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SM6

MV distribution
factory built assemblies
at your service
Anglais

instructions for
use
IM---PM---QM cubicles
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IM : switch cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PM : fused switch cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
QM : fuse switch combination cubicle . . . . . . . . . . . . . . . . . . . . . . . . . 6

handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
cubicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
accessories list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
dimensions and mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
handling by sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling using a forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

installation and operation recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . . 13
fitting the end panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
assembling the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
securing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
layout in the substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
fitting the busbars after installing the cubicles in their operating location 15
cable entry for connection of low voltage auxiliaries . . . . . . . . . . . . . 16
LV connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
commissioning the automated controller . . . . . . . . . . . . . . . . . . . . . . . 19
LV connection indicator Flair Din . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
test/setting mode activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
settings mode (Flair 22D and Flair 23D) . . . . . . . . . . . . . . . . . . . . . . . 23
setting scrolling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
fitting the earth bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
storing the operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HV cable connection for an IM cubicle . . . . . . . . . . . . . . . . . . . . . . . . . 26
installing the fault detection toroids . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MV cable connection for PM and QM cubicles . . . . . . . . . . . . . . . . . . 29
fitting fuses in PM and QM cubicles . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
transformer protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

start-up instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
checks before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
operating test before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
energizing the incoming MV cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
voltage indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
phase concordance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
IM, PM and QM cubicle operation and position indication . . . . . . . . 35
fuse indications on QM cubicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
discharging a CI2 operating mechanism . . . . . . . . . . . . . . . . . . . . . . . 37
padlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
keyed interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7896682EN revision : 02 1
maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
preventive maintenance, cleaning instructions and power---up . . . . 39
corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
replacing a voltage indicator block on a cubicle prior to 0040001U 40
replacing a voltage indicator block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
trouble-shooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
options and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

2 7896682EN revision : 02
foreword

symbols and Caution:


conventions you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.

DANGER as per iso 3864---2

DANGER: failure to follow this


instruction will result in death or serious
injury.

WARNING as per iso 3864---2

WARNING: failure to follow this


instruction may result in death or
serious injury.

CAUTION as per iso 3864---2

CAUTION: failure to follow this


instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.

INFORMATION--ADVICE
We draw your attention to this specific point.

7896682EN revision : 02 3
contact the Schneider
Electric service unit for
diagnosis and advice

Call your sales representative who


will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com

distribution rules The aim of this publication This document is not a commercial
is to enable the SM6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by
Schneider Electric.

safety rules
CAUTION WARNING

All the operations described below The contractor must be certified


must be performed in compliance and authorised to manipulate
with applicable safety standards, and perform work on the SM6
under the responsibility unit.
of a competent authority.

CAUTION

Only undertake the work after


having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules,
please contact Schneider
Electric.

4 7896682EN revision : 02
general description

IM : switch cubicle A N
1 : busbar compartment
2 : control cabinet 1
3 : switchgear compartment :
switch and earthing switch B
2
4 : operating mechanism
cabinet 3
5 : cable connection
compartment
A : earth bar connection pad
D
B : busbar connection pads C
C : lower field distributor and 4
cable connection E
D : voltage indicator
F
E : capacitive divider
F : front panel 5
G : cable connection inspection G
windows
N : rear extension sheet metal

PM : fused switch N
A
cubicle
1 : busbar compartment 1
2 : control cabinet
3 : switchgear compartment : B
switch and earthing switch
4 : operating mechanism 2
cabinet 3
5 : cable connection and fuse
compartment
A : earth bar connection pad
B : busbar connection pads C D
C : fuses 4
D : voltage indicator
E : front panel 5
F : lower field distributor and E
cable connection
G : inspection windows for fuses G
and downstream earthing F
switch position indicator H
H : capacitive divider
K : downstream earthing switch
N : rear extension sheet metal K

7896682EN revision : 02 5
QM : fuse switch N A
combination cubicle
1 : busbar compartment 1
2 : control cabinet
3 : switchgear compartment : B
2
switch and earthing switch
4 : operating mechanism 3
cabinet
4
5 : cable connection and fuse
compartment
A : earth bar connection pad D
B : busbar connection pads C
C : voltage indicator E
D : mechanism used to open
switch when fuse blows (QM)
5
E : indication of switch opening F
by blown fuse (QM)
F : fuses G
H
G : inspection windows for fuses
and downstream earthing
switch K
H : lower field distributor L
and cable connection
K : capacitive divider M
L : downstream earthing switch
M : front panel
N : rear extension sheet metal

