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Near-field scan technique for reducing Radiated

Emissions in Automotive EMC


Andrei-Marius Silaghi1 / Relu-Adrian Aipu2 Aldo De Sabata1 / Petre-Marian Nicolae2
1
Dept. of Measurements and Optical Electronics 2
Dept. of Electrical Eng, Energetics and Aeronautics
Politehnica University Timisoara University of Craiova
Timisoara, Romania Craiova, Romania
Andrei.silaghi@student.upt.ro Relu.aipu@continental-corporation.com

Abstract—The radiated emissions (RE) measurement is one of measurements, a 3D positioning system of the probe is used
the tests that are mandatory in a full qualification stage in order [3]. Another study that was made for predicting radiated fields
to validate an electronic or electric product for series production. by using a near-field method is in Shi et al. [4]. Authors
The purpose of this paper is to present a near-field scan demonstrate that by using near-field scanning data, radiated
technique for mitigating RE levels in order to reduce the time to EM interference can be predicted with an equivalent current
market for the product. The magnetic near-field data are approach, which may include enclosures with apertures [4].
measured by using an EHX+ system from EMSCAN and the
results are validated with the far-field measurements data Dong et al. also present the possibility of near field
obtained in a semi-anechoic chamber. Acquired data are used for scanning to determine Electromagnetic Interference (EMI)
finding a solution to mitigate the emissions in radiated emissions from an integrated circuit, by measuring the current
testing in order to pass the limits imposed by the OEM (Original distribution in IC packaging. Results show that this is an
Equipment Manufacturer). effective tool to investigate EMI problems on chip-level [5].
Rinas et al. propose an approach to optimize the
Keywords—radiated emissions; near-field probe; monopole
antenna; far-field; EHX+; EMSCAN; automotive
characterization method of PCBs by near field scanning and
equivalent source identification [6]. Another automated test
I. INTRODUCTION bench is presented by Kuehn et al. in [7]. It is used for chip-
level EMI determination and relies on active optical sensors [7].
Within the field of EMC, the term Radiated Emissions (RE)
refers to the unintentional release of electromagnetic (EM) Li et al. present a novel equivalent source technique to
energy from an electronic device. The allowable REs from an estimate EMI. To reconstruct equivalent magnetic dipole
electronic device are regulated by various organizations and array, amplitude near field scanning data are used [8].
agencies. RE are caused by the flow of current on conducting
surfaces [1]. In this paper, some case studies of RE level reduction are
presented and commented. In Section II, the general standard
Most standards specify that the radiated emissions tests for emission measuring (CISPR 25:2002) is briefly reviewed.
must be performed in far-field with the use of a semi-anechoic In Section III, we present EHX+ setup used for near-field
chamber (SAC). Since near-field measurements are faster, measurement. Section IV presents results obtained in different
cheaper and easier to perform, a great interest comes in situations. Conclusions are drawn in the last Section.
finding a correlation between the near-field and far-field data.
II. CISPR 25 AUTOMOTIVE STANDARD
This paper reports an assessment of a part of the existing
equipment used for radiated emissions testing. It is shown how Radiated Emission tests are performed according to CISPR
a near-field scan technique can improve the results of radiated 25 in the SAC, inside an EMC laboratory. Practical
emissions testing and how the source of the unwanted signal experimental setups in the anechoic chamber are presented in
could be found and eliminated. In the end, the results have Fig. 1.
been confirmed with the standardized far field measurement. Each Device Under Test (DUT) power supply lead has
Radiated emissions is one of the tests that are currently been connected to a 50ȍ/5μH artificial network. Battery
conducted within the EMC Laboratory. Other emission tests voltage has been maintained to 13.5±0.5V for 12V systems.
include: conducted emissions with LISN, emissions with The DUT was placed at a 50 mm height on a non-
stripline and with current probe [2]. conductive material (polystyrene). The front side of the DUT
Several authors tackle the problem of reducing RE levels has to be located at least 200mm from the edge of the ground
by using near-field scan techniques [3] - [8]. plane [9].

