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INTRODUCTION
people use in everyday living around the world consumes electricity. So a need for a source
of electricity will be helpful for all the people worldwide or at least, the need to reduce the
consumption of electricity, even saving little of it, to save money will do.
In fact, in 2008, Friedman stated (as cited in Designs Science Lab) that:
There are many things that can be a source of energy such as mechanical devices
and the natural resources. Some of it just needs to be improved or developed in order to
as a result it experiences some of the largest crop losses due to violent climatic events. Due
to these natural climatic changes, the country has strong self-interest in the advancement
of GHG-friendly technologies such as biofuels. The Philippines could become a model for
other developing nations to follow, with a broad portfolio of renewable energy sources (R.
Samson et al, 2013, p2). A great number of people in the rural parts of the Philippines cook
over open fires. For many, it is the only method available to them. Often, even people who
have gas stoves will opt to cook using charcoal, a usual material used to produce fire. The
charcoal used here is not the powdered and shaped briquettes, but the natural style,
sometimes called “lump charcoal”. McKee (2013) said that the production of charcoal from
combustion of wood or coconut shells is one of the livelihoods of many people in the
Philippines (Making Charcoal, para.2). Charcoal burns cleanly and produces higher
temperature than wood, making it a good source for producing heat. In 2013, MIT
described biomass fuels, such as wood, charcoal or dung, are used by more than 2 billion
people around the world for cooking and heating purposes due to their cost and availability
(as cited in Chen et al, 2015, p.1). In the Philippines, nearly 30 percent of the energy used
is from biomass fuels and most of this energy is consumed by people in rural areas for
electricity. With the development of different designs of charcoal cook stove, its efficiency
and features has also improved. There are those charcoal stove that uses pelletized charcoal
for fuel, a stove that can be lit with anything that burns, there is also that charcoal stove
that has a blower which in this case used extra electricity and there are charcoal stove that
produces electricity. With the presence of this improvement, the researchers come up with
the idea to create a charcoal stove with its own blower which can produce its own
electricity. To help the people in electricity consumption and utilization, the researchers
proposed a design of a charcoal stove in utilizing heat loss from the walls of charcoal stove
through the process of steam-power generation. The energy that the charcoal stove will
In the rural communities in the Philippines, people still use charcoal as their
cooking fuel. However, in using a charcoal-fueled stove, not all of the heat it produces goes
through cooking process, some of it is dissipated through the walls of the stove as an excess
heat; therefore, the researcher believe that the typical designs of charcoal-fuelled stoves are
improve and to utilize charcoal stoves as another source for electricity. It is therefore both
urgent and important for studies to be conducted in relation to charcoal stoves, efficient
General Objectives:
To design and construct a “PUGON” that will maximize the use of heat produced
by it and to utilize the heat loss for generating electricity for later use.
Specific Objectives:
To use the heat loss from “PUGON” for electric generation through steam-power
generation.
To create a circuit design that will store the energy produced and store it in the
battery for later use, for its fan or to charge other devices such as cell phone.
To find out the average voltage produced by the generator for the span of 10 minutes
a. 250 ml
b. 500 ml
c. 750 ml
To know the average voltage output of the generator for a span of 10 minutes in
a. Impulse turbine
The researchers designed a device which can generate and store electric energy,
and is aided by renewable resources. The researchers believe that this study is beneficial to
the following:
DOE. The study helps the department of energy in seek of alternative sources of
energy.
Consumers. The study will directly benefit the consumers because the design will
stores energy in a battery or can be used to power its own fan instead of consuming
electricity.
Future Researchers. This study will serve as a reference for future researchers
Finally, this study will have a good impact to the society when further test and
Assumptions
1. The charcoal stove can generate electricity and can store to a battery for later use.
2. The electricity produced by this charcoal stove depends on the type of the DC
generator used.
3. If the pipe inside the wall of the charcoal stove increases its diameter, the pressure
output also increases significantly; hence, the rotational speed of the turbine will
also increase.
4. The water of G.I. pipe inside the wall of the charcoal stove will boil and produce
The study is being conducted in Daet, Camarines Norte according to the scheduled
plan because many households uses charcoal stove and that many innovations of it where
being made. The researchers come up with the study that will focus on utilizing the heat
loss from the walls of charcoal stove through steam power generation. This study is for
many persons who use charcoal stove often as their cooking medium.
In using the device, the input which is the charcoal and water should be put first
before lighting the charcoal. The suggested volume of water is 250 mL up to 750 mL only.
