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PROWESS INTERNATIONAL (P) LTD.
POLLUTION CONTROL SOLUTIONS BY PROWESS
De-dusting Systems for Raw Material Handling System, Stock House, Blast Furnace Cast
House, Submerged Arc Furnace Cast House, Lime Plants etc.
Gas cooling through Gas Cooling Tower with High temperature water quenching or
Forced Draft Coolers or Natural Hair Pin Coolers
Bag House : Pulse Jet Type or Reverse Air Bag House (RABH)
Dust handling systems (Pneumatic Conveying & Conveying through Drag Chain
Conveyors)
MAJOR INSTALLATIONS OF POLLUTION CONTROL SOLUTIONS BY PROWESS
ENTRAINMENT OF PARTICLES
TYPICAL FLOW DIAGRAM OF FUME EXTRACTION SYSTEM FOR EAF , LRF & MHS
FUME EXTRACTION SYSTEM :
2X100T + 4x100T LRF EAF AT MONNET ISPAT, RAIGARH
TECHNICAL PARAMETERS
TECHNICAL PARAMETER : FUME EXTRACTION SYSTEM : 2x100 EAF + 4x100T LRF
Volume of Fumes 22,00,000 Am3/Hr at 1160C at each Bag-house Inlet
Fixed Elbow Duct to Combustion Chamber Tubular; 3800 mm Dia. x 12.5m L
Combustion Chamber Tubular; 5m H x 7m W x 12m L
Water-cooled Duct up to Forced Draught cooler GCT/HTQ Tubular; 4000mm Dia. x 22m L
Air cooled Duct [Secondary Canopy to Secondary Junction ] ID 4800mm
Air cooled Duct [4x100T LF to Sec. Duct ] ID 900mm
Air cooled Duct [Sec. Jn. to Bag-house ] ID 6100mm
Air cooled Duct [Bag-house to ID Fan] ID 6400mm
Temp. at inlet of Gas Cooling Tower 800 - 1000 0C
Temp. at Outlet of GCT / HTQ 250 - 280 0C
Fume Temp. at ID Fan Inlet 116 0C
Common Stack (for 2x100T EAFs + 4x100T LRFs) Dia. - 10000mm (at Top) (for 2x22,00,000Am3/hr flow)
• Mist Spray on hot fumes dynamically controlled through
Gas Cooling Tower / High Temp Quenching Tower
PLC & Lances
• 2 Nos. (Each of Capacity 22,00,000 Am3/hr )
• Pulse Jet Cleaning – Off Line
Bag House • Non-Woven Type Polyester, PTFE Treated
• A to C Ratio (Net) : 1.27 m3/m2/minute
• Pr. drop across BH : 150 mm WC
• Clean Gas dust content : 40mgm/Nm3
• 4 Nos. ( 1 No. for each 100T LRF)
Booster Fan for LRF Fumes • 1,00,000 Am3/hr. at 120 0C ; Static Pr. : 300mmWC
• 110 KW @ 990rpm; 415V
• 5 Nos. (2 Nos. running simultaneously for each EAF (EAF-
1 & EAF-2) +1 No. Common Stand-by)
ID Fan for Bag House
• 11,00,000 Am3/hr. at 120 0C ;Static Pr. : 380mmWC;
• 1600 KW @ 990rpm; 6.6 KV; with VVVF Drive
FUME EXTRACTION SYSTEM :
2X100T + 4x100T LRF EAF AT MONNET ISPAT, RAIGARH
GENERAL LAYOUT
a) Air flow rate at Bag Filter inlet : 60,000 m3/hr at 0.67 mbar
b) Type of Bag Filter : Circular Pulse Jet Cyclonic
c) Air temperature at the Bag filter inlet : 60 deg C
d) No. of bags : 112 nos. 150 mm dia x 4000 mm
long
e) Filter media selected : PES with P84 on top
f) Total Filter Surface Area : 211m2
g) Pressure drop across bag filter : 0.12 mbar
h) Dust loading at filter inlet : Please specify
i) Dust emission limit : 30 mg/Nm3
j) Dust composition : Fines of metal oxides
k) Dust properties : Free flowing
l) Bag Filter Design criteria : To suit surge pressure of 600 –
FUME EXTRACTION SYSTEM :
1x 60T AOD AT SALEM STEEL PLANT
WATER-COOLED DUCT
WATER-COOLED COMPONENTS FOR FUME EXTRACTION SYSTEM :
FOR LD-2 AT TATA STEEL
Dust Suppression & Extraction System at RMHS of various plants like Coke Oven Plant,
Sinter Plant, Lime Plant etc.
Cast House Fume Extraction System using VVVF Drives for ID Fans