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RENR5627 FLUID POWER SYMBOLS

COMPONENT LIST 28 May 2006


29 BASIC COMPONENT SYMBOLS
Item No. Part No. Description
1 228-2598 PUMP GP-PS - IMPLEMENTS AND STEERING
29
MAIN AUX.
PUMP: VARIABLE and
2 159-7156 MOTOR GP - STEERING MOTOR PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
3 227-0832 VALVE GP - STEERING COUNTER-BALANCE VALVE
224-4941 VALVE GP - 5 BANK (Shown - Volume 1 )
4 224-4940 VALVE GP - 3 BANK (Not Shown) 28 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
224-4942 VALVE GP - 4 BANK (Shown - Volume 2) COMPENSATED

5 271-4965 MANIFOLD GP - INLET VALVES


VALVE ENVELOPES VALVE PORTS
6 271-4967 VALVE GP - STEERING CONTROL FW
D

31
7 271-4968 VALVE GP - DOZER RAISE CONTROL
8 271-4969 VALVE GP - DOZER TILT CONTROL ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

9 271-4970 VALVE GP - RIPPER CONTROL Ripper Winch CONTROL VALVES CHECK VALVES
10 271-4972 VALVE GP - WINCHCONTROL AB
AB
11 230-0399 COVER - VALVE STACK

Optional - Ripper & Winch


200-0189 VALVE GP - DOZER PILOT VALVE (STANDARD) P T P T
12 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
200-0188 VALVE GP - DOZER PILOT VALVE (DUAL TILT HANDLE) SYMBOL LOADED CONTROLLED

184-5321 VALVE GP - RIPPER PILOT VALVE (DUAL AXIS) MEASUREMENT ROTATING SHAFTS
13
167-1177 VALVE GP - RIPPER PILOT VALVE (SINGLE AXIS)
14 160-0766 VALVE GP - WINCH PILOT VALVE
15 201-0950 VALVE GP - SHUT OFF (PART OF 226-4751) PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
16 200-0750 ACCUMULATOR GP - PILOT CIRCUIT
FLUID STORAGE RESERVOIRS

D7R Series II Track-Type Tractor


17 226-4851 VALVE GP - PRESSURE REDUCING and CHECK VALVES
18 9T-3004 VALVE GP - COOLER BYPASS (PRESSURE BASED) (PART OF 224-4948)
20
Differential Steering
19 110-2317 COOLER - AIR/OIL COOLER
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
20 224-4948 TANK GP-FILTER
21 3G-4783 VALVE GP-BREATHER COMBINATION CONTROLS
22
23
1R-0777
1R-0777
FILTER-IMPL RETURN
FILTER-CASE RETURN
26 27
Hydraulic System
24 228-2576 VALVE GP - QUICK DROP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

25
129-1908 CYL GP-LIFT
FW
D AEC1500-UP or MANUAL and PILOT PILOT or MANUAL

129-4259 CYL GP-LIFT AGN1500-UP MANUAL CONTROL SYMBOLS


26 9T-6113 CYL GP-DUAL TILT
27 3G-4533 CYL GP-SINGLE TILT
ABJ1500-UP
28 164-7320 CYL GP-RIPPER RAISE PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

29 189-4645 CYL GP-RIPPER TIP


PILOT CONTROL SYMBOLS
30 225-2321 VALVE GP - DUAL TILT VALVE RELEASED PRESSURE REMOTE SUPPLY PRESSURE
31 161-8892 WINCH ARRANGMENT - PACCAR WINCH UNIT
32 239-0681 VALVE GP - COUNTER BALANCE, LIFT CIRCUIT
33 239-5317 VALVE GP - EH SOLENOID VALVES (CTCT) EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
34 233-6942 VALVE - SHUTTLE VALVE (CTCT)
35 237-0957 SENSOR GP-PRESSURE - PRESSURE SENSOR (CTCT) ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

PRESSURE TAPS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Item No. Description


HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
A IMPL-PUMP-DISCHARGE-AT PUMP
HA IMPL-PUMP-DISCHARGE FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

HB IMPL-PUMP-SIGNAL
26 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL
K UPSTREAM FILTER
CPG ACCUMULATOR BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

SOS OIL SAMPLING PORT


Volume 1: Ripper - Standard and AccuGrade Options
CP PILOT SUPPLY
MA STEERING PORT A © 2006 Caterpillar Printed in U.S.A.

