Tube Side Shell

Cooling Water Fluid Name Purge Gas

19,230.6 Flow (M), Kg/hr 7,952.1
35 Temp. in, oC 55 328.15
40.0 Temp. out, oC 40 313.15
Av. Density 1000 r, Kg/m3 27.34
Av. Viscosity 1.000 m, cP 0.119
Av. Heat Capacity 1.000 cp, Kcal/kg·oC 0.81
Heat Exchanged 96,153 Q, Kcal/h 96,153
Av. Thermal Conductivity 0.095 k, Kcal/h·m·oC 0.1098
Fouling Resistance 0.0006 R, m2·h·oC/Kcal 0.0002

Total Gas Flow 17500 Nm3/hr. 7952.09

Inlet Gas Composition
% Avg. SP. Heat Av. Viscosity M.W.
H2 0.6621 3.44 0.08 2.01
N2 0.2206 0.25 0.19 28.01
Ar 0.0338 0.12 0.22 39.95
CH4 0.0826 0.55 0.20 16.04
2.38 0.12 10.185
 Heat Capacity
Hydrogen
Inlet Outlet
A 6.483 A 6.483
B 0.002215 B 0.002215
C -3.3E-06 C -3.3E-06
D 1.826E-09 D 1.826E-09
Cp 6.92 Cal/gm Mol K Cp 6.91 Cal/gm Mol K

Nitrogen
Inlet Outlet
A 7.44 A 7.44
B -0.00324 B -0.00324
C 6.4E-06 C 6.4E-06
D -2.79E-09 D -2.79E-09
Cp 6.97 Cal/gm Mol K Cp 6.97 Cal/gm Mol K

Argon
Inlet Outlet
A 4.969 A 4.969
B -7.67E-06 B -7.67E-06
C 1.234E-08 C 1.234E-08
D 0 D 0
Cp 4.97 Cal/gm Mol K Cp 4.97 Cal/gm Mol K

Methane
Inlet Outlet
A 4.598 A 4.598
B 0.01245 B 0.01245
C 2.86E-06 C 2.86E-06
D -2.7E-09 D -2.7E-09
Cp 8.90 Cal/gm Mol K Cp 8.69 Cal/gm Mol K
 Viscosity
Hydrogen
Inlet Outlet
B 13.82 B 13.82
C 5.39 C 5.39
Viscosity 0.08 Cp Viscosity 0.08 Cp

Nitrogen
Inlet Outlet
B 90.30 B 90.30
C 46.41 C 46.41
Viscosity 0.19 Cp Viscosity 0.19 Cp

Argon
Inlet Outlet
B 107.57 B 107.57
C 58.76 C 58.76
Viscosity 0.22 Cp Viscosity 0.23 Cp

Methane
Inlet Outlet
B 114.14 B 114.14
C 57.60 C 57.60
Viscosity 0.20 Cp Viscosity 0.20 Cp
 Shell and Tube Heat Exchanger Design Spreadsheet
Project Light Base Oil Feed Exchanger Project No. STBE for Establishment
Item No. E-101 Service Light Base Oil Feed Exchanger By

Step 1. Input flows, conditions and properties data for shellside and Step 4. Start configuring the exchanger. Begin w
tubeside. transfer coefficients to this point (i.e., not includi
Tube Side Shell
Cooling Water Fluid Name Purge Gas
42,396.1 Flow (M), lb/h 17,531.3
95 Temp. in, oF 131
104 Temp. out, oF 104 Reset tubes/pass (Step 3), then no. of
Av. Density 62.4 r, lb/ft3 1.706
Av. Viscosity 1.000 m, cP 0.119
Av. Heat Capacity 1.000 cp, Btu/lb·oF 0.81
Heat Exchanged 381,565 Q, Btu/h 381,565
Av. Thermal Conductivity 0.374 k, Btu/h·ft·oF 0.0860
Fouling Resistance 0.003 R, ft2·h·oF/Btu 0.001 Step 5. Select tube arrangement
Prandtl No. 6.47 cpm/k 2.70 and estimate shell diameter
Uncorrected MTD 16.4 F
o

