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PREFACE
Project give an opportunity to implement the principles and knowledge practically. The
experience that one gets wonderful because what one studies in books is different from what
one fact in the field.
A Project helps a student in getting acquainted with the manner in which his knowledge is
being practically used and this is normally different from what one has learnt from books.
Hence, when one switches from the process of learning to that of implementation his
knowledge, he finds an abrupt change. This is exactly why project during the B.Tech.
Curriculum becomes all the more important.
Imagine large drives used in Site, they are really effective and helpful. Also imagine of we
could control different machine and equipment at site or industry by using another device.
My training included these basic and some important engineering needs in an industry.
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TABLE OF CONTENTS
The HINDUSTAN CONSTRUCTION COMPANY INDIA LTD. is the dignified and indeligible
company of India. This company was established in 27th Jan,1926 near MUMBAI with the
golden hand of WALCHAND HIRACHAND, son of cloth merchant in Sholapur,Maharashtra.
It was the first company in India to be certified for ISO 9001, ISO 14001, OHSAH 18001 for its
quality, environmental and occupational health and safety management systems. The
company is headed by Mr. Ajit Gulabchand, Chairman and Managing Director.
The HCC Family- In the HCC family there is big part of engineers comes not only
Civil Engineers but also Mechanical Engineers, Electrical Engineers and many
more….
More than 3000 Office, 2000 Engineers, 35000 Employees and also
More than 21000 workers and many more investors are executed in the company.
In the RAPP-78 site there is more than about 115 employees are working.
The HINDUSTAN CONSTRUCTION CO. INDIA LTD. Is the ultimate company in field of
construction. This company relates with the Engineering, Construction, Realestate,
Infrastructure.
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Safety Training
In safety training safety instructor tell us of use of safety equipment at construction site.
Geology of Site
The rock is predominantly Quartzite sand stone generally hard and compact with
interbedded shale seams and clay strain. The site investigation of the foundation
rock carried out by drilling and coring has sand stone to a depth of over 6m and
drilling core in rock upto of 3m below ground surface.
NPCIL awarded the construction of nuclear plant 7&8 at RAPP, to HCC. As part of
this work, about 15lakh cubic meter of hard rock has to be excavated by drilling
and blasting method for site grading and foundation excavation. The excavation
site is located close to operating nuclear plant.
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Blasting
Blast Details-
V=k (D/Q½)b
Explosion Used-
In dry weather and normal dry excavation, ordinary low explosive black powder
(Gun Powder) in granular form may be used. Granular black blasting powder in
small charges (as in hole 1500mm to 1650mm deep, and 30 to 40mm dia.). As
per use the size of hole increased about 150mm.
Excavation
Excavation- Excavation carried out in two stages-
1- SIBY
1000cum/8hr.
2- MCC
550 cum/8hr.
3- KCPL
1000 cum/8hr.
Drilling
Scope of Drilling-
Purpose of Drilling-
Equipment Required-
1. Total Station
2. Auto Level
3. Rotary Drilling Rigs (Vol. 90, Long layer, KLR tractor, Mounted Hydraulic
drilling rig).
4. Tripod set with pulley.
5. Drilling rod.
6. ͞Double Barrel Core Tube͟ of 1.5m and 3.0m length.
7. Starting barrel of 200mm-500mm length.
8. Triplex/Water Pump.
9. Measuring Tape (3m and 30m).
10.Pressure gauge.
Procedure-
Precautions-
Grouting
Consalidation Grouting is the process of filling the cracks.
i. Primary Hole
ii. Secondary Hole
iii. Tertiary Hole
Small holes are Secondary Hole at 3m distance from big hole to small hole.
i. Grouting Pump
ii. Pressure Gauge
iii. Water Meter
iv. Rubber Packer (Diameter of rubber=110mm.)
v. Agitator
vi. Mixing Drum.
At 3m to 9m height=2.5Kg/m3
Plugging-It is the process to fill the hole with sand and cement in ratio of (1:2).
Grout Mix- Grout Mix is the mix of sand and cement in ratio of
(1:2,1:15,1:10,1:5,1:.05,etc.).
NOTE- Before Grouting, it is mondatry to find out the Lussion Value by conducting the Perculation Test, based
on L.V. the Grout Mix can be decided.
Purpose of Grouting-
To fill up the sub surface voids in between rock layers. If it is not done
seepage of water continue which will cause the damage of water proofing surface
as well as planter reinforcement.
Procedure of Grouting-
1. Primary Holes-
a) Spacing of holes- 6m c/c.
b) Depth of holes- 9m(from existing ground level)
c) 1st Stage- 1] Perculation from 3 to 9m depth.