6 7896682EN revision : 02
handling instructions

cubicle identification
A : indicator plate
(for customer use) A
B : characteristics and designation D3
C : manufacturer’s name plate
E : motorization plate (option) D2
serial number B
D1: riveted to the front plate of the 1
operating mechanism cover
D2: glued to the back of the front
plate of the low voltage cover E
D3: glued to the upright of the frame D1

B
1
C
1 :instruction for use number

accessories list IM accessories: PM and QM accessories:


1 bag of intercubicle connection 1 bag of field distributors for
Busbar 400---630A version and one accessories (bag S1 : 3729745) busbars > 12 kV
phase dry cables connection. For (bag S2 : 3729742)
others versions, see specific 1 bag of field distributors for
instructions. busbars > 12 kV or 1 bag of fastening accessories
(bag S2 : 3729742) for busbars ± 12 kV
supplied with the cubicle or 1 bag of fastening accessories (bag S6 : 3729746)
switchboard accessories: for busbars ± 12 kV 1 bag of bottom plate fastening
(may vary depending on the (bag S6 : 3729746) accessories (bag S5 : 3729743)
cubicles making up the 1 bag of bottom plate fastening 4 bottom plates
switchboard) accessories (bag S3 : 3729741) 3 cable bushings
1 operating lever 4 bottom plates
2 end panels 3 cable bushings
1 bag of nuts and bolts for the end 3 clamp supports + clamps
panels 1 set of busbars
1 earth bar

dimensions and mass 35

IM :120 kg 47 L1 L2 L3
20
PM :130 kg
QM :130 kg
1630
1600

375 840
940

7896682EN revision : 02 7
handling by sling
he handling lugs are reserved
solely for handling SM6 cubicles.
A : HM12 nuts and screws C
B : Schneider Electric Schneider Electric

CMU =400 KG CE CMU


=400 KG
CE
Schneider Electric

CMU
=400
KG
CE

L
CMU : Maximal Using Load
60˚
max L B 60˚
CAUTION A
max

C : should the holes be


deformed (ovalisation), replace
the lugs, to propose you if
required.

L = 920 mm mini. L = 375 mm mini.


Without low voltage case or wiring With low voltage case or wiring
duct. duct.

handling using a forklift

8 7896682EN revision : 02
handling Never attempt to move the cubicle
by exerting force on the control
panel.

storage

70˚ C

--- 40˚ C

7896682EN revision : 02 9
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10 7896682EN revision : 02
installation and operation
recommendation

switchgear ageing H The need for proper H Ventilation control:


withstand in an MV implementation of connections: the grids must be sized according
substation depends on 3 the new cold slip---on and to power loss in the substation.
main factors retractable technologies offer ease These grids must only be placed
of installation, thereby promoting near the transformer, so as to
withstand over time. prevent air circulating on the MV
Their design enables operation in switchboard.
polluted environments with harsh
atmospheres.

H The influence of the relative


humidity factor:
installation of heating resistors is
essential in climates with high
relative humidity and large
temperature differences.

operation Our service centre is at your


disposal at all times:
H To conduct an installation
diagnosis.
H To suggest the appropriate
maintenance operations.
H To offer you maintenance
contracts.
H To suggest adaptations.

7896682EN revision : 02 11
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12 7896682EN revision : 02
installation instructions

preparing the cubicles D


for switchboard E
assembly
Delivery state :
Earthing switch position upon A
delivery: closed.
: bolt + washer
: bolt + washer + nylstop
nut D
B C

Remove the front panel A and then


the skids B.

Remove the control cabinet cover


C and the lifting rings D and E.

G’
H
G

Remove top plate G and G’. (6 Remove top plate H. (6 bolts)


bolts)

fitting the end panels Refer to the switchboard parcel


manual, as per the upgrade of the
new standard IEC 62271---200.

7896682EN revision : 02 13
assembling the
switchboard M
K L
nuts and bolts in bag
S1: 3729745
(HM6 x 16 bolts only)
: screw+washer+ nut

top view

K L

Bolt mounting direction.


Fix the cubicles together.
(the additional screws are for K : left ---hand cubicle
mounting the earth collector) L : right ---hand cubicle
M : to join the 2 cubicles.
Screw HM6x60 to tighten moderately.
Tightening torque : 6 Nm.

securing to the floor


50

(screws to be provided by the


contractor according to civil
engineering)
840

740

12,3x12,3
50

15 345 15
375

layout in the substation


(minimum clearance for 140 mm 140 mm
trouble-free operation)
Switchboard installed to the right
of a wall. PM PM
Switchboard installed to the left IM ou ou IM
of a wall. QM QM

21,5 à 100 mm 21,5 à 100 mm

14 7896682EN revision : 02
fitting the busbars after accessories bag tools:
versions >12 kV S2 : 3729742 1 torque wrench (1 to 50 Nm.)
installing the cubicles versions ±12 kV S6 : 3729746 1 reduction gear (1/4 --- 3/8)
in their operating 1 socket connector (6 mm)
location 1 hexagon male socket (6mm) or
1 hexagonal female socket .

