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12

PROPOSED VEHICULAR EMISSION NORMS


FOR NEW VEHICLES

Approach seen that earlier, emission regulations in


Europe were formulated by the United
The presently obtained air quality in different
Nations Economic Commission for Europe
cities in India has been detailed in Chapter
(UN-ECE). With the formation of
4. The growth in automobile and urban
European Union, emission standards are
traffic patterns together with the contribution The European Union
presently published as directives of the EU
of auto exhaust emissions to air pollution has been upgrading
having the force of law within the EU
have been discussed in Chapter 5 and its emission norms
member countries. With the introduction of
appendix. For the reasons detailed in as well as the fuel
the consolidated emission directive,
Chapter 5, the Committee decided to adopt quality standards in
implementation of the norms in the EU has
the following approach for suggesting stages, normally at an
become mandatory with relaxation being
measures for reducing pollution from interval of 4-5 years.
given to some member countries. In Europe,
automobiles :
emission norms are set based on detailed
· Introduce higher emission norms and auto studies under the extensive Auto Oil
fuel quality, ahead of the rest of the Programmes. The programme has been
country in cities that have very high helpful in identifying the requirement of
vehicle population or ambient air future automotive emission regulations and
pollutants concentration. also the corresponding fuel quality needed
· Bring about improvements, in stages, in
to meet the requirements of vehicles
the vehicular emission norms and auto fuel designed to meet the emission norms. A
quality throughout the country. European programme on emission, fuels and
engines had also been set up as a result of
· Take city specific measures to reduce the European Union Commission initiative
pollution from old in-use vehicles in the to review the available data and design
cities having very high vehicular pollution. projects to extend the knowledge base. This
Based on the above approach, the programme involved the automobile industry
Committee finalised the road map for future as well as the oil industry. The European
emission norms for new vehicles which is Union has been upgrading emission norms
given in Boxes 12.1 to 12.3. as well as the fuel quality standards in
stages, normally at an interval of 4-5 years.
European Union experience They have progressively tightened their
and practice emission norms from pre-Euro stages in
For deciding on the road map and time the eighties to Euro III standards which are
frame, the Committee looked at the practice in place since the year 2000. European
in European Union with respect to setting Union proposes to go to Euro IV norms
of emissions and fuel quality standards. It is in the year 2005.

PROPOSED VEHICULAR EMISSION NORMS FOR NEW VEHICLES 183


Table 12.1 European Union Emission Norms finalisation and implementation schedule

Norms Year of finalisation/ implementation


Euro I Implemented in 1992-1993
Euro II Implemented in 1996-1997
Euro III Finalisation in 1995-1996
Implemented in 2000
Euro IV Finalisation in 1998-1999
Implementation in 2005

Some countries in European Union have been allowed up to two more years for implementation
Source : European Commission Directives( 85/210/EEC, 85/536/EEC, 93/12/EEC, 98/70/EC)
Concawe Reports ( 6/97, 9/98, 4/99).

The rationale behind allowing a time frame · Selection of process licensors


of 4-5 years in Europe has been to allow · Preparation of process packages
the automobile industry and the oil industry Selection of LSTK contractors
The lead time of ·
to take the required steps for upgrading the
the range of 5 years is · Construction of facilities
technology and to execute projects which
required for · Commissioning of facilities
involve creation of new facilities, particulary
implementation of the · Turn around of products for marketing
at refineries besides allowing the society and
quality upgradation
the Governments to absorb the costs.
projects and supply of Taking the above steps into consideration,
improved quality of The European schedules of norms the indicative time frame required for
fuels across the country. finalisation and implementation are given in implementation of the projects for product
Table 12.1. quality upgradation by oil companies in
India would be as given in Table 12.2.
Time requirement for Indian oil
industry The lead time of the range of 5 years is
required for implementation of the quality
In oil industry, the following stages are
upgradation projects and supply of
involved for implementation of the quality
improved quality of fuels across the country.
upgradation projects :
· Project development and investment The refineries need to take shutdowns of
approvals their processing units for implementation of
· Environmental approvals projects. Since all refineries cannot be shut
· Shifting of facilities in case of space down simultaneously, it would involve
constraints staggering of shutdowns so that product
· Selection of project management availability in the country is not affected
contractors adversely.
Table 12.2 Time frame for various activities of projects

