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SAN Engineering & Locomotive Co

Ltd
Bangalore , India
 1969- Year of Establishment
 Turn over – INR 2 Billion
 So far manufactured 1000 locomotives & 400
types of Gear Boxes
 Presidents award for Indigenisation
 Stand alone R&D
 Strong presence in Steel sector for Gear boxes
SAN ENGINEERING
Engineering Product Division (Mysore)
 Gear Boxes
 Drive Shafts
 Gears/Traction Gears

RAIL Vehicles (Bangalore)


 Diesel Locomotives
 Over Head Inspection Cars
 Gear Boxes & Transmission for Rail
vehicles
RAIL VEHICLES

• Diesel Hydraulic Locomotives

• Diesel Electric Locomotives

• Flame Proof Locomotives


ENGINEERING PRODUCT
DIVISION
• Design and manufacturing of Custom built Gear
boxes, Cardan shafts & Gears/Traction Gears
boxes

• Retro fitment of Gear Boxes & Cardan shafts

• Refurbishing of Gear boxes/ import substitute

• Expertise in

 Vertical Mill,
 Pinion stands,
 Re
Re--coiler/Un coiler,
 Mandrel etc
Capabilities (Gear box)

• Bevel Helical Gear Boxes


• Helical Gear boxes
• Planetary Gear Boxes
– Upto 15 Tons
• Axle Drive Gear boxes for Rail vehicles
Capabilities (Cardan shafts)

• Torque ranging from 12000 Nm to 45000 Nm.

• Round Flange & Wing type Flange

• Can be manufactured according to specific


customer needs

• Dynamically balanced –in house


Design & Development
Design Standards
• We follow DIN / IS standards

• Sizes are preferred according to DIN 323

• Gears are manufactured as per DIN

• Gears designed as per AGMA Standards

• Shafts are heat treated as per DIN 332.


332
Design Features
• Helical & Bevel Gears are with addendum
correction – for stress equalization

• Gears designed for maximum recess action

• Tip relief (Tip easing) – for noise reduction

• Efficiency 99% for Helical Gears

• Efficiency 98.5% for Bevel Helical Gears


Material (Casing)

• 324
Preferred Bearings
Spiral Bevel Gears

Particular Range
Max. Pitch Dia 540mm
Module 14
Face width 100mm
Teeth finish Lapped
Helical Gears

Particular Range
Max.Pitch Dia 1200mm
Module 16
Face width 280 mm
Teeth finish DIN 5
Planatery Spiral Bevel
Dia 700mm Dia 540mm 14 module
Helical/Spur Ring Gear
Dia 1000mm/16 module Dia 1082mm , 4.23 module
Heavy Duty
Cardan shafts

Type Torque

W12 12000 Nm

W18 18000 Nm

W38 45000 Nm

10C 32000 Nm

12C 46000 Nm
High Torque
Cardan shaft
High Torque
Cardan shaft
Major Customers
• SAIL Units • ACC CEMENT
• JSW • INDIA CEMENT
• MONNET ISPAT • PANYAM CEMENT
• SMS SIEMAG • BIRLA CORP
• DANIELLI • BHEL
• JSPL • BALCO
• MASS EQUIPMENT • BOKARO POWER
• BMM ISPAT • APGENCO
• XINDIA STEEL • NLC
SAN & Material handling
Gear Boxes
• Stacker Re-claimer Gear Box
 ACC WADI
 BMM Ispat
 SAIL RSP
• Slew Drive Gear Box
 SAIL RMD
 APGENCO
• Bucket wheel elevator
 APGENCO
 NLC ( Spillage Belt)
• Luff Gear Box
 BMM Ispat
• Wagon Tippler Gear Box
BMM Ispat
SLEW DRIVE
Gear Box

• Out put Torque : 250,000N.m

• Ratio : 1500:1

• Type: Bevel, Helical &


Planetary
Bucket Wheel Drive
Gear Box

Power : 250 KW
Ratio : 480:1
Bevel, Planetary Gear Box
SAN &CEMENT

Sl.No. Customer Gear Box Type Power Rating Ratio Application

3 stage , Bevel Helical Gear Box Noduliser ( Mixing of Raw Materials


ACC ltd, Jamul Cement Works 49 kW, I/p 653.33 rpm 62.7:1
with Lubrication System in Cement Mill)
1
Cement Mill Closed
ACC ltd, Jamul Cement Works Bevel Helical Gear Box 170 kW, i/p 1500 rpm 3.55:1
Circuit Seperator Drive

2 ACC ltd, Wadi Cement Works 2 stage , Bevel Helical Gear Box 30 kW, I/p 1470 rpm 25:1 Stacker jib Belt conveyor

3 Malabar Cement Ltd 2 stg Helical Gear Box 125 kW, I/p 1000 rpm 09:01 Rope way main drive

Bevel Pinion, Bevel Pinion and


4 ACC ltd, BargarhCement Works - - Final Drive Gear Box.
Helical Gears
5 Panyam Cement 2 Stage Helical 1270kw, i/p 990 rpm 08:01 Coal Mill Drive

6 India Cement 2 Stage Bevel Helical 150 KW, I/P 1450 8.93:1 Cooling tower Gear Box
SAN & CEMENT
Cardan shaft

Max Torque 1,45,000 Nm


Fatigue Torque 61,000 Nm
Operating Speed 991 rpm
Flange Dia 390 mm
Operating Length 1295 mm
Shortest Telescopic Length 1210 mm
Length Compensation 170 mm
Operating angle 15 Degree
Bearing Assembly Split Bearing Eyes Design
SAN & PAPER