Busbar connection. Version ± 12 kV


Tightening torque : 28 Nm. (bag S6 : 3729746)
mounted without field distributors.

Version > 12 kV Field distributor positioned


(bag S2 : 3729742) incorrectly.
Field distributor positioned (risk of damage)
correctly.

7896682EN revision : 02 15
bolt+washer+nylstop nut G’
bolt+washer H G

Refit top plate H. Refit top plate G and G’.


(nuts inside the cubicle)

cable entry for A


connection of low
voltage auxiliaries

Cable entry to the auxiliary terminal Cubicle equipped with a wiring


block is via holes A on top. duct. (option)
Proceed in the same manner after
removing the trough top plate.

bolt+washer

Refit the control cabinet cover,


respecting the indications.

16 7896682EN revision : 02
cable entry for connection Nota : for connection of LV
of low voltage standard auxiliaries, refer to the wiring
diagrams of the cubicle with
auxiliaries in optional need other than standard.
supply

terminal block power possible electrical locking


of LV auxiliaries with supply CI1/CI2
motorized mechanism
XB29 + or
XB30
~ --- or
~
1 2 3 4 5 6 7 8 9 10 11 12 13 23 24 25 26 27 28 29 30

XB30 35 36 37

FU

marking of terminal block 4 auxiliary contacts : Motorization :


position of the closed MV switch : Power supply : terminals 5-- 11.
terminals 1-- 2 and 6-- 7. Opening order : terminal 9.
Position of the open MV switch Closing order : terminal 10.
terminals 3-- 4 and 6-- 8.
Possible electrical locking for
motorization : terminals 23-- 24.
3 additional auxiliary contacts
(optional supply)
Fuse blowing indication.
Position of the closed MV switch :
terminals 25-- 26. only for QM cubicle :
terminals 35-- 36-- 37.
Position of the open MV earthing
switch : terminals 27-- 28.
Position of the closed MV earthing
switch : terminals 29-- 30.

7896682EN revision : 02 17
terminal block of LV power power
auxiliaries with supply supply
no---motorized mechanism

XB30
+ --- + ---

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 35 36 37

Y1 Y2

FU

marking of terminal block 4 auxiliary contacts : Closing release


position of the closed MV switch : closing order : terminals 17-- 18.
terminals 1-- 2 and 6-- 7.
Position of the open MV switch : Fuse blowing indication
terminals 3-- 4 and 6-- 8. only for QM cubicle : terminals
35-- 36-- 37.
3 additional auxiliary contacts :
(optional supply)
position of the closed MV switch :
terminals 9-- 10.
Position of the open MV earthing
switch : terminals 11-- 12.
Position of the closed MV earthing
switch : terminals 13-- 14.

Opening release :
opening order : terminals 15-- 16.

18 7896682EN revision : 02
LV connection

A : T200S “relay”
B : radio location”in the case of
remote control”
C : LV compartment (W : 375mm)
D : battery for independent supply
E : fuse switch for connecting the
230 V AC battery charger
supply A B
F ; malle/femelle connector info
SW1, SW2, i.SW1 and i.SW2
C

1 : connect the 230 V AC supply 3 : the automated controller will


to the fuse switch (E) and shut be fully operationnal after one
off the switch hour.
2 : connect the battery

commissioning the H check the position H to configure the automated


of the buttoms on the operating controller, refer to the T200S
automated controller mechanism : buttom K in operation user manuals nos. NT00044
position button D set to ON. and N˚ T00045 in English.

remote control for 1 cubicle


switch (A) A B
remote control for 2 cubicle
switch (B)

7896682EN revision : 02 19
LV connection indicator
Flair Din
operating

Flair 22D

2 3 5 1 4
Flair 21D, 21DT
2 31

Indicators Flair 21D,21DT, 22D Flair 22D included a lithium


and 23D are self---powered from battery for a permament display
the measurement. operating (in case of a load current
A minimum 3A current is required less than 3A during 4 hours) and
in the MV cable to start up the for the outdoor lamp supply.
Flair 21D and 21DT LCD display, Flair 23D has to be supplied from
an energy storage guarantees a 4 12 Vdc to 48Vdc (whith a single
hours minimum autonomy. zero sequence CT self powering
The indicators provide an output is not possibe.
SCADA contact (except Flair 21D :
transistor output).