Dozer Blade
MB STEERING PORT B All Rights Reserved

16 Electrical Symbols Table


17 16 1 3 18 2 24 LEFT SIDE VIEW
K
Hydraulic Symbols (Electrical)

HA
G M
18 21 K 4 16 17 HB HA 19 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
VIEW A-A
17

RENR5627 VOL 1
4

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)


15 14 13 20 21 22 23 8 9 10 11 19
4 5 6 7 VIEW B-B
VIEW D-D VIEW C-C VIEW B-B VIEW A-A

24 Page
T

CP SOS K Pressure Temperature Level Flow


9 10 11 21 22 Symbol Symbol Symbol Symbol
K
23
15 14 13 4 5 6 7 8 23 24 19
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


22 VIEW C-C 23 Harness identification code
This example indicates
FRONT VIEW wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
2 3 HB 23 325-AG135 PK-14
HB 325-PK
HA Circuit Identification
Number
Wire Color Wire Gauge

Previous Standard
Wire Color
Wire

VIEW D-D
HA 325-PK-14
17 16 20 1 3 18 2 TOP LEFT SIDE VIEW B A

Lines Group Circuit Number Wire Gauge

Lines Group - Implement & Steering Pump


Identification (EXAMPLE VALVE)

Component Locations Pilot (AccuGrade)

DOZER TILT
RIPPER TIP RIPPER / WINCH CP
SOS
DOZER TILT DOZER LIFT
HA
RIPPER LIFT

DOZER TILT DOZER LIFT STEERING

DOZER LIFT STEERING

STEERING
3 BANK VALVE
HB
4 BANK VALVE
5 BANK VALVE

Valve Groups Pressure Reducing Valve Taps Implement Pump Remote Taps
8 7 6 5 4 3 2 1

28

F F

30 B A 24
26 25
29 PILOT
HA SUPPLY

PS T
17

TIP OUT

LOWER
RAISE
TIP IN
SOS
DUAL TILT OPTION
LIFT CYLINDERS
28
CPG TILT CYL

RIPPER CYLINDERS
E
E
CPG
27
ACC
15
16 SINGLE TILT OPTION

CP
EH SOLENOID VALVES
33 C1 C2 C3 C4

MA 1
C7
HB
2
3
D D

A
C6

34 C5

PILOT CONTROL
C6

C7
RAISE TILT
12
RENR5627 VOL 1

ELEC. DET. 19

MB 18 C
C C6 21
C7
1 2 3 4

C2 C3 C4
24 Page,

C1

C5

DOZER CONTROL K
22 23

20
C4 C1
PILOT SUPPLY

PILOT DRAIN

B B

13
TILT RIGHT
LOWER

LOWER
TIP OUT

TILT LEFT
TIP IN

RAISE

RAISE

TIP RAISE

RIPPER

LINE PATTERNS
C5
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

1 2 3 4 Component Group
4 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Attachment
IMPLEMENT AND STEERING PUMP OUTPUT
RIPPER TIP RIPPER LIFT DOZER TILT DOZER LIFT STEERING PILOT OIL
TILT CYLINDERS CIRCUIT
Air Line
LIFT CYLINDERS CIRCUIT
LOAD SENSE CALLOUTS
A SUPPLY LINE
YY Taps (Pressure, Sampling,Sensor) by letter A
DRAIN / RETURN LINE
STEERING CIRCUIT
C3 C2 Components by number
11 9 9 8 7 6 5 RIPPER CYLINDERS CIRCUIT 52