But the ideal to use is 500 mL of water based on the volume capacity of the cylindrical
pipe inside the charcoal stove, the required area for steam to expand and the use impulse
reaction turbine. After the initial input of water turns into steam, pouring an additional
The energy that will be produced in utilizing the heat loss from the walls of charcoal
stove through steam power generation will be used to charge a battery or to power the built-
in fan. The energy that will be stored in the battery will only be at around 5 Volts because
For further understanding in this study, some of the words that have been used were
explain below.
Biofuels. A fuel (as wood or ethanol) composed of or produced from biological raw
materials.
Biomass. Plant materials and animal waste used especially as a source of fuel.
Renewable energy. Energy obtained from natural and persistent flows of energy
controlling all plans, programs, projects and activities of the Government relative to energy
G.I. pipe. Galvanized Iron pipe. It is actually a form of steel pipe, but it’s made
with a slightly different composition of materials to make it a little more malleable. Water
This chapter presents the related literature and studies related to the study. It also
Cookstoves are commonly used for cooking and heating food in developing
countries. Cookstoves are heated by burning wood, charcoal, animal dung, or other
biomass. Nearly three billion people in developing countries cook food and heat their
homes with traditional cookstoves or open fires. Four million premature deaths result
from the abovementioned methods every year due to smoke exposure (Global Alliance
Reference Book” The steam turbine is a device for obtaining mechanical work from the
energy stored in steam. Steam enters the turbine with a high energy content and leaves
after giving up most of it. The very high pressure steam from the boiler is expanded in
nozzles to create a high velocity jet of steam. This is the operating principle of all steam
According to Shukla (2013), high pressure steam is fed to the turbine and passes
along the machine axis through multiple rows of alternately fixed and moving blades. From
the steam inlet port of the turbine towards the exhaust point, the blades and the turbine
cavity are progressively larger to allow for the expansion of the
steam.The stationary blades act as nozzles in which the steam expands and emerges at an
increased speed but lower pressure. (Bernoulli's conservation of energy principle - Kinetic
energy increases as pressure energy falls). As the steam impacts on the moving blades it
imparts some of its kinetic energy to the moving blades.There are two basic steam
turbine types, impulse turbines and reaction turbines, whose blades are designed control
the speed, direction and pressure of the steam as is passes through the turbine. The steam
jets are directed at the turbine's bucket shaped rotor blades where the pressure exerted by
the jets causes the rotor to rotate and the velocity of the steam to reduce as it imparts
its kinetic energy to the blades. The blades in turn change change the direction of flow of
the steam however its pressure remains constant as it passes through the rotor blades since
the cross section of the chamber between the blades is constant. Impulse turbines are
therefore also known as constant pressure turbines. While in the reaction turbines,
the rotor blades of the reaction turbine are shaped more like aerofoils, arranged such that
the cross section of the chambers formed between the fixed blades diminishes from
the inlet side towards the exhaust side of the blades. The chambers between
the rotor blades essentially form nozzles so that as the steam progresses through the
chambers, its velocity increases while at the same time its pressure decreases, just as in
the nozzles formed by the fixed blades. Thus the pressure decreases in both the fixed and
moving blades. As the steam emerges in a jet from between the rotor blades, it creates a
reactive force on the blades which in turn creates the turning moment on the turbine rotor,
just as in steam engine. (Newton's Third Law - For every action there is an equal and
opposite reaction)
According to the author Jaya (2011) of Boiler (Engineering Design Guideline), a
boiler is any closed vessel in which for any purpose, steam is generated under pressure that
is greater than atmospheric pressure. It includes any economizer used to heat the water fed
to the boiler, any super heater used for heating steam, and any pipes and fitting connected
to the equipment. The choice of boiler and distributor design is crucial to give the best
absorbed and minimum heat loss. The design of boiler may be influenced by factors,
including process requirements, economics and safety. And that there are three basic
designs: A, D and O type. The names are derived from the general shapes of the tube and
drum arrangements. All have steam drums for the separation of the steam from the water,
and one or more mud drums for the removal of sludge. Type D is the most flexible design.
They have a single steam drum and a single mud drum, vertically aligned. The boiler tubes
extend to one side of each drum. Generally have more tube surface exposed to the radiant
using a steam turbine was designed and made by Charles Parsons in 1885 which was used
for lighting an exhibition in Newcastle. Since then, apart from getting bigger, turbine
design has hardly changed and Parson's original design would not look out of place today.