detector waiting for fault In idle mode (no fault detected),


a rough load current value is
ammeter function : displayed (2).
Each phase load current is
successively displayed after its
reference : L1-- L2-- L3.
Displayed values must be
multiplied by 10 for Flair 21D
and 21DT.
Example for a 80A load current :

then .. (Flair 21D/21DT) ou (Flair 22D/23D), then L2 and L3)

should Flair 22D and Flair 23D


being fitting with zero sequence
CT, L1 currents is replaced by the
unbalanced, tagged with :

if I >720A . (Flair 21D/21DT), (Flair 22D/23D)

if I <3A
.. (Flair 21D/21DT), (Flair 22D/23D)

20 7896682EN revision : 02
maxmeter function (Flair 22D et 23D only :) Should Flair 22D and Flair 23D
Press once the (1) buttom to get fitted with zéro sequence CT, M2
access to the maxmeter function. and M3 only are displayed.
For each phase, the maximum
load current since the last reset is
displayed.
Example for a 500A maximum in
phase 1:

then then M2 and M3

The maximeter values are scrolled


only once.
The 3 maximeters are reset all
together by pushing the (4) and
(5) buttoms during the scrolling.

detector in fault indication when the current exceeds one the


I>treshold exceed :
mode configured thresholds and H
becomes lower than 3A within 70s
the led (3) blinks, the output steady with blinking LED (3)
contact is closed and the faulty (2 flashed every 6s).
phase is shown on the LCD The display remains until an
display (2) : automatic reset (if configured),
or a time out (4 hours for Flair
21D/21DT, configurable for Flair
22D/23D or pulse on external
, , or reset input, a manual action on (1)
button.

H I0> threshold exceed on


phase 2 :
(or I0 with a zero sequence

CT).
LED (3) blinks (1 flash every 3s).
The display remains until an
automatic reset (>70s)
(if configured), or a time out
(4 hours for Flair 21D/21DT,
configurable for Flair 22D/23D,
or a pulse on external reset input,
a manual action on (1) buttom.

maintenance H detectors Flair 21D,21DT and H option BVP (external light


23D require no maintenance (no indicator with battery) : battery life
periodic battery replacement) time 15 yeards approximatively.
H Flair 22D lithium battery has be
changed once every 15 years
approximatively.

7896682EN revision : 02 21
settings

1 2 3 4 5 6
dip ---switches
with factory settings

overcurrent earth fault reset on


setting setting current return
(I>) (I0>) (RAZ auto)

200A OFF ON

400A 20A
OFF

600A 40A

800A 60A

80A

100A

120A

160A

Settings are performed using


dip---switches (all version) : press
the (1) buttom to validate and front
panel push buttons (Flair 22D and
Flair 23D only), these settings
replacing those of the
dip---switches.

22 7896682EN revision : 02
test/setting mode In order to display the settings (all
version) or to modify the settings
activation (Flair 22D and Flair 23D), enter the
test/settings mode.
The test mode is activated
followed by the setting display
mode, act as follow :
H Flair 21D and Flair 21DT :
press the (1) button
H Flair 22D and Flair 23D :
press twice (1) button
(the first impulse activates the
maximeter display mode)
H the led (3) blinks, up to the test
completion.
H the display shows successively

Flair 21D : then then (version)

Flair 21DT : then then (version)

Flair 22D : then then (version)

Flair 23D : then then (version)

H the whole settings are scrolled With a single press on the (1)
and 10 s after the last one, button during the scrolling returns
is displayed, the indicators returns to the ammeter display mode.
to ammeter display mode.

settings mode Note : the impulses on the buttons H select a new value using
are only valided if they last between buttons + (4) or -- (5)
(Flair 22D and Flair 1 and 3 seconds. H confirm by pushing
23D) By pressing simultaneously the (4) simultaneously on (4) and (5)
or (5) buttons during the setting buttons.
scrolling, the scrolling becomes If the new value not is validated
manual. within 5s, the old value is
It becomes possible then, using displayed again.
these buttons, to switch the After 10s without action on the (4)
settings and to define new more or (5) buttons, the indicator return
accurate settings values which to ammeter display mode.
replace those defined with the
dip---switches :
H when the setting to be modified
is selected, push simultaneously
(4) and (5) buttons
H displayed value blinks (5s max)

7896682EN revision : 02 23
setting scrolling H CTs mouting (Flair 22D and
Flair 23D only)

or or (23D only) ( =phase CT and =zero sequence CT)

network frequency (example 50 HZ)

Flair 21D/21DT : then Flair 22D/23D


.

