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J Mater Sci: Mater Electron (2017) 28:6628–6634

DOI 10.1007/s10854-017-6353-4

Structural and optical properties of cadmium sulfide thin films


on flexible polymer substrates by chemical spray pyrolysis
technique
M. G. Faraj1,2 · M. Z. Pakhuruddin3 · P. Taboada1 

Received: 23 November 2016 / Accepted: 4 January 2017 / Published online: 19 January 2017
© Springer Science+Business Media New York 2017

Abstract  Cadmium sulfide (CdS) films were depos- 1 Introduction


ited on polymide (PI) plastic substrate by chemical spray
pyrolysis technique at substrate temperature in the range CdS is a II–VI compound semiconductor consisting of cad-
(300–375 °C) in 25 °C steps. The effects of substrate tem- mium, from group II, and sulfur, from group VI, of theperi-
perature on the structural and optical properties of the films odic table of elements. CdS is naturally an n-type material
were studied.Characterization of structural properties was with an energy band gap of 2.42 eV at room temperature,
carried out by X-ray diffraction (XRD). The XRD results so it has been used as a window material together with sev-
confirmed proper phase formation of the CdS structure. eral semiconductors, such as CdTe, ­Cu2S, ­CuInSe2 and InP
These also revealed that the CdS films have a hexagonal in thin-film solar cells, with 14–16% efficiency [1–4]. CdS
structure and the crystallite size increased with increas- is an important and useful material for optoelectronic appli-
ing film temperature.The root mean square roughness of cations. Thin films of CdS have been prepared through var-
the films was measured by atomic force microscopy. This ious physical and chemical thin-film deposition techniques,
quantity increased as the film temperature did.The optical such aselectro deposition [5], chemical bath deposition [6],
transmission measurements by UV–Vis spectrophotometer spray deposition [7], femtosecond pulsed laser deposition
determined the energy gap of the CdS films on the PI plas- [8], molecular beam epitaxy [9], successive ironic layer
tic substrate. The optical band gap values of CdS thin films adsorption and reaction [10], screen printing [11], close
slightly increased as the film temperature did, and it was spaced sublimation [12], radio frequency (RF) sputtering
found to be in the range of 2.42–2.48 eV. [13], metal organic chemical vapor deposition [14], pulsed-
laser deposition [15] and thermal evaporation [16]. Among
the aforementioned techniques, spray technique is really
advantageous as a consequence of its low-cost and suitabil-
ity for forming large area thin-films [17].
Research on CdS deposition on flexible polymeric sub-
strates such as polyimide (PI) is gaining immense interests
* M. G. Faraj
due to their flexibility, light-weight, low-cost, high tem-
mohammad.ghaffar@koyauniversity.org perature resistance (typically up to 400 °C processing tem-
perature), low coefficient of thermal expansion (CTE), low
1
Grupo de Física de Coloides y Polímeros, Departamento de moisture uptake and high moisture release characteristics,
Física de la MateriaCondensada, Universidad de Santiago de
Compostela, 15782 Santiago de Compostela, Spain
itsexcellent electrical properties and also increased voltage
2
endurance [18]. Due to its superior properties, PI has found
Department of Physics, Faculty of Science and Health,
Koya University, Daniel Mitterrand Boulevard,
applications as substrates in flexible thin-film solar cells,
Koya KOY45 AB64, Kurdistan Region, Iraq flexible printed circuits and high density interconnects [19,
3
Nano‑Optoelectronics Research and Technology Laboratory,
20].
School of Physics, UniversitiSains Malaysia, 11800 Penang, In this work, CdS thin-films were deposited on PI sub-
Malaysia strate by chemical spray pyrolysis at different substrate

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J Mater Sci: Mater Electron (2017) 28:6628–6634 6629

temperatures (300, 325, 350 and 375 °C). The influence 2.3 Preparation of CdS solutions
of the substrate temperature on the structural and optical
properties of the CdS films was then studied. The ulti- Aqueous solutions of cadmium chloride ­(CdCl2) and thio-
mate aim of this investigation is to use PI as a substrate urea (CS ­(NH2)2) with molarities of 0.1  M and appropri-
for thin-film solar cells with chemical spray pyrolysis ate volumes were mixed with DI water by using a magnetic
technique. stirrer for 30 min. Then the solution of cadmium chloride
and thiourea are mixed to obtain the cadmium sulfide
(CdS) and ammonium chloride (­NH4Cl) according to the
reaction equation [21–23]:
2 Experimental procedure
CdCl2 + CS(NH2 )2 + 3H2 O → CdS + 2NH4 Cl + CO2 ↑ +H2 O

