CTW for CTW (Main CHW for CHW (For

Reactor Steam CHB(For Reactors) CHB(For vent NITROGEN HWS

Reactor ID MOC Reactor DIA (m) HEIGHT (m) HTA (m2) Q (Kcal/hr) reactors Condensers) reactors Condensers)
capacity (Kg/Hr) TR condensers TR (Nm3/hr) (m3/hr)
(m3/hr) (m3/hr) (m3/hr) (TR)

SSR 2.0 SS-316 Stainless Steel Reactor 1.30 1.60 7.47 74683 146 30 37 15 24.7 9.9 7.4 15.3

SSR 2.5 SS-316 Stainless Steel Reactor 2.20 2.60 19.87 198697 390 32 40 39 65.7 19.7 6.6 29.6

SSR 3 SS-316 Stainless Steel Reactor 2.55 3.00 26.60 266018 522 43 53 53 88.0 26.4 8.8 45.9

SSR 5 SS-316 Stainless Steel Reactor 2.55 3.13 27.45 274526 538 44 55 54 9.1 27.2 9.1 47.9

SSR 7 SS-316 Stainless Steel Reactor 3.00 3.60 37.38 373843 733 60 75 74 123.6 37.1 12.4 76.3

SSR 6 SS-316 Stainless Steel Reactor 2.00 2.84 14.84 111266 218 18 22 22 36.8 14.7 3.7 26.8

GLR 5 MSGL Glass Lined Reactor 2.40 3.18 19.88 149136 292 24 30 30 49.3 19.7 4.9 43.1

GLR 6.3 MSGL Glass Lined Reactor 2.40 3.78 24.05 180405 354 29 36 36 59.7 23.9 6.0 51.3

GLR 3 MS Mild steel 2.80 4.39 32.96 247165 485 40 50 49 81.7 32.7 8.2 81.0

ANFD 4 SS-316 Stainless Steel Reactor 0.00 0.00 0.00 1 120 30 0 49 4.9 49.3 0.0 0.0

ANFD 5 SS-316 Stainless Steel Reactor 0.00 0.00 0.00 1 120 36 0 60 6.0 59.7 0.0 0.0

TD 20.0KL 96 Trays Glass Lined Reactor 0.00 0.00 0.00 1 120 50 0 82 8.2 81.7 0.0 0.0

RVD 2.5 SS-316 Stainless Steel Reactor 0.00 0.00 7500.00 120 0 0 CHB flow rate for reactors 0 0.0 0.0 0.0 0.0

RVD 2 96 Trays Glass Lined Reactor 0.00 0.00 7500.00 120 0 0 CHB flow rate for reactors 0 0.0 0.0 0.0 0.0

CHW (For VT
Steam CTW NITROGEN
Capacity MOC Reactor DIA (m) HEIGHT (m) HTA (m2) Q (Kcal/hr) Condenser) CHB(TR) HWS (m3/hr)
(Kg/Hr) (m3/hr) (Nm3/hr)
(TR)

10.0KL Hastelloy Agitated nustche Filter & Dryer 3.50 -- -- 153475 301 30.70 5.1 5.08 30.0

1.5KL SS-316 Agitated nustche Filter & Dryer 1.20 -- -- 4.50

8.0KL SS-316 Agitated nustche Filter & Dryer 3.00 -- -- 112757 221 22.55 3.7 3.73 24.0

2.0KL SS-316 Rotary vacuum paddle dryer -- -- 17100 34 3.42

3.0KL SS-316 Rotary vacuum paddle dryer -- -- 25650 50 5.13

 ESTIMATION OF STEAM CONSUMPTION FOR REACTORS IN DOUBLE ROW PRODUCTION BLOCK (SOUTH SIDE)

Steam Recommended
S.No Tag No Reactor Name Capacity MOC DIA (m) HEIGHT (m) HTA (m2) Q (Kcal/hr) (Kg/hr) Pipe Line Size
(Reactors) (NB)

CONSUMPTION OF STEAM @ 6.00 M LVL.,

Non Continuous Loads

1 R-201 Stainless Steel Reactor 20.0KL SS-316 0.00 0.00 #REF! 0 0.00 50

2 R-203 Glass Lined Reactor 20.0KL MSGL 2.80 4.39 32.96 247165 484.64 50

3 R-205 Glass Lined Reactor 16.0KL MSGL #REF! #REF! #REF! #REF! #REF! 50

4 R-207 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50

5 R-209 Stainless Steel Reactor 20.0KL SS-316 0.00 0.00 #REF! 0 0.00 50

6 R-211 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50

7 R-212 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50

8 R-135 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50

9 R-134 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50

10 R-132 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50

11 R-129 Glass Lined Reactor 16.0KL MSGL #REF! #REF! #REF! #REF! #REF! 50

12 R-127 Stainless Steel Reactor 12.0KL SS-316 #REF! #REF! #REF! #REF! #REF! 50

13 R-126 Glass Lined Reactor 12.5KL MSGL 2.40 3.78 #REF! 180405.44 353.74 50

14 R-124 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0.00 0.00 50

Summation of Non Continuous Loads #REF!

Diversity on Non Continuous Loads 0.25

Summary of Non Continuous Loads(A) #REF! 125

CONSUMPTION OF STEAM @ 6.00 M LVL.,

Continuous Loads

1 ATFD-101 Agitated Thin Film Dryer 15.0m2 SS-316 0.00 0.00 0.00 0.00 80.00 40

Summation of Continuous Loads 80.00

Diversity on Non Continuous Loads 0.8

Summary of Non Continuous Loads(B) 64.00 125

Summation of Loads @6.0 M LVL #REF!