Baudry et al. present a completely automated near-field The total length of the harness between the DUT and the
scanning system developed to determine the electric load simulator did not exceed 2000 mm (part of the harness
fieldradiated by electronic systems. For accurate

978-1-5090-5997-3/18/$31.00 ©2018 IEEE 831


parallel to the front edge of the ground plane has to be The EHX scanner board is connected to the spectrum
1500±75 mm) [9]. analyzer by means of RF input signal and also to the EMxpert
adapter. The spectrum analyzer receives a trigger signal from

Fig. 1 Monopole test setup. Fig. 2 EMSCAN general setup

In Fig. 1, the following elements can be identified:


antenna, DUT, battery, harness, LISN, ground plane, low
dielectric constant support, high quality coaxial cable, bulkhead the EMxpert adapter and is connected to the PC by means of
connector, measuring instrument and RF absorber material [9]. LAN cable. The EMxpert adapter is also connected to the PC
by a USB cable (Fig. 2 [10]).
The height of the phase center of the antenna is imposed as
1000 mm ± 10 mm with respect to the room floor. The This near-field scanner does not require a shielded room
distance between the wiring harness and the antenna is but the DUT may sometimes pick signals from GSM Band or
1000 mm ± 10 mm. From 30 MHz to 1000MHz, FM Band. A solution to avoid this is to measure a noise floor
measurements have been performed in vertical and horizontal in the test environment before running any scans (first a
polarizations. These requirements are stated in the CISPR- spectral scan in the frequency of interest and after that a
25:2002 standard [9]. spatial scan) [10].

For the measurement of radiated emissions some key EMxpert software provides 4 types of scanning: spectral
components are involved. These components are: the semi- scan (measures and displays the maximum amplitude versus
anechoic chamber, the antenna, the LISN, the pre-amplifier frequency of the magnetic field strength over the scanned area),
and the EMI receiver. The chain measurement system is spatial scan (measures the magnetic field of radiated
linked via low attenuation shielded cables [2]. electromagnetic emissions from the DUT of a single frequency
as a function of position), spectral/spatial scan (measures the
Usually, for emissions testing we use a monopole antenna magnetic field strength of emissions from an object as a
for the range 0.1 to 30 MHz. A biconical antenna is used for function of both frequency and position on the PCB) and
the range 30 to 200 MHz, a log-periodic antenna for 200 MHz handheld probe scan (provides a method to easily collect and
to 1 GHz and a horn antenna for1 GHz to 3.2 GHz [2]. display data from sensors other than the EMxpert probes ) [10].
III. EMSCAN TEST SETUP The same near-field scanner was considered in several
papers [11]-[14]. In 1993 Archambeault presented how this
EMxpert provides near-field magnetic data to help tool can be used for predicting EMI levels. By using Hertzian
diagnose EMC design issues. It consists of EHX (high- dipole approach, the data can be used to predict the electric
frequency scanner) and ERX (high-resolution scanner). PCB field strength from a PCB [11]. Rostamzadeh [12] inspected
designers can scan any board to identify both constant and the penetration of the injected RF currents on an automotive
time-base emission sources in the frequency range of 150 KHz module by using EMSCAN. The power distribution robustness
- 8 GHz [10]. has been investigated by spatial and spectral scans [12].
EHX consists of a patented scanner and compact adaptor, For the evaluation of the magnetic near-field scanner,
and a customer-supplied spectrum analyzer and PC running comparisons were made with measurements undergone in a
EMxpert software (Fig. 2) [10]. Free Keysight IO software semi-anechoic chamber and theoretical models using CST
application must also be installed on the customer-supplied PC. Microwave Studio by Smart and Aubrey [13]. By using a
The patented scanner consists of 1,218 H-field (magnetic) probes Genetic Algorithm, Fan predicted radiated emissions from
spaced every 7.5 mm into an electronically switched array, near-field magnitude only measurements with near-field
which provides an effective 3.75 mm resolution. The system scanner [14].
operates from 150 kHz to 4 GHz or 150 kHz to 8 GHz [10].

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IV. RESULTS AND DISCUSSIONS In Fig. 5, an initial test considered as failed is reported. We
can see that the peak detector is above the narrowband limit at
A. Initial far-field test 831.25 kHz, so we also measured with average detector. The
The DUT that was subjected to RE test has been an difference between the peak (a level of 28.8 dBuV/m) and
electronic device used for airbag control unit (ACU). average (a level of 26.3 dBuV/m) detectors at that frequency is
below 6 dB so we can conclude that the test was not passed.
After performing this test method and comparing it with
the initial measurements from the original product validation
test report, the project team concluded that this new violation
of the limits at 0.831MHz is caused by a new component
change in the new design.