2.1 Substrates cleaning The resulting solution was sprayed onto PI substrate by


chemical spray pyrolysis technique at different substrate
In this experiment, PI plastic from DuPontCorporation temperatures (300–375 °C) in 25 °C steps and the ammo-
was used as substrate.The PI substrate was cleaned by nium chloride ­(NH4Cl) dissolved by heating into ammo-
alcohol for 10  min to remove contamination. After the nia gas and hydrogen chloride gas, as seen in the reaction
cleaning process, the substrate was rinsed with distilled equation [23].
water (DI water). The sample was then dried with nitro-
gen ­(N2) gas. CdS + 2NH4 Cl + H2 O ���→
Δ
� CdS(s) + 2NH3 ↑ + 2 HCL ↑

The description of the experimental set-up of the CSP


2.2 Materials system is shown in Fig.  1. In order to get uniform thin
films, the height of the spraying nozzle and the rate of
The materials used in the preparation of CdS thin films spray process were kept constant during the deposition pro-
include cadmium chloride ((CdCl2), 99.99%), and thiou- cess at 35 cm and 5 ml/min respectively.Compressed air at
rea (CS ­(NH2)2) ≥ 99.0%, from Sigma–Aldrich and used a pressure of 6 N/cm2 was used as a carrier gas. The thick-
as received. nesses of the CdS on the PI substrates were of the order

Fig. 1  Experimental set-up of spraying apparatus (right), and layout of enlarged spraying glass nozzle (left)

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6630 J Mater Sci: Mater Electron (2017) 28:6628–6634

of 200 nm, measured with an optical reflectometer (Model: substrate temperature of the deposited films. It is observed
Filmetrics F20). The structural properties of the prepared that the increase of the substrate temperature increases the
CdS thin films have been investigated using a high reso- diffraction peak intensity of the (002) plane, as observed in
lution X-ray diffractometer system (Model: Panalytical Fig. 2. This behavior agrees with previous reports [26].
Empyrean) with ­CuKα radiation (λ) of 0.154 nm at 40 kV The relative change of full width at half maximum
and 45  mA. The surface morphology of the CdS films (FWHM) for the (002) plane is shown in Fig. 3. The maxi-
were studied by atomicforce microscope (AFM) (Model: mum peak value at 300 °C indicates enhanced crystallinity
ULTRA1Objective model). Optical properties of the CdS of the deposited CdS thin film. This result is in good agree-
thin films were characterized with aultraviolet-visible (UV) ment with previously reported data [23].
spectrophotometer (Model: U-2000 HITACHI).Photolumi- From the XRD results, the crystallite size (D) of the CdS
nescence (PL) was recorded using a JobineYvon HR 800 films was determined using Scherrer’s formula as the fol-
UV system at an excitation wavelength of 325 nm. lowing [27]:
0.9𝜆
D= (1)
𝛽cos𝜃
3 Results and discussion
where β is the full width at half maximum (FWHM) of the
3.1 Structural properties peak corrected for instrumental broadening, λ is the wave-
length of the X-ray, 1.5406 Å and θ is the peak position.
XRD patterns of CdS thin films deposited on PI plastic sub- Based on the line width of the (002) diffraction peak,
strateatdifferent substrate temperatures (300, 325, 350 and the crystallite sizes calculated for as-deposited CdS films
375 °C) are shown in Fig. 2. The main peak corresponding were 28.6–82.78 nm at different temperatures ranging from
to the PI plastic substrate was observed at an 2θ angle of 300 to 375 °C in 25 °C steps. For the CdS films deposited
22.08°; as seen in Fig. 2.This result agrees with previously at 300 °C, the crystallite size was calculated to be 28.6 nm,
reported data [24]. All CdS films had hexagonal structure while for the other films, the crystallite size increased from
in agreement with standard XRD data, JCPD6-314 [25]. 34.7 to 82.78  nm with increasing temperature, as shown
The XRD patterns of all the CdS films showed a sharp in Fig.  4. It was observed that the increase of the sub-
(002) peak at 2θ = 26.523° along with a minor peak of cor- strate temperature increase the diffraction peak intensity of
responding to the (110) plane at 2θ = 43.805°. The intense (002) plane which resulted in increase in crystallite size of
peak along the (002) plane in every films indicates that the films. This behavior is a consequence of the decrease
these are highly oriented along the c-axis. The results con- in density of nucleation centers as the substrate tempera-
firm the proper phase formation of the CdS films. XRD pat- ture increases. Under this condition, smaller numbers of
terns show a clear dependent of the peaks intensity on the nucleation centers start to grow, resulting in larger grains

Fig. 2  XRD patterns of CdS films at substrate temperatures of a Fig. 3  Variation of FWHM of preferential orientation (002) of CdS
300 °C, b 325 °C, c 350 °C, and d 375 °C films with substrate temperature

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J Mater Sci: Mater Electron (2017) 28:6628–6634 6631