Losses(10%) #REF!

Summation of Continuous Loads(A+B) #REF!

CONSUMPTION OF STEAM @ 0.00 M LVL.,

Continuous Loads

1 ANFD-201 Agitated Nutche Filter cum Dryer 10.0 KL Hastealloy 3.50 1.00 153475 75 40

2 ANFD-203 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40

3 ANFD-204 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40

4 ANFD-207 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40

5 ANFD-208 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40

6 ANFD-101 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 50 40

7 ANFD-103 Agitated Nutche Filter cum Dryer 10.0 KL Hastealloy 3.50 1.00 153475 60 40

8 ANFD-104 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 60 40

9 ANFD-105 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 50 40

10 ANFD-106 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 50 40

Summation of Continuous Loads 645.00

Diversity on Non Continuous Loads 0.8

Summary of Non Continuous Loads(B) 516.00 125

Losses(10%) 51.60

Summation of Continuous Loads 567.60

Consultants: ZEN CHEMICONSULTECH PVT LTD.,

Date: 04.02.2014 Client: M/s. HETERO LABS LTD.,
Nsw@zengroupindia.com

Rev No:00 Title: ESTIMATION OF UTILITY CONSUMPTION FOR STEAM This document & the design it covers are the property of ZEN. It
shall not be reproduced, copied, exhibited nor used except in the
limited way and private use permitted by any written consent
Page: 3 of 3 Doc No: ZC P-21401:B4:D:201B given by the lender to the borrower.
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 1300 mm 1.30 m 0.5KL 800 1200 0.45
Length of shell L 1600 mm 1.60 m 0.63KL 850 1200 0.567
Total volume in the vessel 2120 L 2.12 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 0.22 m3
2.12264 1.6KL 1150 1600 1.44
Liquid head in shell 1.4 m 2KL 1200 1750 1.8
HTA avilable on shell 5.9 m2 0.215306 2.5KL 1350 1800 2.25
HTA avilable on dish 1.6 m2 2.01955 3KL 1400 2000 2.7
Total HTA available A 7.47 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5 0.098125
6KL 1750 2600 5.4
8KL 1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 10KL 2050 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 74683 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 146 kg/hr If Capacity≥ 1KL 2700 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 3 KL 3000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.4713 m 1471 mm
Steam OUT Temp TsteamOUT 120 °C Length L 1.7655 m 1766 mm
Steam Velocity V 25 m/s If Capacity< 1KL 450 Max.Wor vol
Capacity 500 L 0.5 KL
Pipe line size For steam NB 44 mm Diameter D 0.8097 m 810 mm
Length L 0.9716 m 972 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 59746 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 30 m3/hr 84.1
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 2 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 37 m3/hr 94
CTW OUT Temp TCOUT 34 °C
Cooling Water Velocity V 1.5 m/s

Assume UDtm 8000 For Reactors Line sizes

Energy supplied by vessl Q 8640 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 2 m3/hr 20.2
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 15 m3/hr 59
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s
CHB For Reactors Line sizes
Assume UDtm 4000 CHB flow rate for reactors
Energy supplied by vessl Q 29873.2 kcal/hr 9.2 m3/hr 9.9 TR 46.5 TR 30 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 27.89329 9.072 36.9652908
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 4 °C 23.0 m3/hr 24.7 TR 74
CHB Inlet Temp TCHBIN -15 °C 813.098754 27.89329
CHB Out Temp TCHBOUT -10 °C For vent Condensers 37.19557
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
6.9 m3/hr 7.4 TR 40
CHW
Assume UDtm 6000 For Reactors
Energy supplied by vessl Q 44809.8 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 11.2 m3/hr 14.8 TR 51.4
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 4 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 7 °C 18.7 m3/hr 24.7 TR 66.4
CHW Out Temp TCHWOUT 11 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
1.9 m3/hr 2.5 TR 21.0
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 59746.5 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 6.0 m3/hr 32.5
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 1300 1.3 m
Reactor Shell Height Rsh 1600 1.6 m
Reactor Volume Rv 2.12 KL
Jacketed Reactor Diametre JD 1400.00 mm 1.4 m
Jacketed Reactor Shell Height Jsh 1450.00 mm 1.45 m
Jacketed Reactor Volume Jvs 2.231 KL
Jacket volume Jv=(Jvs-Rv) 0.108 KL 108 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 1.35 m3/Hr 2.031188 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 6.9 mm CA Flow rate CA Flow rate
2.031 m3/hr 1.19 CFM
N2
Max Working Volume in the reactor VWMax 2123 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 4245 Lts/Hr 4.2 m3/hr
N2 Velocity 15 m/s 6.368 Nm3/hr
 N2 Flow rate
Pipe line size for reactor NB 12.3 mm 6.4 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 1800 mm 1.80 m 0.5KL 800 1200 0.45
Length of shell L 2000 mm 2.00 m 0.63KL 850 1200 0.567
Total volume in the vessel 5107 L 5.107 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 0.57 m3
5.0868 1.6KL 1150 1600 1.44
Liquid head in shell 1.8 m 2KL 1200 1750 1.8
HTA avilable on shell 10.1 m2 0.571536 2.5KL 1350 1800 2.25
HTA avilable on dish 3.1 m2 4.895316 3KL 1400 2000 2.7
Total HTA available A 13.16 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 131603 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 258 kg/hr If Capacity≥ 1KL 2700 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 3 KL 3000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.4713 m 1471 mm
Steam OUT Temp TsteamOUT 120 °C Length L 1.7655 m 1766 mm
Steam Velocity V 25 m/s If Capacity< 1KL 450 Max.Wor vol
Capacity 500 L 0.5 KL
Pipe line size For steam NB 58 mm Diameter D 0.8097 m 810 mm
Length L 0.9716 m 972 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 105282 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 53 m3/hr 111.6
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 2 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 66 m3/hr 125
CTW OUT Temp TCOUT 34 °C
Cooling Water Velocity V 1.5 m/s

