TuffStuff Bio-Arc Mid Row (BA-706) Owner's Manual

Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affixed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment. BA-706
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
MID ROW
5. Must use only genuine TFI replacement parts. OWNER’S MANUAL
6. Machine must be anchored to a solid and level surface. BA-706_REV0
Revision Date: 5-21-2018
Table of Contents
OVERHEAD SPECIFICATIONS .........................................................................Page 3

DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 4-7
ANCHORING UNIT .............................................................................................Page 8
IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 9
REGISTRATION, SERVICE & ASSEMBLY ..................................................... Page 10
INSPECTION/MAINTENANCE ...................................................................... Page 11
CABLE INSPECTION ........................................................................................ Page 12
STEP 1-8 .......................................................................................................Page 13-20
STEP 9-11 CABLE ROUTING ...................................................................Page 21-24
STEP 12-14 ..................................................................................................Page 25-27
PARTS LIST ......................................................................................................... Page 28
PRE ASSEMBLED COMPONENTS .........................................................Page 29-31
WARRANTY ....................................................................................................... Page 32
TuffStuff Fitness International, Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuffStuff Fitness International, Inc. in Chino, California.
2 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW
Overhead Specifications
L 71” X W 53” X H 58”

L 180 cm X W 135 cm X H 148 cm
PRODUCT WEIGHT 640 lb/291 kg
BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 3

Carefully read ALL Danger, Warning & Caution labels posted on the machine
69 75 80
71
78
114
79
73
81
74
83
76
40
70
72

68 79
Chinese Utility Model Pat. No.

120 ZL 201720321997.X
111 82
106
77

114 83 40 81
79
78
82 73 72 77 69

75 76 74
71
70
68
116 106 111 80
120
Chinese Utility Model Pat. No.
ZL 201720321997.X
It is extremely important that the BE ALERT! 116 Sign shown to the left
be installed in plain view of the unit.
You should have received it along with this Owners Manual. If you did
not receive this Sign with your order, you can obtain one at no cost to
you from TuffStuff Fitness by contacting our service department at:
1 (888) 884-8275
service@tuffstuff.net
service1@tuffstuff.net

Anchoring Unit
Holes on footplates are provided for anchoring the unit to the floor.
(See anchoring hole locations below)
ANCHORING
HOLE
ANCHORING
HOLES
ANCHORING
HOLES

Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels affixed on the machine. It is the responsibility of the floor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR 6. Anchoring of equipment must be completed at time of
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED: installation and inspected prior to use. Failure to anchor the
machine to the floor could cause the machine to tip or fall over
1. Obtain a medical exam before beginning any exercise program.
due to incorrect usage and misuse, and could result in serious
2. Read and understand Owner’s Manual and all Danger, Warning
injury or death.
and Caution labels before using this equipment. If you still need
7. Perform regular maintenance (see Inspection Label). Pay special
help, seek assistance from floor personnel.
attention to areas most susceptible to wear and tear, including but
3. Inspect the equipment before each use for wear and tear, loose
not limited to cables, pulleys and rubber grips.
fittings, worn or frayed cables and frame welds. DO NOT USE if it
8. Do not lean against or pull on the framework, weight stack or
appears to be inoperable or damaged.
any component at all times.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
9. Children must not be allowed near the equipment. Teenager must
are experiencing pain.
be supervised.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not 10. Replace immediately all parts at first sign of wear or damage. If
attempt to free any jammed parts by yourself. unable to replace worn or damaged components/parts, remove
7. Always warm-up before and cool-down after weight training. machine from service until the repair is made.
Warm-up for 10-15 minutes with stretching and cardiovascular 11. Use only genuine TuffStuff replacement parts. Failure to do so will
exercises. Cool-down should include light stretching exercises for void warranty and could result in serious injury or death to the users.
5-15 minutes. 12. Do not remove any decals affixed to the machine. Replace if
8. Never hold your breath – will limit the flow of oxygen to your brain damaged.
and may cause dizziness. The most often used breathing pattern is 13. Do not alter or modify the original manufacturer’s weight stack
inhaling during least resistance and exhaling during maximum with any add-on incremental weights, weight plates or
resistance. dumbbells except those with standard factory installed option.
9. Do not use accessories or accessory attachments that are not 14. Maintain a service contract with a TFI Authorized Dealer or a
recommended by TFI. Professional Service Company approved by TFI. Keep a service
10. Make sure selector pin is completely inserted. Use only the selector log of all maintenance and repair activities. NOTICE: It is the sole
pin provided by the manufacturer. responsibility of the owner or facility operator to ensure that regular
11. Never pin the weights in an elevated position. Do not use the maintenance is performed.
machine if found in this condition.
Facility Safety Guidelines and Practices