TESTS IN LABORATORY
Introduction of Concrete testing lab-
Experiment-1
PROCEDURE-
Unit-N/mm2
Experiment-2
fb = Pl/bd2
Experiment-3
Procedure-
1. Kerosene, free of water having a specific gravity not less than 0.731 shall be
used in specific gravity determination.
2. The flask shall be filled with kerosene to a point on the stem between the 0
and 1-ml mark.
3. Inside the flask above the level of the liquid shall be dried.
4. First reading shall be recorded.
5. A weighted quantity of cement (about 65g for Portland cement) shall then
be introduced in small amount at the same temp. as the liquid.
6. Care shall be taken to avoid splashing and has been introduced, the stopper
has been introduced.
7. The stopper shall be placed in the flask and the flask rolled in inclined
position or gently whirled in the horizontal circle, so as to free the cement
from air until no further air bubbles rise to surface of the liquid.
8. If proper amount of cement has been added the level of liquid will be in its
final position at some point of upper series of graduations.
9. The final reading shall be taken.
10.The flask shall be kept in constant temperature room for sufficient interval
before making either of the reading so as to avoid variation greater than
0.2°C in temperature of the liquid in the flask.
11.The difference between the first and final reading represent the volume of
liquid displace by the mass of cement used in test.
Experiment-4
1. Collect the sample on non absorbent metal plate or tray and mix it
thoroughly.
2. Clean the internal surface of cone slump.
3. Fix the cone firmly to its base plate with help of clamping screw and place it
at horizontal surface.
4. Fill the mould with concrete sample in four layers each layer approximately
¼ cone height.
5. Compact each layer with 25 strokes by tamping rod.
6. Release the clamping screw and lift the cone slowly and carefully in vertical
direction from the concrete.
7. Place the cone inverted at the side of concrete.
8. Measure the difference of height between top of cone top of plastic
concrete.
9. Record the value as slump of concrete in mm.
Experiment-5
Experiment-6
The test sample shall consist of clean aggregate which has been dried in an oven
at 105°C to 110°C to substantially constant weight and shall confirm to one of the
grading shown.
Passing Retained A B C D E F G
on
80 63 - - - - 2500* - -
63 50 - - - - 2500* - -
50 40 - - - - 5000* 5000* -
40 25 1250 - - - - 5000 5000
25 20 1250 - - - - - 5000*
20 12.5 1250 2500 - - - - -
12.5 10 1250 2500 - - - - -
10 6.3 - - 2500 - - - -
6.3 4.75 - - 2500 - - - -
4.75 2.36 - - - 5000 - - -
For grading A,B,C,D the machine shall be rotated for 500 revolution.
For grading E,F,G it revolve 100 revolutions. After completion test the machine
shall be discharge and sample passes through 1.10 mm sieve. The finger portion
shall than be sieved on a 1.70mm IS sieve sample.
The ratio of the weight of fine formed the total sample weight is expressed in %
for each test.
Experiment-7
1. Take aggregate sample, so that minimum no. of 200 pieces of each fraction
is available.
2.
40 mm down aggregate-50Kg.
20 mm down aggregate-20Kg.
3. Sieve the sample on IS sieve 40, 31.5, 25, 20, 16, 12.5, 10, 6.3 mm.
4. Calculate % retain on each sieve.
5. Count aggregate retain on each sieve as (Ni).
6. Gauge each fraction for thickness on the standard metal thickness gauge.
7. Aggregate passing the gauge for each fraction shall be separately counted
(N1i).
Experiment-8
1. Prepare sample using sample divider for different of aggregate as per table
below-
Experiment-9
Experiment-10
Water Proofing
Water Proofing in Horizontal Surface-
SURVEYING DURING
WORK
1-Auto Level
2-Total Station
1-AUTO LEVEL
B.S.-Back Sight
I.S.-Intermediate Sight
F.S.-Fore Sight
H.I.-Height of Instrument
R.L.-Reduced Level
2-TOTAL STATION
Reinforcement Work
In Fe 500 steel elongation not more than 14.5% ultimate tensile strength of
bar 15% more than actual 0.2% proof stress/yield stress.
Q. Why we use Fe 500 bar, not use Fe 415 bar in construction of Reactor Building?
Ans. Because the strength of Fe500 is more than Fe 415 bar.
Bending of Bars-
Tying of Reinforcement-
BATCHING PLANT
Aggregate Store-40m3
Storage Bin-
1. 10mm aggregate
2. 20mm aggregate
3. Sand-20mm aggregate(Crush Sand and Natural Sand both)
CRUSHING PLANT
CONCLUSION
On concluding the training report , I would like to say that I got a good
overview of HINDUSTAN CONSTRUCTION CO. LTD. I learn about the
practical knowledge at site. I learnt about many instrument at the site. I
think this training will come good in future use. Apart from my area of
project I also got an idea that ͞ How to do work at construction site͟,
which is important in my future.
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