Assume UDtm 8000 For Reactors Line sizes

Energy supplied by vessl Q 8640 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 2 m3/hr 20.2
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 26 m3/hr 79
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s
CHB For Reactors Line sizes
Assume UDtm 4000 CHB flow rate for reactors
Energy supplied by vessl Q 52641.2 kcal/hr 16.2 m3/hr 17.4 TR 61.8 TR 30 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 27.89329 9.072 36.9652908
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 4 °C 40.5 m3/hr 43.5 TR 98
CHB Inlet Temp TCHBIN -15 °C 813.0988 27.89329
CHB Out Temp TCHBOUT -10 °C For vent Condensers 37.19557
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
4.0 m3/hr 4.4 TR 31
CHW
Assume UDtm 6000 For Reactors
Energy supplied by vessl Q 78961.9 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 19.7 m3/hr 26.1 TR 68.2
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 4 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 7 °C 32.9 m3/hr 43.5 TR 88.1
CHW Out Temp TCHWOUT 11 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
3.3 m3/hr 4.4 TR 27.9
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 105282.5 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 10.5 m3/hr 43.2
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 1800 1.8 m
Reactor Shell Height Rsh 2000 2 m
Reactor Volume Rv 5.09 KL
Jacketed Reactor Diametre JD 1900.00 mm 1.9 m
Jacketed Reactor Shell Height Jsh 1850.00 mm 1.85 m
Jacketed Reactor Volume Jvs 5.243 KL
Jacket volume Jv=(Jvs-Rv) 0.156 KL 156 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 1.95 m3/Hr 2.921672 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 8.3 mm CA Flow rate CA Flow rate
2.922 m3/hr 1.72 CFM
N2
Max Working Volume in the reactor VWMax 5087 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 10174 Lts/Hr 10.2 m3/hr
N2 Velocity 15 m/s 15.260 Nm3/hr
 N2 Flow rate
Pipe line size for reactor NB 19.0 mm 15.3 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 1850 mm 1.85 m 0.5KL 800 1200 0.45
Length of shell L 2250 mm 2.25 m 0.63KL 850 1200 0.567
Total volume in the vessel 5872 L 5.872 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 0.62 m3
1.6KL 1150 1600 1.44
Liquid head in shell 2.0 m 2KL 1200 1750 1.8
HTA avilable on shell 11.4 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 3.3 m2 3KL 1400 2000 2.7
Total HTA available A 14.61 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 146101 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 286 kg/hr If Capacity≥ 1KL 5400 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 6 KL 6000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.8537 m 1854 mm
Steam OUT Temp TsteamOUT 120 °C Length L 2.2244 m 2224 mm
Steam Velocity V 25 m/s If Capacity< 1KL 450 Max.Wor vol
Capacity 500 L 0.5 KL
Pipe line size For steam NB 61 mm Diameter D 0.8097 m 810 mm
Length L 0.9716 m 972 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 116881 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 23 m3/hr 74.4
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 29 m3/hr 83
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 43830.4 kcal/hr 10.3 m3/hr 14.5 TR 49.2 TR 15 15
Brine density r 949 Kg/m3 For main Condensers m3/hr 10.63352 9.072 19.7055221
Brine Specific heat Cp 0.899 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 34.2 m3/hr 48.3 TR 90
CHB Inlet Temp TCHBIN -10 °C
CHB Out Temp TCHBOUT -5 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
3.4 m3/hr 4.8 TR 28
CHW
Assume UDtm 6000 For Reactors WORKING VOLUME (SHELL VOLUME+DISH VOLUME)*0.85
Energy supplied by vessl Q 87660.7 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 17.5 m3/hr 29.0 TR 64.3
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 29.2 m3/hr 48.3 TR 83.0
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
2.9 m3/hr 4.8 TR 26.3
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 116881.0 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 11.7 m3/hr 45.5
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 1850 1.9 m
Reactor Shell Height Rsh 2250 2.25 m
Reactor Volume Rv 6.04 KL
Jacketed Reactor Diametre JD 1950.00 mm 1.95 m
Jacketed Reactor Shell Height Jsh 2100.00 mm 2.1 m
Jacketed Reactor Volume Jvs 6.268 KL
Jacket volume Jv=(Jvs-Rv) 0.223 KL 223 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 2.79 m3/Hr 4.189324 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 9.9 mm CA Flow rate CA Flow rate
4.189 m3/hr 2.46 CFM
N2
Max Working Volume in the reactor VWMax 6045 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 12090 Lts/Hr 12.1 m3/hr
N2 Velocity 15 m/s 18.135 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 20.7 mm 18.1 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 2200 mm 2.20 m 0.5KL 800 1200 0.45
Length of shell L 2600 mm 2.60 m 0.63KL 850 1200 0.567
Total volume in the vessel 9440 L 9.44 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 1.05 m3
1.6KL 1150 1600 1.44
Liquid head in shell 2.2 m 2KL 1200 1750 1.8
HTA avilable on shell 15.3 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 4.6 m2 3KL 1400 2000 2.7
Total HTA available A 19.87 m2 4KL 1550 2300 3.6 9.87844
5KL 1650 2400 4.5 1.043504 9.440178
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 198697 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 390 kg/hr If Capacity≥ 1KL 450 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 0.5 KL 500 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 0.8097 m 810 mm
Steam OUT Temp TsteamOUT 120 °C Length L 0.9716 m 972 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 71 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 158958 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 32 m3/hr 86.7
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 40 m3/hr 97
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 59609.2 kcal/hr 14.7 m3/hr 19.7 TR 58.8 TR 15 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 11.15732 9.072 20.2293163
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 48.9 m3/hr 65.7 TR 107
