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ENGINEERING CALCULATIONS

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VENDOR ENGINEERING FILE


Project
Owner CYLINGAS
Location
Tag No TK 101-102-103

Ø29,5 mt STORAGE TANK


ALUMINIUM INTERNAL FLOATING ROOF

Client
Order#
Project#
Date Feb.2018
ATECO TANK CLIENT END-USER TPI

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INDEX
No Description
1 ANALYSIS PROCEDURES/CRITERIA
a Codes of Standard, Manuals and Appendix Used
b Compatible Products With Aluminum Internal Floating Roofs
c Seismic Tolerance Consideration
d Environmental Management And Consideration
e Type of Alloy Used-Reasons And Factors
f Rim Channel Selection
2 FULL LAYOUT OF ROBUST INTERNAL FLOATING ROOF
3 GIRDER CALCULATIONS
4 LEG CALCULATIONS AND COMMENTS
5 VENT CALCULATIONS AND COMMENTS
6 WEIGHT CALCULATIONS
7 BUOYANCY CALCULATIONS
8 DISPLACEMENT CALCULATIONS
9 RATIOS AND COMMENTS

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1. ANALYSIS PROCEDURES/CRITERIA

a.) Codes of Standard, Manuals and Appendix Used

The basis of Aluminium Internal Floating Roof (AIFR) design in API-650 , 11th Edition APPENDIX-H, Addendum #2. Appendix-H in API-650
specifies requirementsfor load combinations and various factors that govern the design of Internal Floating Roofs. The design of the
AIFR meets all the requirements and standards of thecode. This code are attached.

The foam dam design and its applications are governed by the NFPA-11 Standards, API2000 6th Edition is used for calculating the venting
requirements for AtmosphericTanks with an AIFR. Though this Standard does not apply to free-vented AIFR tanks, this methodology is
conservative in venting design practices.

b.) Compatible Products With Aluminium.

The basis of Aluminium Internal Floating Roof (AIFR) design in API-650 , 11th Edition APPENDIX-H, Addendum #2. Appendix-H in API-650
specifies requirementsfor load combinations and various factors that govern the design of Internal Floating Roofs. The design of the
AIFR meets all the requirements and standards of thecode.

c.) SEISMIC TOLERANCE

API-650 APPENDIX-H does not specify requirements for tolerances or seismic effects fort he design of an Internal Floating Roof.
Seismic effects should be considered while designing the tank itself. Since the AIFR is component of the designed, an addtional
tolerance level for seismicity on the roof is not required.

d.) ENVIRONMENTAL MANAGEMENT AND CONSIDERATION

Internal Flaoting Roofs are regulated by EPA & AP-42 , 5th Edition. AP-42 was published in January 1995 and since then EPA has published
supplements and updates to the fifteen chapters available in Volume-1. Stationary Point and Area Sources. AP-42 basically serves as an
Emission inventory and for the purpose of emission calculations; ATECO uses CFR-40-PART 60.

e.) TYPE OF ALLOY USED-REASONS AND FACTORS

The type of Alloy Used in design of an Internal Floating Roof is mainly dependent on “ manufacturing related process”. The alloy used in the
design is chosen based on maximum strength required for stability, cost, time, availability and fabrication process.
All the above factors are essential to ensure that all design, manufacturing , and code requirements are compliant.

f.) RIM CHANNEL SELECTION

The alloy used for rim channels is either 6005-T5 or 6063-T5. The spacing of the rim ( distance between the tank shell andrim) usually varies
between 150-250 mm.

API-650 , APPENDIX-H specifies criteria fort he vapour-tight rim and their orientation requirements.

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2. FULL LAYOUT OF ROBUST ROOF

1 AGGREGATE WEIGHT OF ROOF 4515,40 Kg


2 AGGREGATE BUOYANCY OF ROOF 9934,01 Kg
3 BUOYANCY TO WEIGHT RATIO Ration : 2,20 %120 ( in Code : %100 )
4 DESIGN SPECIFIC GRAVITY 0,7 gr/cm³
5 SEAL TYPE MECHANICAL SHOE SEAL AND SECONDARY WIPER PE SEAL
6 QUANTITY OF SUPPORT LEGS 64 qty
7 ALL SUPPORT LEGS MODEL X589
8 EVENLY SPACE THE GROUND CABLES AROUND THE PERIMETER OF ROOF
9 LOCATE ANTI-ROTATION CABLES OPPOSITE EACH OTHER ON THE PERIMETER OF ROOF.

