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SURVEY PROCEDURES.
Setting Out,
Alignment & Verticality.
2015
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1.0 Setting Out, Alignment and Verticality
1.1 Introduction
1.5 Miscellaneous:
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1.0 Setting Out, Alignment and Verticality
1.1 Introduction
In order to achieve the dimensional and vertical accuracy that is possible with the MFE System
Formwork it is absolutely necessary that the survey control for the building is maintained both
accurately and systematically.
In the first instance the base survey for the building, meaning the primary setting out lines and
reduced level bench marks must be established accurately. These survey control points must also
be transferred accurately up the building as work progresses.
In the second instance the day to day detail survey, meaning marking out of wall alignment and
column positions, kicker level survey, concrete level survey and deviation report must also be
carried out accurately.
Some of the work is usually carried out by the main contractor or by his setting out sub contractor.
However, because of the major impact that surveying and particularly survey accuracy has on the
formwork positioning and thereby the as cast concrete position you must fully understand survey
control and how it affects the formwork.
The base or primary setting out means the reference lines and levels from which all survey work
should originate from and which all survey work should close back to.
The base survey in terms of our building work means the transferred setting out points and the
temporary bench marks (TBM’s). The Transferred Setting Points and TBM’s should themselves
originate from Base Control Points for the building. The definition of these terms is listed below and
a simplified plan of setting out principles is attached at the back of this section.
Transfer of base control points using Laser Plumb should be up to 4 floors only to contain the
errors being committed during the process. New reference points should be established at 5 floors
by an experienced Surveyor using Total Station referring on the base control points from ground.
Refer to the attached typical layout plan and textbook extracts showing suggested methods of
setting out and transferring these base control points.
These are the Base Control Points that have been transferred up to the current working level.
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1.2.3 Bench Mark
This is the reduced level from which all other level measurements on the site are referenced. It is
usually established by Government or registered surveyors.
The TBM is the level mark for the current working level.
They should be established on every working floor using steel pins or nails secured into the
concrete floor slab. They are transferred each time from the previous TBM.
They are the reference level for the given floor, they are used as the bench mark against which the
kicker level and concrete level surveys are carried out.
The day to day detail survey means the setting out measuring and leveling carried out on every
floor cycle to ensure that the formwork has been set accurately to line, level and verticality. You are
reminded that if the MFE Formwork is to achieve the accuracy that it is capable of the Day to Day
Detail survey control must be carried out accurately for every concrete pour.
The definitions and explanations of typical terms used on a project are given below. Please also
refer to the simplified plan of setting out principals attached at the back of this section.
This is the setting out line that is “snapped” onto the concrete surface.
It is offset normally 300mm from the internal face of the external wall. It’ purpose, is to assist on the
checking of formwork alignment / verticality.
With such lines, alignment of vertical reinforcement bars including M&E works can be checked &
adjusted prior to installation of the formwork. This will also ease wall alignment.
By this we mean the level of the concrete surface along the entire plan length of the yet to be
erected inside face wall formwork again the most critical points being the corners.
The level survey is taken from the TBM for the current floor and is carried out immediately after
concreting the floor so that analysis of the levels and corrective action, if necessary, can be carried
out prior to the next erection of formwork.
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1.3.3 Kicker Level Survey
This means the reduced level of the “kicker” along the entire plan length of the yet to be erected
outside face of the external walls. The level survey is taken from the TBM for the current floor and
is carried out immediately after concreting the floor so that analysis of levels and adjustment of
kickers, if necessary, can be carried out prior to the next erection of formwork. Again the most
critical points are the corners.
This is a measure of the horizontal deviation of the as built plan position of each wall relative to the
design position. The survey is also carried out after concreting and immediately after the new plan
alignments for the walls have been marked out on the current slab. The most critical points are
again at the corners.
The results of the deviation survey, kicker level and concrete level survey have to be analyzed for
each and every floor. Corrective action (concrete chipping) and or adjustment (by packing or
sometimes lowering in the case of the kickers) must be carried out before commencing erecting of
the formwork for the current floor.
The principal control and adjustment for vertical alignment of the building using MFE formwork is
through the kicker and concrete levels. Further adjustment if necessary can be made with props
but this should be kept to a minimum as it can distort the formwork.