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
4.9 m3/hr 6.6 TR 34
CHW
Assume UDtm 6000 For Reactors
Energy supplied by vessl Q 119218.3 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 23.8 m3/hr 39.4 TR 75.0
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 39.7 m3/hr 65.7 TR 96.8
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
4.0 m3/hr 6.6 TR 30.6
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 158957.8 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 15.9 m3/hr 53.0
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 2200 2.2 m
Reactor Shell Height Rsh 2600 2.6 m
Reactor Volume Rv 9.88 KL
Jacketed Reactor Diametre JD 2300.00 mm 2.3 m
Jacketed Reactor Shell Height Jsh 2450.00 mm 2.45 m
Jacketed Reactor Volume Jvs 10.174 KL
Jacket volume Jv=(Jvs-Rv) 0.296 KL 296 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 3.69 m3/Hr 5.54161 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 11.4 mm CA Flow rate CA Flow rate
5.542 m3/hr 3.26 CFM
N2
Max Working Volume in the reactor VWMax 9878 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 19757 Lts/Hr 19.8 m3/hr
N2 Velocity 15 m/s 29.635 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 26.4 mm 29.6 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 2550 mm 2.55 m 0.5KL 800 1200 0.45
Length of shell L 3000 mm 3.00 m 0.63KL 850 1200 0.567
Total volume in the vessel 14641 L 14.641 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 1.63 m3
1.6KL 1150 1600 1.44
Liquid head in shell 2.5 m 2KL 1200 1750 1.8
HTA avilable on shell 20.4 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 6.2 m2 3KL 1400 2000 2.7
Total HTA available A 26.60 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5
6KL 1750 2600 5.4
8KL 1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 10KL 2050 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 266018 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 522 kg/hr If Capacity≥ 1KL 450 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 0.5 KL 500 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 0.8097 m 810 mm
Steam OUT Temp TsteamOUT 120 °C Length L 0.9716 m 972 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 83 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 212815 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 43 m3/hr 100.3
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 53 m3/hr 112
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 79805.5 kcal/hr 19.6 m3/hr 26.4 TR 68.0
Brine density r 939.13 Kg/m3 For main Condensers
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 65.4 m3/hr 88.0 TR 124
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
6.5 m3/hr 8.8 TR 39
CHW
Assume UDtm 6000 For Reactors
Energy supplied by vessl Q 159610.9 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 31.9 m3/hr 52.8 TR 86.8
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 53.2 m3/hr 88.0 TR 112.0
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
5.3 m3/hr 8.8 TR 35.4
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 212814.6 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 21.3 m3/hr 61.4
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 2550 2.6 m
Reactor Shell Height Rsh 3000 3 m
Reactor Volume Rv 15.31 KL
Jacketed Reactor Diametre JD 2650.00 mm 2.65 m
Jacketed Reactor Shell Height Jsh 2850.00 mm 2.85 m
Jacketed Reactor Volume Jvs 15.711 KL
Jacket volume Jv=(Jvs-Rv) 0.398 KL 398 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 4.97 m3/Hr 7.45689 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 13.3 mm CA Flow rate CA Flow rate
7.457 m3/hr 4.38 CFM
N2
Max Working Volume in the reactor VWMax 15313 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 30627 Lts/Hr 30.6 m3/hr
N2 Velocity 15 m/s 45.940 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 32.9 mm 45.9 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 2550 mm 2.55 m 0.5KL 800 1200 0.45
Length of shell L 3125 mm 3.13 m 0.63KL 850 1200 0.567
Total volume in the vessel 15183 L 15.183 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 1.63 m3
1.6KL 1150 1600 1.44
Liquid head in shell 2.7 m 2KL 1200 1750 1.8
HTA avilable on shell 21.3 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 6.2 m2 3KL 1400 2000 2.7
Total HTA available A 27.45 m2 4KL 1550 2300 3.6 15.951445
5KL 1650 2400 4.5 1.6249748 15.183703
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 274526 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 538 kg/hr If Capacity≥ 1KL 450 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 0.5 KL 500 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 0.8097 m 810 mm
Steam OUT Temp TsteamOUT 120 °C Length L 0.9716 m 972 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 84 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 219620 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 44 m3/hr 101.9
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 55 m3/hr 114
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 82357.7 kcal/hr 20.3 m3/hr 27.2 TR 69.1 TR 15 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 11.15732 9.072 20.2293163
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 67.5 m3/hr 90.8 TR 126
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
6.8 m3/hr 9.1 TR 40
CHW
Assume UDtm 6000 For Reactors
Energy supplied by vessl Q 164715.3 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 32.9 m3/hr 54.5 TR 88.2
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 54.9 m3/hr 90.8 TR 113.8
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
5.5 m3/hr 9.1 TR 36.0
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 219620.5 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 22.0 m3/hr 62.3
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 2550 2.6 m
Reactor Shell Height Rsh 3125 3.125 m
Reactor Volume Rv 15.95 KL
Jacketed Reactor Diametre JD 2650.00 mm 2.65 m
Jacketed Reactor Shell Height Jsh 2975.00 mm 2.975 m
Jacketed Reactor Volume Jvs 16.400 KL
Jacket volume Jv=(Jvs-Rv) 0.449 KL 449 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 5.61 m3/Hr 8.41361 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 14.1 mm CA Flow rate CA Flow rate