I> threshold (example 600A)

Flair 21D/21DT : then Flair 22D/23D

I0> threshold (example 80A)

Flair 21D/21DT : then Flair 22D/23D

If the dip---switches 3,4 and 5 are on OFF position, no earth fault detection, display :

Flair 21D/21DT : then Flair 22D/23D

reset timer (example 2 hours)

Flair 22D and Flair 23D only


.

automatic reset

Flair 21D/21DT : then or Flair 22D/23D : or


. .

24 7896682EN revision : 02
connection Should the Medium Voltage
switchgear being supplied without CAUTION
the CTs installed, the 3 Cts must
be mounted the same side up to
the busbar.
Important :the MV cable
earthing braid must be fitted
back trough the CT.

A ---

+
17
remote control interface --- 16
A

+
14
Flair 21D 12
13

11
Flair 21DT
Flair 22D 19 20
18
17
15 16
Flair 23D 12 13
14
11
B
19 20
16 17
11 12 13 14

external power supply


remote indication

external reset
9 to 48V (Flair 23D)

BVE: standard Outdoor lamp


CT connection card B

12
+

11
---
9 10
8
7
5 6
2 3 4
9 10
1

1 2

BVP option
Outdoor lamp
embedded battery
(3 and 4) when a zero sequence CT

3 4
option for Flair 22D and 23D only
NB.do not connect a CT on L1

L1
5 6
zero sequence CT

L2
is connected

phase CTs
7 8

L3

7896682EN revision : 02 25
fitting the earth bars
nuts and bolts in
bag S1 : 3729745

Connect the earth bars together. Earth the substation frames in


(HM8 x 30 bolts) either of these two ways.

storing the operating Fix the hook (A) and the wall.
lever A (screws not supplied)
The operating lever has to be
hooked (B).

HV cable connection for To limit the effort on the cable


connection you have to ajust the
an IM cubicle lenght at the bending radius of the
cable.

1 : copper cable or aluminium


cable

Mount the cable clamp supports.


EUIC (short inner end, cold fitted). Nuts and bolts in bag
They must be manufactured S3 : 3729741 (HM6 x 16 bolts).
according to the standard : The remaining nuts and bolts are
IEC.60.502 for cable clamping.

26 7896682EN revision : 02
2 mounting possibilities :
A without toroids

AV

B with toroids

Nota : if the assembly B isn’t


equiped with toroids, the degree
of protection IP2X isn’t observed.
Remind : IP2X : degree of
protection following protection
suivant IEC60529.

AV

Mount the first bottom plate.


1

7896682EN revision : 02 27
installing the fault
detection toroids
(instructions suggested by
Schneider Electric)
For IM cubicles only.
Follow the instructions of the toroid
manufacturer.

Prepare the toroids outside the Fit the cable bushing.


cubicle.

L1

Position and fix the toroid on Connect the cable to the bolt
the cable.
provided on the phase L1
The earthing bread of the cables connector.
has ( isolated) must go trough the
toroids.

Use a torque wrench and a 19 mm Clamp the cable to the clamp


socket to tighten the cable to support on the bottom plate.
this bolt. (HM8 x 50 bolts)
Tightening torque : 50 Nm.

28 7896682EN revision : 02
1
2

Mount the second bottom plate. Example of low voltage routing :


H mount phases L2 and L3 using cables pass through the opening.
the same procedure as for phase
L1.

Connect the cable and toroid


earthing braids in either of these
3 ways.
(the bolts are already installed)

MV cable connection
for PM and QM
cubicles
do not use the cable clamp
supports.
Nuts and bolts in
bag S5 : 3729743.

Open the earthing switch using the Fit the cables in the same order
operating lever. as for the IM cubicle.
To see manual operations section. Use a torque wrench and a 16 mm
socket to tighten the bolts.
Tightening torque : 50 Nm.

7896682EN revision : 02 29
Close the earthing switch.

fitting fuses in PM and


QM cubicles
Reminder :
Check the condition of the fuses
before fitting them .

Lift the cover of the upper field Insert the bottom of the fuse all the
distributor with the top of the fuse. way into the lower annular contact.

Nota :
-- When changing a fuse,
change all 3 fuses .

-- Do not re-- used fuses that


have already been used.

Then fit the top of the fuse in the We advise against holding the fuse
upper contact and check that the in the middle.
field distributor cover is properly
closed.
Turn the fuse so that the label
appears in front.

