PUMP SIZING CALCULATION

CheCalc.com Tag No. P-101

Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pipe Diameter - ID2

Pipe Length - L2 P2
Flowrate 100.0 US gpm
Density 62.40 lb/ft3 P1
Viscosity 1.00 cP h2
Vapor Pressure 15.0 psia h1

Differential DP 34.97 psi

Pipe Diameter - ID1
Differential Head 80.8 ft Pipe Length - L1
Hydraulic power 2.04 bhp
NPSH available 12.3 ft

Suction Condition Discharge Condition

Pressure P1 25.0 psia Pressure P2 30.0 psia
Static Head h1 5.0 ft Static Head h2 10.0 ft
Equipment DP 5.0 psi Equipment DP 0.0 psi
Misc DP 0.0 psi Misc DP 0.0 psi

Piping Piping
Length L1 120.0 ft Length L2 2000.0 ft
Pipe Diameter 3 inch Pipe Diameter 3 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 3.068 inch Pipe ID ID2 3.068 inch

Roughness 0.0018 inch Roughness 0.0018 inch

Fittings No. K DP Fittings No. K DP

Elbows, 90LR 1 0.27 0.03 Elbows, 90LR 1 0.27 0.03
Elbows, 45LR 1 0.20 0.03 Elbows, 45LR 1 0.20 0.03
Tees, Thru 1 0.66 0.08 Tees, Thru 1 0.66 0.08
Tees, Branch 1 1.07 0.14 Tees, Branch 1 1.07 0.14
Ball Valves 0.20 Ball Valves 0.20
Butterfly Valves 0.34 Butterfly Valves 0.34
Gate Valves 1 0.14 0.02 Gate Valves 1 0.14 0.02
Globe Valves 5.32 Globe Valves 5.32
Check Valves 1 2.00 0.25 Check Valves 2.00
Plug Valves 0.34 Plug Valves 0.34
Pipe Entrance 1 0.50 0.06 Pipe Exit 1 1.00 0.13
0.61 0.42
Velocity 4.34 ft/s Velocity 4.34 ft/s
Reynold's No. 103036 Reynold's No. 103036
 PUMP SIZING CALCULATION
CheCalc.com Tag No. P-101
Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pipe DP 1.03 psi/100ft Pipe DP 1.03 psi/100ft

Suction Pressure 20.32 psia Discharge Pressure 55.29 psia

Pump Manufacturer's Curve Maximum Flow 180 US gpm

Flow value till which System and Head Curve
Flow Head Efficiency are calculated
gpm ft %
0.0 150.0 20.0 Operating Conditions
20.0 147.0 28.0 Flowrate 123.8 US gpm
50.0 140.0 37.0 Head 106.9 ft
80.0 129.0 43.0 Efficiency 45.80 %
100.0 120.0 45.0 Hydraulic Power 3.34 bhp
150.0 90.0 44.0 Rated Power 7.30 bhp
180.0 67.0 40.0
200.0 50.0 35.0

Pump Head System Curve Column AT

Efficiency %
200 50

180 45
Efficiency (%)

160 40
Head (ft)

140 35

120 30

100 25

80 20

60 15

40 10

20 5

0 0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0 180.0 200.0
Flow (US gpm)
 100 25

80 20

60 15

40 PUMP SIZING CALCULATION 10

CheCalc.com Tag No. P-101
20
Chemical Engineering Calculations Description 5
Feed Pump
Date 28-Jan-15
0 0
User Input 0.0 20.0 40.0 60.0 80.0 100.0 120.0 By 160.0 180.0
140.0 200.0Checalc
Flow (US gpm)
 PUMP SIZING CALCULATION
CheCalc.com Tag No. P-101
Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pipe Diameter - ID2

Pipe Length - L2 P2
Flowrate 360.0 m³/h
Density 1000 kg/m³ P1
Viscosity 1.00 cP h2
Vapor Pressure 1.0 bar abs h1

Differential DP 17.67 bar

Pipe Diameter - ID1
Differential Head 180.2 m Pipe Length - L1
Hydraulic power 176.49 kw
NPSH available 4.96 m

Suction Condition Discharge Condition

Pressure P1 1.7 bar abs Pressure P2 0.5 bar abs
Static Head h1 1.5 m Static Head h2 190.0 m
Equipment DP 0.34 bar Equipment DP 0.00 bar
Misc DP 0.00 bar Misc DP 0.00 bar

Piping Piping
Length L1 36.6 m Length L2 10000.0 m
Pipe Diameter 20 inch Pipe Diameter 32 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 477.82 mm Pipe ID ID2 777.85 mm

Roughness 0.04572 mm Roughness 0.04572 mm

Fittings No. K DP Fittings No. K DP

Elbows, 90LR 1 0.21 0.000 Elbows, 90LR 1 0.21 0.000
Elbows, 45LR 1 0.16 0.000 Elbows, 45LR 1 0.16 0.000
Tees, Thru 1 0.53 0.001 Tees, Thru 1 0.52 0.000
Tees, Branch 1 0.85 0.001 Tees, Branch 50 0.83 0.009
Ball Valves 0.16 Ball Valves 0.16
Butterfly Valves 0.27 Butterfly Valves 2 0.26 0.000
Gate Valves 1 0.11 0.000 Gate Valves 2 0.11 0.000
Globe Valves 4.22 Globe Valves 4.14
Check Valves 1 1.59 0.002 Check Valves 1.56
Plug Valves 0.27 Plug Valves 0.26
Pipe Entrance 1 0.50 0.001 Pipe Exit 1 1.00 0.000
0.006 0.010
Velocity 0.56 m/s Velocity 0.21 m/s
Reynold's No. 266346 Reynold's No. 163614
 PUMP SIZING CALCULATION
CheCalc.com Tag No. P-101
Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
User Input By Checalc

Pipe DP 0.005 bar/100m Pipe DP 0.000 bar/100m

Suction Pressure 1.52 bar Discharge Pressure 19.19 bar

Pump Manufacturer's Curve Maximum Flow 600 m³/h

Flow value till which System and Head Curve
Flow Head Efficiency are calculated
m³/h m %
0.0 210.0 60.0 Operating Conditions
170.0 200.0 60.0 Flowrate 0.0 m³/h
360.0 190.0 75.0 Head 179.5 m
420.0 180.0 70.0 Efficiency 37.24 %
460.0 170.0 65.0 Hydraulic Power 0.00 kW
500.0 150.0 60.0 Rated Power 0.00 kW
40.9 20.4 40.0
45.4 15.2 35.0

Pump Head System Curve Column AT

Efficiency %
200 80

180
70
Efficiency (%)

160
60
Head (m)

140
50
120

100 40

80
30
60
20
40
10
20

0 0
0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0
Flow (m3/h)
 100 40

80
30
60
20
40 PUMP SIZING CALCULATION
CheCalc.com Tag No. P-101
10
20
Chemical Engineering Calculations Description Feed Pump
Date 28-Jan-15
0 0
User Input 0.0 100.0 200.0 300.0 400.0 By
500.0 600.0 700.0Checalc
Flow (m3/h)