1. Read and understand the Owner’s Manual before assembling, DANGER: indicates an imminently hazardous situation which, if not
servicing or using the equipment. avoided, will result in death or serious injury.
2. Equipment to be installed by TFI Authorized Dealer or
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface. WARNING: indicates a potentially hazardous situation which, if not
4. Provide an adequate safety perimeter between the machine, avoided, will result in death or serious injury.
walls and other equipment to ensure that the facility has proper
clearance for usage and training.
5. Post and disclose all safety, rules and regulations on a bulletin
board easily accessible to users. CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Registration, Service & Assembly
Thank you for purchasing the BA-706 Bio-Arc Mid Row. This machine is part of the
TuffStuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration Allow ample space around the machine for safe unrestricted use and
To avoid unnecessary delays on warranty parts and to insure that a easier access.
permanent record of your purchase is on file with our company, be sure to Insert all bolts in the same direction. For aesthetic appearance, insert all
register online at: bolts in the same direction unless specified (in text or illustration) to do
http://www.tuffstuffitness.com otherwise.
or mail to address shown below within 10 days of purchase. Leave room for adjustments. Do not fully tighten fasteners until instructed
Obtaining Service in the assembly steps to do so (to prevent any difficulty with alignment of
Please use this Owner’s Manual as your guide to all parts included in parts during the assembly process). When not instructed, tighten fasteners
your shipment. When ordering parts, you must specify the part num- such as bolts, nuts and screws so the unit is stable, but leave room for
ber and description from this manual. Use only genuine TuffStuff adjustments.
replacement parts when servicing the equipment. Failure to do so Assembly Tips
will void warranty and could result in serious injury or death. Read all “Notes” on each page before beginning each step.
For information about product operation or service: While you may be able to assemble the BA-706 using the illustrations
Phone: 909-629-1600 Toll Free 888-884-8275 only, IMPORTANT safety notes and other tips are included in the text.
Fax: 909-629-4967
E-mail: service@tuffstuff.net or service1@tuffstuff.net Some pieces may have extra holes that you will not use. Use only those
Hours: M–F 8:00 – 4:30 PST holes indicated in the instructions and illustration.
Or write to: TuffStuff Fitness International, Inc. NOTE: With so many assembled parts, proper alignment and adjustment
Customer Service is critical. While tightening the nuts and bolts, be sure to leave room for
13971 Norton Avenue, Chino, CA 91710 final adjustments.
Retain this Owner’s Manual for future reference when ordering CAUTION: Obtain assistance from TuffStuff if you have difficulty
service or parts. To assist you better, please be prepared to assembling the BA-706. Please do not attempt to complete the assembly
provide the following information: as this could result in equipment failure and serious injuries to the users.
1. Model Number 2. Place of Purchase
3. Serial Number 4. Part # and Description Symbols & Description
Required Tools
The basic tools that you will need to assemble the BA-706 but are not
limited to:
• 9/16”, 3/4” Combination Wrenches
• Ratchet Wrench with 9/16”, 3/4” sockets
• Crescent Adjustable Wrench
• Phillips Screwdriver
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
Loosely Tighten Loosely Tighten
Loosely tighten all hardware in this step. DO NOT Fully
Assembly Requirements
Follow these installation requirements when assembling the BA-706. Use 70% Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
the overhead view on the Overhead Specifications Page to layout your
floor plan before assembling.
Fully Tighten Fully Tighten
Wrench tighten all hardware in this step.
Set up the BA-706 on a clean, solid, flat surface. A smooth, flat surface
under the machine helps keep it level.
100%
Inspection/Maintenance
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tuffstuffitness.com
INSPECTION / MAINTENANCE RECORDS

DATE REPLACEMENT REPAIRS INSPECTED BY
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY

Cable Inspection
WARNING:
THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.
“NECKING”, STRECHED CABLE COVERING A CRACK IN THE CABLE COVER
A TEAR IN THE CABLE COVER A BREAK ON THE CABLE
CABLE END SLIPPING OUT
IMPORTANT NOTE:
DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT
THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.