THIS SCHEMATIC IS FOR THE D7R DIFF STEER


PART #: 270-2461 CHG 01
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
RENR5627 FLUID POWER SYMBOLS
COMPONENT LIST 28 May 2006
29 BASIC COMPONENT SYMBOLS
Item No. Part No. Description
1 228-2598 PUMP GP-PS - IMPLEMENTS AND STEERING
29
MAIN AUX.
PUMP: VARIABLE and
2 159-7156 MOTOR GP - STEERING MOTOR PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
3 227-0832 VALVE GP - STEERING COUNTER-BALANCE VALVE
224-4941 VALVE GP - 5 BANK (Shown - Volume 1 )
4 224-4940 VALVE GP - 3 BANK (Not Shown) 28 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
224-4942 VALVE GP - 4 BANK (Shown - Volume 2) COMPENSATED

5 271-4965 MANIFOLD GP - INLET VALVES


VALVE ENVELOPES VALVE PORTS
6 271-4967 VALVE GP - STEERING CONTROL FW
D

31
7 271-4968 VALVE GP - DOZER RAISE CONTROL
8 271-4969 VALVE GP - DOZER TILT CONTROL ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

9 271-4970 VALVE GP - RIPPER CONTROL Ripper Winch CONTROL VALVES CHECK VALVES
10 271-4972 VALVE GP - WINCHCONTROL AB
AB
11 230-0399 COVER - VALVE STACK

Optional - Ripper & Winch


200-0189 VALVE GP - DOZER PILOT VALVE (STANDARD) P T P T
12 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
200-0188 VALVE GP - DOZER PILOT VALVE (DUAL TILT HANDLE) SYMBOL LOADED CONTROLLED

184-5321 VALVE GP - RIPPER PILOT VALVE (DUAL AXIS) MEASUREMENT ROTATING SHAFTS
13
167-1177 VALVE GP - RIPPER PILOT VALVE (SINGLE AXIS)
14 160-0766 VALVE GP - WINCH PILOT VALVE
15 201-0950 VALVE GP - SHUT OFF (PART OF 226-4751) PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
16 200-0750 ACCUMULATOR GP - PILOT CIRCUIT
FLUID STORAGE RESERVOIRS

D7R Series II Track-Type Tractor


17 226-4851 VALVE GP - PRESSURE REDUCING and CHECK VALVES
18 9T-3004 VALVE GP - COOLER BYPASS (PRESSURE BASED) (PART OF 224-4948)
20
Differential Steering
19 110-2317 COOLER - AIR/OIL COOLER
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
20 224-4948 TANK GP-FILTER
21 3G-4783 VALVE GP-BREATHER COMBINATION CONTROLS
22
23
1R-0777
1R-0777
FILTER-IMPL RETURN
FILTER-CASE RETURN
26 27
Hydraulic System
24 228-2576 VALVE GP - QUICK DROP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

25
129-1908 CYL GP-LIFT
FW
D AEC1500-UP or MANUAL and PILOT PILOT or MANUAL

129-4259 CYL GP-LIFT AGN1500-UP MANUAL CONTROL SYMBOLS


26 9T-6113 CYL GP-DUAL TILT
27 3G-4533 CYL GP-SINGLE TILT
ABJ1500-UP
28 164-7320 CYL GP-RIPPER RAISE PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

29 189-4645 CYL GP-RIPPER TIP


PILOT CONTROL SYMBOLS
30 225-2321 VALVE GP - DUAL TILT VALVE RELEASED PRESSURE REMOTE SUPPLY PRESSURE
31 161-8892 WINCH ARRANGMENT - PACCAR WINCH UNIT
32 239-0681 VALVE GP - COUNTER BALANCE, LIFT CIRCUIT
33 239-5317 VALVE GP - EH SOLENOID VALVES (CTCT) EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
34 233-6942 VALVE - SHUTTLE VALVE (CTCT)
35 237-0957 SENSOR GP-PRESSURE - PRESSURE SENSOR (CTCT) ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

PRESSURE TAPS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Item No. Description


HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
A IMPL-PUMP-DISCHARGE-AT PUMP
HA IMPL-PUMP-DISCHARGE FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

HB IMPL-PUMP-SIGNAL
26 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL
K UPSTREAM FILTER
CPG ACCUMULATOR BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

SOS OIL SAMPLING PORT


Volume 2: Winch - Standard and AccuGrade Options
CP PILOT SUPPLY
MA STEERING PORT A © 2006 Caterpillar Printed in U.S.A.