Corrected MTD 13.3 F

o

Step 2. Input tubing OD, BWG and Tube OD 0.7500 in. Equivalent Diameter, de (se
length (can be trial and error). BWG 16
Tube ID, d = 0.620 in.
Tube Length, L = 15.90 ft.
Flow area per tube, at = 0.302 in.2
Effective transfer area per tube = 3.122 ft2

Step 3. Estimate the number of Tubes/pass = 37 Check: % difference, Ucalc. v

tubes per tube pass. lb/h per tube = 1,138
Av. velocity, fps = 2.42
Tubeside Reynolds No., NRe = 11,590
Tubeside Friction Factor, f = 0.018 Step 6. Check tubeside velocity and DP, shellside
DP per pass, psi = 0.22 adjust tube length, number of tubes per pass, n
Nusselt number, Nr = 11.62 baffle spacing. Remember to reset shell diame
Inside Film Coefficient, hi = 841 required.
n Spreadsheet
STBE for Establishment
SETH Date/Time 19-Jul-18 3:25 BWG/Tube Wall Thicknesses
8 0.165
Start configuring the exchanger. Begin with the total calculated 9 0.148 0.017
r coefficients to this point (i.e., not including shellside h): 10 0.134 0.014
Ustart = 196 Btu/h·ft2·oF 11 0.120 0.014
On that basis, assumed Uo = 61.9 Btu/h·ft · F
2 o
12 0.109 0.011
Then the required transfer A = 465 ft2 13 0.095 0.014
Number of tubes required = 149 14 0.083 0.012
Reset tubes/pass (Step 3), then no. of passes = 4 15 0.072 0.011
Total tube count = 149 16 0.065 0.007
Tubeside DP (incl. returns) = 1.489 psi
Actual effective transfer area, A = 465 ft2 MTD Correction Factors
43.22 m2
R = ( T 1 - T2 ) / ( t 2 - t 1 ) = 3.000
Select tube arrangement Tube Pitch 1 in.
imate shell diameter Pattern Sqr S = ( t2 - t1 ) / ( T1 - t1 ) = 0.250
Shell ID from Tube Count Tables 19.685 in.
Select Baffle Spacing 17.25 in. ( R2 + 1 ) ½ = 3.162
Number of Baffles = 10 10.06
Flow Area across Bundle, as = 0.590 ft2 ( 1 - S ) / ( 1 - RS ) = 3.000
Equivalent Diameter, de (see table) = 0.95 in.
Mass Velocity, Gs = 29,738 lb/h·ft2 2 - S ( R + 1 - ( R2 + 1 ) ½ ) = 1.791
Shellside Reynolds No., NRe = 19,810
Shellside Friction Factor = 0.00187 2 - S ( R + 1 + ( R2 + 1 ) ½ ) = 0.209
Shellside DP = 0.007 psi
Outside Transfer Factor, jh = 79.4 FT = 0.809
Outside Film Coefficient, ho = 120
Calculated Uo = 74.4
Check: % difference, Ucalc. vs Uassum. = 16.9%
Uclean = 105.0

Check tubeside velocity and DP, shellside DP. If too high or too low,
ube length, number of tubes per pass, number of passes, and/or shell
pacing. Remember to reset shell diameter from tube count tables, as
d.
 COMPRESSIBILITY FACTOR z FOR GASES USING REDLICH-KWONG EQUATION OF STATE By: Ankur Srivastava
Date: May 09, 2006
Inputs:
Gas:
Molecular Weight, M 10.37 g/g-mol
Crit. Temperature, Tc: 71.57 °K (for gas mixtures use peudocritical values, see example below below for
calculating pseudocritical temperature)
Crit. Pressure, Pc: 21.51 atmA (for gas mixtures use peudocritical values, see example below below for
calculating pseudocritical pressure)
Oper. temperature, T 328.15 °K
Operating Pressure, P 73.588001323 atmA