Sl.No. Customer Gear Box Type power Rating Ratio Application

Bevel Helical Gear 30 kW, I/p 1500


Hindustal Paper Corporation Ltd 43.7:1 Feeder(Pulp Mill)
Box rpm
1
Bevel Helical Gear
Hindustal Paper Corporation Ltd 22 kW, i/p 1430 rpm 43.7:1 Agitator( Pulp Mill)
Box
BILT Graphics Paper Products Ltd., 4 stg Helical Gear 9.3 kW, I/p 1400
120:1 Main Hoist for Safex Crane
Pune Box rpm
2
BILT Graphics Paper Products Ltd., 4 stg Helical Gear 2.2 kW, I/p 1380
46:1 Long Travel for Safex Crane
Pune Box rpm
BILT Graphics Paper Products Ltd., 2 Stg Bevel Helica
3 90 kW, I/p 1435 rpm 9.106:1 Press Bottom Rolling
Ballarpur Gear Box
2 stg Helical Gear
4 West Coast Paper Mills 315 kW, I/p 975 rpm 2.5:1 Recoiler ( Paper House)
Box
Single Stg Helical
5 Hindustan News Print Limited 970 kW, I/p 987 rpm 2.52:1 wood Chipper( Chipper House)
Gear box
SAN & PAPER

Sl.No. Customer Cardan Shaft Type power Rating Application


Seshasayee Paper & San make W-18 & W- 18000 Nm &
Boards Limited 12 Cardan Shafts 12000 Nm Paper Roller
1
Seshasayee Paper & Cross & Bearings W- 18000 Nm &
Boards Limited 18 & W-12 12000 Nm Paper Roller
2 Mysore Paper Mills Ltd., Cross & Bearings W-1818000 Nm PICK UP ROLL
3 Hindustan Newsprint Ltd., Cross & Bearings W-1818000 Nm PICK UP ROLL
SAN & Steel Plants - An Illustration

Continous
casting

Blast furnace
with CDI
Injection

Roughing Rolling Re-


Conveyor stand
mill coiler
Critical Gear Boxes
Slno Gear box type Customer Application
Tension leveler Gear box SAIL- Bokaro For creating tension for the
1
Double Helical, Planetary coupling Hot dip Galvanizing rolling of Galvanised sheets

Mould oscillating machine SAIL- Bokaro,


For mould oscillation in
2 Gear box SAIL -RSP
Continuous casting shop
Bevel Helical JSW Bellary

JSW Bellary For the operation of Ladle


JSW Jajpur Turret in CCS.
3 Ladle turret Gear box
Aarhi steel It is a Bevel/worm, planetary
DANILELLI ,helical gear box

4 Primary Mixing Drum Gear box Monnet Ispat Used in DRI

Bevel Planetary for Cold rolling


5 SMS India Used in CRM
application

6 Ladle transfer car SMS India CCS in various steel plants

7 Tilter Gear Box Ms Cast Pune


SAN &POWER

Conveyor
Gear boxes
Air pre
heaters

Cooling tower
Gear box

Coal
pulvarizer
Coal Mill Gear Box
• Fabricated Housing,
withstands larger shock
loads and robust.
• Case carburized Material
for Gears & Pinions
• Bevel Gear Tooth finish
Lapped
• FAG/SKF/TIMKEN
Bearings
POWER UPTO 400KW
RATIO 40:1
Laddle Turret Gear Box with Emergency
Planatary Gear Box for Main Battle Tank
Drive
Input power : 596 KW
Input power: 11 KW
Input speed: 2400 rpm
Input speed : 1500 rpm
Ratio: 5.14:1
Ratio: 180:1
Alternate Power pack for Main Battle
Tank Conveyor Gear Box
Input Power : 428KW Input Power : 197 KW
Input speed : 2100 RPM Input speed : 1500 RPM
Ratio: 2.13 :1 Ratio : 30.54:1
Tundish Drive Gear Box
Conveyor drive Gear Box
Input Power : 15KW
Input power : 30KW
Input speed :1460 RPM
Input speed : 1500 RPM
Ratio: 130:1
Ratio: 25.5:1
Laddle Turet Gear Box
Final Drive for Rail Bus
Input Power : 18.5 KW
Input Power : 80 KW
Input speed :1000 RPM
Input speed : 1400 rpm
Ratio: 198.09:1
Ratio : 2.32:1
GEAR BOX -PLANETARY

• POWER : 30 KW
• RATIO: 355:1
• OUT PUT TORQUE : 244,000 Nm
• ANNULUS DIA : 1000mm
PLANT & MACHINARY

Location :- Bangalore & Mysore


CNC VERTICAL TURNING
HOEFLER GEAR GRINDING M/C
CENTER
Niles Grinding machine
UNIVERSAL MACHINING PLANO MILLING/YOKE
CENTER MACHINING
CNC GEAR HOBBING M/C SPIRAL BEVEL GEAR GENERATOR
CNC VERTICAL
TURNING CENTER GEAR TESTING M/C.
CNC HORIZONTAL
GEAR HOBBING M/C
MACHINING CENTER
CNC HORIZONAL MACHINING DYNAMIC BALANCING
CENTER MACHINE
TEST BED