30 7896682EN revision : 02
in a QM cubicle
Fit striker type fuses that actuate
the opening of the switch when
they blow.
Percuteur
Striker pin
Schlagstift
Percussore

The striker end of the fuse is The fuse characteristics and


marked. direction of mounting are printed
on the fuse.
Turn the fuse so that the label is in
front.
(striker at the top)

transformer protection Fuse ratings for SM6 protection H Different types of fuses with
units such as the PM and QM medium loaded striker may be
depend, among other things, on installed:
the following criteria : ---Solefuse fuses as per standard
H Service voltage UTE NFC 64.210.
---CF Fusarc fuses as per IEC
H Transformer rating.
recommendation 282.1 and DIN
H Fuse technology dimensions 43.625.
(manufacturer).

dimensions of fuses soléfuse (UTE standard) CF Fusarc (DIN standard)


Ø
Ø45

Ø55
Example: for the protection of a
400 kVA transformer at 10 kV, 450 35 33 L 33 . 27
select either Solefuse fuses rated
43A or CF Fusarc fuses rated 50A. rated rating weight rated rating L ∅ weight
voltage (A) (Kg) voltage (A) (mm) (mm)
(Kg)
(kV) (kV)
Please consult us on installation 7,2 6,3 à 125 2 7,2 125 292 88 3,3

12 100 2 12 6,3 à 63 292 55 1,4


80 à 100 292 88 3,3
17,5 80 2
24 6,3 à 40 442 55 1,4
24 6,3 à 63 2
50 à 80 442 88 5

7896682EN revision : 02 31
selection table (rating in (A), no overload, Please consult us for overloads
---5˚C < θ < 40˚C) and operation over 40˚C.

type of service transformer rating (KVA) rated


fuse voltage voltage
(kV) 25 50 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 (kV)
UTE NFC standards: 13.100, 64.210
Solefuse
5.5 6.3 16 31.5 31.5 63 63 63 63 63 7.2
10 6.3 6.3 16 16 31.5 31.5 31.5 63 63 63 63 24
15 6.3 6.3 16 16 16 16 16 43 43 43 43 43 63
20 6.3 6.3 6.3 6.3 16 16 16 16 43 43 43 43 43 63
General case, UTE NFC standard 13.200
Solefuse
3.3 16 16 31.5 31.5 31.5 63 63 100 100 7.2
5.5 6.3 16 16 31.5 31.5 63 63 63 80 80 100 125
6.6 6.3 16 16 16 31.5 31.5 43 43 63 80 100 125 125 7.2
10 6.3 6.3 16 16 16 31.5 31.5 31.5 43 43 63 80 80 100 12
13.8 6.3 6.3 6.3 16 16 16 16 31.5 31.5 31.5 43 63 63 80 17.5
15 6.3 6.3 6.3 16 16 16 16 31.5 31.5 31.5 43 43 63 80
20 6.3 6.3 6.3 6.3 16 16 16 16 31.5 31.5 31.5 43 43 63 24
22 6.3 6.3 6.3 6.3 16 16 16 16 16 31.5 31.5 31.5 43 63 63
General case, IEC 62271---105 standard
CF Fusarc and SIBA*
3,3 16 25 40 50 50 80 80 100 125 125 160* 200* 7,2
5 10 16 31,5 40 40 50 63 80 80 125 125 160*
5,5 10 16 31,5 31,5 40 50 50 63 80 100 125 125 160* 160*
6 10 16 25 31,5 40 50 50 63 80 80 125 125 160* 160*
6,6 10 16 25 31,5 40 50 50 63 80 80 100 125 125 160*
10 6,3 10 16 20 25 31,5 40 50 50 63 80 80 100 100 125* 200* 12
11 6.3 10 16 20 25 25 31.5 40 50 50 63 80 100 100 125* 160*
13,8 6,3 10 16 16 20 25 31,5 31,5 40 50 50 63 80 80 100* 125* 125* 17,5
15 6,3 10 10 16 16 20 25 31,5 40 50 50 63 80 80 100 125* 125*
20 6,3 6,3 10 10 16 16 25 25 31,5 40 40 50 50 63 80 100* 125* 24
22 6,3 6,3 10 10 10 16 20 25 25 31,5 40 40 50 50 80 80 100*

reference list Reference list of fuse inside Please consult us for all other type
QM cubicle according of fuses.
to IEC 62271-- 105 standard.
FUSARC CF SIBA
Ur.7,2 Kv Ur.12 Kv Ur.24 Kv Ur.7,2 Kv Ur.12Kv Ur.17,5Kv Ur.24 Kv
Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref
125 757352BN 6,3 51006511M0 6,3 51006538M0 160 3736720 125 3736722 125 3736725 100 3736726
10 51006512M0 10 51006539M0 200 3736721 160 3736723 125 3736727
16 51006513M0 16 51006540M0 200 3637724
20 51006514M0 20 51006541M0
25 51006515M0 25 51006542M0
31,5 51006516M0 31,5 51006543M0
40 51006517M0 40 51006544M0
50 51006518M0 50 51006545M0
63 51006519M0 63 51006546M0
80 51006520M0 80 51006547M0
100 51006521M0