8.414 m3/hr 4.95 CFM
N2
Max Working Volume in the reactor VWMax 15951 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 31903 Lts/Hr 31.9 m3/hr
N2 Velocity 15 m/s 47.854 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 33.6 mm 47.9 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 3000 mm 3.00 m 0.5KL 800 1200 0.45
Length of shell L 3600 mm 3.60 m 0.63KL 850 1200 0.567
Total volume in the vessel 24264 L 24.264 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 2.65 m3
1.6KL 1150 1600 1.44
Liquid head in shell 3.1 m 2KL 1200 1750 1.8
HTA avilable on shell 28.8 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 8.5 m2 3KL 1400 2000 2.7
Total HTA available A 37.38 m2 4KL 1550 2300 3.6 25.434
5KL 1650 2400 4.5 2.646 24.2649
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 373843 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 733 kg/hr If Capacity≥ 1KL 225 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 0.25 KL 250 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 0.6426 m 643 mm
Steam OUT Temp TsteamOUT 120 °C Length L 0.7712 m 771 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 98 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 299074 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 60 m3/hr 118.9
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 75 m3/hr 133
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 112152.8 kcal/hr 27.6 m3/hr 37.1 TR 80.7 TR 15 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 11.15732 9.072 20.2293163
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 92.0 m3/hr 123.6 TR 147
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
9.2 m3/hr 12.4 TR 47
CHW
Assume UDtm 6000 For Reactors
Energy supplied by vessl Q 224305.5 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 44.9 m3/hr 74.2 TR 102.9
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 74.8 m3/hr 123.6 TR 132.8
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
7.5 m3/hr 12.4 TR 42.0
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 299074.0 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 29.9 m3/hr 72.7
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 3000 3.0 m
Reactor Shell Height Rsh 3600 3.6 m
Reactor Volume Rv 25.43 KL
Jacketed Reactor Diametre JD 3100.00 mm 3.1 m
Jacketed Reactor Shell Height Jsh 3450.00 mm 3.45 m
Jacketed Reactor Volume Jvs 26.026 KL
Jacket volume Jv=(Jvs-Rv) 0.592 KL 592 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 7.40 m3/Hr 11.1053 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 16.2 mm CA Flow rate CA Flow rate
11.105 m3/hr 6.53 CFM
N2
Max Working Volume in the reactor VWMax 25434 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 50868 Lts/Hr 50.9 m3/hr
N2 Velocity 15 m/s 76.302 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 42.4 mm 76.3 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 2000 mm 2.00 m 0.5KL 800 1200 0.45
Length of shell L 2840 mm 2.84 m 0.63KL 850 1200 0.567
Total volume in the vessel 6300 L 6.3 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 0.79 m3
1.6KL 1150 1600 1.44
Liquid head in shell 1.8 m 2KL 1200 1750 1.8
HTA avilable on shell 11.0 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 3.8 m2 3KL 1400 2000 2.7
Total HTA available A 14.84 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 7500 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 111266 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 218 kg/hr If Capacity≥ 1KL 900 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 1 KL 1000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.0201 m 1020 mm
Steam OUT Temp TsteamOUT 120 °C Length L 1.2241 m 1224 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 53 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 6000 For Reactors Line sizes
Energy supplied by vessl Q 89013 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 18 m3/hr 64.9
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 22 m3/hr 73
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 44506.3 kcal/hr 10.9 m3/hr 14.7 TR 50.8 TR 15 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 11.15732 9.072
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 27.4 m3/hr 36.8 TR 80
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
2.7 m3/hr 3.7 TR 25 45
CHW
Assume UDtm 4500 For Reactors
Energy supplied by vessl Q 66759.4 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 13.4 m3/hr 22.1 TR 56.1
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 22.3 m3/hr 36.8 TR 72.5
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
2.2 m3/hr 3.7 TR 22.9
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 118683.4 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 11.9 m3/hr 45.8
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 2000 2.0 m
Reactor Shell Height Rsh 2840 2.84 m
Reactor Volume Rv 8.92 KL
Jacketed Reactor Diametre JD 2100.00 mm 2.1 m
Jacketed Reactor Shell Height Jsh 2690.00 mm 2.69 m
Jacketed Reactor Volume Jvs 9.312 KL
Jacket volume Jv=(Jvs-Rv) 0.395 KL 395 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 4.93 m3/Hr 7.40206 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 13.2 mm CA Flow rate CA Flow rate
7.402 m3/hr 4.35 CFM
N2
Max Working Volume in the reactor VWMax 8918 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 17835 Lts/Hr 17.8 m3/hr
N2 Velocity 15 m/s 26.753 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 25.1 mm 26.8 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 2400 mm 2.40 m 0.5KL 800 1200 0.45
Length of shell L 3180 mm 3.18 m 0.63KL 850 1200 0.567
Total volume in the vessel 10000 L 10 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 1.36 m3
1.6KL 1150 1600 1.44
Liquid head in shell 1.9 m 2KL 1200 1750 1.8
HTA avilable on shell 14.4 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 5.5 m2 3KL 1400 2000 2.7
