GUTHRIE ENGINEERING (S) PTE LTD

MARINA BAY RESIDENCES

METHOD STATEMENT FOR DUCTWORK LEAKAGE
TESTING
Preparation Work before testing

1. Make sure that the right type of test rig is available for the job. A rig is suitable for high pressure
leakage testing is seldom suitable or economic for testing low or medium pressure ductwork, and vice
versa.

2. Note that leakage testing is always done under positive pressure even when the ductwork is to operate
under negative pressure.

3. Testing should be completed before insulation or enclosure of duct and before terminal units.

4. Inspect all duct sections to make sure that factory applied sealants have not been damaged in transit.
Make good where any damage is noticed.

5. Ensure the correct gasket material has been supplied for your situation and the application is in
accordance with the manufacturer’s instructions and then apply the sealants as necessary.

6. Pay special attention to the sealing of joints that will be difficult to reach after erection of the ductwork.

7. Fix the blanking plates or other types of temporary seal in the positions shown by the drawing.

8. At the earliest opportunity agree with the client or his clerk of works on a testing programme or method
statement.

9. Ensure that the ductwork has been correctly manufactured and site sealant correctly applied it is
essential that a preliminary test is carried out before presentation to the client.

Sequence of Test
1. Prepare test sheet.

2. Connect and adjust test apparatus to correct pressure.

3. Read off leakage rate.

4. Reseal if necessary (allow time to cure).

5. Maintain test for 15 mins.

6. Switch off and allow to zero.

7. Reapply test pressure and check reading.

8. Record details on test sheet and obtain signature.

9. If these preliminary tests show that the leakage is over the limit, then:

a. Look for any obvious places where there may be leaks, for example, an open access door or missing
or punctured polythene blanks.

b. Reseal or correct where you have found the leakage source.

c. Repeat the test after allowing enough time for the sealant to set.

10. When satisfied with the results of the preliminary tests, then:

a. Offer the section to the client’s representative for formal acceptance.

b. A permanent record of tests must be retained.

c. As test are satisfactorily completed, remove all blanking off devices.

GUTHRIE ENGINEERING (S) PTE LTD
7 STOREY INDUSTRIAL DEVELOPMENT AT DEPOT ROAD

STANDARD TESTING PROCEDURE FOR FANCOIL UNIT