ROOF ORIENTATION PLAN

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3. GIRDER CALCULATIONS

CLAMP AND BEAM DESIGN CALCULATIONS

Material Aluminium 6061-T6


Density 2,710 kg/m³
Yield Stress 24,61 kg/mm²
Ultimate Stress 26,72 kg/mm²
Moment of Inertia (I) 418039,855 mm4
Section Modulus (Z) 8901,115 mm³
Area (A) 801,431 mm²
Beam Length (Lb) 3600 mm
Beam Weight (Wb) 7,8048 kg
Skin Thickness (t) 0,5 mm
Skin Weight (Wst) 7,317 Kg

UNIFORM LOAD ON BEAM


Dead Load (wdl) 𝑤𝑑𝑙 = 𝑤𝑏 + 𝑤𝑠 𝑤𝑑𝑙 = 7,8048 + 7,317 𝑤𝑑𝑙 15,121 kg
Live Load 𝑤𝑙 500 lbs 𝑤𝑙 226,8 kg
𝑤𝑑𝑙 + 𝑤𝑙 15,121 + 226,8
Uniform Load (q) 𝑞= 𝑞= 𝑞 0,0672 Kg/mm
𝐿𝑏 3600
𝑞. 𝐿𝑏 2 0,0672. 36002
Maximum Moment (Mmax) 𝑀𝑚𝑎𝑥 = 𝑀𝑚𝑎𝑥 = 𝑀𝑚𝑎𝑥 108864 Kg.mm
8 8
𝑀𝑚𝑎𝑥 108864
Maximum Stress (∑max) 𝜎𝑚𝑎𝑥 = 𝜎𝑚𝑎𝑥 =
8901,115
𝜎𝑚𝑎𝑥 12,230 Kg/mm²
𝑍
𝜎𝑚𝑎𝑥 < 𝜎𝑌𝐼𝐸𝐿𝐷 ACCEPTABLE
POINT LOAD AT CENTER OF BEAM
𝑤𝑑𝑙
Maximum Moment 𝑤𝑙 . 𝐿𝑏 . 𝐿𝑏 2 226,8.3600
15,121
. 36002
(𝑀𝑚𝑎𝑥2 ) +
𝐿𝑏
+ 3600 𝑀𝑚𝑎𝑥2 210924 Kg.mm
4 8 4 8
Maximum Moment 𝑀𝑚𝑎𝑥2 210924
(𝜎𝑚𝑎𝑥2 )
(𝜎𝑚𝑎𝑥2 )= 𝜎𝑚𝑎𝑥2 23,696 Kg/mm²
𝑍 8901,115
𝜎𝑚𝑎𝑥 < 𝜎𝑌𝐼𝐸𝐿𝐷 ACCEPTABLE

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4. SUPPORT LEG CALCULATIONS


ADJUSTABLE SUPPORT LEG CHECK

Roof Diameter Rd 29,50 mt


Number of Legs Ln 64 qty
Leg Length Ll 1500 mm
Material Mat. Aluminium 6063-T6
Outside Diameter OD 48 mm
Inside Diameter ID 42 mm
Elastic Modulus E 7036.04 Kg/mm²
Drained Roof (per API.650) Yes
Roof Weight Wu 4515,40 kg

Moment of 𝜋 𝜋
𝐼= . (𝑂𝐷4 − 𝐼𝐷4 ) 𝐼 = . (484 − 424 ) 𝐼 107828,1 mm4
Inertia 64 64
𝑍
Section 𝜋. (484 − 424 )
𝜋. (𝑂𝐷4 − 𝐼𝐷4 ) 𝑍 = 𝑍 4492,836 mm³
Modulus = 32.42
32. 𝑂𝐷
𝜋 𝜋
Area 𝐴 = . (𝑂𝐷2 − 𝐼𝐷2 ) 𝐴 = . (482 − 422 ) 𝐴 424,10 mm²
4 4

Radius of 𝐼 107828,1
𝑅=√ 𝑅=√ 𝑅 15,945 mm
Gyration 𝐴 424,10
Slenderne 𝐿𝑒𝑛𝑙𝑒𝑔𝑠 1500
𝑆𝑅 = 𝑆𝑅 = 𝑆𝑅 94,07 -
ss Ratio 𝑅 15,945