Total HTA available A 19.88 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 7500 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 149136 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 292 kg/hr If Capacity≥ 1KL 900 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 1 KL 1000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.0201 m 1020 mm
Steam OUT Temp TsteamOUT 120 °C Length L 1.2241 m 1224 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 62 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 6000 For Reactors Line sizes
Energy supplied by vessl Q 119308 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 24 m3/hr 75.1
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 30 m3/hr 84
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 59654.2 kcal/hr 14.7 m3/hr 19.7 TR 58.8 TR 15 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 11.15732 9.072
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 36.7 m3/hr 49.3 TR 93
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
3.7 m3/hr 4.9 TR 29 45
CHW
Assume UDtm 4500 For Reactors
Energy supplied by vessl Q 89481.3 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 17.9 m3/hr 29.6 TR 65.0
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 29.8 m3/hr 49.3 TR 83.9
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
3.0 m3/hr 4.9 TR 26.5
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 159077.9 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 15.9 m3/hr 53.1
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 2400 2.4 m
Reactor Shell Height Rsh 3180 3.18 m
Reactor Volume Rv 14.38 KL
Jacketed Reactor Diametre JD 2500.00 mm 2.5 m
Jacketed Reactor Shell Height Jsh 3030.00 mm 3.03 m
Jacketed Reactor Volume Jvs 14.866 KL
Jacket volume Jv=(Jvs-Rv) 0.487 KL 487 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 6.09 m3/Hr 9.13593 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 14.7 mm CA Flow rate CA Flow rate
9.136 m3/hr 5.37 CFM
N2
Max Working Volume in the reactor VWMax 14379 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 28757 Lts/Hr 28.8 m3/hr
N2 Velocity 15 m/s 43.136 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 31.9 mm 43.1 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 2400 mm 2.40 m 0.5KL 800 1200 0.45
Length of shell L 3780 mm 3.78 m 0.63KL 850 1200 0.567
Total volume in the vessel 12500 L 12.5 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 1.36 m3
1.6KL 1150 1600 1.44
Liquid head in shell 2.5 m 2KL 1200 1750 1.8
HTA avilable on shell 18.6 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 5.5 m2 3KL 1400 2000 2.7
Total HTA available A 24.05 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 7500 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 180405 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 354 kg/hr If Capacity≥ 1KL 900 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 1 KL 1000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.0201 m 1020 mm
Steam OUT Temp TsteamOUT 120 °C Length L 1.2241 m 1224 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 68 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 6000 For Reactors Line sizes
Energy supplied by vessl Q 144324 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 29 m3/hr 82.6
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 36 m3/hr 92
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 72162.2 kcal/hr 17.7 m3/hr 23.9 TR 64.7 TR 15 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 11.15732 9.072
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 44.4 m3/hr 59.7 TR 102
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
4.4 m3/hr 6.0 TR 32 45
CHW
Assume UDtm 4500 For Reactors
Energy supplied by vessl Q 108243.3 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 21.6 m3/hr 35.8 TR 71.5
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 36.1 m3/hr 59.7 TR 92.3
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
3.6 m3/hr 6.0 TR 29.2
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 192432.5 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 19.2 m3/hr 58.3
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 2400 2.4 m
Reactor Shell Height Rsh 3780 3.78 m
Reactor Volume Rv 17.09 KL
Jacketed Reactor Diametre JD 2500.00 mm 2.5 m
Jacketed Reactor Shell Height Jsh 3630.00 mm 3.63 m
Jacketed Reactor Volume Jvs 17.810 KL
Jacket volume Jv=(Jvs-Rv) 0.718 KL 718 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 8.98 m3/Hr 13.4632 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 17.8 mm CA Flow rate CA Flow rate
13.463 m3/hr 7.92 CFM
N2
Max Working Volume in the reactor VWMax 17092 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 34183 Lts/Hr 34.2 m3/hr
N2 Velocity 15 m/s 51.275 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 34.8 mm 51.3 Nm3/hr
 MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 2800 mm 2.80 m 0.5KL 800 1200 0.45
Length of shell L 4385 mm 4.39 m 0.63KL 850 1200 0.567
Total volume in the vessel 20000 L 20 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 2.16 m3
1.6KL 1150 1600 1.44
Liquid head in shell 2.9 m 2KL 1200 1750 1.8
HTA avilable on shell 25.5 m2 2.5KL 1350 1800 2.25
HTA avilable on dish 7.4 m2 3KL 1400 2000 2.7
Total HTA available A 32.96 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5
6KL 1750 2600 5.4
8KL1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 2050
10KL 3000 9.0
Assume UDtm 7500 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 247165 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 485 kg/hr If Capacity≥ 1KL 900 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 1 KL 1000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.0201 m 1020 mm
Steam OUT Temp TsteamOUT 120 °C Length L 1.2241 m 1224 mm
Steam Velocity V 25 m/s If Capacity< 1KL 225 Max.Wor vol
Capacity 250 L 0.25 KL
Pipe line size For steam NB 80 mm Diameter D 0.6426 m 643 mm
Length L 0.7712 m 771 mm
CTW
Assume UDtm 6000 For Reactors Line sizes
Energy supplied by vessl Q 197732 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 40 m3/hr 96.7
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 5 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 50 m3/hr 108
CTW OUT Temp TCOUT 37 °C
Cooling Water Velocity V 1.5 m/s

