure ≤ 300 mbar
Rating 40–350 kW kW W-MF 507 W-MF 512
Nom. diameter of gas ball valve
3,5 ¾” 1” 1” 1½”
3,0
2,5 Nat. gas E, LHV = 37.26 MJ/Nm3 (10.35 kWh/Nm3), d = 0.606, Wi = 47.84 MJ/Nm3
2,0 130 15 15 14 13
1,5 160 17 16 15 14
190 18 17 15 13
1,0 210 19 17 15 13
0,5 240 21 18 15 13
0 270 23 20 16 13
-0,5 300 26 22 17 14
-1,0 350 33 28 20 16
-1,5
Nat. gas LL, LHV = 31.79 MJ/Nm3 (8.83 kWh/Nm3), d = 0.641, Wi = 39.67 MJ/Nm3
kW 0 100 200 300 400
130 18 17 15 14
160 20 19 16 15
190 22 20 17 15
WG30 capacity graph 210 23 21 17 15
240 26 23 18 15
mbar Burner type WG30F/1-C ZM-LN 270 30 25 19 15
Combustion head WG 30/1-LN 300 34 29 21 17
Rating 60–350 kW 350 44 37 26 21
4
LPG*, LHV = 93.20 MJ/Nm3 (25.89 kWh/Nm3), d = 1.555, Wi = 74.73 kWh/Nm3
3 130 13 13 – –
160 14 13 – –
2 190 14 14 – –
210 15 14 – –
1 240 15 14 – –
270 17 16 – –
0 300 18 17 – –
350 21 19 – –
-1
* The LPG charts are based on propane, but may also be used for butane.
-2
kW 0 100 200 300 400

Capacity graphs certified in accordance with EN 676.

Combustion head open
Combustion head closed
Stated ratings are based on an installation at sea level.
For installations at higher altitudes, a reduction in
capacity of 1 % per 100 m above sea level should be
taken into account.

Note:
Shaded areas of the valve train table do not meet TRGI ball
valve sizing requirements. For TRGI compliance use the non-
shaded area and note additional price of larger ball valve.

The combustion chamber pressure in mbar must be

added to the minimum gas pressure determined from
the above chart. Minimum gas pressure should not be
less than 15 mbar.

Please note the additional price for an FRS gas governor,

which is required with the W-MF 507 assembly for supply
pressures > 150 mbar.

18
Burner type Version Operation Valve train Rating CE-PIN Order No.
R/DN - W-MF kW

WG30
Natural gas

WG 30N/1-C ZM-LN Sliding-two-stage or modulating ¾” 507 40–350 CE-0085-AU 0064 232 326 21
1” 512 232 326 31
1½” 512 232 326 51

LPG

WG 30F/1-C ZM-LN Sliding-two-stage or modulating ¾” 507 60–350 CE-0085-AU 0064 233 326 21

Special equipment Order No.

VSD with integral frequency convertor 230 011 49

Additional ¾” FRS governor for gas supply pressures > 150 mbar 230 011 04

W-MF 507 with ball valve & TAE for TRGI 1” 230 010 92
W-MF 507 with ball valve & TAE for TRGI 1½” 230 010 93

Combustion head extension Natural gas by 100 mm 230 005 89

by 200 mm 230 005 95
by 300 mm 230 006 04

LPG by 100 mm 230 009 52

by 200 mm 230 009 53
by 300 mm 230 009 54

Solenoid valve for air pressure switch test for continuous-run fan or post-purge 230 005 43

Air inlet flange for duct connection, with air pressure switch 230 011 46

Remote reset 230 011 48

Plugged cable for connection of an external solenoid valve 230 005 45

Motor contactor for boiler controls with fusing <10 A (without tank connection) 230 011 40

GW50 high gas pressure switch with connection cable and plug, supplied loose 230 011 42

W-FM 25 PO combustion manager, 230–240 V (for continuous burner firing > 24 h) 230 011 34

