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** ON A/C ALL
TASK 29-22-00-720-003-A
Operational Check of RAT Manual Deployment and Functional Check of RAT using Ground Test Unit, followed by
Check of Filter Indicator
WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN
CAUSE DAMAGE TO THE EQUIPMENT.
WARNING: MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING: MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU EXTEND/RETRACT
THE RAT.
WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS
POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.
WARNING: AVOID PROLONGED EXPOSURE TO HYDRAULIC FLUID ON YOUR SKIN FLUSH OIL FROM
YOUR SKIN WITH WATER. WEAR PROTECTIVE CLOTHING, GOGGLES AND FACE MASK.
HYDRAULIC FLUID OIL IS POISONOUS AND CAN PENETRATE YOUR SKIN AND INTO YOUR
BODY.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
NOTE: It is permitted to use the tools Part Numbers HFK02, PGRAT1, 13-6600-3600 or BH4016A1 as an al-
ternative to the tools Part Numbers AGE11212 and AE89415Z.
NOTE: It is permitted to use the tools Part Numbers AGE10600A, AGE10600B, AGE10600C, Testfuchs RAT-
MK, Hycom HRT01 and BH4016A2 as an alternative to the tool Part Number AGE10600D.
NOTE: It is permitted to use the tool Part Number BH4016A3 as an alternative to the tool Part Number RSIK1.
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 12-13-29-600-001-A). Servicing of the Ram Air Turbine (RAT)
(Ref. 24-41-00-861-002-A). Energize the Aircraft Electrical Circuits from the External Power
(Ref. 24-41-00-861-002-A-01). Energize the Aircraft Electrical Circuits from the APU
(Ref. 24-41-00-861-002-A-02). Energize the Aircraft Electrical Circuits from Engine 1(2)
(Ref. 24-41-00-862-002-A). De-energize the Aircraft Electrical Circuits Supplied from the External
Power
(Ref. 24-41-00-862-002-A-01). De-energize the Aircraft Electrical Circuits Supplied from the APU
(Ref. 24-41-00-862-002-A-02). De-energize the Aircraft Electrical Circuits Supplied from the Engine
1(2)
(Ref. 29-00-00-910-002-A). Safety Procedures of the Hydraulic System
(Ref. 29-22-00-860-008-A). Removal of the Safety Device of the Ram Air Turbine
(Ref. 29-22-00-869-006-A). Retraction of the Ram Air Turbine (RAT) on the Ground
(Ref. 29-22-51-000-010-A). Removal of the Ram Air Turbine
(Ref. 29-22-51-000-013-A). Removal of the RAT Filter Element
(Ref. 29-22-51-400-010-A). Installation of the Ram Air Turbine
(Ref. 29-22-51-400-013-A). Installation of the RAT Filter Element
(Ref. 29-22-51-680-003-A). Draining of the Ram Air Turbine Oil Drain Tank
(Ref. 31-60-00-860-001-A). EIS Start Procedure
(Ref. 31-60-00-860-002-A). EIS Stop Procedure
(Ref. 29-22-51-000-013-A). Removal of the RAT Filter Element (for corrective action)
(Ref. 29-22-51-400-013-A). Installation of the RAT Filter Element (for corrective action)
(Ref. 29-22-53-000-010-A). Removal of the RAT Actuator (for corrective action)
(Ref. 29-22-53-400-010-A). Installation of the RAT Actuator (for corrective action)
Installation of the RAT Safety Interface Kit SHEET 1
REFERENCE DESIGNATION
Installation of the RAT Ground-Checkout Unit and the Flow Control Test Kit SHEET 1
Installation of the RAT Flow-Control Test Kit SHEET 1
Installation of the RAT Flow Control Test Kit (Tronair) SHEET 1
Installation of the RAT Flow Control Test Kit SHEET 1
Z195
A
E
B
13
7 B
11
1
12
4
D C
5
6
C
4 2
3
7 8
E 9
10
N_MM_292200_5_CAM0_01_00
Figure 29-22-00-991-03500-00-A / SHEET 1/1 - Installation of the RAT Safety Interface Kit
** ON A/C ALL
A
2006GM
A
195BB
197EB
2008GM
RAT GROUND
CHECKOUT UNIT
N_MM_292200_5_DLM0_01_00
2006GM
A
195BB
197EB
2008GM A
N_MM_292200_5_DLN0_01_00
Figure 29-22-00-991-03000-00-A / SHEET 1/1 - Installation of the RAT Flow-Control Test Kit
** ON A/C ALL
A
BLUE HYDRAULIC GROUND
SERVICE PANEL
2006GM
ELECTRICAL 195BB
CONNECTOR 197EB
2008GM
N_MM_292200_5_BAM0_01_00
Figure 29-22-00-991-03100-00-A / SHEET 1/1 - Installation of the RAT Flow Control Test Kit (Tronair)
** ON A/C ALL
A
BLUE HYDRAULIC GROUND
SERVICE PANEL
2006GM
A
195BB
197EB
2008GM
ELECTRICAL
CONNECTOR
N_MM_292200_5_BCM0_01_00
Figure 29-22-00-991-03200-00-A / SHEET 1/1 - Installation of the RAT Flow Control Test Kit
** ON A/C ALL
3. Job Set-up
Subtask 29-22-00-941-085-A
A. Safety Precautions
(1) As necessary, use the applicable SAFETY BARRIERS, specified by the operator's instructions and
your local regulations.