Constants Used:
Gas Constant, R: 0.08206 L*atm/g-mol*°K

Calculated Parameters:
Reduced Temperature, Tr 4.585 (T/Tc)
Reduced Pressure, Pr 3.421 (P/Pc)

Equations:
A2 = 0.03249 Eq. 7 sheet 1
B= 0.06465 Eq. 8 sheet 1
q= 0.03634 Eq. 6 sheet 1
r= 0.00210 Eq. 5 sheet 1
f= -0.36967 Eq. 10 sheet 1
g= -0.08829 Eq. 11 sheet 1
C= 0.00008 Eq. 9 sheet 1
D= 0.37552 Eq. 13 sheet 1
E1 = 0.03533 Eq. 14 sheet 1
φ= IRRELEVANT Eq. 16 sheet 1
E= 0.32814 Eq. 14 sheet 1
z1 = IRRELEVANT Eq. 15 sheet 1
z2 = IRRELEVANT Eq. 15 sheet 1
z3 = IRRELEVANT Eq. 15 sheet 1
z0 = 1.03699 Eq. 12 sheet 1
z= 1.03699
r= 27.34 g/l or kg/m3

Yellow colored cells are inputs. Blank yellow cells have been provided to add components.
Calculation of Pseudocritical Temperature & Pressure for a Natural Gas Mixture:

Pseudo- Component Pseudo- Mixture

Component critical Critical critical Component Molecular
Component Mole Critical Temp., Temp, Tpc, Pressure, Pressure, Molecular weight,
description Fraction, yi Tc1, °K °K Pci, atmA Ppc, atm weight, Mi yi*Mi
CH4 0.0821 190.6 15.65 45.35 3.72 16.04 1.32
H2 0.6582 33.3 21.92 12.8004 8.43 2.01 1.32
N2 0.2193 126.1 27.65 33.4962 7.35 28.01 6.14
Ar 0.0394 150.9 5.95 48.3395 1.90 39.95 1.57
NH3 0.001 406.6 0.41 111.226 0.11 17.03 0.02
H2O 0 647.3 0.00 218.307 0.00 18 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00

1.000 Tpc = 71.57 Ppc = 21.51 Mmix = 10.37

Prepared by: Ankur Srivastava

Chemical Engineer
e-mail: ankur2061@yahoo.co.in

Page 6 of 9
 COMPRESSIBILITY FACTOR z FOR GASES USING REDLICH-KWONG EQUATION OF STATE By: Ankur Srivastava
Date: May 09, 2006
Disclaimer: The information and methods included within this spreadsheet are presented for compressibility factor z
calculations. It is intended to be used by technically skilled persons at their own discretion. I do not warrant the suitability or
accuracy of these methods.

Page 7 of 9
 PDS for demister pad of F-523
Normal
Operating Case
Pressure Kg/cm2A 76.03
Temperature DegC 62

Gas Flow Rate Nm3/hr 20096

Gas Density Kg/m3 26.77
Gas Viscosity cP 0.016
Gas MW Kg/Kmol 10.38

Liquid Flow Rate Kg/hr. 611.19

Liquid Density Kg/m3 985.42
Liquid Viscosity cP 0.455
Liquid Surface Tension Dyne/cm 66.009

Separation Droplet size Micron >1

Separation Efficiency % 100
Allowable pressure Drop Ample

Design Pressure Kg/cm2g 85

Design Temperature DegC 125
MOC SS-316
ad of F-523
Maximum Minimum
Operating Case Operating Case
76.03 76.03
62 62

25140 9684
26.77 26.77
0.016 0.016
10.38 10.38

765 295
985.42 985.42
0.455 0.455