The assumption made is that when fully pinned and wedged the formwork forms a relatively rigid
frame. It follows that packing (using plywood shims) or lowering (by chipping concrete or by using
the slotted holes in the kicker) one side of the frame will push in or pull out the plan position of the
top edge of the frame, please refer to attached sketch “Control and Adjustment of Vertical
Alignment by Packing”.
The deviation survey must therefore be analyzed first, any locations that show the wall leaning out,
will require the packing of the kicker in the same plan location to bring in the wall on the next cast.
As a general rule the maximum of 6mm to be adjusted over one floor. If the deviation reports,
shows a deviation from plumb in two directions then this should be improved over two floors, one
for each direction.
The kicker level and concrete level surveys are reviewed together with the deviation report. A
comparison of the information from both sources allows cross checking of the results. At the same
time the level surveys will tell you if the floor to floor heights are being maintained or are they
creeping up, which sometimes happens with grout build up between Wall and T panels i.e. 2 -
3mm per floor over 10no floors can develop a creep of + 25mm.
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Concrete up to (+ 6mm high) is acceptable, above 6mm must be chipped to the correct level.
Any low points should be packed to the correct level.
Note: in certain cases it is good practice to mark ( + ) plus or ( - ) minus as the survey is being
carried out. This eliminates unnecessary circulation of paper and the supervisor can identify at a
glance adjustment work that is necessary.
Any high points on the kicker level survey will need to be adjusted downward by means of the
26mm slotted hole in the kicker that allows for this kind of adjustment.
If for some reason the deviation survey results do not make sense it is easy to check and confirm
the results over a number of floors by hanging a plumb bob down the 2 or 3 floors and checking the
deviation of the concrete face between floors.
This method of check can confirm if the survey results are correct or incorrect.
Once wall formwork has been fixed in position every wall must be checked for verticality (deviation
correction allowed for) using a plumb bob for trueness of alignment using a string line.
See “Everyday Survey Check” sketch attached at back of this section.
Optional for this scope of work is the use of an Auto Cross Laser Instrument which is highly
recommended allowing you to check alignment or verticality of the Formwork at any location with
one setting of the Instrument achieving more efficiency and better accuracy being the advantage of
using such an instrument. You can refer to page 11 of this document for a clearer understanding of
the instrument being referred to.
The survey record for the kicker level, concrete level and deviation report must be kept in the job
file for every single pour. This is a must and the responsible engineer must ensure the record is
kept and maintained.
It is very beneficial to spend additional time with the setup of the first pour. Even if it takes an extra
day to get the level and alignment correct this will pay big dividends later on in the project by way of
better quality, easier cycle and less remedial works.
Tip: It is always easier to pack than to chip concrete or lower the kickers so set the first time
concrete pour at - 10mm to give yourselves more adjustment to play with.
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1.5 Miscellaneous
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PREFERRED OPTION
The advantage of using such an instrument allows you to check alignment or verticality of the
Formwork at any location with one setting achieving more efficiency & better accuracy.
It’s suitable for both leveling & alignment applications.
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Bench Marks
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Plumbing
Note : The Total Station must be some distance from the column
for accuracy this may be impossible on a cramped site.
Use of lasers
Lasers can be used to define a vertical line or plane.
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Buildings: tall structures
Plumbing
The primary instruments for plumbing are:
Plumb bob
Total Station
Optical plumbing instrument
The principles of use are described under Plumbing.
Rectangular structures
The use of an optical plumbing instrument to control the verticality of a
multi-storey building is illustrated.
Within multi-storey buildings, the plumbing of list shafts is particularly
critical operation because the installation tolerances are small. Four
setting-out points should be established at the base of the lift shaft
such that the vertical lines through them will not be obstructed by
formwork or scaffolding. Plumbing can be from top to base using
plumb bobs or from base to top using an optical plumbing instrument.
The latter is preferable if a plumb bob would be disturbed by winds.
See illustration under Plumbing.
Tapered structures
To plumb a tapered column or similar structure:
Set out orthogonal center-lines on the base
Plumb from top corners (plumb bob or Total Station)
Check equality of offsets on all four sides
If the structure narrows toward the top, it will be necessary to
cantilever out from the top of the formwork to fix plumb bobs.
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