(2) Put the WARNING NOTICE(S) in position to tell persons that the RAT is in operation.
Subtask 29-22-00-010-083-A
B. Open access doors 197EB and 195BB.
Subtask 29-22-00-865-110-A
C. Make sure that this(these) circuit breaker(s) is(are) closed:
** ON A/C ALL
106VU CSM/G /EV/MAN/SPLY 6XE B04
121VU HYDRAULIC/RAT/SPLY/EXTN/SOL1 2803GE P33
Subtask 29-22-00-865-111-A
D. Open, safety and tag this(these) circuit breaker(s):
WARNING: MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU EXTEND/RETRACT
THE RAT.
4. Procedure
NOTE: Make sure that a second person is in position to observe the extension of the RAT before you push the
MAN RAT ON pushbutton.
Subtask 29-22-00-710-068-A
A. Operational Test of the Manual Deployment of the RAT
ACTION RESULT
1.On the ECAM control panel: On the lower ECAM DU:
· Push the HYD pushbutton. · The HYD page is shown.
ACTION RESULT
Subtask 29-22-00-865-112-A
B. Open, safety and tag this(these) circuit breaker(s):
D. Installation of the Ground Support Equipment with the RAT Safety Interface Kit (RSIK)
(Ref. Fig. Installation of the RAT Safety Interface Kit SHEET 1)
(Ref. Fig. Installation of the RAT Ground-Checkout Unit and the Flow Control Test Kit SHEET 1)
(Ref. Fig. Installation of the RAT Flow-Control Test Kit SHEET 1)
(Ref. Fig. Installation of the RAT Flow Control Test Kit (Tronair) SHEET 1)
(Ref. Fig. Installation of the RAT Flow Control Test Kit SHEET 1)
(1) Do a leakage inspection of the CHECK-MOTOR GROUND,RAT (AGE10600D) interface.
(2) Make sure that there is no blockage or kink in the CHECK-MOTOR GROUND,RAT (AGE10600D)
return line.
(3) Install the CHECK-MOTOR GROUND,RAT (AGE10600D) on the RAT with RAT Safety Interface Kit
(RSIK) as follows:
NOTE: If the CHECK-MOTOR GROUND,RAT (AGE10600D) is not available, you can also use
these check motors:
- Tronair AGE10600A
- Tronair AGE10600B
- Tronair AGE10600C
- Testfuchs RATMK
- Hycom HRT01
- BH4016A2.
NOTE: If the KIT SAFETY-RAT,INTERFACE (RSIK1) is not available, you can also use this safety
interface:
- BH4016A3.
NOTE: The function of the KIT SAFETY-RAT,INTERFACE (RSIK1) is to prevent the RAT gearbox
from damage from the ground test motor (high pressure leakage).
(a) Remove the bolts (3), the washers (2) and the cover plate (1).
(b) Push in the adapter pinion (11) of the CHECK-MOTOR GROUND,RAT (AGE10600D) (7).
(c) Use the PLIERS - NOSE, SOFT, LONG and the DRIFT - PUNCH to remove the locking spring
(12) from the relief groove.
(d) Remove the adapter pinion (11).
(e) Install the adapter pinion (13) to the CHECK-MOTOR GROUND,RAT (AGE10600D) (7).
