1 07 Diagnostics PDF

Diagnostics
Training objectives:
You are informed about
• Diagnosis via LEDs and AOP30

• Fault and alarm messages
• Diagnosis via STARTER
• Diagnostic functions
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 7 - 1
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Diagnostics
Content Page
LED indications on the CU320 while booting.................................................................................... 3
LED indications on the CU320 during operation............................................................................... 4
LED indications on other components.............................................................................................. 5
Diagnosis with the fault buffer [8060]............................................................................................... 6
Diagnosis with the alarm buffer [8065]............................................................................................. 7
Configuring faults / alarms [8075].................................................................................................... 8
Diagnosis with the AOP30................................................................................................................ 9
Diagnosis “of the power module“: current transformer offset............................................................. 10
Diagnosis via “existing” and “missing” enables................................................................................. 11
Diagnosis using parameters............................................................................................................. 12
Drive navigator................................................................................................................................. 13
Drive diagnosis................................................................................................................................ 14
Diagnosis using measuring sockets.................................................................................................. 15
Diagnosis using the trace function.................................................................................................... 16
Recording encoder signals............................................................................................................... 17
Function generator (control type “Vector” and “Servo“)..................................................................... 18
Mathematical signal processing........................................................................................................ 19
Measuring function (only for control type “Servo“)............................................................................. 20
Power block diagnosis using the test box......................................................................................... 21
SINAMICS Date:
File:
06.03.2007
LED indications on the CU320 while booting
CU loader FC loader
Cyclic Redundancy Check
SINAMICS Date:
File:
06.03.2007
LED indications on the CU320 during operation
For Chassis units: LEDs on CIB
SINAMICS Date:
File:
06.03.2007
LED indications on other components
Active Line Module
Motor Module
SINAMICS Date:
File:
06.03.2007
Diagnosis with the fault buffer [8060]

r0945 Fault code
r0949 Fault value
NV-memory (non-volatile) in CU320 with:

- 16 MB FC-memory from -0AA1
- new CU HW-release: 0AA0 >D
0AA1
- Bootloader 1 (r0197) 2200500
- from Firmware (r0018) V2.2
Real time stamp with new AOP30
SINAMICS Date:
File:
06.03.2007
Diagnosis with the alarm buffer [8065]
up to Alarm 64
Real time stamp with new AOP30
r2122 Alarm code
r2124 Alarm value
SINAMICS Date:
File:
06.03.2007
Configuring faults / alarms [8075]
Fault response ? Acknowledge mode ?
1 = acknowledgeable after Power ON if cause of the fault is removed

2 = always acknowledgeable if cause of the fault is removed
A06601 (F) Current offset measurement interrupted

The alarm A06601 can be redefined
as fault F06601
Fault or alarm ?
SINAMICS Date:
File:
06.03.2007
Diagnosis with the AOP30
Each
Each object
object has
has its
its own
own faults
faults and
and alarms.
alarms.
Both,
Both, currently
currently valid
valid and
and already
already acknowledged
acknowledged
faults
faults and
and alarms
alarms can
can be
be called
called up.
up.
Indication
Indication of
of the
the called
called upup fault
fault or
or alarm
alarm with
with
identifier
identifier and
and clear
clear text;
text;
Time
Time stamp
stamp in in system
system time
time or
or in
in real
real time
time
(> V2.4
(> V2.4 with
with new
new AOP).
AOP).
Help
Help menus
menus with
with possible
possible causes
causes and
and remedies.
remedies.
SINAMICS Date:
File:
06.03.2007
Diagnosis “of the power module“: current transformer offset
SINAMICS Date:
File:
06.03.2007
Diagnosis via “existing” and “missing” enables
after ON
SINAMICS Date:
File:
06.03.2007
Diagnosis using parameters
r0046
HEX 1 4 0 F
BIN 0001 0100 0000 1111
Bit 12 8 4 0
r0002
r0002 drive
drive status
status
r0046
r0046 missing
missing enables
enables
r0050
r0050 active
active CDS
CDS
r0051
r0051 active
active DDS
DDS
r0721
r0721 status:
status: CU320
CU320 DI/DO
DI/DO
r0747
r0747 status:
status: CU320
CU320 DI
DI
r4022
r4022 status:
status: TM31
TM31 DI
DI
r4047
r4047 status:
status: TM31
TM31 DO
DO
SINAMICS Date:
File:
06.03.2007
Drive navigator
only for operating types

