Weishaupt oil burners WL30 and WL40 1/2002 CA

Standard version and LN

 The new world
of combustion technology

Weishaupt has opened a new chapter

in digital burner management.
The new rating capacity of the
legendary W series burners (WL30 /
WL40: from 205 to 1,950 MBTU/h)
uses the latest microprocessor
technology for setting, control and
monitoring of all burner functions. The
result is a new series of burners, which
offers not only improved comfort and
precision, but also value for money.
Furthermore, the new burners are easy
to commission, service and are quieter
in their operation than other burners
with a comparable rating.

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 The latest developments in burner technology:
More precision with intelligent electronics

A new chapter in the history of

success
This new construction principle of the
WL30 and WL40 will be used for all Burner flange
smaller types of compact burners in the
Weishaupt W range. The result of this
development will be a range of burners
from 55 to 1,950 MBTU/h with identical
technology and maximum use of common
components.

Burner WL30 and WL40 version LN

(LowNOx)
An outstanding detail of the burners Ignition unit
Stepping motors WL30 and WL40 version LN is a new
LowNOx, mixing head, which ensures
Compact design extremely low NOx emissions.
Looking beneath the cover of the types
WL30 and WL40 reveals Weishaupt’s
usual logical layout of components. Indicating bolt
The horizontally fitted fan design has Setting screw
already proven itself. The most important for diffuser
new components are the new
combustion manager, which replaces the Solenoid valve
burner control previously used and the nozzle assembly
new stepping motor, which regulates the
air damper setting in steps of only a tenth
of a degree, making it more accurate Combustion manager
than ever before. with connection plugs

Burner motor

Oil pump
with solenoid valve

Capacitor for motor

Cover

Version LN (LowNOx) Standard version

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 Flame tube

Diffuser

Nozzles

Ignition
electrodes

Flange gasket

Hinged flange

Nozzle assembly

Burner display

Locking bolt

Flame sensor
for flame monitoring

Air damper

Fan

Air intake housing

Air damper indicator

Air damper stepping motor

5
 Digital burner management:
More comfort – less time

The Computer as a friend Report and diagnostic display

At the heart of the new burner
technology lies the Weishaupt
combustion manager. It’s efficient
microprocessor controls and monitors all
burner functions. The burner display with
its simple operating panel displays all
function sequences for burner
commissioning. All calculated values can
be displayed and, once the cover is
removed, all set values for burner
operation can be programmed with four
keys.
Unmistakable plug connection
Coded plug connections ensure the
correct electrical connection of all
components.
New stepping motor
The air damper stepping motor provides
separate air damper settings for burner
start and burner operation.
During burner operation the operating
mode (stage 1 or 2) and operations of
the stepping motor are indicated on the
display.
If a burner lockout occurs the display not
only shows the error message, but also
an error code. This allows immediate
recognition and rectification of the cause
of lockout.
Keywords – Building Management
System
The Weishaupt combustion manager is
fitted with a serial bus connection. To
enable communication with other
systems an interface has been provided.
A self-dialling modem can be interfaced,
which can report the burner lockout and
its cause to a designated telephone or
fax connection (e.g. the heating
specialist).
Connections to other components (e.g.
controller) or to the DDC installation can
be made via the same interface.

The Weishaupt combustion manager

Burner display

Data BUS
Air stepping motor

Combustion manager

Ignition unit/
Ignition transformer

Flame sensor

Burner motor

P P

Boiler Stage 2
control

Oil pump Safety Solenoid

valve valve 1

Solenoid valve 2
Digital burner management on WL40
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The most important features and
functions of the Weishaupt
combustion manager
● Identical construction for oil and
gas firing
● Automatic recognition for gas or oil
burner operation
● Easy operation via a key on the
display panel
● LCD display with the following
displays
– Operating mode with ratings
setting
– Information mode
- Burner operating time
(total, stage 2)
- Number of burner starts
- Measured fuel consumption
- Unit number
- Software version
- Date of manufacture
– Service mode
- Burner setting values for start,
operation and start of stage 2
- Display of last 6 error
messages
– Parameter mode
- Air damper setting at burner Burner display with all operating keys (WL40 oil burner, burner cover removed)
shutdown
- Post purge time
- BUS address
– Error message display
● Operation of stepping motor
● Multifunctional BUS connection to
– PC for presentation of the
operational sequence and
setting of function parameters
– Remote monitoring and
diagnosis via self-dialling
modem
– Interfacing with other
components of heating plant
(i.e. controller or DDC unit)

With burner cover in place the information key remains available to the operator
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 A principle for the future:
Excellent value for money

One concept – two convincing

solutions
A new construction concept was realized
with this new W30 and W40 series of
Weishaupt burners. Both gas and oil
burners are of identical basic design and
are fitted with the latest microprocessor
technology. The result is easier
installation, disposition, operation,
setting and service, and spare parts
supply.