Allowable 𝜋 2 . 𝐸. 𝐼 𝜋 2 . 7036,04.107828,1
𝑃𝑐𝑟 = 𝑃𝑐𝑟 = 𝑃𝑐𝑟 831,98 kg
Load 4. 𝐿𝑒𝑛𝐿𝑒𝑔𝑠 2
4. 15002

Uniform
Live Load 𝑅𝐷 2 29,5 2
𝑊𝑢1 = 𝜋. ( ) . 0,24
𝑊𝑢1 = 𝜋. ( ) . 0,24 𝑊𝑢𝑛𝑖 16726,65 kg
(0,24 kPa for 2 2
Drained Roof)
Load Per 𝑃𝐿𝐸𝐺= 𝑊𝑈+𝑊𝑈1 𝑃𝐿𝐸𝐺= 4515,40+16726,65 𝑃𝐿𝐸𝐺 331,90 kg
Leg 𝑁𝑈𝑀𝐿𝐸𝐺𝑆 64

500 lb 𝑃 𝑃𝐿𝐸𝐺= (4515,40)+227


𝐿𝐸𝐺= (
𝑊𝑈
)+227 𝑃𝐿𝐸𝐺 297,55 kg
Point Load 𝑁𝑈𝑀𝐿𝐸𝐺𝑆 64

𝑷𝑪𝑹 = 𝟖𝟑𝟏, 𝟗𝟖(𝒌𝒈) > 𝑷𝑳𝑬𝑮 = 𝟑𝟑𝟏, 𝟗𝟎 (𝒌𝒈) 𝑺𝒂𝒇𝒆𝒕𝒚 𝑹𝒂𝒕𝒊𝒐 ∶ %𝟏𝟓𝟎, 𝟔𝟕
4.

RESULT : ACCEPTABLE

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5. VENT CALCULATIONS( P/V RELIEF VENT )

As mentioned earlier in Section 1-A, ATECO Tank Co. adopts a conservative approach while calculating venting requirements for AIFR. Even
though API Standard 2000 does not apply to internal floating roofs, ATECO TANK CO.Stil adopts a methodology that considers factors from this
code.

The quantity of vents is dependent on factors such as Weight of the roof & flow rates.

Generalized flow equation for a compressible fluid through an orifice.

Q = K.A.√𝟐. 𝒈. 𝑯

Where :

K : Discharge coefficient (0,6 for square orifice to 0,98 for well rounded orifice )
A : Open Area
G : Acceleration due to gravity (9,81 mt/sec²)
H : Head as a measure of pressure differential.
𝑾
𝑯 = 𝟏,𝟐𝟏𝟕.𝑺

Where :

W : Weight of roof for filling . Design live load for emptying (kg/mt²)
S : Specific volume of vapor (Air : 1,0 )

Calculated values for a 254 mm Diameter Vent Size.

K: 0,98 Tank Dia : 29,5 mt


A: 0,049 m². Type : ATECO Robust
W: 6,60 kg/m² (Fill) W : 24,47 kg/m² (Empty)
H: 5,42 mt. H : 20,10 mt

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Air Flow Capacity of 1 Vent

𝒌𝒈
𝒎𝒕 (𝟔,𝟔𝟎 𝟐)
Qf = (0,98).(0,049).√𝟐. (𝟗, 𝟖𝟏 ). 𝒎𝒕
𝒔𝒆𝒄𝟐 (𝟏,𝟐𝟏𝟕 𝒌𝒈 ).(𝟏.𝟎))
𝒎𝒕𝟑

𝒌𝒈
𝒎𝒕 (𝟐𝟒,𝟒𝟕 𝟐)
Qe = (0,98).(0,049).√𝟐. (𝟗, 𝟖𝟏 𝟐) . 𝒌𝒈
𝒎𝒕
𝒔𝒆𝒄 ((𝟏,𝟐𝟏𝟕 ).(𝟏.𝟎))
𝒎𝒕𝟑

Flow Fill Empty


Q - Ft³/sec - Ft³/sec
Q - Ft³/hour - Ft³/hour
Q - Bbl/hour - Bbl/hour
Q 1784 M³/hour 3433 M³/hour

Tank Pumping Rates :

Liquid Pump In Rate : 2500 m³/h


Liquid Pump Out Rate : 1000 m³/h

API 2000 Vent Capacity Requirements

2,02 NCMH of Metric / Air per Cubic Meter per Hour of Liquid Flow Into the Tank 5050 m³/h.
0,94 NCMH of Metric / Air per Cubic Meter per Hour of Liquid Flow Out of the Tank 940 m³/h.