Activity Time required


Notification of fuel quality stipulations Zero date
Project development and approval of project investments 6 months
Environmental clearance 9 months
Project implementation 30 - 36 months
Commissioning of project facilities 3 months
Marketing installations flush out and stabilization 6 - 12 months
Total 54 - 66 months

184 AUTO FUEL POLICY REPORT


Logistics and other infrastructure being launched in the country for
constraints need to be taken into account, improvement in air quality including
before introducing various quality products progressive introduction of Bharat Stage
for distribution. In this context, the constraint II norms in the entire country and Euro III
in pumping various grades of products in equivalent Bharat Stage III norms in the
the pipelines, creation/ segregation of cities having substantial vehicle population.
storage and distribution facilities require Further, the EU experience with Euro IV
consideration. Setting up of these regime may also be the guiding factor. This
infrastructure facilities would require time. may call for a review after 2005. At this point
Finally the stocks in the marketing chain, of time we recommend that Euro IV norms
namely terminals, depots, pipelines, retail which would be implemented in Europe from
outlets, etc., are also to be turned around 2005 could be considered for
with the upgraded fuel after stabilization of implementation as Bharat Stage IV from
production at the refineries. This process year 2010 in identified cities.
of upgrading the fuel in the marketing setup
In respect of 2 & 3 wheeler norms, India
across the country would require 6 to 12
is already ahead of most of the advanced In respect of 2 & 3
months period, depending on the
world as far as the emission norms are wheeler norms, India is
consumption levels.
concerned. However, there is a need for already ahead of most
Hence, considering the complexities of tightening further of the norms for 2 & 3 of the advanced world
upgrading the auto fuel quality across the wheelers on account of their large as far as the emission
country, a time frame of about 5 years, which population. US and Europe do not have a norms are concerned.
is in line with the worldwide practice, is large population of such vehicles and the However, there is
required. emissions from such vehicles do not a need for tightening
contribute significantly to their air pollution further of the norms
Different emission norms for problem. The Committee considered the for 2 & 3 wheelers
new vehicles in various regions strignent emission norms of Taiwan which on account of their
are planned to be implemented there from large population.
India is a vast country where different cities the year 2003. After extensive deliberations,
have different climatic conditions, human the new India specific norms to be
population, different vehicle population implemented from the year 2005, which may
density and sources of pollution. Some be called the Bharat Stage II norms for 2
cities with large human population and high & 3 wheelers, have been finalized. It has
vehicle population require actions for vehicle been decided to have the same emission
pollution control ahead of the rest of the norms for 2 stroke and 4 stroke engines.
country. As brought out in Chapter 5, the As regards the next stage of norms for 2 &
Committee has identified cities where higher 3 wheelers beyond 2005, the Committee
level of emission norms and fuel quality is to has finalized the details of the norms. The
be made applicable ahead of the rest of the Committee notes the stages of development
country. of different technologies in this sector and
The Committee felt that although leap apperciates that some time would be
frogging to Euro IV vehicle technologies and required to assess the actual
auto fuel quality to bring the country at par commercialisation of such technologies on
with the EU may be a noble target, however, mass scale. It therefore, recommends, that
in the Indian situation, considering the these norms may preferbly be adopted by
investment priorities the country has to the year 2008 but not later than the year
follow, a view on this need should be based 2010 in any case. These may be called the
on the experience of the multi-faceted drive Bharat Stage III norms.

PROPOSED VEHICULAR EMISSION NORMS FOR NEW VEHICLES 185


Road Map for Vehicular Emission Norms for New Vehicles

Road Map for Vehicular Emission Norms for New Vehicles Box 12.1

New Vehicles (except 2 & 3 Wheelers)


Entire Country
· Bharat Stage II emission norms
From 1 April, 2005
· Euro III equivalent emission norms
From 1 April, 2010

For Cities of Delhi / NCR, Mumbai, Kolkata, Chennai, Bangalore, Hyderabad, Ahmedabad,
Pune, Surat, Kanpur and Agra

· Bharat Stage II emission norms


· Delhi, Mumbai, Kolkata & Chennai
Already introduced in the year 2000 & 2001
· Bangalore, Hyderabad Ahmedabad, Pune, Surat, Kanpur and Agra
From 1 April, 2003
· Euro III equivalent emission norms for all private vehicles, city public service vehicles and city commercial
vehicles.
From 1 April, 2005
· Euro IV equivalent emission norms for all private vehicles, city public service vehicles and city
commercial vehicles
From 1 April, 2010

Road Map for Vehicular Emission Norms for New Vehicles Box 12.2

New 2 & 3 Wheelers

Emission Norms for 2 / 3 Wheelers to be the same in the Entire Country


· Bharat Stage II norms
From 1 April, 2005
· Bharat Stage III norms
Preferably from 1 April, 2008 but not later than 1 April, 2010 in any case.

