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©2007|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower and “Our energy working for you.” are
trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others.
S-1567 (9/07) Page 1 of 6
designed for reliable operation in harsh
PowerCommand digital environments. The main control board is a fully
generator set control encapsulated module that is protected from the
elements.
PCC 1302 • Modbus interface - for interconnecting to customer
equipment.
• Configurable inputs and outputs - Four discrete
inputs and two dry contact relay outputs.
• Warranty and service - Backed by a comprehensive
warranty and worldwide distributor service network.
• Certifications - Suitable for use on generator sets
that are designed, manufactured, tested and certified
to relevant UL, NFPA, ISO, IEC, Mil Std., CE and
CSA standards.
Engine starting - The control system supports automatic The control accepts up to four alarm or status inputs
engine starting. Primary and backup start disconnects (configurable contact closed to ground or open) to
are achieved by one of three methods: magnetic pickup, indicate a configurable (customer-specified) condition.
battery charging alternator feedback or main alternator The control is programmable for warning, shutdown or
output frequency. The control also supports status indication and for labeling the input.
configurable glow plug control when applicable. Emergency stop
Cycle cranking - Configurable for the number of starting Annunciated whenever either emergency stop signal is
cycles (1 to 7) and duration of crank and rest periods. received from external switch.
Control includes starter protection algorithms to prevent
the operator from specifying a starting sequence that
might be damaging.
Features:
• LED indicating lamps
- genset running
- remote start
- not in auto
- shutdown
- warning
- auto
- manual and stop
• 128 x 128 pixels graphic LED backlight LCD.
• Two tactile feel membrane switches for LCD defined
operation. The functions of these switches are defined
dynamically on the LCD.
• Seven tactile feel membrane switches dedicated
screen navigation buttons for up, down, left, right, ok,
home and cancel.
• Six tactile feel membrane switches dedicated to
control for auto, stop, manual, manual start, fault reset
and lamp test/panel lamps.
• Two tactile feel membrane switches dedicated to
control of circuit breaker (where applicable).
• Allows for complete genset control setup.
Our energy working for you.™
www.cumminspower.com
©2007|Cummins Power Generation Inc.|All rights reserved|Specifications subject to change without notice|Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand, InPower and “Our energy working for you.” are
trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others.
S-1567 (9/07) Page 5 of 6
• Certifications: Suitable for use on generator sets that The HMI is designed for proper operation in ambient
are designed, manufactured, tested and certified to temperatures from -20 ºC (-4 ºF) to +70 ºC (158 ºF), and
relevant UL, NFPA, ISO, IEC, Mil Std., CE and CSA for storage from -30 ºC (-22 ºF) to +80 ºC (176 ºF).
standards.
The control board is fully encapsulated to provide
LCD languages supported: English, Spanish, French, superior resistance to dust and moisture. Display panel
German, Italian, Greek, Dutch, Portuguese, Finish, has a single membrane surface, which is impervious to
Norwegian, Danish, Russian, Czech and Chinese effects of dust, moisture, oil and exhaust fumes. This
Characters. panel uses a sealed membrane to provide long reliable
Communications connections include: service life in harsh environments.
- PC tool interface - This RS-485 communication port The control system is specifically designed and tested for
allows the HMI to communicate with a personal resistance to RFI/EMI and to resist effects of vibration to
computer running InPower. provide a long reliable life when mounted on a generator
- This RS-485 communication port allows the HMI to set. The control includes transient voltage surge
communicate with the main control board. suppression to provide compliance to referenced
standards.
Mechanical drawing
Certifications
PowerCommand meets or exceeds the requirements of
the following codes and standards:
- NFPA 110 for level 2 or 3 systems.
- ISO 8528-4: 1993 compliance, controls and
switchgear.
- CE marking: The control system is suitable for use on
generator sets to be CE-marked.
- EN 50081-1,2 residential/light industrial emissions or
industrial emissions.
- EN 50082-1,2 residential/light industrial or industrial
susceptibility.
- ISO 7637-2, level 2; DC supply surge voltage test.
Software - Mil Std 202C, Method 101 and ASTM B117: Salt fog
InPower (beyond 6.0 version) is a PC-based software test.
service tool that is designed to directly communicate to - PowerCommand control systems and generator sets
PowerCommand generator sets and transfer switches, to are designed and manufactured in ISO 9001 certified
facilitate service and monitoring of these products. facilities.
- UL 508 recognized or Listed and suitable for use on UL
Environment 2200 Listed generator sets.
- CSA C282-M1999 compliance.
The control is designed for proper operation without - CSA 22.2 No. 14 M91 industrial controls.
recalibration in ambient temperatures from -40 ºC
(104 ºF) to +70º C (158 ºF), and for storage from -55 ºC Warranty
(131 ºF) to +80 ºC (176 ºF). Control will operate with
All components and subsystems are covered by an
humidity up to 95%, non-condensing.
express limited one year warranty. Other optional and
extended factory warranties and local distributor
maintenance agreements are available.
Part numbers
TB 1 Mate: 0323-2434
TB1 - Basic
Terminal
Block
E-stop B+ Power J11, J20
Harness
These signals
go to the Local E-stop PB J25
customer but (B) Harness
Input (Wake-up on open) TB1 - 16 TB1 - 1 PCC Net A (+) - RS485 PCC Net don’t go
Remote A Return TB1 - 15
TB1 - 2 PCC Net B (-) - RS485
Devices
through the PCC 1302 Baseboard
TB1 - 3 PCC Net B Shield PCC controller.
E-stop (See Customer -
Local E-stop PB (B) PCC Net page)
PB B E-stop B+ Power
(Remove jumper
if not used) Input TB1 - 11
Remote TB1 - 6 Relay NO Relay Output
Start Customer
Return TB1 - 10 TB1 - 7 Relay Com Ratings: Low Side
(Wake-up) Output #1
3.5 A, Driver Output
See Application Notes Input TB1 - 12 30VDC, Ratings:
section for high level Customer TB1 - 8 Relay NO
Return TB1 - 13 Customer 250VAC 250mA,
E-stop circuit Input #1 TB1 - 9 Relay Com Output #2 3A Inrush,
Input TB1 - 14 30 VDC,
Customer 100uA OFF
Input #2 Return TB1 - 15
Ready To state leakage
TB1 - 4 Low Side Driver
Load Output
+ -
Items in dashed lines
represent internal
Battery PCC circuitry.
System Wakeup:
Ground if the PCC
control system is to
PCC Net
always stay awake. Devices
(See Customer -
TB15 - 5 System Wake-up
PCC Net page)
OR
PC Tool Harness
PC Tool
Part numbers
PC Tool Harness kit: 0541-1199