Step 1
Step 1 Assembly List
Item Qty. Description
21 1 TOP CROSS BRACE, MID ROW
*25 1 WEIGHT STACK FRAME MID ROW ASM
37 2 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1
53 2 FLAT WASHER SAE Z/P 1/2"
101 2 SPLIT LOCK WASHER Z/P 1/2"
*25
21 37
101
53
53
101
37
Note:
It is strongly recommended that two
people participate in this assembly step.
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
Step 2
Step 2 Assembly List Note:
Item Qty. Description It is strongly recommended that two
*12 1 MID ROW UPRIGHT FRAME ASM people participate in this assembly step.
31 2 BLACK DELRIN SPACER AND RANGE LIMITER, 1” ID
37 2 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1
53 2 FLAT WASHER SAE Z/P 1/2”
94 2 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042
101 2 SPLIT LOCK WASHER Z/P 1/2”
*115 2 SWIVEL PULLEY BRACKT NCB ASM
*4
94
37
*4
94 31 53
101
21
31
101
53
*12 37
Loosely Tighten
70%
Loosely tighten all hardware in this step.
may need pre-assembly and or alignment
during the assembly process.
Step 3
*11 1 MID ROW BASE FRAME ASM
55 2 FLAT WASHER Z/P 1/2 X 1 3/4 X 3/16
63 2 HEX HEAD CAP SCREW Z/P 3/8-16 X 2 3/4
86 2 NYLON INSERT LOCK NUT Z/P 1/2-13
89 2 NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16
121 2 HEX HEAD CAP SCREW Z/P 3/8-16 X 3
54
63
54
55
121
54
89
55
54
89 53
*12
53
86
*11
Loosely Tighten
70%
Loosely tighten all hardware in this step. Note:
may need pre-assembly and or alignment It is strongly recommended that two
during the assembly process. people participate in this assembly step.
Step 4
Step 4 Assembly List Run guide wire through
hole in frame as shown below.
*4 1 BOTTOM CROSS BRACE (ROW/LAT) ASM
55 2 FLAT WASHER Z/P 1/2 X 1 3/4 X 3/16
Note:
It is strongly recommended that two
people participate in this assembly step.
Tie guide wires together
55 86
*25
*4
53
56
*11
59
102
Fully Tighten 53
54 56
100% 59
Proceed to inspect; align and wrench tighten ALL hardware
assemblies specially those left loosely fasten, making sure 102
the unit is assembled square and perpendicular.
54

Step 5
13 1 PIVOT AXLE 1 RD SS 303 X 4 7/16 (2X_1/2-13 UNC)
14 1 PIVOT AXLE 1 RD SS 303 X 5 5/8, 2X 1/2-13 DEEP 1
*24 1 SEAT FRAME MID ROW ASM
28 4 ALUMINUM ROUND COVER PLATE, 2 1/2
50 4 FLAT HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1
Note: Fig. A
1. Make sure to insert the axles with
the notched end first. See fig A.
50
28
13
28
50
*24
50
28
112
5
14
Fully Tighten 28
50
100%
Step 6
9 2 GUIDE ROD 3/4 X 47 3/4
10 1 MAGNETIC SELECTOR PIN W/COIL 3/8 X 5
96 2 RUBBER DONUT 3/4 RD ID X 2 1/2 RD OD X 3
Note:
*109 1 10 LB TOP PLATE W/ADJ SLTR BAR 19X 3/4 WTS ASM
Threaded Sockets toward
*110 19 15 LB STEEL WT PLATE W/FLANGED BSNGS ASM
the top of the unit.
64
100
100 9
54
54 *109
10
*25 *110
96
96
Fully Tighten
100%
Step 7
74 1 LABEL-BIO-ARC WEIGHT STACK NUMBERS
Weight stack labels and lubrication instructions

1. Wipe front surface of weight stack with rubbing alcohol and wipe dry.
2. Peel off back sheet (adhesive side) from label (#74) and make sure that the label remains
attached to the application tape.
3. Line up hole of the second label to the hole of the first weight plate.
4. Make sure the hole of the last label lines up with the hole of the last weight plate and slowly
press into place.
5. Gently remove application tape and rub each label firmly against the weight stack.
6. Once this is complete, repeat this procedure for Top Plate label.
7. Allow labels to stand for 2 days to allow adhesive to cure fully.
8. Open the lube package provided and apply a thin film of lubricant around the first 3 inches of
the guide rods above the Top Plate.
9. After the cables are installed, do a set of reps to spread the lubricant thoroughly.
74