3.2 Optical properties

Figure 7 shows the variation of theoptical transmission as a


function of wavelength (300–1000 nm region) for the films
deposited at different substrate temperatures. All the CdS
films show more than 60% transmission for wavelengths
longer than 500  nm.The transmissions of the CdS films
increases with increased the substrate temperature. An
increase in substrate temperature improved the transmis-
sion of the CdS films. This improvement can be attributed
to either the decrease in thickness or the improvement in
perfection and stoichiometry of the films. Similar transmis-
sion profiles of CdS films have been previously reported
[30, 31]. At 375 °C, the transmission is the highest, with
values exceeding 80% above 500 nm wavelength. The high
values of optical transmission are crucial when using the
CdS film as a window layer in thin-film solar cells. A high-
Fig. 4  Crystallite size as a function of substrate temperatures transmission window layer allows maximum incident light
to reach the active layer of the solar cell for creation of
electron–hole pairs.
in agreement with previous reports using other deposition The optical band gap ­(Eg) was determined by analyzing
techniques [28]. the optical data with the expression for the optical absorb-
AFM images of CdS thin films deposited on PI plastic ance (α) and the photon energy (hν) using Tauc’s equation
substrate are shown in Fig. 5. The RMS surface roughness 32.
of the films was 2.47, 3.88, 4.85 and 7.08 nm for films at
(𝛼h𝜈) = k (h𝜈 − Eg )n (2)
temperature in the range of (300–375 °C) in 25 °C steps,
as seen in Fig. 6. It should be noted that the RMS surface where n = ½ for allowed direct transition (for a direct
roughness slightly increases with increasing substrate tem- band gap semiconductor),and k is a constant. The energy
perature [29]. band gap was then estimated from the straight line of the

Fig. 5  AFM images of CdS


films deposited on PI substrate
with different substrate tem-
peratures a 300 °C, b 325 °C, c
350 °C and d 375 °C

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6632 J Mater Sci: Mater Electron (2017) 28:6628–6634

Fig. 8  Plot of (αhν)2 of as a function of photon energy forCdS thin


filmsdeposited on PI substrate at different substrate temperatures
Fig. 6  Variation of the RMS roughness of CdS films with different
substrate temperatures

Fig. 9  Reflectance of CdS thin films at different substrate tempera-


tures
Fig. 7  Transmittance ofCdSfilms sprayed at different substrate tem-
peratures (in 300–1000 nm wavelength region)

1 + (R)1�2
2
plot (αhν) vs. photon energy for CdS thin films as shown
n= (3)
1 − (R)1�2
in Fig.  8. Extrapolation of the linear portion of the graph
to the energy axis at α = 0 gives the band gap energy ­(Eg), where n is the refractive index of a CdS film, and R is its-
which lies in the range of 2.42–2.48 eV. From this, the opti- surface reflectance. Both R and n reduced rapidly to almost
cal band gap values of CdS thin films is found to slightly constant values at long wavelengths (above 550  nm).At
increase as the film temperature increases [30]. the highest substrate temperature (375 °C), the reflectance
Figures 9 and 10 shows reflectance and refractive index showed itslowest value (compared to the other substrate
curves as a function of wavelength (in 400–1000 nm wave- temperatures), about 9% at 600  nm. The wide band gap,
length region) for the CdS films deposited at different sub- high optical transparency and low reflectance (less than
strate temperatures, respectively.From the measured reflec- 20% in the visible range) for the deposited CdS films on
tance (R) curve, refractive index (n) of the CdS films is PI plastic substrate make them suitable as a window layer
derived using the following equation [33]: in thin-film solar cells. Photoluminescence spectra of CdS

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J Mater Sci: Mater Electron (2017) 28:6628–6634 6633

4 Conclusions

CdS films were prepared by chemical spray pyrolysis


technique using a solution of cadmium chloride and thio-
urea.CdS films were deposited on PI substrate at varied
temperature (300–375 °C). Good quality, adherent, uni-
form and pine-hole free CdS thin films were obtained.
The XRD patterns confirmed proper phase formation of
the CdS. Substrate temperatures during deposition were
found to have influenced the phase and preferred orienta-
tion of the films. The film prepared at the lowest temper-
ature (300 °C) was found to have the least crystallinity,
which then increased at higher substrate temperatures.
The RMSroughness of the films increased as the film
temperatures increased. All the films showed more than
60% transmission for wavelengths longer than 500  nm.
Fig. 10  Refractive Index of CdS thin films at different substrate tem- This wide band gap, high optical transparencyand low
peratures
reflectance (less than 20%) in the visible range observed
in the deposited CdS films on PI plastic substrate make
them a suitable candidate as a window layer in thin-film
solar cells.

Acknowledgements  The author M. G. Faraj would like to thank


Koya University and Ministry of Higher Education of Kurdistan
Region for the permission given to carry out his research activities
abroad. P. T. thanks MINECO for project MAT2016-80266R.

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