(f) Push in the adapter pinion (13) of the CHECK-MOTOR GROUND,RAT (AGE10600D) (7).
(g) Use the PLIERS - NOSE, SOFT, LONG and the DRIFT - PUNCH to install the locking spring
(12). Make sure the adapter pinion (13) is installed correctly.
NOTE: When you pull the adapter pinion (13), it must not come out.
(h) Loosely install the screws (5) to the RAT from the KIT SAFETY-RAT,INTERFACE (RSIK1) .
(i) TORQUE the screws (5) to between 132.76 and 159.31 lbf.in (1.50 and 1.80 m.daN).
(j) Install the adapter plate (6) on the screws (5).
NOTE: All arrows on the adapter plate (6) must point to the RAT.
(k) Loosely install the CHECK-MOTOR GROUND,RAT (AGE10600D) (7), on the screws (5) with
the washers (8) and the nuts (9).
(l) TORQUE the nuts (9) to between 132.76 and 159.31 lbf.in (1.50 and 1.80 m.daN).
(m) Connect the discharge hose to the adapter plate (6) and to the CONTAINER-FUEL RESISTANT,
TRANSPARENT PLASTIC.
(n) Connect the hydraulic hoses of the CHECK-MOTOR GROUND,RAT (AGE10600D) to a
GROUND POWER CART - HYDRAULIC, RESERVOIR MIN. 150 L.
NOTE: The motor flow during the test is approximately 140 +8 l.min or -8 l.min (37.0 +2.1
USgal.mn or -2.1 USgal.mn) at 206 bar (2988 psi). For the function test of the RAT-gov-
ernor, the motor flow will increase. Thus, the capacity of the ground power cart must be
140 l.min (37 USgal.mn) at 206 bar (2987.7766 psi).
NOTE: On the hydraulic ground-power cart, make sure that the reservoir selector valve is set to:
- The open loop position
or
- The test stand reservoir position.
(o) Make sure that the drain hole points down when the CHECK-MOTOR
GROUND,RAT (AGE10600D) is installed.
(p) If installed, remove the drain plug (10) of the CHECK-MOTOR GROUND,RAT (AGE10600D) .
NOTE: For the CHECK-MOTOR GROUND, RAT AGE10600A, B, C, D or Hycom HRT01 the
drain plug (10) must be removed.
NOTE: For the CHECK-MOTOR GROUND, RAT RATMK (Testfuchs motor) or BH4016A2 the
drain plug (10) must not be removed.
(q) If the CHECK-MOTOR GROUND,RAT (AGE10600D) has an adjustment valve, make sure that
the valve is in the fully open position.
NOTE: Only the CHECK-MOTOR GROUND, RAT AGE10600A has an adjustment valve.
WARNING: MAKE SURE THAT THE PROTECTIVE EQUIPMENT IS STABLE AND CANNOT
MOVE DURING THE TEST. IF THE PROTECTIVE EQUIPMENT MOVES, THERE IS A
RISK THAT:
- IT WILL TOUCH AND CAUSE DAMAGE TO THE RAT
- BROKEN PARTS WILL CAUSE INJURY TO PERSONS.
(a) If you use the FLOW CONTROL TEST - RAT (AE89415Z) and the GROUND - CHECKOUT
UNIT, RAT (AGE11212) (refer to the Reason for Job statement, Paragraph 1., for more tool
data):
1 Connect the hydraulic hoses of the FLOW CONTROL TEST - RAT (AE89415Z) to the
ground connectors of the ground service panel (Blue hydraulic system).
NOTE: If the FLOW CONTROL TEST - RAT (AE89415Z) is not available, you can also use
these flow control test kits:
- HFK02
- Tronair 13-6600-3600
- Testfuchs PGRAT1
- BH4016A1.
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground
connectors of the ground service panel of the (Blue hydraulic system).
2 Install the PROTECTION EQUIPMENT - RAT (98D29208581000) .
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector
3GE-B on the RAT control panel.
(c) If you use the TEST - UNIT, RAT (13-6600-3600) :
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground
connectors of the ground service panel (Blue hydraulic system).
2 Install the PROTECTION EQUIPMENT - RAT (98D29208581000) .
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector
3GE-B on the RAT control panel.
