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28-21-71 RAI 10000-001

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
1 DEC13

ZONING DATA
___________

ZONE : 293 294


522
622
ACCESS : 293BL 294BR

PREPARATION
___________

PROVISION

WORK : SKILL
_____ ___
MEN _________
MAN-HOURS

ELAPSED TIME :

GSE : 01 UNDERWING ACCESS PLATFORM


01 R/I TOOL, FUEL PUMP 98S28002515000

SPARE : 01 ELECTRIC PUMP 282170-10

EXPENDABLE : 02 O-RINGS 282171-01-010

BULK MATERIAL : SEALANT 09-018

PUBLICATION
___________

JIC : OPERATIONAL TEST OF FUEL 28-21-00-OPT-10000


SYSTEM

GA 28-21-71
RAI 10000-001
2-400 PAGE 1
DEC 01/13
28-21-71 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
2 DEC13

001 _______________________________
FUEL SYSTEM SAFETY REQUIREMENTS

1. PRESENCE OF SAFETY PERSONNEL.

2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN


CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.

3. INSTALL SMOKING PROHIBITED WARNING NOTICES


AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.

4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE


TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).

5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS


WHEN PERFORMING WORK.

6. COMPLY WITH SAFETY INSTRUCTIONS OF


ELECTRICAL POWER SUPPLY CHAPTER.

7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002 ___________
PREPARATION

1. INSTALL PLATFORM TO GAIN ACCESS TO WING


LOWER SURFACE.

2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT


PROHIBITING ENERGIZATION OF FUEL SYSTEM.

3. OPEN ACCES DOOR 293BL (294BR).

003 ______________________________
DE-ENERGIZATION OF FUEL SYSTEM

1. ON PANEL 121VU,

A. OPEN THE FOLLOWING CIRCUIT BREAKERS :

*** CONTINUED ***

GA 28-21-71
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28-21-71 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
3 DEC13

1QA (2QA) FUEL/FUEL FEED/ENG1 (2)/


ELEC/PUMP.
3QA (4QA) FUEL/FUEL FEED/ENG1 (2)/
CTL &/CAUTION.

B. INSTALL SAFETY CLIPS.

004 ________________________
REMOVAL OF ELECTRIC PUMP

REF. FIG. 282171-RAI-00120

1. DISCONNECT ELECTRICAL CONNECTOR (2) REMOVE


FASTENER (4) FROM RETAINING CLAMP (3).

2. INSTALL CONTAINER TO RECOVER FUEL (FUEL CON-


TAINED IN PUMP CANISTER).

3. REMOVE ELECTRIC PUMP RETAINING SCREWS (5)

4. UNLOCK ELECTRIC PUMP (1) BY MEANS OF PIN


TOOL,(TURN RIGHT) AND REMOVE IT.

5. REMOVE AND DISCARD PUMP TWO SEALS (6).

6. BLANK ORIFICES AND CONNECTOR OF REMOVED


EQUIPMENT.

7. PROTECT REMOVED COMPONENT INSTALLATION AREA.

005 _____________________________
INSTALLATION OF ELECTRIC PUMP

REF. FIG. 282171-RAI-00120

PREPARATION OF REPLACEMENT COMPONENT (IF REQUI-


RED).

1. INSTALL TWO NEW SEALS (6).


(SEALS MUST BE PREVIOUSLY LUBRICATED WITH
CLEAN FUEL).

2. PLACE IMMERSED PART OF ELECTRIC PUMP IN

*** CONTINUED ***

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28-21-71 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
4 DEC13

CLEAN FUEL.

3. CLEAN AND INSPECT COMPONENT INSTALLATION


AREA.

4. LOCK ELECTRIC PUMP (1) USING PIN TOOL(TURN


LEFT).

5. INSTALL SCREW (5) AND TIGHTEN.

6. INSTALL ELECTRIC CONNECTOR (2) ON ITS SUP-


PORT, ATTACH CLAMP (3) WITH FASTENER (4).

7. CONNECT ELECTRICAL CONNECTOR (2).

8. IF NECESSARY, SEAL THE CHANFER BEETWEN PUMP


AND CANISTER FLANGES WITH OF THE SEALANT.
SMOOTH.

006 ___________________________
ENERGIZATION OF FUEL SYSTEM

1. ON PANEL 121VU

A. REMOVE SAFETY CLIPS

B. CLOSE THE FOLLOWING CIRCUIT BREAKERS :


- 1QA (2QA) AND 3QA (4QA)

007 ________
CLOSE-UP

CLOSE ACCESS DOOR 293BL (294BR).

008 ________
CLOSE-UP

1. DISCONNECT AIRCRAFT FROM TANKER.


(IF IT HAS BEEN INSTALLED).

2. REMOVE SMOKING PROHIBITED WARNING NOTICES.

3. REMOVE EXPLOSIMETER.

*** CONTINUED ***

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2-400 PAGE 4
DEC 01/13
28-21-71 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
5 DEC13

4. REMOVE WARNING NOTICE PROHIBITING ENERGIZA-


TION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.

5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR


OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIP-
MENT.

6. REMOVE PLATFORM.

009 _______________________________
OPERATIONAL TEST OF FUEL SYSTEM

SEE JOB INSTRUCTION CARD

282100-OPT-10000

***** E N D O F T E X T *****

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DEC 01/13
28-21-71 RAI 10000-001
6 DEC13

GA ELECTRIC PUMP ASSEMBLY 28-21-71


RAI 10000-001
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DEC 01/13