EM 3/3 analogue module 230 011 51

19
WG40 capacity and model overview
WG40 capacity graph WG40
mbar Burner type WG40N/1-A ZM-LN Burner Low-pressure supply (flow pressure in mbar into shut-off valve)
Combustion head WG 40 rating Supply pressure ≤ 300 mbar
Rating 55–550 kW kW W-MF W-MF DMV DMV DMV
507 512 512 525/12 5065/12 5080/12
8 Nom. diameter of gas ball valve
7 ¾” 1” 1½” 2” DN65 DN80
6
5 Nat. gas E, LHV = 37.26 MJ/Nm3 (10.35 kWh/Nm3), d = 0.606, Wi = 47.84 MJ/Nm3
4 240 19 14 12 11 11 11
270 22 14 12 11 11 11
3 300 25 15 13 12 11 11
2 350 30 17 13 12 11 11
1 400 36 19 14 13 12 11
0 450 42 22 15 13 12 11
-1 500 52 27 18 16 14 14
-2 550 61 31 21 18 16 15
kW 0 100 200 300 400 500
Nat. gas LL, LHV = 31.79 MJ/Nm3 (8.83 kWh/Nm3), d = 0.641, Wi = 39.67 MJ/Nm3
240 26 17 15 14 13 13
270 29 18 15 14 13 13
WG40 capacity graph 300 33 19 15 14 13 13
350 40 22 16 14 13 13
mbar Burner type WG40F/1-A ZM-LN 400 49 26 18 16 14 14
Combustion head WG 40 450 60 30 21 18 16 15
Rating 80–550 kW 500 72 35 23 20 17 17
8 550 86 42 27 23 20 19
7
LPG*, LHV = 93.20 MJ/Nm3 (25.89 kWh/Nm3), d = 1.555, Wi = 74.73 kWh/Nm3
6 240 13 11 – – – –
5 270 14 11 – – – –
4 300 16 12 – – – –
3 350 19 14 – – – –
2 400 22 15 – – – –
1 450 26 17 – – – –
500 29 19 – – – –
0 550 33 21 – – – –
-1
-2 * The LPG charts are based on propane, but may also be used for butane.
kW 0 100 200 300 400 500

Combustion head open Combustion head closed Capacity graphs certified in accordance with EN 676.
Do not select a firing rate below 80 kW.
Stated ratings are based on an installation at sea level.
For installations at higher altitudes, a reduction in
capacity of 1 % per 100 m above sea level should be
taken into account.

The combustion chamber pressure in mbar must be

added to the minimum gas pressure determined from
the above chart. Minimum gas pressure should not be
less than 15 mbar.

Please note the additional price for an FRS gas governor,

which is required with the W-MF 507 assembly for supply
pressures > 150 mbar.

20
Burner type Version Operation Valve train Rating CE-PIN Order No.
R/DN - W-MF kW

WG40
Natural gas

WG40N/1-A ZM-LN Sliding-two-stage or modulating ¾” 507 55–550 CE-0085-AS 0311 232 416 21
1” 512 232 426 31
1½” 512 232 416 51
2” 520 232 406 61
65 5065 232 416 31
80 5080 232 416 41

LPG

WG40F/1-A ZM-LN Sliding-two-stage or modulating ¾” 507 80–550 CE-0085-AS 0311 233 416 21

Special equipment Order No.

VSD with integral frequency convertor 230 011 50

Additional ¾” FRS governor for gas supply pressures > 150 mbar 230 011 04

W-MF 507 with ball valve & TAE for TRGI 1” 230 010 92
W-MF 507 with ball valve & TAE for TRGI 1½” 230 010 93

W-MF 512 with ball valve & TAE for TRGI 2” 230 010 96

Combustion head extension Natural gas by 100 mm 230 005 36

by 200 mm 230 008 98
by 300 mm 230 008 99

LPG by 100 mm 230 009 55

by 200 mm 230 009 56
by 300 mm 230 009 57

Solenoid valve for air pressure switch test for continuous-run fan or post-purge 230 005 43

Air inlet flange for duct connection, with air pressure switch 230 011 47

Remote reset 230 011 48

Plugged cable for connection of an external solenoid valve 230 005 45

GW50 high gas pressure switch with connection cable and plug for valve trains ≤ 1½”, supplied loose 230 011 42