Saves money, saves time, saves

energy
Synergy effect during construction and
finishing, the use of economical
electronic control and regulator
technology and proven Weishaupt
combustion technology ensure a
solution, which is convincing not only
from a technical point of view, but also
from an economical point of view.

The new WL30 has a ratings range up to

1,130 MBTU/h, the WL40 up to 1,950
MBTU/h. In the past a Weishaupt burner
of this ratings class would have cost
considerably more. Due to its compact
construction, the burner’s electrical
consumption has also been reduced.

Only one service engineer is needed for

installation. Commissioning simply
means inputting the required values via
the keys on the burner display. No
computer or programming knowledge is
required to carry out this work.

Compact form, classic design. The burner display is a ‘give-away’ of the new technology.
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Installation, setting and service:
Easier, quicker, more exact than ever before

Service position 1: Burner hinged open via Service position 2: Fan wheel, nozzle Easy access to the mixing head
hinged flange assembly and diffuser are fully accessible

Time is money
It has never been so easy to install and
commission a burner of this rating.
One person can carry out mounting to
the boiler. Commissioning simply means
inputting the required values via the keys
on the burner display. That’s it.
Optimum accessibility
Optimum accessibility becomes
apparent the moment the cover is
removed. All components are laid out
clearly, electrical connection is
unmistakable. This state of the art
technology is typical of Weishaupt
products.
These components are also easily
accessible for servicing. The whole
burner can be hinged open, including the
valve assembly and diffuser from the
flame tube. Furthermore, the nozzle
assembly and diffuser can be removed
totally by opening the bayonet fitting.
The housing cover with motor block and
combustion manager can be removed
and placed into a service position for
servicing the fan. Every service engineer
benefits from this “accommodating”
construction.

Burner dimensions – WL30 and WL40

d2
α°
h1

d4
h2

d3
b2

l5 b1
l1
R2

l4
d1

l7
b3

R1
l3
l2

l6

Dimensions in inches
l1 l2 l3 l4 l5 l6 l7 b1 b2 b3 h1 h2 d1 d2 d3 d4 R1 R2 α°
WL30 18.9 10.6➀ 1.6 1.2 2.4 23.6 18.1 16.5
8.9 3.9 18.1 13.5 5.0 M8 6.7 - 7.7 5.1 6.2 19.3 45°
WL40 22.7 9.3 1.6 1.2 2.8 24.2 18.9 17.7
9.6 4.3 18.9 14.2 5.9 M10 7.3 - 7.9 6.3 7.3 22.4 45°
➀ Dimension for WL30Z-C. On WL30Z-C-3LN = 6.2 inches; on WL30Z-C-4LN = 6.6 inches

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 Burner rating depending on
combustion chamber pressure

“WC Burner type WL30Z-C vers. standard “WC Burner type WL30Z-C 3LN
Combustion head type W30/2 Combustion head type W30/3 LN
Rating MBTU/h* 245 – 1,130 Rating MBTU/h* 205 – 445
GPH 1.8 – 8.1 GPH 1.4 – 3.2
3.0 1.0

2.5 0.8

2.0 0.6

1.5 0.4

1.0 0.2

0.5 0

0 -0.2

-0.5 -0.4

-1.0 -0.6
0 200 400 600 800 1,000 1,200 1,400 0 100 200 300 400 500 600 700

“WC Burner type WL30Z-C 4LN

The ratings depending on pressure in the combustion
Combustion head type W30/4 LN chamber are limit values, which have been measured
Rating MBTU/h* 245 – 735 on idealized test flame tubes.
GPH 1.8 – 5.2
1.2

1.0

0.8

0.6

0.4

0.2

-0.2

-0.4
100 200 300 400 500 600 700 800

“WC Burner type WL40Z-A, vers. standard “WC Burner type WL40Z-A 1LN
Combustion head type W40/1 Combustion head type W40/1 LN
Rating MBTU/h* 495 – 1,950 Rating MBTU/h* 410 – 1,215
GPH 3.5 – 13.9 GPH 2.9 – 8.7
3.0 1.6

2.5 1.4
1.2
2.0
1.0
1.5 0.8
1.0 0.6

0.5 0.4
0.2
0
0
-0.5 -0.2
-1.0 -0.4
400 600 800 1,000 1,200 1,400 1,600 1,800 2,000 0 200 400 600 800 1,000 1,200 1,400

