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Drive family and system overview SINAMICS

Training objectives:
You are informed about

• the SINAMICS drive family


system concept

• the family members and their


corresponding tasks

• the design-types “compact drive”


and “modular drive configuration”

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 1
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

Drive family and system overview SINAMICS


Content Page
Drive systems presently still in use................................................................................................... 3
Currently valid / future drive systems................................................................................................ 4
The new generation......................................................................................................................... 5
SINAMICS offers a solution ............................................................................................................. 6
Ordering data - MLFB structure....................................................................................................... 7
Product profile General Purpose / Compact.................................................................................... 8
Product profile High Performance / Compact.................................................................................. 9
Product profile High Performance / Modular................................................................................... 10
SINAMICS Low voltage converters................................................................................................... 11
SINAMICS Medium voltage converters............................................................................................. 12
V/Hz-control and Vector-control........................................................................................................ 13
Operating types SERVO / VECTOR................................................................................................. 14
Range of motors.............................................................................................................................. 15

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 2
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Drive systems presently still in use
y Machine tools Standard Large drives
da and production machines
r
e y drives
est da
y to Simodrive Masterdrives Micromaster Midimaster Masterdrives
+ up to 200 kW up to 250 kW up to 250 kW above 200 kW
„ Siemens „ Siemens
Drive- Motorola
C161 Hitachi H8 C161
controller 5600 xx
„ TMS 320 „ TMS 320

Software Simodrive Masterdrives Micromaster Masterdrives

„ Compact + „ Standard
Micromaster Midimaster
Power stack Simodrive V3 „ Compact Cabinets
Version 3 + 4 Version 3 + 4
„ Chassis „ Chassis

Simocom U Drive Monitor Drive Monitor (Vers. 3 + 4) Drive Monitor


Engineering
Simopro Path STARTER (Vers. 4) Path

Motors Servo / Standard motors Standard motors Standard /


HV-Motors

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 3
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

Currently valid / future drive systems

to o
to
da rro
m
Drive General High y w
controller Basic
Purpose Performance
Unified processor +

Software Scalable Runtime Software Common SW-Pool

Low voltage Medium voltage


2.3 to 7.2 kV Unified power stacks for
Power stack 230 to 690 V
0.7 to 28 MVA low and medium voltage
0.12 to 6000 kVA

SIZER / STARTER, SCOUT with STARTER_Integrated


Common engineering tool
Engineering
for all drive products
Engineering / Commissioning (Visualisation)

Motors Standard motors to linear motors;


Low voltage and high voltage motors

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 4
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
The new generation
Ready to run cabinet units Strategy of SINAMICS :
(high power ratings)
ƒ unified scalable
drive system
Flexible chassis units
(high power ratings) ƒ unified engineering for
all drive families
Modular chassis units ƒ Integration of all drives
(high power ratings) into the automation
environment
Modular booksize units ƒ Merger of SIMODRIVE,
(low to medium power MASTERDRIVES,
ratings) SIMOVERT MV,
MICROMASTER
Compact blocksize units
(low power ratings)

SINAMICS G110 / G120 , ET200S-FC / G130 / G150


Compact drive units of all frame sizes for standard applications
with induction motors
SINAMICS S120 / S150 G… - General Performance
Modular or compact drive units for sophisticated tasks S… - High Performance
with synchronous or induction motors …M - Medium voltage
SINAMICS GM150 / SM150
Medium voltage drives without (1Q) / with (4Q) active infeed
for sophisticated tasks with synchronous or induction motors

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 5
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

SINAMICS offers a solution ...

... for every power range


SINAMICS

SINAMICS
SINAMICS

G110 G120 S120 G130 S120 S120 G150 / S150 GM150 / SM150

0,12 kW 1,5 MW 30 MW

... for every application


SINAMICS
SINAMICS

G110/120 G130 G150 / GM150 S150 SM150 S120 + (D4xx / T-CPU / SL)

Standard drives Sophisticated standalone drives Coordinated drives / MC


High performance drives

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 6
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Ordering data - MLFB structure
1 = Booksize
2 = Blocksize A = with customer options
3 = Chassis C = compact size
7 = Cabinet -- = chassis version

SINAMICS 0 = Air-cooled
1. Generation 5 = Liquid-cooled options

6SL3 720 – 1TE 36 – 1 A A0 – Z


1 = AC/AC unit
2 = Motor Module Output current
3 = Line Module 3 = Faktor 100
100 * 6,1 = ca. 610A

1 = MM or Line E = 380 ... 480 V


Basic Infeed F = 500 … 600 V
6 = Smart Infeed G = 660 ... 690 V
7 = Active Infeed
T = DRIVE-CLiQ interface (without CU320)
G = G150, G130 General Purpose Vector
L = S120, S150 High Performance

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 7
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