Dozer Blade
MB STEERING PORT B All Rights Reserved

16 Electrical Symbols Table


17 16 1 3 18 2 24 LEFT SIDE VIEW
K
Hydraulic Symbols (Electrical)

HA
G M
18 21 K 4 16 17 HB HA 19 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
VIEW A-A
17

RENR5627 VOL 2
4

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)


15 14 13 20 21 22 23 8 9 10 11 19
4 5 6 7 VIEW B-B
VIEW D-D VIEW C-C VIEW B-B VIEW A-A

24 Page
T

CP SOS K Pressure Temperature Level Flow


9 10 11 21 22 Symbol Symbol Symbol Symbol
K
23
15 14 13 4 5 6 7 8 23 24 19
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


22 VIEW C-C 23 Harness identification code
This example indicates
FRONT VIEW wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
2 3 HB 23 325-AG135 PK-14
HB 325-PK
HA Circuit Identification
Number
Wire Color Wire Gauge

Previous Standard
Wire Color
Wire

VIEW D-D
HA 325-PK-14
17 16 20 1 3 18 2 TOP LEFT SIDE VIEW B A

Lines Group Circuit Number Wire Gauge

Lines Group - Implement & Steering Pump


Identification (EXAMPLE VALVE)

Component Locations Pilot (AccuGrade)

DOZER TILT
RIPPER TIP RIPPER / WINCH CP
SOS
DOZER TILT DOZER LIFT
HA
RIPPER LIFT

DOZER TILT DOZER LIFT STEERING

DOZER LIFT STEERING

STEERING
3 BANK VALVE
HB
4 BANK VALVE
5 BANK VALVE

Valve Groups Pressure Reducing Valve Taps Implement Pump Remote Taps
8 7 6 5 4 3 2 1

31 WINCH
F F
X
30 B A 24
26 25
PILOT
SUPPLY

HA

PS T G
17 DUAL TILT OPTION
LIFT CYLINDERS
SOS
TILT CYL
CPG
E
E
27
CPG

ACC
15 SINGLE TILT OPTION
16

CP
EH SOLENOID VALVES
33 C1 C2 C3 C4 MA 1
C7
HB
2
3
D D

C6

34 C5

C6
PILOT CONTROL
C7
12
RENR5627 VOL 2

RAISE TILT
19
ELEC. DET.

MB 18 C
C 21
C6
C7
1 2 3 4
24 Page,

C2 C3 C4
C1

C5
K
DOZER CONTROL 22 23

20
C4 C1
PILOT SUPPLY

PILOT DRAIN

B B

14
TILT RIGHT

LOWER
TILT LEFT
PAY OUT

HAUL IN

RAISE

TIP RAISE

ELEC. DET.

LINE PATTERNS
C5
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

1 2 3 4 Component Group
4 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Attachment
PAY OUT WINCH DOZER TILT DOZER LIFT STEERING IMPLEMENT AND STEERING PUMP OUTPUT
PILOT OIL Air Line
TILT CYLINDERS CIRCUIT
HAUL IN LIFT CYLINDERS CIRCUIT
LOAD SENSE
CALLOUTS
A SUPPLY LINE
YY Taps (Pressure, Sampling,Sensor) by letter A
DRAIN / RETURN LINE
STEERING CIRCUIT
C3 C2 Components by number
11 10 8 7 6 5 WINCH CIRCUIT
52

THIS SCHEMATIC IS FOR THE D7R DIFF STEER


PART #: 270-2461 CHG 01
FREE SPOOL Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1