32 7896682EN revision : 02
start-up instructions

checks before Check that nothing has been left in


the connection compartment.
energizing For all phases:
H check that the fuse has been
properly fitted.
H check that the field distributor
covers have been properly closed
on all phases. A
H check that the fault detector has
been properly connected.

Refit the front panel A.

operating test before


energizing

Operate the switch several times. Operate the earthing switch


several times.

energizing the incoming


MV cables

The switchgear must be in open


position.
(see : operating instructions)

7896682EN revision : 02 33
voltage indicators A As soon as the cables have been
energized, the voltage indicator
lamps should go on.
A : voltage presence indicator
lamp (1 for each phase).
B : connection point used to
connect a phase concordance unit.

characteristics The voltage presence indication is


ensured in the voltage range
defined by IEC 61958

phase concordance
test
Remack:
the control unit is similar to the
concordance unit used for RM6.

Nota :
in the case of a control between
old presence of tension and new If the phases concord,
VPIS to use the adaptater : Phase concordance unit of the the concordance unit lamp
51238293 FA simplified. remains off.
If the phases do no concord,
the concordance unit lamp
goes on.

34 7896682EN revision : 02
operating instructions

IM, PM and QM cubicle


operation and position
indication

Position the lever as indicated for Position the lever as indicated for
downward (opening) operations. upward (closing) operations.

CIT operating mechanism front CI1 operating mechanism front


plate. plate.

CI2 operating mechanism front


plate.
J : charged/uncharged indication.

7896682EN revision : 02 35
Opening the earthing switch. Closing the switch.
(CIT, CI1 and CI2 operating (CIT and CI1 operating
mechanisms) mechanisms)

Charging the spring. Closing the switch.


(CI2 operating mechanism) (CI2 operating mechanism)

Opening the switch. Opening the switch.


(CIT operating mechanism) (CI1 and CI2 operating
mechanisms)

36 7896682EN revision : 02
Closing the earthing switch
(for CIT, CI1 or CI2 operating
mechanisms ) after checking the
voltage status.
(see voltage indicators)

fuse indications on QM
cubicles

Fuses OK. One or more fuses not OK.


(white indicator) (red indicator)

discharging a CI2
operating mechanism

B B

Cubicle de-- energised : Cubicle energised :


Close the switch: button A Press the open button B.
then open: button B.
CAUTION

This operation can damage the


operating mechanism. Perform
only when strictly necessary.
7896682EN revision : 02 37
padlocking

Padlocking of motor mechanism. Padlock the switch in open or


(option) closed position using 1, 2 or 3
Lock out the motor mechanism padlocks. (dia. 8 mm)
using a padlock before opening
the switch.
The motor mechanism can be
locked in or out using the
padlocks.

Padlock the earthing switch in Padlocking the front panel.


open or closed position using
1, 2 or 3 padlocks. (dia. 8 mm)

keyed interlocks See the keyed interlock installation


and operating instructions
7896785.

operating safety

The front panel can only be


removed or fitted if the earthing
switch is closed.

38 7896682EN revision : 02
maintenance instructions

preventive We strongly recommend that you


carry out at regular intervals (at
maintenance, cleaning least roughly every 2 years) a few
instructions and operating cycles on the
power---up switching devices.

If necessary: contact the


Schneider Electric group service
centre.

Never lubricate the disconnector


operating mechanism.
CAUTION If necessary: contact the
Schneider Electric group service
centre. In normal operating
conditions (temperature between
--- 5°C and 40° C) no special
maintenance is required.

Never use solvents and alcohol. If the insulating parts are dusty,
CAUTION We recommend that you inspect that yo u remove the dust using a
each compartment (cable, fuse, dry cloth.
busbar)* at regular intervals
according to environmental
conditions.

example :

In harsher conditions
(aggressive atmosphere, dust,
temperature less than --- 5° C
or greater than 40° C) consult
the nearest Schneider Electric
service centre.