Number of ATECO TYPE-X23 Vents required for Pump In : 5050 m³/hr. / 1784 m³/hr : 2,83

Number of ATECO TYPE-X23 Vents required for Pump Out : 940 m³/hr. / 3433 m³/hr : 0,27

RESULT : 3 VENTS REQUIRED

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6. WEIGHT

Description Size Unit Weight (kg) Quantity Total Weight


No (kg)
1 Pontoons Ø254*(4020-5520) 12,72/17,22 12/42 875,98
2 Rim Segments 91,10 3.41 kg/mt 91,10 mt 311,40
3 Appurtenances (Manhole, Gauge Hatch, PVV Vent, Antirotation, Drain Tubes, Column Well) 77,90
4 Lower Profile 600 mt 1.47 kg/mt 600 mt 878,40
5 Upper Profile 600 mt 0.69 kg/mt 600 mt 417
6 Girder Connections 21,10
7 Corner Part 0.04 196 8,23
8 Legs 1500 mm 1,149 kg/mt 64 110,30
9 Center Leg Sleev 1.55 33 51,38
10 Rim Leg Sleev 1.09 31 33,88
11 Hardware (Bolting) 41
12 Seal (Foam Seal,Seal Clamp ,Sheet Clamp,Mechanical Shoe Seal,Bolts and Nuts) 577,30
13 Deck Sheeting 932,29
14 Pontoon Straps+Saddles 0.29/0.10 192 77,56
15 Friction Forces 96,64
16 Misc Items 5
Total Weight (kg) 4515,40 kg

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7. BUOYANCY CALCULATIONS

Method

1. Design IFR with all appurtenances.


2. Compute the total floating weight including all seals and floats.
3. Use this worksheet to determine the excess buoyancy.
4. Adjust the IFR design if required until excess buoyancy is at least 100%
5. Report the displacement data on the General Arrangement Drawing

Note: Items marked with an asterix * are user input fields.

Section Area Volume (m³) Qty - ea Total Volume


Float No Description (mm) Lenght (mm)
(m²) (m³)
CF-1 Center Float Ø254 mm 5520 mm 0,050669 m² 0,2796 42 11,7471
CF-2 Center Float
CF-3 Center Float
CF-4 Center Float
RF-1 Rim Float Ø254 4020 mm 0,050669 m² 0.2036 12 2,4442
RF-2 Rim Float
RF-3 Rim Float
RF-4 Rim Float
Total Float and Total Float Volume 54 14,19

Float Specific Total Buoyancy


Description
No Gravity Volume (m³) (kg)
CF-1 700 kg/m³ 11,7471 8223,01
CF-2
CF-3
CF-4
RF-1 700 kg/m³ 2,4442 1710,99
RF-2
RF-3
RF-4
TOTAL 14,19 9934,01 kg

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8. DISPLACEMENT CALCULATION
Tank Diameter : 29500 mm
Roof Height : 20500 mm
Roof Weight : 4515,40 kg
Tank Area : : 683,47 m²

Roof Height-HR 2000


H1
H2
S.Gravity 700 kg/m³

DISPLACEMENT FOR LIQUID – LEVEL > X mm-H2

DISPLACEMENT : 6450,57 / 683,47 : 9,43 mm : (X)


DIPPING DEPTH : 6450,57 X 100 / 14,19 : 45,45 < %50
DISPLACEMENT VOLUME : 4515,40 X 1000 / 700 : 6450,57 dm³(lt)

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9. RATIOS

Buoyancy to Weight Aggregate Buoyancy 9934,01


2,20
Ratio Aggregate Weight 4515,40

𝑩𝒖𝒐𝒚𝒂𝒏𝒄𝒚 𝒕𝒐 𝑾𝒆𝒊𝒈𝒉𝒕 𝑹𝒂𝒕𝒊𝒐 %𝟏𝟐𝟎 > 𝐴𝑃𝐼 𝑅𝑎𝑡𝑖𝑜 %100 𝑆𝑎𝑓𝑒𝑡𝑦 𝑅𝑎𝑡𝑖𝑜 ∶ %120

ACCEPTED

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