Académique Documents
Professionnel Documents
Culture Documents
Mr. VIVEK.KESKAR
GUIDE
Vishwakarma Institute Of
Management
Kondwa
Pune 411048
ACKNOWLEDGEMENT
Mr. Yogesh.Rajendra.Bafna
Definition of Quality
Quality is difficult to define, it's an abstract term, and it requires continuous and dynamic
adaptation of products and services to fulfill or exceed the requirements or expectations
of all parties in the organization and the community as a whole.
Note that the 'quality' of a product is the sum of multiple separate Quality Attributes.
QUALITY POLICY
At the process level, the company is fully dedicated to total integration of Tata Business
Excellence Model practices (modeled on the Malcolm Baldrige National Quality Award)
in all its day-to-day operations.
Press working may be defined as chip less manufacturing process by which various
components are made from sheet metal. This process is also termed as cold stamping.
The machine is used for a press working is called s press.
Press operations are as follows which are usually carried out-BLANKING,
PUNCHING, NOTCHING, TRIMMING, DRAWING, BENDING, and SHAVING.
600 ton single action 1500 ton Double action 1000 ton Double action Halol Press
Press - (Bhosari) press (Chakan) press (Bhosari) Shop
Chakan Press Shop 1000 ton Hydraulic 630 ton single action
press (Chakan) press (Chakan)
WELDINGS
Seam welding for oil Spot Welding facility Welding facility for Welding facility for
Sumps (Chakan) Indigo Cross member Indigo Cross member
TESTING
Leak testing Facility
(Bhosari)
OTHER FACILITIES
Powder coating facility Shearing Facility CAD Center Tool Room
(Bhosari) (Bhosari) (Bhosari) (Bhosari)
CAD Facility Trailing arm Machining CNC Pipe Bending Die loading unloading
(Chakan) Center machine for Volvo Facility
Exhaust systems
(Chakan)
PLANT LOCATION
LOCATION: BHOSARI
LOCATION: CHAKAN
LOCATION: HALOL
Automotive Stampings and Assemblies Ltd. supplies a large range of components and
assemblies to different sectors of the automobile industry in widely varying specifications
Product Categories
Side panel Rear door panel Front door panel Front Mudguard
(Palio) (Palio) (Palio) (Palio)
Panel front Bonnet outer part Face side for Cabin inner panel
head lamp (Palio) Truck/Bus
Tata Mobile
Body in White Components
Rear Quarter Glass Panel Dash Door Inner panel Bonnet inner
(Safari) (Safari) (Tata Mobile) (Palio)
Panel Inner rear door Panel B Pillar
(Tata Mobile) (Indica)
Assembly Front floor Cross member Longitudinal Rear Radiator Support top
(Indica Indigo) (Indigo) (Indigo) (Indigo)
Longitudinal rear
(Indica)
Fuel Tanks
Top shell for Fuel Tank Shell for Kinetic GF Brace for Kinetic GF Top shell for
(Indigo) 125 Fuel Tank 125 Fuel Tank Indica Fuel
Tank
Oil Sumps
Other Products
Sound, strategic business practices are the foundation of effective organization. These
business practices include first-class customer service, internal and external customer
dialog, effective administrative processes and use of technology to solve business issues.
To continue to be effective, and retain the best talent available by hiring the best Brains
form the market and setting them on fire. Customer Support is a PLUG and PLAY
Concept
The more efforts to be taken for building quality components at first stroke
Hydraulic (1000T)
Seam Welding
Projection Welding
Fabrication
Tig Welding
Mig Welding
All Presses are of Larger Bed size & have a stamping capacity up to 30 kg gross weight
per component.
ASAL has 4 associate units having presses ranging from 50T to 250T. This facility is
utilized for lesser weight components.
Tool Designing capabilities through TACO. Latest software used for designing and
manufacturing are CATIA, IDEAS, PRO-E, UNIGRAPHICS, DELCAM.
Tool manufacturing already commenced for General Motors India for their new
SUV project Panther at Telco Tool Room.