- Vector
- Servo with setpoint channel
SINAMICS Date:
File:
06.03.2007
Drive diagnosis
Control and status words
Binector connections
SINAMICS Date:
File:
06.03.2007
Diagnosis using measuring sockets
without limiting:
0.5 V/Hz
67 Hz Æ 33.5 V
33.5 – n*5 = 3.5 V
SINAMICS Date:
File:
06.03.2007
Diagnosis using the trace function
selection: trace 1 / trace 2 trigger: start / stop axis: on, off 1 / function gen.: start, stop
Trigger-
signals
recording duration
trigger conditions
SINAMICS Date:
File:
06.03.2007
Recording encoder signals
1.
1. Expert list Æ
Expert list Æ selection
selection encoder
encoder diagnostic
diagnostic signal
signal 1:
1: p496[0]
p496[0] == 00 .... 42
42 (access
(access level
level 4)
4)
3
2
2.
2. Assign
Assign trace
trace signal:
signal: == r497[.]
r497[.] ,, r498[.]
r498[.] ,, r499[.]
r499[.]
SINAMICS Date:
File:
06.03.2007
Function generator (control type “Vector” and “Servo“)

• The function generator can be used to Operating modes of the function generator:
generate a number of different signal shapes. 1. Connector output (as setpoint source) ◘Vector ◘Servo
• By selecting the operating mode the signal is 1. Speed setpoint after filter (speed setpoint) ◘Servo
connected to a predefined position within the 2. Speed setpoint before filter (speed setpoint) ◘Servo
control system. 3. Disturbing torque (after current setpoint) ◘Servo
4. Current setpoint after filter (current setpoint) ◘Servo
• The influence of superposed control loops
is automatically eliminated. 5. Current setpoint before filter (current setpoint) ◘Servo
Configurable signal shapes:

• Rectangle
• Step
• Triangle
• Sine
• PRBS (pseudo random binary
sequence, white noise)
SINAMICS Date:
File:
06.03.2007
Mathematical signal processing
With mathematical processing, signals can be mathematically related and the
result can be displayed as a curve by the trace recording:
• Calculations according to an individually defined formula
• Bode diagram output-signal to input-signal
• Fast Fourier Transformation representation of the frequency content
FFT-diagram
Transfer($1;$2) Æ Bode diagram (n actual / n set)
amplitude /\ Bode-diagram \/ phase
n.set
n.actual
SINAMICS Date:
File:
06.03.2007
Measuring function (only for control type “Servo“)

Pre-configured measuring functions:
• Controller optimization with
2 – Speed controller setpoint frequency response (after speed setpoint filter)
automatic elimination of
superposed control loops. – Speed controlled system (signal injection after current setpoint filter)
• Easily configured – Speed controller disturbance frequency response (after current setpoint filter)
• Automatically assigned: – Speed controller setpoint frequency response (before speed setpoint filter)
• Function generator
1 – Speed controller step of setpoint (after speed setpoint filter)
• Trace channels
– Speed controller step of disturbance variable (after current setpoint filter)
– Current controller setpoint frequency response (after current setpoint filter)
– Current controller step of setpoint (after current setpoint filter)
step of speed setpoint
2
frequency response
SINAMICS Date:
File:
06.03.2007
Power block diagnosis using the test box
The test box allows a quick and reliable diagnosis of the

power block function.
The test includes

- the power semiconductors in rectifier and inverter
- the interface boards for the power semiconductors
- the current transformers
Testbox 6AG 1064 – 1AA04 – 0AA0

Cables 6AG 1065 – 1AA04 – 0AA0
SINAMICS Date:
File:
06.03.2007

1 07 Diagnostics PDF

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Diagnostics

• Diagnosis via LEDs and AOP30

Cyclic Redundancy Check

LED indications on the CU320 during operation

For Chassis units: LEDs on CIB

Active Line Module

Diagnosis with the fault buffer [8060]

r0949 Fault value

NV-memory (non-volatile) in CU320 with:

Real time stamp with new AOP30

r2122 Alarm code

r2124 Alarm value

Configuring faults / alarms [8075]

Fault response ? Acknowledge mode ?

1 = acknowledgeable after Power ON if cause of the fault is removed

A06601 (F) Current offset measurement interrupted

Diagnosis “of the power module“: current transformer offset

Diagnosis using parameters

only for operating types

Control and status words

Diagnosis using the trace function

Function generator (control type “Vector” and “Servo“)

Configurable signal shapes:

Transfer($1;$2) Æ Bode diagram (n actual / n set)

amplitude /\ Bode-diagram \/ phase

Measuring function (only for control type “Servo“)

step of speed setpoint

The test box allows a quick and reliable diagnosis of the

The test includes

Testbox 6AG 1064 – 1AA04 – 0AA0

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