Step 8
8 2 LINEAR SHAFT COVER, ROW/LAT
38 8 BUTTON HEAD SOCKET CAP SCREW Z/P 1/4-20 X 1/2
52 8 FLAT WASHER SAE Z/P #12 (1/4")
Note:
Remove covers as shown below to allow you to route the cable in the following steps.
38
52
38 8
38
38
52
38
52
38
38
52
8
*11
38
52

Step 9
22 1 MIDROW WEIGHT STACK CABLE
32 2 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2
44 1 FINISHED HEX NUT Z/P 1/2-13
48 1 FLAT HEAD SOCKET CAP SCREW Z/P 3/8-16 X 2 3/4
E 34
99 1 SPLIT BOLT Z/P 1/2-13 X 3 1/2 (RND CUT)
103 1 STRAP BRACKET 20 #SF20 STAINLESS STEEL
*109 1 10 LB TOP PLATE W/ADJ SLTR BAR 19X 3/4 WTS ASM
99 22
44
*109
101
89
54 10
32 3
103 F
48
22
Pull cable out 32

A
62 54
34
C
60 32 60
54 54
34
B 54
54 89
Note:
D 54
1. Tie guide wire to cable end and pull it out as indicated above. 89 Tie cable here
2. Make sure cable runs on the pulleys.
3. Adjust cable tension on top plate bolt #99.
Step 10
1 2 3 1/2 ROUND CABLE RETAINER
2 1 ADJ PULLEY BRACKET 4 BOLT 3 1/2 PULLEY
26 2 7/8 RD X 1 11/16 SPLIT LINK 3/16 CABLE
33 2 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 (CUSTOM)
39 2 CABLE STOPPER SHELL 1 1/2 X 1 3/4
A 54 10 FLAT WASHER SAE Z/P 3/8"
64 2 FLAT WASHER Z/P 3/8 ID X 1 OD X 3/16 THICK
K 65 1 HEX HEAD CAP SCREW Z/P 3/8-16 X 4
88 2 BUSHING Z/P .472 OD X .265 ID X .215 THK
90 2 OVAL HEAD PHILLIPS SCREW Z/P #10-32 X 1 1/8
108 2 TRAKHANDLE SPORT CABLE HANDLE
B 113 1 MIDROW CABLE
J
I 113

33 39
A 36 88
108
33
K
B
90 26
32
C
39 90 88
26 108
60
J 54
I
89
36
60
113
60
54 54
54 F 89 32 89
89
32 54
1
D
64
64
32
1
54
65 E
32
H
G
32 44
89
54
54 101
61
44

Step 11 Cable Adjustment
Note:
It is imperative that you maintain the cables’ proper adjustment to ensure
a safe and smooth operation. Cable Bolt
Cables should be inspected and adjusted periodically to avoid any
slack in the cables which would, consequently, prevent any damage
to the equipment or personal injury.
Hex Nut
Mid Row Cable Adjustment:

Loosen Lock Nuts and slide Adj Pulley
Bracket in or out to give cable proper
tension. Re-tighten Lock Nuts.
Weight Stack Cable Adjustment:

Loosen Hex Nut and thread Cable Bolt
in or out to give cable proper tension.
Re-tighten Hex Nut.
CABLE BOLT MUST BE THREADED

A MINIMUM OF 1” WITH HEX NUT
TIGHTENED SECURELY TO ENSURE
PROPER CONNECTION.
Lock Nut
Adj Pulley Bracket
Fully Tighten
100%
Proceed to inspect; align and wrench tighten ALL hardware
assemblies specially those left loosely fasten.
Step 12
8 2 LINEAR SHAFT COVER, ROW/LAT
52 8 FLAT WASHER SAE Z/P #12 (1/4")
38
52
38 8
38
38
52
38
52
38
38
52
Fully Tighten 8
100% 38
*11
Wrench tighten all hardware in this step. 52