7896682EN revision : 02 39
corrective maintenance
Replacing the fuses:
H the cubicle must be
de-energized.
H the switch must be open.
H the earthing switch must be
closed.
Open the front panel for access to
the fuses.
Important:
standard IEC 282.1 § 23.2 states
that all three of the MV fuses
should be changed whenever First remove the top of the fuse. Then lift the fuse out of its bottom
one of them blows. support and remove it completely.
To fit the new fuses, refer to the
section on fitting fuses in PM and
QM cubicles.

replacing a voltage Pull out the voltage indicator block.


(the switchboard can remain
indicator block on a energized)
cubicle prior to
0040001U

replacing a voltage B
indicator block
VIPS type on a cubicle
after 0040001U
removal A
This operation can be conducted
with an enegised switch.
remove the 2 fixing screws from Remove the voltage indicator block
the voltage indicator block (A). and unplug the incoming
connector from it.

install On the electrical data label (B), Install the new voltage indicator
make sure that the new block bock in the reverse order for
correctly corresponds to the rated removal.
network voltage Tightening torque 0,1 mdaN.
H 1,7 kV à 3 kV
H 3 kV à 7,2 kV
H 10 kV à 24 kV

40 7896682EN revision : 02
trouble-shooting chart
IM, PM and QM cubicles

H voltage indicator not illuminated H check that the incoming cables are live
H check the voltage indicator block
H check that the switch (PM cubicle) is
closed
H check that the fuses have been fitted
H check that the fuses are in working order
H front panel cannot be opened or closed H check that the earthing switch is closed
H earthing switch cannot be operated H check that the switch is open
H switch cannot be operated H check that the earthing switch is open

motor mechanism (option)

H electrical operation impossible H check the LV fuses (CIP2)


H check electrical interlocks S13---14
(lever insertion)
H check that the earthing switch operating
shaft has reached its end position
H check that contact S14 has not disabled
the power supply and re-adjust if necessary
S13 = switch lever input H check the configuration of the CIP1
S14 = earth switch lever input subassembly (see diagram)
H (*) manual operation impossible following an electrical H use the operating lever to apply a
closing cycle for a voltage level less than ---15% rated value torque in the closing direction until the end
position is reached;
manual operation should now be possible
H (*) insertion of lever impossible following an electrical H if possible, carry out an electrical
closing cycle for a voltage level greater than +15% rated operation, using a backup power source if
value necessary
H to allow insertion of the operating lever,
push the back of the switch shaft in the
closing direction using a large screwdriver;
(for safety reasons, remember to first lock
out the electrical operating mechanism; if
necessary, push up and hold the locking
blade that actuates contact S13)
(*) Operation is guaranteed for
rated voltage 15%.

7896682EN revision : 02 41
spare parts H fuses (UTE or DIN) For other parts, please consult us:
H voltage indicator see groupe Schneider Electric
service centers

options
(please consult us)

For IM cubicles H motor mechanism


H auxiliary contacts
H LV compartment or incoming
cables compartment from top
H keyed interlocks
H 50 W heating element
H extra height plinth
H relay Flair Din
H low voltage cabinet
H enlarged LV compartment
H phase concordance tester
H kit two dry single cables a
phase
H T200S for remote control

For QM cubicles H motor mechanism with shunt


trip release
H auxiliary contacts
H LV compartment or incoming
cables compartment from top
H keyed interlocks
H 50 W heating element
H extra height plinth
H relay Flair Din
H contact for ”fuse blown”
indication
H enlarged LV compartment
H undervoltage or shunt type
opening release

For PM cubicles H motor mechanism


H auxiliary contacts
H LV compartment or incoming
cables compartment from top
H keyed interlocks
H 50 W heating element
H extra height plinth
H relay Flair Din
H low voltage cabinet
H ”fuse blown” mechanical
signalling

42 7896682EN revision : 02
recovery of SF6 gas
at end of life
The SF6 must be removed
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and
according to the following
instructions. A B
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kPa Remove the cover (A) Remove the control cover (B).
from the control cabinet.

Remove the 3 screws retaining the Drill 2 holes in the filler valve
operating mechanism. safety cap
Cut the wiring to remove ∅ 4 mm, centreline 20 mm,
the operating mechanism. max. depth 4 mm

CAUTION

pump the gas for at least 15 C


minutes.

Using a spanner wrench, remove Connect the special pumping


the safety cap from the valve. equipment (C).

options and spare parts H voltage indicator (For other parts, please consult us:
H CIT operating mechanism see groupe Schneider Electric
service centers.)
H Kit machansim 48Vcc
H Fuses

7896682EN revision : 02 43
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44 7896682EN revision : 02
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D

7896682EN revision : 02 Edition du : 24/04/2008