Product profile General Purpose / Compact

AC/AC units for single axis applications

0,55 – 90 kW 315 – 800 kW 75 – 1500 kW


Blocksize Chassis Cabinet

2 DO 2 AI PM-D FX1 xB1

SF IPM25

ICU24F

PWR SG1 SG2 Stat


SG4
SG5 SG6

DC LINK
ON

1 2
5 2

1 2
6 3

2
6

1
3

G110, G120, ET200S-FC G130 G150A, G150C

SINAMICS G / Compact: the new drive system for general drive tasks
designed for single axis applications

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 8
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Product profile High Performance / Compact

AC/AC units for single axis applications

0,25 – 90 kW 75 – 250 kW 75 – 1200 kW


Blocksize Chassis Cabinet

S120 S120 S150

SINAMICS S / Compact: the new drive system for demanding drive tasks
designed for single axis applications

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 9
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

Product profile High Performance / Modular

DC/AC units for multi-axis applications

1,6 – 107 kW 75 – 1200 kW 75 – 1200 kW


Booksize Chassis Cabinet segments

S120 S120 S120

SINAMICS S / Modular: the new drive system for sophisticated drive tasks
designed for multi-axis applications (i.e. in machine construction)
and for multi-motor drive-group applications

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 10
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Low voltage converters

SINAMICS
G110 G120 G130 G130 G150 S150
Ready to run Modular Ready to run Ready to run

Blocksize Blocksize Chassis Standard cabinet Standard cabinet

1AC, 230 V 3AC, 400 V 3AC, 400/500/690 V 3AC, 400/500/690 V 3AC, 400/690 V
0.12 – 3 kW 0.37 – 250 kW 315 – 800 kW 75 – 1500 kW 75 – 1200 kW

SINAMICS
SINAMICS

SINAMICS

S120 S120 S120 S120 S120


Modular Ready to run

Booksize Chassis Cabinet segment Blocksize Chassis

3AC, 400 V 3AC, 400/690 V 3AC, 400/690 V 1/3AC, 230/400 V 3AC, 400 V
1.6 – 107 kW 132 – 1400 kW 132 – 1500 kW 0.12 – 90 kW 75 – 250 kW

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 11
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

SINAMICS Medium voltage converters

GM150 SM150
Single quadrant operation on the line side Four quadrant operation on the line side

IGBT-Inverter / air cooled


2.3/3.3/4.16/6.0/6.6/7.2 kV
700 – 7 900 kVA

IGBT-Inverter / water cooled


2.3/3.3/4.16/6.0/6.6/7.2 kV
2 000 – 10 000 kVA

IGCT-Inverter / water cooled IGCT-Inverter / water cooled


3.3 kV 3.3 kV
10 000 – 28 000 kVA 5 000 – 28 000 kVA

The drive solution for single motor applications of very large power ratings and high voltage.
Vector control with/without encoder; SIMOTION-technology integrated in SM150.

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 12
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
V/Hz-control and Vector-control
V/Hz-characteristic
U voltage
f

RFG

speed f frequency
setpoint n

speed active current


speed controller controller
setpoint Iset, q

- nact - Iact, q
P V
field current
K
controller Phi
Iset, d

- Iact,d IUVW

motor model

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 13
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

Operating types SERVO / VECTOR


Within the modular system SINAMICS S120 an “operating type” can be selected as
a match to the type of motor used (via parameters):

• operating type SERVO for Synchronous and Asynchronous Servo Motors /


Torque- and Linear Motors

• operating type VECTOR for Asynchronous-, Synchronous- and


Reluctance Motors

Operating type SERVO Operating type VECTOR


- Drives requiring extremely dynamic operation - Speed- and torque controlled drives requiring high
static accuracy,
- Angular synchronism with isochronous bus operation - In particular in sensorless operation

1 Active Line Module / 6 Motor Modules 1 Active Line Module / 2 Motor Modules
current controller: 125 μs current controller: 250 μs
speed controller: 125 μs speed controller: 1000 μs

1 Active Line Module / 2 Motor Modules 1 Active Line Module / 4 Motor Modules
current controller : 62.5 μs current controller: 400 μs
speed controller: 62.5 μs speed controller: 1600 μs

1 Active Line Module / 10 Motor Modules


current controller: 500 μs
speed controller: 2000 μs

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 14
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Range of motors

Asynchronous motors Synchronous motors

1L_, 1M_, 1PQ 1PH, 1PM, 1PL 1FT6, 1FK7 1FE 1FW 1FN
0,09 – 1200 kW 3,7 – 160 kW 0,19 – 32,5 kW 4 – 103 kW
0,3 – 13800 Nm 23,6 – 750 Nm 0,4 - 175 Nm 5 – 820 Nm 96 – 8570 Nm 150 – 10375 N

6.000 rpm 12.000 rpm 6.000 rpm 40.000 rpm 430 rpm 520 m/min

self-ventilated forced-ventilated natural convection water-cooled water-cooled water-cooled


water-cooled
frameless frameless frameless
frame motor frame motor frame motor motor motor motor
frameless motor

Standard motors Asynchronous Synchronous Mounting Torque Linear


Norm motors Servo motors Servo motors spindle motors motors
Low voltage motors Main spindle motors

SINAMICS Date:
File:
06/03/2007
ABU DHABI: Page 1 - 15
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.

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