GW50 high gas pressure switch with connection cable and plug for valve trains ≥ 2”, supplied loose 230 011 43

W-FM 25 PO combustion manager, 230–240 V (for continuous burner firing > 24 h) 230 011 34

EM 3/3 analogue module 230 011 51

21
Technical data

Rp
d1 h3

h1

h2

b1
I2 I1

I3
d3
d4

b2

_$ d2
b3

I4

Burner dimensions
Burner type Dimensions in mm
I1 I2 I3 I4 b1 b2 b3 h1 h2 h3 d1 d2 d3 d4 Rp α°
WG5 135 308 30 103 286 154 143 292 216 154 90 M8 130–150 110 ½” 45°
WG10 140 349 31.5 115 330 165 164 353 270 165 108 M8 150–170 110 ¾” 45°
WG20 140 397 32 158 358 182 178 376 284.5 182 120 M8 170 130 1” 45°
WG30 166 480 62 197 420 226 196 460 342 226 127 M8 170–186 130 1½” 45°
WG40 235 577 72 235 450 245 207 480 360 245 154 M10 186–200 160 1½” 45°

22
Technical data
Burner type Combust. Motor Actuator Air pressure Burner Gas valve train Flame
1
manager switch weight Size Type Weight 1 monitoring

WG5.../1-A
Vers. LN W-FM 05 ECK 02/H – 2/1 W-St 02/1 LGW 3/A1 12.8 kg ½” W-MF 055 2.22 kg Ionisation
230 V, 50 Hz
0.04 kW, cap. 3 μF

WG10.../0-D
Vers. ZM-LN W-FM 25 ECK 02/H – 2/1 STE 4,5 * LGW 3/A1 13.5 kg ½” W-MF 055 2.6 kg Ionisation
230 V, 50 Hz
0.04 kW, cap. 3 μF

WG10.../1-D
Vers. LN W-FM 05 ECK 03/H – 2/1 none LGW 10/A2 13.5 kg ¾” W-MF SLE 507 6 kg Ionisation
Vers. Z-LN W-FM 10 230 V, 50 Hz STD 4,5 ** ¾” W-MF SE 507
Vers. ZM-LN W-FM 25 0.095 kW, cap. 4 μF STE 4,5 * ¾” W-MF SE 507

WG20.../1-C
Vers. LN W-FM 05 ECK 04/1 – 2 none LGW 10/A2 20 kg 1” W-MF SLE 507/512 6 kg / 7 kg Ionisation
Vers. Z-LN W-FM 10 230 V, 50 Hz STD 4,5 ** 1” W-MF SE 507/512
Vers. ZM-LN W-FM 25 0.21 kW, cap. 8 μF STE 4,5 * 1” W-MF SE 507/512

WG30.../1-C
Vers. ZM-LN W-FM 25 ECK 05/1-2 STE 4,5 * LGW 10A2 27 kg ¾” W-MF SE 507 5.5 kg Ionisation
230 V; 50 Hz BO.36/6-01L 1” W-MF SE 512 9.0 kg
2900 rpm 1½” W-MF SE 512 13.5 kg
0.42 kW, cap. 12 μF

WG40.../1-A
Vers. ZM-LN W-FM 25 ECK 06/1-2 STE 4,5 * LGW 10A2 35 kg ¾” W-MF SE 507 5.5 kg Ionisation
230 V; 50 Hz BO.36/6-01L 1” W-MF SE 512 9.0 kg
2900 rpm 1½” W-MF SE 512 13.5 kg
0.62 kW, cap. 16 μF 2” DMV+FRS 520 17.5 kg
DN65 DMV+FRS 5065 50.0 kg
DN80 DMV+FRS 5080 67.0 kg

* Runtime during operation: max. 50 s with full setting movement/min. 25 s with reduced setting movement /Runtime during pre-purge approx. 1–2 s.
** Runtime during operation: approx. 3 s with full setting movement/< 3 s with reduced setting movement/Runtime during pre-purge approx. 3 s.

1 All weights are approximate.

Add 1 kg for burners with VSD.

23

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Print No. 83214102, January 2015
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