One of the only component suppliers in India manufacturing Skin Panels.
Currently using imported steels like Terne coated steel, Al coated steel and Electro
galvanized steel. Indigenous steel to international standard equivalence is also used.
The various Grades used are Extra Deep Drawn (EDD) Cold rolled steel, High
Tensile Hot Rolled steel, hot dip galvanized Steel.
Form project team for customer support with periodical joint progress review.
DATA ANALYSIS
There are various forms for data analysis to study the system and to keep a track of all the
records. Some of the system followed by ASAL is as follows.
Sound, strategic business practices are the foundation of effective organization. These
business practices include first-class customer service, internal and external customer
dialog, effective administrative processes and use of technology to solve business issues.
To continue to be effective, and retain the best talent available by hiring the best Brains
form the market and setting them on fire. Customer Support is a PLUG and PLAY
Concept
The more efforts to be taken for building quality components at first stroke
Hydraulic (1000T)
Seam Welding
Projection Welding
Fabrication
Tig Welding
Mig Welding
All Presses are of Larger Bed size & have a stamping capacity up to 30 kg gross weight
per component.
ASAL has 4 associate units having presses ranging from 50T to 250T. This facility is
utilized for lesser weight components.
Tool Designing capabilities through TACO. Latest software used for designing and
manufacturing are CATIA, IDEAS, PRO-E, UNIGRAPHICS, DELCAM.
Tool manufacturing already commenced for General Motors India for their new
SUV project Panther at Telco Tool Room.
One of the only component suppliers in India manufacturing Skin Panels.
Currently using imported steels like Terne coated steel, Al coated steel and Electro
galvanized steel. Indigenous steel to international standard equivalence is also used.
The various Grades used are Extra Deep Drawn (EDD) Cold rolled steel, High
Tensile Hot Rolled steel, hot dip galvanized Steel.
Form project team for customer support with periodical joint progress review.
DATA ANALYSIS
There are various forms for data analysis to study the system and to keep a track of all the
records. Some of the system followed by ASAL is as follows.
Wide range of presses - from 20 ton to 1500 ton machines in single action, double
action and hydraulic versions
Products
The company provides complete solutions in sheet metal components and welded
assemblies. Its products include:
Skin panels like outer doors, body sides, outer bonnets, fenders and bumpers
Oil sumps
CUSTOMERS
ASAL serves a wide range of market segments in the automotive industry, including
passenger vehicles, utility vehicles, commercial vehicles, two wheelers and tractors. It
also offers products for the after-markets.
Fiat
Ford
General Motors
John Deere
Piaggio India
Tata Motors
Trelleborg
Volvo
TATA AUTOCOMP SYSTEMS LTD
Promoters
Established by the Tata Group, which has several decades of experience in the
automotive industry, the TACO group of companies offers a range of products and
services in the field of auto components to automotive vehicle manufacturers all over the
world.
TACO has three major businesses - manufacturing, engineering and supply chain
management. The group comprises the holding company, Tata AutoComp Systems
Limited (TACO), its joint ventures with global auto component leaders and two
subsidiaries in the plastics and stampings product areas.
The TACO group, with its 13 manufacturing plants, three engineering centers and three
export-oriented units, is rapidly expanding its business with vehicle manufacturers and
tier-II suppliers to the automotive industry. Its current original equipment customers
include DaimlerChrysler, Fiat, Ford, General Motors, Honda, Hyundai, Mahindra and
Mahindra, Piaggio, Tata Motors, Toyota, and Volvo.
TATA AUTOCOMP SYSTEMS LTD
Manufacturing capabilities
To offer complete solutions to its customers, ASAL uses a flexible manufacturing system
to plan, develop and manufacture a large number of components in a very short time and
has the capacity to handle variable volumes. It uses initiatives such as Kaizen, Pokayoke
and 5S to ensure product quality and consistency.
A wide range of presses - from 20 ton to 1500 ton machines in single action, double
action and hydraulic versions - supplied by renowned international manufacturers like
Schuler, Erfurt, Rovetta, Hitachi and HMT give ASAL a distinct advantage.