(d) If you use the TEST - EQUIPMENT, RAT (PGRAT1) :
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground
connectors of the ground service panel (Blue hydraulic system).
2 Install the PROTECTION EQUIPMENT - RAT (98D29208581000) .
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector
3GE-B on the RAT control panel.
(e) If you use the RAT TEST EQUIPMENT (BH4016A) :
1 Connect the hydraulic hoses of the FLOW CONTROL TEST KIT - RAT to the ground
connectors of the ground service panel (Blue hydraulic system).
2 Install the PROTECTION EQUIPMENT - RAT (98D29208581000) .
3 Connect the electrical connector of the FLOW CONTROL TEST KIT - RAT to the connector
3GE-B on the RAT control panel.
Subtask 29-22-00-865-113-A
E. Make sure that this(these) circuit breaker(s) is(are) closed:
** ON A/C ALL
Subtask 29-22-00-210-073-A
F. Lamp Test on the RAT Control Panel
(1) On RAT control panel 3GE push and hold the "LAMP TEST" switch in the TEST position:
· The ACTUATOR PRESSURE warning lamp comes on (red).
· The INTERLOCK WARNING lamp comes on (amber).
· The RAT STOWED lamp comes on (green).
(2) Release the LAMP TEST switch, each lamp goes out.
Subtask 29-22-00-720-056-A
G. Functional Test of the RAT (Spin-Up and Governing Test) with the FLOW CONTROL TEST -
RAT (AE89415Z) and the GROUND - CHECKOUT UNIT, RAT (AGE11212) or the TEST KIT, FLOW
CONTROL - RAT (HFK02) or the TEST - UNIT, RAT (13-6600-3600) or the TEST - EQUIPMENT,
RAT (PGRAT1) or the RAT TEST EQUIPMENT (BH4016A)
WARNING: KEEP ALL PERSONS AWAY FROM THE AREA WHEN YOU PRESSURIZE THE BLUE
HYDRAULIC SYSTEM. WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM,
THE RAT CAN TURN AT MORE THAN 5000 RPM.
WARNING: ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
YOU DO THIS TASK.
(1) Obey the hydraulic safety procedure (Ref. AMM TASK 29-00-00-910-002) .
NOTE: Always monitor the transparent discharge hose and the fluid container. When the hydraulic
fluid flows from the RSIK through the discharge hose into the container, stop the test imme-
diately to prevent damage to the RAT gearbox. If the hydraulic fluid is there, the ground test
motor is damaged. The damage causes leakage in the direction of the RSIK. The hydraulic
fluid from the motor can cause damage to the RAT gearbox. At the beginning of the leakage,
the RSIK can move the fluid. If the leakage occurs, replace the ground test motor and exam-
ine the RAT gearbox for the damage that the hydraulic fluid caused.
NOTE: The operation of the Blue electric pump is necessary to pre-charge the Blue hydraulic system
accumulator for the spin-up and governing test.
(3) You must look at the temperature gage of the FLOW CONTROL TEST - RAT (AE89415Z) or the
TEST KIT, FLOW CONTROL - RAT (HFK02) or the TEST - UNIT, RAT (13-6600-3600) or the
TEST - EQUIPMENT, RAT (PGRAT1) or the RAT TEST EQUIPMENT (BH4016A) during the test.
The test values can be out of tolerance if the temperature increases to more than 60 deg.C (140.00
deg.F). If so, you must stop the test, let the temperature decrease and do the test again.
(4) Do the test that follows:
ACTION RESULT
1.On the TEST KIT, FLOW CONTROL - On the GCU:
RAT (HFK02) or the TEST - UNIT, RAT (13-
6600-3600) or the TEST - EQUIPMENT,
RAT (PGRAT1) or the GROUND - CHECK-
OUT UNIT, RAT (AGE11212) or the RAT TEST
EQUIPMENT (BH4016A) (GCU):
· Set the POWER ON/OFF switch to ON. · If installed, the POWER light comes on.
ACTION RESULT
4.On overhead panel 40VU:
· Make sure that the P/BSW BLUE/ELEC PUMP
is set to AUTO (The OFF light on the P/BSW is
off).
On overhead panel 50VU:
WAR BE CAREFUL WHEN YOU DO WORK
NING: IN THE AREA ADJACENT TO THE EX-
TENDED RAT. IF THE BLUE HYDRAUL-
IC SYSTEM IS PRESSURIZED, THE RAT
BLADES CAN TURN. THIS CAN CAUSE
INJURY TO PERSONS AND/OR DAM-
AGE TO EQUIPMENT.