Details of Vehicular Emission Norms and Auto Fuel Quality Box 12.3

Details of Vehicular Emission Norms


Bharat Stage II, Euro III & Euro IV equivalent emissions norms for all categories of new vehicles (excluding 2 / 3 wheelers)
are given in Tables 12.3 to 12.5. The Bharat Stage II and Bharat Stgae III emission norms for 2 / 3 wheelers for the year 2005
& 2008 are given in Table 12.6.

Details of Auto Fuel Quality


To meet the recommended vehicular emission norms, quality of auto fuels to be supplied are detailed in Tables 8.11 to 8.16
and Table 9.14 to 9.15.

186 AUTO FUEL POLICY REPORT


Emission norms details
Table 12.3 Bharat Stage II emission norms

(a) Motor cars with seating capacity of and upto 6 persons (including driver) and GVW not
exceeding 2500 kg.

Vehicles with Standards (TA = COP), g/km


CO (HC + NOx) PM

Petrol engine 2.2 0.5 -


Diesel engine 1.0 0.7 0.08

(b) Four wheeler passenger vehicles with GVW equal to or less than 3500 kg and
designed to carry more than 6 persons (including driver) or maximum mass of
which exceeds 2500 kg.

Limit values (TA=COP), g/km


Class Ref. Mass Mass of CO Mass (HC + NOx) Mass of
(rw), kg PM
Petrol Diesel Petrol Diesel Diesel

I rw<1250 2.2 1.0 0.5 0.7 0.08


II 1250<rw<1700 4.0 1.25 0.6 1.0 0.12
III 1700<rw 5.0 1.5 0.7 1.2 0.17

(c) For light commercial vehicles

Limit values (TA=COP), g/km

Class Ref. Mass (rw), kg Mass of CO Mass (HC + NOx) Mass of PM


Petrol Diesel Petrol Diesel Diesel

I rw<1250 2.2 1.0 0.5 0.7 0.08

II 1250<rw<1700 4.0 1.25 0.6 1.0 0.12


III 1700<rw 5.0 1.5 0.7 1.2 0.17

(d) For heavy duty vehicles

Limit values (TA=COP), g/kWh

CO HC NO x PM

4.0 1.1 7.0 0.15

PROPOSED VEHICULAR EMISSION NORMS FOR NEW VEHICLES 187


188
Table 12.4 Euro III equivalent emission norms

(a) For passenger cars and light commercial vehicles

Reference Limit values


mass Mass of carbon Mass of Mass of Combined Mass of
(rw, kg) monooxide hydrocarbons oxides of mass of particulates
(CO) (HC) nitrogen hydrocarbons (PM)1
(NO) and oxides of
nitrogen
(HC + NOx)

L1 (g/km) L2 (g/km) L3 (g/km) L2 + L3 (g/km) L4 (g/km)

Category Class Petrol Diesel Petrol Diesel Petrol Diesel Petrol Diesel Diesel

M2 — All 2.3 0.64 0.20 - 0.15 0.50 - 0.56 0.05

I rw £ 1305 2.3 0.64 0.20 - 0.15 0.50 - 0.56 0.05

N3 II 1305 < rw 4.17 0.80 0.25 - 0.18 0.65 - 0.72 0.07


£ 1760

III 1760 < rw 5.22 0.95 0.29 - 0.21 0.78 - 0.86 0.10
1
For compression ignition engines
2
Except vehicles designed to carry more than 6 number occupants and the mass of which exceeds 2500 kg.
3
And those category M vehicles which are specified in (2) above

(b) Heavy duty vehicles for diesel engines

Diesel engines over the ESC / ELR Test Cycles


AUTO FUEL POLICY REPORT

Gaseous and PM emissions (g/kwh) Smoke(m-1)

CO HC NOX PM

2.1 0.66 5.0 0.101 0.80

1
A particulate matter limit of 0.13 g/kwh applies for small engines having a swept volume of less than 0.75 dm3 per cylinder and a rated speed greater than 3000 min –1.

(contd.)
PROPOSED VEHICULAR EMISSION NORMS FOR NEW VEHICLES
Table 12.4 (contd.)