Fig. 3 Monopole antenna in the semi-anechoic chamber

After a change in the production cycle, and a change of


component suppliers, a new validation of the design must be
performed in order to make sure that the new design with the
new components is still EMC approved (Fig. 3). In this way, a
validation program with the critical test methods has been
agreed with the final customer and the project has been sent to
the laboratory for testing.
We made measurements for RE test in the frequency
range: 100 kHz-3GHz with monopole antenna, biconical
antenna and log-periodical antenna. Problems regarding
emissions were noticed only in the frequency range: 100 kHz
– 26 MHz where a spike that violated the limits at 0.831MHz
was noticed (Fig.5)
For the monopole measurement (100 kHz - 26 MHz), we
used a Rod Antenna HFH2-Z6, an ESR 7 EMI Test Receiver
from Rohde&Schwarz with the frequency range 9kHz - 7 GHz
and two V-LISN 5uH from Schwarzbeck (Fig. 3).
The receiver was set to 9 kHz bandwidth (1 second dwell Fig. 4 CISPR 25 Pass/fail criteria.
time) and peak and average detectors have been used.
B. Near-field measurements
We considered the discrimination method outlined in Fig.
4 to establish if the tests are pass or fail. This is done in This was a blocking point because there were more than 25
accordance with the standard CISPR 25 ed.2002 [9]. new components and the time needed to investigate all these
According to that method, we start with a measurement with new components exceeded more than a few weeks.
peak detector and compare it with the narrowband limit. In order to find a solution so that the tests for radiated
When data were above this limit we measured with emissions are pass, we used the near field system EHX+ to
average detector and compared the difference between peak find the source of emissions. The troubleshooting technique for
and average. If the difference between peak and average this kind of test is described in [15]. RE typically being the
detectors was lower than 6 dB, we had a narrowband number one failure from EMI issues. The emissions were
measurement and the sample failed the test. If that difference recorded up to 1MHz, because generally speaking, resolving the
is greater than 6 dB, we had a broadband measurement and if lower frequency harmonics will also reduce the higher ones
the data was below the broadband limit, the sample passed the [15].
test.

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We can see in Fig. 6 the test board that is used for near-
field measurements and also the DUT that was subjected to
test. The DUT was connected at a 12 V battery source by
using its harness.
We started with a spatial scan of the entire DUT to find the
location with the biggest emissions (Fig. 7). In a spatial scan a
frequency of interest has to be selected, for which the
magnetic field is calculated (in our case 831 kHz). By
comparing this spatial scan with the layout of the project, we
discovered the place where the emissions came from. The
DUT consisted of two layers, bottom and top layer.

Fig. 6 Test setup with EHX+

Fig. 5 Initial test – failed

After a short investigation with a handheld probe for


magnetic field (100C Beehive), it was concluded that the
highest signal was coming from the TOP layer, and this put us
in difficulty because the top layer cannot be scanned with the
use of EHX+ board because of the dimensions of the two
capacitors placed there for filtering (Fig. 6)
Fig. 7 Spatial scan with EHX
The power source of the DUT appears to be the problem. It
consists of two types of DC-DC converters: one Buck and one
Boost. Although operating at low frequencies
(approximatively 415 kHz) [16], these converters generate
harmonics that appear in the far field test.
Afterwards, we made a spectral scan (Fig. 8) in that
location and discovered that the fundamental frequency that
comes from that place is 417 KHz. In the far field test we can
see this fundamental frequency, but the second harmonic has
more significant influence in the test due to the lower limit
imposed by the OEM in the frequency range of 0.5-2 MHz.