* The burner ratings are based on lower calorific value

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Technical data

Type Version Type of Order No. Rating Oil throughput Scope of delivery – standard
regulation MBTU/h* GPH version
Oil burner WL for oil #2 up to 6mm2/sec at 68° F to ASTM D396 ● Burner with sound insulated air
intake housing
WL30Z-C Standard two stage 241 313 21 245 – 1,130 1.8 – 8.1
● Housing cover with burner motor,
WL30Z-C 3LN two stage 241 313 25 205 – 445 1.4 – 3.2 oil pump and fan wheel
WL30Z-C 4LN two stage 241 313 26 245 – 735 1.8 – 5.2 ● Burner flange with hinge assembly,
WL40Z-A Standard two stage 241 403 21 495 – 1,950 3.5 – 13.9 flange gasket and fixing screws
● Nozzle assembly with 2 solenoid
WL40Z-A 1LN two stage 241 403 25 410 – 1,215 2.9 – 8.7 valves, 2 nozzles and diffuser
(on WL30 nozzle assembly with
1 solenoid valve)
● Air damper stepping motor
Special versions WL30 WL40
● Combustion head
Order No. Order No.
● Ignition unit W-ZG 01
Combustion head extension by 4” (100 mm) 240 002 85 240 002 63 ● New microprocessor controlled
Combustion head extension by 8” (200 mm) 240 003 43 –
(for burners in standard version, not for LN version) combustion manager (display for
burner function, with keys to input
Combustion head extension by 4” (100 mm) WL30/3LN 240 002 94 _
Combustion head extension by 4” (100 mm) WL30/4LN 240 002 95 –
set values)
● Connection console inside the
Oil hoses 59” (1500 mm) long in lieu of 47” (1200 mm) 240 002 76 240 002 76 burner with coded plugs
● Electrical connection 7 pole
Oil meter VZ04 fitted, standard version 240 002 86 240 002 66
with NF impulse line LN version 240 002 87 240 002 67 connection plug, plus 4 pole plug
● Cover, oil hoses
Air intake flange 240 002 89 240 002 69
The extent of delivery of version LN
includes the following additions:
● Oil pump with two solenoid valves
● Nozzle assembly with solenoid valve
and nozzle (on WL40, vers. LN)
● LowNOx combustion head

Other equipment
Burner Combustion Motor Stepping Fan Ignition unit Oil pump Oil hoses Weight: Flame
type manager motor Burner sensor
WL30Z-C W-FM20 ECK 05/F-2 STE 4.5 180x70 W-ZG 01 AL65 DN8 62 lbs QRB 1A
Standard (MPA20.02) 110 V, 60 Hz BO.36/6-01L C 9525 Length 47” (1200mm)
version 110V 60Hz 3500 min-1 Run time ➀ Connection G3/8
0.64 HP, 6 A
cap. 30
F
WL30Z-C W-FM20 ECK 05/F-2 STE 4.5 180x70 W-ZG 01 AT2 45 DN8 62 lbs QRB 1B
Version (MPA20.02) 110 V, 60 Hz BO.36/6-01L C 9563 Length 47” (1200mm)
3LN and 110V 60Hz 3500 min-1 Run time ➀ Connection G3/8
4LN 0.64 HP, 6 A
cap. 30
F
WL40Z-A W-FM20 ECK 06/F-2 STE 4.5 190x80 W-ZG 01 AL65 DN8 82 lbs QRB 1
Standard (MPA20.02) 110 V, 60 Hz BO.36/6-01L C 9525 Length 47” (1200mm)
version 110V 60Hz 3500 min-1 Run time ➀ Connection G3/8
0.86 HP, 7.5 A
cap. 40
F
WL40Z-A W-FM20 ECK 06/F-2 STE 4.5 190x80 W-ZG 01 AT2 55 DN8 82 lbs QRB 1
Version (MPA20.02) 110 V, 60 Hz BO.36/6-01L C 9571 Length 47” (1200mm)
1LN 110V 60Hz 3500min-1 Run time ➀ Connection G3/8
0.86 HP, 7.5 A
cap. 40
F
➀ in operation: with full setting movement - max. 40 secs. / with reduced setting movement - min. 25 secs. / with pre-purge approx. 1-2 secs.

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We are always available.

The Weishaupt service organisation

supporting the trade

The new control and diagnostic

technology of Weishaupt burners makes
life easy, even service work. Thanks to
electronic equipment, lockouts can be
detected and rectified faster than ever -
even by remote diagnostic via telephone
and computer.

However, in one area we remain “old

fashioned”. The Weishaupt principle
‘Service always and everywhere’ remains
steadfast. Weishaupt customer service is
available throughout the year and around
the clock, whenever you require help, be
it for spares supplies, technical advice or
service on site.

We are always available

Weishaupt Corporation
6280 Danville Road
Mississauga, ON L5T 2H7, Canada
Tel: (905) 564 0946
Fax: (905) 564 0949
Email: sales@weishaupt-corp.com Speedy supply of spares is ensured by automated parts store
www.weishaupt-corp.com

Print No. 83015816, February 2003

Printed in Germany, All rights reserved