· Set the P/BSW BLUE PUMP OVRD to ON. · The ON light in the P/BSW comes on
On the GCU:
ACTION RESULT
Subtask 29-22-00-720-057-A
H. Functional Test of the RAT (Pump Test) with the FLOW CONTROL TEST - RAT (AE89415Z) and the
GROUND - CHECKOUT UNIT, RAT (AGE11212) or the TEST KIT, FLOW CONTROL - RAT (HFK02)
or the TEST - UNIT, RAT (13-6600-3600) or the TEST - EQUIPMENT, RAT (PGRAT1) or the RAT
TEST EQUIPMENT (BH4016A)
WARNING: KEEP ALL PERSONS AWAY FROM THE AREA WHEN YOU PRESSURIZE THE BLUE
HYDRAULIC SYSTEM. WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM,
THE RAT CAN TURN AT MORE THAN 5000 RPM.
WARNING: ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
YOU DO THIS TASK.
(1) Obey the hydraulic safety procedures (Ref. AMM TASK 29-00-00-910-002) .
(2) Do the test that follows:
ACTION RESULT
1.On overhead panel 40VU: On overhead panel 40VU:
· Set the P/BSW BLUE/ELEC PUMP to OFF. · The OFF light in the P/BSW comes on
Subtask 29-22-00-720-058-A
J. Functional Test of the RAT (Anti-Stall Device Test) with the FLOW CONTROL TEST - RAT (AE89415Z)
and the GROUND - CHECKOUT UNIT, RAT (AGE11212) or the TEST KIT, FLOW CONTROL -
RAT (HFK02) or the TEST - UNIT, RAT (13-6600-3600) or the TEST - EQUIPMENT, RAT (PGRAT1)
or the RAT TEST EQUIPMENT (BH4016A)
WARNING: KEEP ALL PERSONS AWAY FROM THE AREA WHEN YOU PRESSURIZE THE BLUE
HYDRAULIC SYSTEM. WHEN YOU PRESSURIZE THE BLUE HYDRAULIC SYSTEM,
THE RAT CAN TURN AT MORE THAN 5000 RPM.
WARNING: ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
YOU DO THIS TASK.
(1) Obey the hydraulic safety procedures (Ref. AMM TASK 29-00-00-910-002) .
(2) Do the test that follows:
ACTION RESULT
1.Adjust the flow on the FLOW CONTROL TEST
- RAT (AE89415Z) to 0 l.min (0 USgal.min).
2.On the hydraulic ground-power cart:
Subtask 29-22-00-860-111-A
K. Depressurize the hydraulic supply to the CHECK - MOTOR GROUND, RAT.
Subtask 29-22-00-080-057-A
L. Removal of the Ground Support Equipment with the RAT Safety Interface Kit (RSIK)
(Ref. Fig. Installation of the RAT Safety Interface Kit SHEET 1)
(Ref. Fig. Installation of the RAT Ground-Checkout Unit and the Flow Control Test Kit SHEET 1)
(Ref. Fig. Installation of the RAT Flow-Control Test Kit SHEET 1)
(Ref. Fig. Installation of the RAT Flow Control Test Kit (Tronair) SHEET 1)
(Ref. Fig. Installation of the RAT Flow Control Test Kit SHEET 1)
NOTE: If it necessary to continue the RAT ground check, keep the adapter pinion (13) to the motor.
(2) Examine the RAT pump/gearbox splitline and the drain plug of the RAT gearbox for external leakage.
Make sure that the external leakage is not more than:
· 60 drops an hour when the RAT is in operation,
· 2 drops an hour when the RAT is not in operation.
NOTE: The given values are only for the RAT pump/gearbox splitline and the drain plug and not for
the hydraulic connections. If you are not sure of the source of the leaks, it is necessary to:
- Pressurize the Blue hydraulic system with 3000 psi
- Examine the hydraulic connections and the related components.
C. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close access door 197EB.
Subtask 29-22-00-942-068-A
D. Removal of the Ground Support Equipment
(1) Remove the warning notice(s).
(2) Remove the safety barriers.
(3) Remove the ground support and maintenance equipment, the special and standard tools and all other
items.
End of document