Step 13
*16 1 FRONT WEIGHT SHIELD ASM
17 1 SHIELD, REAR (MPC-0103-WLD)
47 2 FLAT HEAD SOCKET CAP SCREW Z/P 1/4-20 X 3/4 47
*107 1 TOP PLASTIC COVER ASM MIDROW
*107
17
*25
*16
Fully Tighten
100%
Step 14
23 1 STANDARD PAD
23
*24
54
58
54
58
54
58 54
Fully Tighten
58
100%
COLOR CHART
*BLACK BOLD = PRE-ASSEMBLED COMPONENTS BA-706
BLACK BOLD = SUBASSEMBLY COMPONENTS Parts List
BLACK = HARDWARE REV0
ITEM DESCRIPTION REV. PART NO. QTY. ITEM DESCRIPTION REV. PART NO. QTY.
1 31/2ROUNDCABLERETAINER 0 UP8737 2 61 HEXHEADCAPSCREWZ/P3/8Ͳ16X2 BNH2041 1
2 ADJUSTABLEPULLEYBRACKET4BOLT31/2PULLEY 0 UP8773 1 62 HEXHEADCAPSCREWZ/P3/8Ͳ16X21/2 BNH2044 1
3 BEARINGHOUSING7"CARRIAGE 0 UP8903 2 63 HEXHEADCAPSCREWZ/P3/8Ͳ16X23/4 BNH2045 6
4 BOTTOMCROSSBRACEWLM(ROW/LAT) 0 UP8743 1 64 FLATWASHERZ/P3/8IDX1ODX3/16THICK BNH2479 2
5 CARRIAGEMIDͲROWWLDMT 0 UP8734 1 65 HEXHEADCAPSCREWZ/P3/8Ͳ16X4 BNH2267 1
6 LINEARSHAFT1X331/4HARNESS60ROCKWELL,CLASS 0 UP8735 2 66 HEXTAPBOLTZ/P1/2Ͳ13X21/2 BNH3555 1
7 LINEARSHAFT1X343/4,CLASSL,CASE60 0 UP8741 1 67 INTERNALRETAININGRING19/16"(FORLINEARBEARING1") BNH0095 6
8 LINEARSHAFTCOVER,ROW/LAT 0 UP8740 2 68 LABELBIOͲARCTECHNOLOGYSG,MATTELAMINATE BNH3778 1
9 GUIDEROD3/4X473/4 0 UP8762 2 69 LABELDANGERUSETHISEQUIP.ONLY(COMM.LINE)1.5X2.375 BNH3088 1
10 MAGNETICSELECTORPINW/COIL3/8X5GOLDKNOB 1 UP2209 1 70 LABELͲSERIALNUMBERͲCLASSS BNH5186 2
11 MIDROWBASEFRAMEWLDMT 0 UP8767 1 71 LABELͲTFITUFFSTUFFFITNESSINTERNATIONAL BNH1058 1
12 MIDROWUPRIGHTFRAMEWLM 0 UP8733 1 72 LABELWARNINGANCHORBOLT,2X11/4" BNH3089 1
13 PIVOTAXLE1RDSS303X47/16(2X_1/2Ͳ13UNC) 0 UP8780 1 73 LABELWARNINGKEEPBODY,HANDS,11/2X21/4 BNH2908 1
14 PIVOTAXLE1RDSS303X55/8,2X1/2Ͳ13DEEP1 0 UP8736 1 74 LABELͲBIOͲARCCIRCULARWEIGHTSTACKNUMBERS BNH3802 1
15 SCRATCHPROTECTORLAT,MIDROW 0 UP8783 1 75 LABELͲBIOARCEXERCISECHART(MIDͲROW,BAͲ706) BNH3787 1
16 SHIELD,FRONT(MPCͲ0102ͲWLD) 0 UP8918 1 76 LABELͲBIOͲARCWEIGHTGUIDE(BAͲ706) BNH3808 1
17 SHIELD,REAR(MPCͲ0103ͲWLD) 0 UP8917 1 77 LABELͲDANGERDONOTLEANAGAINST,1.75X2.375 BNH3145 1
18 SPACERWͲWASHERS11/4RDX21/2 0 UP8781 4 78 LABELͲIMPORTANTADJUSTCABLETENSIONHERE BNH2924 1