(c) Diesel and gas engines over the ETC test cycles

Gaseous and PM Emissions (g/kwh)

CO NMHC CH 4 NOx PM

5.45 0.78 1.6 5.0 0.161

1
A particulate matter limit of 0.21 g/kwh applies for small engines having a swept volume of less than 0.75 dm3 per cylinder and a rated speed greater than 3000 min –1.

Table 12.5 Euro IV equivalent emission norms

(a) For passenger cars and light commercial vehicles

Reference Limit values


mass Mass of carbon Mass of Mass of Combined Mass of
(rw, kg) mono-oxide hydrocarbons oxides of mass of particulates
(CO) (HC) nitrogen hydrocarbons (PM)1
(NO) and oxides of
nitrogen
(HC + NO´)

L1 (g/km) L2 (g/km) L3 (g/km) L2 + L3 (g/km) L4 (g/km)

Category Class Petrol Diesel Petrol Diesel Petrol Diesel Petrol Diesel Diesel

M2 — All 1.0 0.50 0.10 - 0.08 0.25 - 0.30 0.025


I rw £ 1305 1.0 0.50 0.10 - 0.08 0.25 - 0.30 0.025

N3 II 1305 < rw 1.81 0.63 0.13 - 0.10 0.33 - 0.39 0.040


£ 1760

II 1760 < rw 2.27 0.74 0.16 - 0.11 0.39 - 0.46 0.06


1
For compression ignition engines
2
Except vehicles designed to carry more than 6 number occupants and the mass of which exceeds 2500 kg.
189

3
And those category M vehicles which are specified in (2) above (contd.)
Table 12.5 (contd.)

(b) For heavy duty vehicles for diesel engines

(i) Diesel engines over the ESC / ELR Test Cycles

Gaseous and PM emissions (g/kwh) Smoke (m-1)

CO HC NOX PM

1.5 0.46 3.5 0.021 0.50

(ii) Diesel and gas engines over the ETC Test Cycles

Gaseous and PM Emissions (g/kwh)

CO NMHC CH4 NO x PM

4.0 0.55 1.1 3.0 0.032


1
A particulate matter limit of 0.13 g/kwh applies for small engines having a swept volume of less than
0.75 dm3 per cylinder and a rated speed greater than 3000 min.
2
A particulate matter limit of 0.21 g/kwh applies for small engines having a swept volume of less than
0.75 dm3 per cylinder and a rated speed greater than 3000 min 1.

2 and 3 wheeler emission norms ambient air quality in cities, the Committee
recommends Bharat Stage II and Bharat
Considering the large population of 2 and 3 Stage III emission norms for this category
wheelers and their contribution on the of vehicles as given in Table 12.6.

Table 12.6 Emission norms and deterioration factors (DF) for 2 and 3 wheelers

Vehicle Pollutants, g/km Year 2005 Preferably from year 2008


Bharat Stage II Bharat Stage III
Norms DF* Norms DF
2 Wheelers CO 1.50 1.2 1.0 1.2

HC + NOX 1.50 1.2 1.0 1.2

3 Wheelers CO 2.25 1.2 1.25 1.2


(Petrol) HC + NOX 2.00 1.2 1.25 1.2

3 Wheelers CO 1.00 1.1 0.50 1.1

(Diesel) HC + NOX 0.85 1.0 0.50 1.0


PM 0.10 1.2 0.05 1.2

* Deterioration factors to account for deterioration of devices like catalytic converter.