CHB For Reactors Line sizes

Assume UDtm 3000 CHB flow rate for reactors
Energy supplied by vessl Q 98866.0 kcal/hr 24.3 m3/hr 32.7 TR 75.7 TR 15 15
Brine density r 939.13 Kg/m3 For main Condensers m3/hr 11.15732 9.072
Brine Specific heat Cp 0.8658 kcal/kg°C CHB flow rate while distillation/reflux
∆t 5 °C 60.8 m3/hr 81.7 TR 120
CHB Inlet Temp TCHBIN -15 °C
CHB Out Temp TCHBOUT -10 °C For vent Condensers
Brine Velocity V 1.5 m/s CHB flowrate while distillation & Reflux
6.1 m3/hr 8.2 TR 38 45
CHW
Assume UDtm 4500 For Reactors
Energy supplied by vessl Q 148299.0 kcal/hr CHW flow rate for reactors
Chilled Water density r 1000.0 Kg/m3 29.7 m3/hr 49.0 TR 83.6
Chilled Water Specific heat Cp 1.0 kcal/kg°C For Main Condensers
∆t 5 °C CHW flowrate while distillation & Reflux
CHW Inlet Temp TCHWIN 8 °C 49.4 m3/hr 81.7 TR 108.0
CHW Out Temp TCHWOUT 13 °C
Chilled Water Velocity V 1.5 m/s For Vent Condensers
4.9 m3/hr 8.2 TR 34.1
HW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 263642.6 kcal/hr HW flow rate for reactors
Hot Water density r 1000.0 Kg/m3 26.4 m3/hr 68.3
Hot Water Specific heat Cp 1.0 kcal/kg°C
∆t 10 °C
HW Inlet Temp TCHWIN 70 °C
HW Out Temp TCHWOUT 60 °C
Hot Water Velocity V 2 m/s

CA For jacket /Limpet emptying

Reactor diametre RD 2800 2.8 m
Reactor Shell Height Rsh 4385 4.385 m
Reactor Volume Rv 26.99 KL
Jacketed Reactor Diametre JD 2900.00 mm 2.9 m
Jacketed Reactor Shell Height Jsh 4235.00 mm 4.235 m
Jacketed Reactor Volume Jvs 27.959 KL
Jacket volume Jv=(Jvs-Rv) 0.972 KL 972 L
Transfer Time say 5minits t 0.08 hr
Transfer Rate Qt 12.15 m3/Hr 18.2211 m3/Hr
Compressed Air Velocity V 15 m/s
Pipe line size for reactor NB 20.7 mm CA Flow rate CA Flow rate
18.221 m3/hr 10.71 CFM
N2
Max Working Volume in the reactor VWMax 26987 Lts
Transfer Time t 0.5 hr
Transfer Rate Qt 53974 Lts/Hr 54.0 m3/hr
N2 Velocity 15 m/s 80.961 Nm3/hr
N2 Flow rate
Pipe line size for reactor NB 43.7 mm 81.0 Nm3/hr
 UTILITY REQUIRMENT FOR ANFD

Diameter of ANFD = 3.5 m

Capacity of ANFD = 9.61625 m2

Thickness of cake = 0.35 m

Working Volume = 3 m3

Bulk Density = 600 Kg/m3

Cake Volume = 2019.413 Kg

Moisture Content to be removed(40%) = 807.765 Kg

Drying Time = 3 hr

Water to be evoprated = 269.255 Kg/hr

Latent Heat = 570 Kcal/kg at 50oC

Heat Load = 153475.4 Kcal/hr

Steam Requirement = 300.9321 Kg/hr

Hot Water Requirement = 15.34754 m3/hr

Cooling Water Requirement = 30.69507 m3/hr

Chilled Water Requirement = 50.752 TR

Consider (10%) Head Load = 5.075 TR

Chilled Brine Requirement = 50.752 TR

Consider (10%) Head Load = 5.075 TR

N2
Max Working Volume in the reactor VWMax 10000 Lts
Transfer Time t 1 hr
Transfer Rate Qt 10000 Lts/Hr 10.0
N2 Velocity 15 m/s 30.000

Pipe line size for reactor NB 26.6 mm

uyyyyyyyyyyyyyyy

m3/hr
Nm3/hr
N2 Flow rate
30.0 Nm3/hr
 UTILITY REQUIRMENT FOR ANFD

Diameter of ANFD = 3.0 m

Capacity of ANFD = 7.065 m2

Thickness of cake = 0.35 m

Working Volume = 2 m3

Bulk Density = 600 Kg/m3

Cake Volume = 1483.65 Kg

Moisture Content to be removed(40%) = 593.46 Kg

Drying Time = 3 hr

Water to be evoprated = 197.82 Kg/hr

Latent Heat = 570 Kcal/kg at 50oC

Heat Load = 112757.4 Kcal/hr

Steam Requirement = 221.0929 Kg/hr

Hot Water Requirement = 11.27574 m3/hr

Cooling Water Requirement = 22.55148 m3/hr

Chilled Water Requirement = 37.288 TR

Consider (10%) Head Load = 3.729 TR

Chilled Brine Requirement = 37.288 TR

Consider (10%) Head Load = 3.729 TR

N2
Max Working Volume in the reactor VWMax 8000 Lts
Transfer Time t 1 hr
Transfer Rate Qt 8000 Lts/Hr 8.0
N2 Velocity 15 m/s 24.000