19 SWIVELPULLEYBRACKTNCB(SGLINE) 0 UP8705Ͳ01 2 79 LABELͲIMPORTANTFORSMOOTHPERFORMANCE...1.5X1.250 BNH2925 2
20 SWIVELPULLEYBRACKTNCBHEXHLS(SGLINE) 0 UP8705Ͳ02 2 80 LABELͲORIGINALDESIGNUSA(OVALSHAPE) BNH3184 1
21 TOPCROSSBRACE,MIDROW 0 UP8766 1 81 LABELͲBIOͲARCSCHEDULE BNH3801 1
22 MIDROWWEIGHTSTACKCABLE(2211/4") 0 UP8788 1 82 LABELͲWARNINGKEEPBODY,HANDS...11/2X25/8 BNH2909 1
23 STANDARDPAD 0 UP8769 1 83 LABELͲBIOͲARCWARNINGSERIOUSINJURY… BNH3798 1
24 SEATFRAMEMIDROW(BIOͲARC) 0 UP8729 1 84 LINEARBEARINGSUPERSMARTSSU16ͲRP BNH0770 6
25 WEIGHTSTACKFRAMEMIDROW 0 UP8764 1 85 NYLONBUSHING25/32IDX11/16ODX29/32 BNH0532 4
26 7/8RDX111/16SPLITLINK3/16CABLE BNH4235 2 86 NYLONINSERTLOCKNUTZ/P1/2Ͳ13 BNH2029 4
27 ALUMINUMINSERTCAPELLIPTICAL100MMX50MM BNH2398 1 87 NYLONINSERTLOCKNUTZ/P1/4Ͳ20 BNH2983 4
28 ALUMINUMROUNDCOVERPLATE,21/2 BNH2583 4 88 BUSHINGZ/P.472ODX.265IDX.215THK BNH3841 2
29 BALLBEARING#W516,(1641Ͳ2RSͲNR(SP) BNH0628 4 89 NYLONINSERTTHINPATTERNLOCKNUTZ/P3/8Ͳ16 BNH2026 14
30 BALLBEARING1IDX2OD(1641Ͳ2RS) BNH3554 4 90 OVALHEADPHILLIPSMACHINESCREWZ/P#10Ͳ32X11/8 BNH2793 2
31 BLACKDELRINSPACERANDRANGELIMITER,1"ID BNH3552 2 91 PLASTICINSERTCAP(50MMX100MM)RECTANGULARDOME BNH3548 4
32 BLACKNYLONPULLEY3/8X1X31/2MAYSUN(B4ͲBNH0553) BNH3514 11 92 PLASTICINSERTCAP11/4"RD11GA BNH0573 2
33 BLACKNYLONPULLEY3/8X1X31/2MAYSUN(CUSTOM) BNH3553 2 93 PLASTICINSERTCAP2"RD10Ͳ14GA BNH0004 2
34 BLACKNYLONPULLEY3/8X1X41/2MAYSUN(B4ͲBNH0506) BNH3515 3 94 RETAININGSNAPRINGEXT.PLAIN.925X1X.042 BNH0419 2
35 BUTTONHEADSOCKETCAPSCREWGRͲ8Z/P1/4Ͳ20X11/4 BNH3817 4 95 RUBBERDONUT1X21/2 BNH0062 4
36 BUTTONHEADSOCKETCAPSCREWGRͲ8Z/P1/4Ͳ20X3/4 BNH2995 2 96 RUBBERDONUT3/4RDIDX21/2RDODX3 BNH3797 2
37 BUTTONHEADSOCKETCAPSCREWZ/P1/2Ͳ13X1 BNH3816 4 97 RUBBERSHOEFOR1/4XØ53/8PLATE BNH4361 5
38 BUTTONHEADSOCKETCAPSCREWZ/P1/4Ͳ20X1/2 BNH3339 12 98 SOFTPVCFOOTPLATE12X6COVERTFI BNH4328 2
39 CABLESTOPPERSHELL11/2X13/4 BNH4230 2 99 SPLITHEXTAPBOLTGRͲ5Z/P1/2Ͳ13X31/2(RDCUT) BNH2183 1
40 LABELͲBIOͲARCWARRANTY BNH3800 1 100 SPLITLOCKWASHERBͲZ/P3/8" BNH2032 4
41 EDGEPROTECTORCHROME18GAX681/2 BNH1836 1 101 SPLITLOCKWASHERZ/P1/2" BNH0572 7
42 EXTRASTRENGTHSTEELCOILSPRINGPIN3/8X21/2 BNH1460 1 102 SPLITLOCKWASHERZ/P3/8" BNH2520 8