The weld shops, with contemporary equipment and highly versatile machines, form the
heart of the company's fabrication operations. They use an array of modern welding
technologies like stationary spot welding, MIG / TIG welding, arc welding, seamless
welding and SPM. The company uses robotic welding for critical assemblies and plans to
add more robots in the immediate future.
ASAL has three TS16949 certified plants in India, two in Pune and one in Halol.
TATA AUTOCOMP SYSTEMS LTD
Vilas Divadkar
Vilas Divadkar has over 30 years of industrial and business management experience in
various fields. Prior to joining TACO, Mr. Divadkar was associated with Electrolux
Kelvinator Limited as Executive Vice President. His work experience includes a diversity
of assignments at Philips India including an assignment with Philips in the
Netherlands and the position of Managing Director at Johnson Controls India Private
Limited. He started his career with Tata Motors, Pune, where he worked in the
maintenance and industrial engineering departments.
TATA AUTOCOMP SYSTEMS LTD
TATA GROUP
SERVING INDIA FOR 126 YEARS
The Tata Group is India's best-known industrial group with a turnover of US$ 17.1
billion (equivalent to 2.9 per cent of India's GDP). Known for its adherence to business
ethics, it is India's most respected private business group. With more than 220,000
employees across 91 major companies, it is also India's largest employer in the private
sector. The Tata Group operates businesses in seven key industry sectors.
Founded by Jamsetji Tata in the 1860s, the Tata Group's early years were inspired
by the spirit of nationalism. The Tata Group pioneered several firsts in Indian industry
including India's first private sector steel mill, first private sector power utility, first
luxury hotel chain and first international airline.
In more recent times, the Tata Group's pioneering spirit continues to be showcased by
companies like Tata Consultancy Services (TCS), Asia's largest software and services
company, and Tata Motors, the first car maker in a developing country to design and
produce a car from the ground up.
The business operations of the Tata Group currently encompass seven business sectors
engineering, materials, energy, chemicals, consumer products, services, and
communications and information systems. The scale of the Tata Group's operations is
increasingly turning global. Tata Tea was the first Indian MNC in the global tea industry;
Tata Steel is one of the world's lowest cost producers of steel; Tata Chemicals is one of
the Asia's largest manufacturers of soda ash; Titan is one of the world's top six
manufacturer-
TATA AUTOCOMP SYSTEMS LTD
TATA GROUP
SERVING INDIA FOR 126 YEARS
a brand in the watch segment and Tata Motors is amongst the top six commercial vehicle
manufacturers in the world.
The Tata Group is increasingly focusing on new technology areas, and has the largest
footprint in the information technology and communication sector in India. Besides being
the largest software services provider in the country, it is also one of the leading private
sector telecom service providers and is also India's largest international long distance and
Internet services provider.
The Tata brand is recognized in India as the largest homegrown brand and the most
respected brand. The Tata Group's stable of brands also includes many national and some
internationally renowned product and service brands, including Tata Indica, Tata Indigo,
Indigo Marina, Tata Safari, Tata Indicom, Taj Group of Hotels (luxury, business and
leisure), indiOne, Tata Tea, Tetley, Tata Salt, Tata Steelium, Tata Shaktee, Tata Tiscon,
Tata Bearings, Titan, Tanishq, Voltas and Westside.
The Tata Group has always believed in returning wealth to the society in which it
operates. Thus, nearly two-thirds of the equity of Tata Sons, the Tata Group promoter
company, is held by philanthropic trusts, which have created a host of national
institutions in science and technology, medical research, social studies and the
performing arts. The Trusts also provide endowments, grants and programme aid to
TATA AUTOCOMP SYSTEMS LTD
TATA GROUP
SERVING INDIA FOR 126 YEARS
NGOs in the areas of education, healthcare and social upliftment, and financial assistance
to deserving individuals.
By combining ethical values with business acumen, globalization with national interests
and core businesses with emerging ones, the Tata Group aims to be the largest and most
respected global brand from India whilst fulfilling its long standing commitment to
improving the quality of life of its stakeholders.