Fig. 8 Spectral scan with EHX

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The following cases were investigated:
• Case I: sniffing on Buck DC-DC coil;
• Case II: shield on Buck coil and sniff on Boost
DC-DC coil (we can conclude that the problem
comes from the Boost coil);
• Case III: Boost coil rotated (worse results)
After replacing the Boost coil we made another spectral
scan (Fig. 10). The results are clearly visible: at both
frequencies (417 kHz and 835 kHz), the amplitude has been
reduced, so we could presume that the results from far-field
will also change in a positive manner.
C. Final far-field test
After the near-field investigations a last far-field test in
the semi-anechoic chamber was made. This test (Fig. 11) is a
pass because at the same frequency the peak is above the
narrowband limit but the difference between the peak (29
dBuV/m) and average (21.7 dBuV/m) detectors is above 6 dB.
Fig. 9 Handheld probe on DUT

After finding the geometrical place with EHX+ system, we


used Handheld probes to find the exact location (Fig. 9).
TABLE I. RESULTS WITH HANDHELD PROBE

Frequency Case I Case II Case III Case IV

417 kHz 57.5 57.3 59.2 36.1

835 kHz 47.2 47.3 48.6 29.6

Fig. 11 Final test which is passed

Thus by using a near-field scan technique we found the


source of emissions and managed to find a solution so that the
electronic device could pass the limits imposed by the OEM.
Fig. 10 Spectral scan with EHX+ after the coil replacement Also, by using this solution, a cheaper and easier way has been
The following EMC probes were available: 100A EMC probe adopted in comparison with several tests in a semi-anechoic
(small handheld magnetic probe), 100B EMC probe (very chamber, which would have been necessary.
smallhandheld magnetic probe), and 100C EMC probe (large Further analysis of the DC-DC converter used for this
handheld magnetic probe) all manufactured by Beehives ACU will be reported in another work, thus in this paper we
Electronics. focused on a troubleshooting technique for a fast response in
We started with the smaller H-field probe (100A) and the EMC laboratory with the purpose to start as soon as
sniffed around the power source. At that location, two coils possible the mass production of the equipment.
have been discovered: a large one (coil 1) and a small one V. CONCLUSIONS
(coil 2). To obtain greater resolution, we switched to a larger-
diameter H-field probe (100C) [15]. In this paper we reported the use of a near-field scan
technique for troubleshooting EMI problems (especially for
In Table I we can see different scenarios that were RE tests).
undergone with the Handheld probes. Both frequencies of
interest are listed (417 kHz and 835 kHz) and also the We presented the International Standard CISPR 25 with
measured valued from the spectral scan (the highest peak was the frequency range and equipment used for RE testing.
recorded in the table). Afterwards we presented EMSCAN tool used for near-field
measurements.

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Finally we presented a case study where the mass Compatibility, 2004. EMC 2004. 2004 International Symposium on, 9-
production of the electronic component (ACU) was stopped 13 August 2004, Silicon Valley (USA), pp. 11-13, 2004.
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scanning to predict radiated fields, Electromagnetic Compatibility, 2004.
components layout. We started with a far-field measurement
EMC 2004. 2004 International Symposium on, 9-13 August 2004,
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the source of the perturbation, we chose to investigate the [5] X. Dong, S. Deng, T. Hubing, D. Beetner, Analysis of chip-level EMI
DUT with a special near field scanning tool in order to find a using near-field magnetic scanning, Electromagnetic Compatibility,
fast solution and to reduce the time of production stop. 2004. EMC 2004. 2004 International Symposium on, 9-13 August 2004,
Silicon Valley (USA), pp. 174-177, 2004.
By using a near-field method with spatial and spectral [6] D. Rinas, S. Niedzwiedz, J. Jia, S. Frei, Optimization methods for
scans, we obtained a solution to reduce RE levels. Also, in this equivalent source identification and electromagnetic model creation
investigation it was used handheld probes to have greater based on near-field measurements, EMC Europe 2011 York, 26-30
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The final test, which confirms the solution, was performed phasor measurements using active optical sensors, Electromagnetic
in the semi-anechoic chamber and lead to a pass result, after Compatibility (APEMC), 2015 Asia-Pacific International Symposium
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50, 1993.
The authors wish to acknowledge the support given by [12] C. Rostamzadeh, Investigation of conducted immunity and spatial
Continental Automotive Timisoara (Qualification Laboratory). distribution of RF currents for a 2-sided PCB, Electromagnetic
Compatibility, 2008. EMC 2008. IEEE International Symposium on, 18-
The research was partially supported by the Ministry of 22 August 2008, Detroit (USA), pp. 1-5, 2008.
Education and Research of Romania through UEFISCDI, [13] K. Smart, T. Aubrey, Evaluation of a magnetic near field scanner,
project code PN-III-P1-1.2-PCCDI-2017-0917. Microwave Conference 2009. APMC 2009. Asia Pacific, 7-10
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