43 HEXKEYALLOY7/32" BNH0575 1 103 STRAPBRACKET20#SF20STAINLESSSTEEL BNH0562 1
44 FINISHEDHEXNUTZ/P1/2Ͳ13 BNH0206 4 104 TEXTUREDRUBBERMATLEFT(STRONGADHESIVE) BNH3812 1
45 FLANGEDBUSHING,WEIGHTPLATES BNH3520 38 105 TEXTUREDRUBBERMATRIGHT(STRONGADHESIVE) BNH3813 1
46 FLANGEDSPACERZ/P.406X.625X.5X.08X.875(.58) BNH3513 4 106 TFIEMBLEM4HIGHX4.23WIDEBLUEANDCHROME BNH4305 1
47 FLATHEADSOCKETCAPSCREWZ/P1/4Ͳ20X3/4 BNH3834 2 107 TOPPLASTICCOVER,WEIGHTSTACKFRAME BNH4362 1
48 FLATHEADSOCKETCAPSCREWZ/P3/8Ͳ16X23/4 BNH2229 1 108 TRAKHANDLESPORTCABLEHANDLE BNH4360 2
49 FLATHEADSOCKETCAPSCREWZ/P#10Ͳ24X5/8 BNH3814 2 109 10LBTOPPLATEW/ADJSLTRBAR19X3/4WTSASM BNH3535 1
50 FLATHEADSOCKETCAPSCREWZ/P1/2Ͳ13X1 BNH3557 4 110 15LBSTEELWEIGHTPLATEEA(FLANGEDBUSHINGS) BNH3526 19
51 FLATHEADSOCKETCAPSCREWZ/P3/8Ͳ16X11/2 BNH3823 2 111 LABELͲPATENTPENDING(BLACK) BNH3815 1
52 FLATWASHERSAEZ/P#12(1/4") BNH2982 12 112 SLIDEBEARINGHOUSING(MIDROW,LAT) UP8728 1
53 FLATWASHERSAEZ/P1/2" BNH2031 9 113 MIDROWCABLE(1421/2") UP8787 1
54 FLATWASHERSAEZ/P3/8" BNH2030 39 114 LABELͲBIOͲARCINSPECTIONS BNH3799 1
55 FLATWASHERZ/P1/2X13/4X3/16 BNH2806 4 116 FACILITYSIGNBEALERT!THEFITNESSEQUIPMENT... BNH3138 1
56 HEXHEADCAPSCREWZ/P1/2Ͳ13X31/4 BNH4199 2 117 HEXKEYALLOY1/8" BNH0767 1
57 HEXHEADCAPSCREWZ/P3/8Ͳ16X1 BNH2037 6 118 HEXKEYALLOY5/16" BNH0374 1
58 HEXHEADCAPSCREWZ/P3/8Ͳ16X11/2 BNH2039 4 119 HEXKEYALLOY5/32" BNH0373 1
59 HEXHEADCAPSCREWZ/P3/8Ͳ16X11/4 BNH2038 4 120 LABELCHINAUTILITYMODEL#ZL201720321997.X BNH3864 1
60 HEXHEADCAPSCREWZ/P3/8Ͳ16X13/4 BNH2040 6 121 HEXHEADCAPSCREWZ/P3/8Ͳ16X3 BNH2046 2
Pre-Assembled Components
ITEM DESCRIPTION REV. PART NO. QTY. ITEM DESCRIPTION REV. PART NO. QTY.
*11 MIDROWBASEFRAMEASM 0 UP8767X1 1 *25 WEIGHTSTACKFRAMEMIDROWASM 0 UP8764X1 1
*12 MIDROWUPRIGHTFRAMEASM 0 UP8733X1 1 *107 TOPPLASTICCOVERASMMIDROW 0 BNH4362X6 1
*4 BOTTOMCROSSBRACE(ROW/LAT)ASM 0 UP8743X1 1 *109 10LBTOPPLATEW/ADJSLTRBAR19X3/4WTSASM 0 BNH3535X1 1
*16 FRONTWEIGHTSHIELDASMMIDROW 0 UP8918X6 1 *110 15LBSTEELWEIGHTPLATEW/FLANGEDBUSHINGSASM 0 BNH3533 19
*24 SEATFRAMEMIDROWASM 0 UP8729X1 1 *115 SWIVELPULLEYBRACKTNCBASM 0 UP8705X1 2