Pipe line size for reactor NB 23.8 mm

m3/hr
Nm3/hr
N2 Flow rate
24.0 Nm3/hr
 UTILITY REQUIRMENT FOR ANFD

Diameter of ANFD = 3.0 m

Capacity of ANFD = 7.065 m2

Thickness of cake = 0.35 m

Working Volume = 2 m3

Bulk Density = 600 Kg/m3

Cake Volume = 1483.65 Kg

Moisture Content to be removed(40%) = 593.46 Kg

Drying Time = 3 hr

Water to be evoprated = 197.82 Kg/hr

Latent Heat = 570 Kcal/kg at 50oC

Heat Load = 112757.4 Kcal/hr

Steam Requirement = 221.0929 Kg/hr

Hot Water Requirement = 11.27574 m3/hr

Cooling Water Requirement = 22.55148 m3/hr

Chilled Water Requirement = 37.288 TR

Consider (10%) Head Load = 3.729 TR

Chilled Brine Requirement = 37.288 TR

Consider (10%) Head Load = 3.729 TR

N2
Max Working Volume in the reactor VWMax 1500 Lts
Transfer Time t 1 hr
Transfer Rate Qt 1500 Lts/Hr 1.5
N2 Velocity 15 m/s 4.500

Pipe line size for reactor NB 10.3 mm

m3/hr
Nm3/hr
N2 Flow rate
4.5 Nm3/hr
 UTILITY REQUIRMENT FOR ANFD - 4.0KL

Bulk Density = 800 Kg/m3

Dry cake weight = 650 kg N2

wet cake weight = 780 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 156 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 52.0 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 28080.0 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 55.1 Kg/hr

HW Requirement = 2.8 m3/hr

UTILITY REQUIRMENT FOR ANFD - 2.0KL

Bulk Density = 800 Kg/m3

Dry cake weight = 180 kg N2

wet cake weight = 216 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 43 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 14.4 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 7776.0 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 15.2 Kg/hr

HW Requirement = 0.8 m3/hr

UTILITY REQUIRMENT FOR ANFD - 1.5KL

Bulk Density = 800 Kg/m3

Dry cake weight = 82 kg N2

wet cake weight = 98 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 20 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 6.6 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 3542.4 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 6.9 Kg/hr

HW Requirement = 0.4 m3/hr

UTILITY REQUIRMENT FOR ANFD - 1.0KL

Bulk Density = 800 Kg/m3

Dry cake weight = 60 kg N2

wet cake weight = 72 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 14 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 4.8 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 2592.0 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 5.1 Kg/hr

HW Requirement = 0.3 m3/hr

UTILITY REQUIRMENT FOR ANFD - 0.5KL

Bulk Density = 800 Kg/m3

Dry cake weight = 36 kg N2

wet cake weight = 43 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 9 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 2.9 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 1555.2 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 3.0 Kg/hr

HW Requirement = 0.2 m3/hr

 SREAM REQUIRMENT FOR ROTOCONE VACUUM DRYER

CAPACITY OF RVPD = 2000 Liters

VOLUME OCCUPIED BY MATERIAL(50%) = 1000 Liters
ASSUMED BULK DENSITY AS = 0.6 Kg/Lit
MASS OF MATERIAL = 600 Kg
ASSUME WATER AS MOITURE CONTENT AS IT HAS MAXIMUM HEAT OF VAPORISATON
LOSS OF DRYING(15%) = 0.15
WATER TO BE REMOVED = 90 Kg
TIME OF DRYING = 3 Hours
Normally drying of water will take more time but for peak rate we have considered 3Hrs.
WATER TO BE REMOVED = 30 Kg/hr
LATENT HEAT = 570 Kcal/kg at 50oC
HEAT LOAD = 17100 Kcal/hr
STEAM REQUIRMENT = 33.52941 Kg/hr
COOLING WATER REQUIRMENT = 3.42 m3/hr

Input
Output
APORISATON

sidered 3Hrs.
 SREAM REQUIRMENT FOR ROTOCONE VACUUM DRYER

CAPACITY OF RVPD = 3000 Liters

VOLUME OCCUPIED BY MATERIAL(50%) = 1500 Liters
ASSUMED BULK DENSITY AS = 0.6 Kg/Lit
MASS OF MATERIAL = 900 Kg
ASSUME WATER AS MOITURE CONTENT AS IT HAS MAXIMUM HEAT OF VAPORISATON
LOSS OF DRYING(15%) = 0.15
WATER TO BE REMOVED = 135 Kg
TIME OF DRYING = 3 Hours
Normally drying of water will take more time but for peak rate we have considered 3Hrs.
WATER TO BE REMOVED = 45 Kg/hr
LATENT HEAT = 570 Kcal/kg at 50oC
HEAT LOAD = 25650 Kcal/hr
STEAM REQUIRMENT = 50.29412 Kg/hr
COOLING WATER REQUIRMENT = 5.13 m3/hr

Input
Output
APORISATON

sidered 3Hrs.