AUTOMOTIVE STAMPINGS AND
ASSEMBLIES LTD
(A SUBSIDIARY OF TATA AUTOCOMP SYSTEMS LIMITED)
Today Automotive Stampings and Assemblies Ltd. is the preferred supplier to a host of big
names in the Indian automobile industry, including:
Biggest customer of ASAL, since last 5 years. ASAL supplies Body in White parts,
Assemblies, Fuel Tanks and Oil Sumps to Tata Motors.
ASAL supplies Assembly Fenders and consoles for L & T John Deere domestic and export tractors.
Piaggio Vehicles Pvt
Ltd .
ASAL manufactures Body in White parts and skin panels for PIAGGIO 3 wheelers.
We are t h e people who know the art & science of manufacturing sheet metal
components and assemblies
ASAL (Automotive Stampings and Assemblies Ltd.) India is an experienced and large
manufacturer of a range of sheet metal components and assemblies for the country's
automotive industry.
Started in 1990, the company became a joint venture involving the Tata Group's Tata
AutoComp (TACO) Systems Limited in 1997. Since 2000 ASAL is entirely managed by
TACO, with over 80% equity participation.
Over the years ASAL has built up an extensive manufacturing base, in-depth knowledge
of market needs and trends and a vast range of offerings.
That is, ASAL knows both the art and science of meeting the needs of the automotive
industry, including multinational manufacturers.
Tata Motors
Fiat
Mahindra & Mahindra
L & T John Deere
Piaggio Greaves
Volvo India Pvt Ltd
Kinetic Engineering Ltd.
Kalyani Breaks India Ltd.
Gujarat Setco Ltd.
Indian Railways.
Ministry of Defence - India.
Taco group Companies
TC Springs Ltd
ACSI
Regd. Office:
G - 71/2, M.I.D.C. Bhosari,
Pune 411 026 (India)
Tel. : +91-20-27121677 / 27121500 / 4101205 / 27110870
Fax.: +91-20-27123147
E-mail : mailto:marketing@autostampings.com
URL : http://www.autostampings.com
CHAKAN
Gat No. 427,
Juna Chakan, Medankarwadi,
Pune 410 501 (India)
Tel. : +91-2135-261181/261150/261100/261179/261180
Fax. : +91-2135-261151
Halol
Survey No. 173,
Village Khakharia, Taluka Savali,
District Vadodara, Halol 389 350,
Gujarat (India)
The ASAL web site seeks to provide updated financial information about the Company to
its existing and potential investors.
The Company's shares are listed at the National Stock Exchange and The Stock
Exchange, Mumbai
ASAL on the National Stock Exchange 520119 on the Mumbai Stock Exchange
MCS Limited
1st Floor, 116-118 Akshay complex
Off Dhole Patil road, Near Ganesh Mandir,
Pune 411 001
Tel : +91 020 26129597
Fax : +91 020 26129597
Contact Person: Mr. P.N. Ranade
THE VISION & OUTLOOK OF A PROGRESSIVE COMPANY
Our Vision
To be the most preferred source and complete service provider to our customers for Sheet
Metal Components, assemblies, modules, and aggregates.
Our Mission
To provide complete Sheet Metal solutions to cater to the fast changing needs of our
customers through continually upgrading our capability and technology to reach global
benchmarks.
Our Values
Simplicity
Frugality
Integrity
Respect
Harmony
STUDY
ON
CUSTOMER SUPPORT SYSTEM
BY
YOGESH RAJENDRA BAFNA
Mr. INDRAJIT.BHATTACHARYA
Head of Department
Department of MARKETING
AUTOMOTIVE STAMPINGS AND ASSEMBLIES
BHOSARI
Pune- 411026
Mr. CHANDRASHEKAR.M.KULKARNI
Mr.MANISH.KULKARNI
Incharge
Department of MARKETING
AUTOMOTIVE STAMPINGS AND ASSEMBLIES
BHOSARI
Pune- 411026