Pre-Assemble Components
*110 BNH3533 *107 BNH4362X6
104
45 105
106
107
110
60
*25 UP8764X1 54
34
54
89
75
77
69
*16 UP8918X6
16
114
80
83 25 71
81
40
70
76
41
97 97
72

*11 UP8767X1
67 57
18 84 102
95 6
57 54
18
102
3
95
54
67 84
84
84
67
67
7 3
95
6 18
5
67 95
18
84
112
29
38
29
101 52
57
44 100 84
38
54 67 8
66
38
57 91
111
52
38
79
38 91 11 91
52
38
52
38
92
68
8
91
52
82 97
38

*24 UP8729X1
98 38 52 38
98
52
15
38
93
38
52
24
52
29
4
27
29
*4 UP8743X1
93 35
19
51 33
35 20
87
89
49
30
87
63
85
46
*115 UP8705X1
46
89
109
32
32
12 73
89
46 78
79
97
42 85
85
97
*12 UP8733X1 *109 BNH3535X1

COMMERCIAL WARRANTY
TEN (10) YEARS: Frames, welds, linear shafts and weight plates.
FIVE (5) YEARS: Pivot bearings, pulleys, bushings, gas shocks and guide rods.
THREE (3) YEARS: TrakHandles
ONE (1) YEAR: Linear bearings and pull-pin components.
SIX (6) MONTHS: Upholstery, cables, finish and rubber grips.
All other parts not mentioned, one (1) year from the date of purchase to the original purchaser.
CONTACT INFORMATION:
TUFFSTUFF FITNESS INTERNATIONAL INC. CUSTOMER SERVICE
13971 Norton Avenue, Chino, CA 91710, USA. Manuel Aguillar: service@tuffstuff.net
Ph 909-629-1600 Fx 909-629-4967 Lucia Cuevas: service1@tuffstuff.net
Email: info@tuffstuff.net or call 1-888-884-8275
Website: www.tuffstuffitness.com
This warranty applies only in the United States to the products manufactured or distributed by TuffStuff Fitness International Inc. under the TUFFSTUFF
brand name. TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and workmanship. All warranty
periods begin to run from the date of purchase to the original purchaser. The warranty and remedies set forth herein are conditioned upon proper
storage, installation, use and maintenance, and conformance with any recommendations of TuffStuff. Any damage, failure or loss caused by accident,
misuse, neglect or abuse is not covered. This warranty does not cover products not manufactured by TuffStuff, original equipment that are altered, or
the use of replacement parts other than TuffStuff genuine parts.
The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts as TuffStuff may elect, at TuffStuff’s facility
in Chino, California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY
OF TUFFSTUFF WITH REGARD TO WARRANTY, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW
OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS. TUFFSTUFF SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL LOSSES,
DAMAGES, OR EXPENSES IN CONNECTIONS WITH EXERCISE PRODUCTS. TUFFSTUFF’S LIABILITY HERE-
UNDER IS EXPRESSLY LIMITED TO THE REPAIRS OR REPLACEMENTS OF WARRANTED DEFECTIVE PARTS.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and
no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of
action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative
of the party. Contact TuffStuff Fitness International, Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.
SERIAL #
Write your Serial number here for future reference Purchase Date
BIO-ARC_rev3.2.2018

TuffStuff Bio-Arc Mid Row (BA-706) Owner&#39;s Manual

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TuffStuff Bio-Arc Mid Row (BA-706) Owner&#39;s Manual

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Maintenance & Assembly Instructions

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

OVERHEAD SPECIFICATIONS .........................................................................Page 3

L 71” X W 53” X H 58”

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 3

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Chinese Utility Model Pat. No.

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 5

6 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW

116 106 111 80

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 7

8 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW

Facility Safety Guidelines and Practices

INSPECTION / MAINTENANCE RECORDS

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 11

“NECKING”, STRECHED CABLE COVERING A CRACK IN THE CABLE COVER

A TEAR IN THE CABLE COVER A BREAK ON THE CABLE

CABLE END SLIPPING OUT

12 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW

Tie guide wires together

16 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW

Weight stack labels and lubrication instructions

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 19

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Pull cable out 32

22 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 23

Mid Row Cable Adjustment:

Weight Stack Cable Adjustment:

CABLE BOLT MUST BE THREADED

Adj Pulley Bracket

Wrench tighten all hardware in this step. 52

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 25

28 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW

BA-706 BIO-ARC MID ROW www.tuffstuffitness.com 29

30 www.tuffstuffitness.com BA-706 BIO-ARC MID ROW

*12 UP8733X1 *109 BNH3535X1

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12 UP8733X1 109 BNH3535X1