190 AUTO FUEL POLICY REPORT


2 and 3 wheelers - other issues available at all these test agencies are
inadequate to meet the requirements of
The views of the Committee on other related testing due to expansion of automobile
issues are : industry, automobile market, and
1. The emission norms for new 2 and 3 technological developments. Further, the
wheelers should not be different for 2 introduction of more stringent emission
stroke and 4 stroke vehicles. norms proposed for the future will require
2. In view of an element of arbitrariness new test systems which are not available
of Deterioration Factor (DF) and the with testing agencies.
fact that meeting ambient air quality is These facilities have to be set up well in
dependent on actual emissions from time before next stage norms (Euro III
on-road vehicles, the prescribed values equivalent) are introduced as envisaged from
of DF may be reviewed in the year April 2005 in eleven cities.
2005 after the results of field trials It is understood that SIAM has submitted
conducted by the manufacturers are a report on the Upgradation of Test
available. Facilities for Automobiles in India to the The 2 and 3 wheeler
3. It is recommended that the progress Ministry of Heavy Industries. According vehicle manufacturers
in terms of meeting the proposed 2008 to SIAM, this report has laid down the may be asked to give
emission norms be reviewed in the year requirements of the testing facilities for mandatory on-road
2005. automobiles keeping in view the present and emission warranty
4. The 2 and 3 wheeler vehicle manu- anticipated needs of the Indian automobile for 30,000 km
facturers may be asked to give industry upto the year 2015. The proposed in respect of such
mandatory on-road emission warranty facilities which include emissions, noise, parts which
for 30,000 km in respect of such parts safety / crash, proving ground, reliability, may have impact
which may have impact on emissions environment, materials, and electro- on emissions including
including that of catalytic converter. magnetic compliance laboratories will cater that of catalytic
5. In order to reflect the actual conditions to the requirements of the automobile converter.
on the road, the Committee industry taking into consideration the
recommends appropriate Reference enhanced safety and emission regulations,
Vehicle Mass for the Chassis harmonization of standards, certifications of
Dynamometer Tests, as given below : imported vehicles, introduction of newer
i) 2 wheelers - as at present models and also make India a hub for
vehicle development activities particularly
ii) 3 wheelers - two persons + driver for South Asian region.
iii) 3 wheelers (Diesel) - GVW as These facilities, which have been
proposed on an elaborate scale to cater to
declared by the manufacturers
the complete requirements of the automobile
industry for automobile testing for
Emission testing facilities compliance of various norms and also for
homologation are estimated to cost about
At present ARAI, VRDE, and IIP are the Rs. 1500 crore. The cost of emission
test agencies approved by the Ministry of equipments proposed for two centres in the
Road Transport and Highways for northern and southern India are estimated
certification of emission compliance. Most to be Rs. 154 crore which have been
of the emission testing for type approvals and included in the proposal. The leading test
conformity of production are, however, agencies i.e. ARAI and VRDE have
carried out at ARAI, Pune. The test facilities indicated immediate requirements of

PROPOSED VEHICULAR EMISSION NORMS FOR NEW VEHICLES 191


Rs. 132 crore and Rs. 31 crore, respectively be strategically located in at least 4 regions
for upgradation over the next 2–3 years. i.e. northern, southern, western and eastern
However, they have indicated their part of India, in addition to the upgradation
requirements upto 2010 as Rs. 547 crore of facilities at existing test centres. These
(ARAI) and Rs. 80 crores (VRDE). In the centres could be independent emission
northern region, at present IIP is the only testing centers to be operated as per the
certifying agency. IIP has indicated an guidelines of the proposed National
immediate requirement of emission Automobile Pollution and Fuel Authority.
equipments and upgradation costing The details of equipments required at each
around Rs. 102 crore over the next two of the new emission test centres for emission
years. The requirement upto 2010 is about testing as per the proposed norms for future
Rs. 160 crore. alongwith the land, building, utilities and
The above proposal of the Society of estimated cost are given in Annexure 12.1.
Indian Automobile Managements (SIAM) As indicated in the annexure, the cost of
and other test agencies reported to be under each centre shall be around Rs.75 crore.
It is expected that load consideration by the Ministry of Heavy The setting up of 4 such new emission test
for emissions testing Industries includes plans for strength-ening centres in the country will, therefore, cost
will increase with the the automobile testing infrastructure and also around Rs. 300 crore.
implementation of to increase the emission testing capabilities The facilities for testing of evaporative
stricter norms in in the country. emissions and low temperature carbon
future requiring more It is expected that load for emissions monoxide emissions which are normally done
developmental work testing will increase with the implementation in variable volume – variable temperature
by the industry which of stricter norms in future requiring more shed and the climatic chamber for simulation
will also lead to developmental work by the industry which of low temperatures have not been included
increased testing load will also lead to increased testing load for in the above scheme. These facilities, if
for type approvals. type approvals. Further requirement of included, will cost additional Rs. 25 – 30
surveillance and monitoring of emission crore at each centre and would require
norms compliance including emission additional land, building and utilities. It is
warranty of the vehicles produced by the envisaged that testing requirement of these
automobile industry will require more facilities would be limited and one or two
emission testing facilities in the country. A facilities in the country be built up as per the
plan is, therefore, needed to be put in place SIAM proposal submitted to the Ministry
for new emission test centres which should of Industry would be adequate.

192 AUTO FUEL POLICY REPORT

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