LONG PHU 1 THERMAL POWER PLANT PROJECT

INSPECTION AND TEST PLAN FOR STEEL STRUCTURE ERECTION (PHB&CECB)

Method of Level of inspection

Inspection /
No. Reference documents inspection/ Acceptance criteria Frequency PM/ LP1PP/ Record Remarks
Testing Item Subcon
testing PTSC PMC
1. Advance Inspection

- Material Certificates
GIR, OS&D,
1.1 Receiving Material Check Visual Examination - Material Test Results 100% I H W
MGMER
- Shop inspection reports

No crack, No blowhole, No
1.2 Foundation Check Handover documents Visual Examination exposed reinforcement bars/ 100% I H W LP1-UMA-S-002
Drawing
As per Drawing, LP1-UMA-S-003
1.3 Pad Plate Check AISC 303 Survey I H W
EL: ±2mm Material Certificate
2. Inspection for
Bolt Connection 100%

2.1 Contact Surface Check AISC 348-14 Visual Examination Clean and not rusty I H W LP1-UMA-S-004

2.2 Bolt tighteness Inspection 100%

2.2.1 Anchor bolts AISC 348-14 Visual Examination Snug tightened condition 100% I H W LP1-UMA-S-005

Connection Bolts - ST joints

2.2.2 AISC 348-14 Visual Examination Snug tightened condition I H W LP1-UMA-S-005
(Snug-tightened joints)
Connection Bolts - SC & PT
Agreed by concerned
2.2.3 joints (Slip-critical &
party
Pretensioned joints)

- Step 1: Snug tightened condition

Bolts may be tested at
- Step 2: Turn-of-nut method -
laboratory to define
(1) Demonstration AISC 348-14 Torque Wrench Step 3: Using calibrated torque 100% I H W LP1-UMA-S-004A
the torque value ( if
wrench to measure the torque
required)
value

(2) Bolts tightening AISC 348-14 Visual Examination Mark-up I H W LP1-UMA-S-004

3. Welding
Inspection (if
required)

3.1 Welding Qualification Test 100%

- Welding Procedure
AWS D1.1 2015 Review WPS/PQR 100% I R R WPS/PQR
Specification

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 LONG PHU 1 THERMAL POWER PLANT PROJECT

INSPECTION AND TEST PLAN FOR STEEL STRUCTURE ERECTION (PHB&CECB)

Method of Level of inspection

Inspection /
No. Reference documents inspection/ Acceptance criteria Frequency PM/ LP1PP/ Record Remarks
Testing Item Subcon
testing PTSC PMC

- Welder Qualification Test AWS D1.1 2015 Witness WPQT I H W WPQT

3.2 Inspection during Welding AWS D1.1 2015 Visual check WPS 100% I S S

AWS D1.1. 2015

3.3 Fit-up LP1-TKC-10XXX-C-C1- Visual check Measuring AWS D1.1/WPS 100% I H W LP1-UMA-S-005
DRD-0002

AWS D1.1. 2015

As per approval
3.4 Visual LP1-TKC-10XXX-C-C1- Visual Examination AWS D1.1/WPS I H W LP1-UMA-S-006
DWG
DRD-0002
If appoval DWG not
mention: PT,MT:
AWS D1.1. 2015
3.5 Non Destructive Testing NDT method AWS D1.1 I W W NDE Report 20% each weld length
NDT report
or UT: 100% each
weld length
4. Erection
Inspection

4.1 Overall Dimensional Inspection 100%

(1) Column Base Plate which is more

AISC 303 Survey ±5mm/ Approved Drawing 100% I H W LP1-UMA-S-007
Alignment & Positioning stringent

(2) Column Base Plate Elevation AISC 303 Survey Approved Drawing 100% I H W LP1-UMA-S-007

(3) Plumbness AISC 303 Survey H/500 but not over 25mm 100% I H W LP1-UMA-S-007

(4) Elevation beam for equipment which is more

Survey ±10mm/ Approved Drawing 100% I H W LP1-UMA-S-007A
base (EOT crane or others) stringent

(5) Location for equipment

Survey Approved Drawing I H W Survey Report
base (EOT crane or others)
Refer to ITP for Non-shrink
(6) Grouting grout works No. LP1-PTSC-
10XXX-C-G1-ITP-0003
5. Grating
Fasteners 100%
Installation

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 LONG PHU 1 THERMAL POWER PLANT PROJECT

INSPECTION AND TEST PLAN FOR STEEL STRUCTURE ERECTION (PHB&CECB)

Method of Level of inspection

Inspection /
No. Reference documents inspection/ Acceptance criteria Frequency PM/ LP1PP/ Record Remarks
Testing Item Subcon
testing PTSC PMC
Manufacturer's Standard
5.1 Material Inspection Visual no damage 100% I H W LP1-UMA-S-008
Drawing

5.2 Number of fastener Approved Drawing Visual Examination As per Drawing 100% I H W LP1-UMA-S-008

5.3 Location of fastener Approved Drawing As per Drawing I H W LP1-UMA-S-008

6. Final Visual
Check
100%
(W/Touch-up
Painting)
LP1‐TKC‐10XXX‐M‐G1‐S
6.1 Verification of materials Visual examination As per Specification 100% I H W LP1-PA-001
PC‐2022

- Blast cleaning: Sa 2.5

ISO 8501
6.2 Surface Preparation Measuring - Power tool cleaning: As per 100% I H W LP1-PA-001
SSPC SP11
SSPC SP11

LP1‐TKC‐10XXX‐M‐
G1‐SPC‐2022 LP1-PA-001
6.3 Total dry film thickness Measuring As per painting specification 100% I H W
SSPC PA2 LP1-PA-002
ISO 12944-5

LP1‐TKC‐10XXX‐M‐G1‐S
Coats of paint shall be uniformly
PC‐2022
6.4 Finished application Visual examination applied without sags, runs, spots, I H W LP1-PA-001
LP1-TKC-10XXX-C-C1-
damage or contamination
DRD-0002
7. Wall and
Roof Cladding 100%
Installation
- Side laps and wall panel fastened
, properly fixed and placed.
Wall claddig installation and -Vendor Documents
7.1 Visual Examination -Closeure/ Flashing/penetation as 100% I H W LP1-UMA-S-009
Inspection - Approval Drawing
per approed drawing. -
Gaps seal properly

- Side laps and wall panel fastened

, properly fixed and placed.
- Installation of gutter and
-Vendor Documents
7.2 Roof cladding Installation Visual Examination downspout and accessories 100% I H W LP1-UMA-S-009
- Approval Drawing
-Closeure/ Flashing/penetation as
per approed drawing. -
Gaps seal properly

8 Final Inspection - Approval Drawing Visual examination I H W LP1-UMA-S-010

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