Despite the introduction of many alternative technologies in the intervening 120 years, over
80 percent of the world's electricity is still generated by steam turbines driving rotary
generators. The Electrical energy generation using steam turbines involves three energy
conversions, extracting thermal energy from the fuel and using it to raise steam, converting
the thermal energy of the steam into kinetic energy in the turbine and using a rotary
requirements for the Philippines when tropical forests covered the islands and the
population was modest. At the beginning of the 21st century, biomass energy still plays a
vital role in the nation’s energy supply. Nearly 30 percent of the energy for the 80 million
people living in the Philippines comes from biomass. Most is used for household cooking
by the rural poor. More than half of Philippine households have an income level under
5000 pesos per month (Department of Energy 1995) and will probably have little choice
but to continue using biomass fuels in the future. There is an urgent need to assess and
develop new options for modernizing the role of biomass in the Philippine energy
economy. With rising fossil fuel prices, demand for both forest and agricultural biomass
resources will increase. To lessen the environmental impact from overexploitation of these
the most vulnerable nations to climatic instability and experiences some of the largest crop
losses due to violent climatic events. As a result the country has strong self-interest in the
become a model for other developing nations to follow, with a broad portfolio of renewable
energy sources.
the outer shell (kalan) on which the cooking pot sits, the inner chamber (rocket elbow)
where the combustion takes place, and a shelf with air holes to hold the fuel. The space
between the kalan and the combustion chamber is filled with wood ash for insulation.
(Vermeer, 2011). The eco-KALAN was developed to address certain environmental, health
and economic issues raised by open-fire cooking as practiced in the Philippines and other
Environment and Natural Resources (DENR), Negros Oriental Division of the Department
of Education, and 302nd Infantry (Achiever) Brigade of the Philippine Army, has
established the Sustainable Tree Farming for Firewood (STFF) Program in northern Sta.
Catalina, Negros Oriental “to ensure environmental sustainability” (Goal 7, United Nations
The eco-KALAN Project, when applied on a national and international scale, has
University, held its learning event on clean cook stove entitled “Kalan para sa Kalikasan:
Clean Cook Stove for Sustainable Use” last April 22, 2014 at Faber Hall, Ateneo de Manila
workers, government agencies and members of the academe participated in the whole-day
event to share practices and initiatives for the promotion of Filipino social enterprises on
clean cook stove technology. Clean cookstoves make use of sustainable fuels that are
readily available to communities; these include briquettes from agricultural wastes, rice
hulls, pili shells, sawdust, and wood chips. This ready availability results in less drudgery
for women who spend at most 20 hours per week gathering wood. Compared to traditional
cookstoves, clean technologies are more affordable in the long run as these are low-
generator module integrated with a double chambered forced draft cookstove. A module
of an appropriate rating is chosen for the testing and then power generation is observed.
The voltage generated is further stepped-up using a DC-DC step-up converter to run a DC
brushless fan of 5V, 0.3A. The fan serves two tasks, first is to cool the one side of
thermoelectric power generator and second is to supply the air to the combustion chamber
of cookstove. The air is directed to the combustion chamber through a duct which increases
the air-to-fuel ratio which helps for a cleaner combustion. (International Journal of
Research in Engineering and Technology, “IJRET”). The concept of TEG integrated stove
research was first done by J .C Bass and Killander in 1996. The concept of this stove was
taken from Biolite. The main motive is to make the stove very affordable to rural people
According to Chen, et al. (2012) one powered by waste heat from a propane-driven
stove, the other powered by waste heat from a wood-burning stove, the propane-driven
electricity.
device has been designed for integration with biomass-fuelled improved cooking stoves
commonly in use in the developing world. The device operates on the thermoelectric
the integrated generator can be used for direct charging or stored in a rechargeable lithium-
ironphosphate (LiFePo4) battery. The generator is equipped with a standard USB output
which allows the user to charge a variety of 5 Volt appliances. Five technology
demonstrator electricity generating stoves have been integrated with locally produced clay
cooking stoves in the Balaka district of Malawi, Africa. This study details the results from
an 80-day field trial of the devices. The data reveals that the stoves are in use for a greater
time than was anticipated. The data also indicates that the generators perform adequately
in the field and provide the user with the ability to charge LED lights and mobile phones
use charcoal for cooking applications, especially in rural areas. This method of cooking
produces contaminants which negatively affects the indoor air quality (IAQ) of the said
households. The aim of the study is to design and fabricate three improved charcoal-fuelled
cookstoves and assess the concentration of the identified tracer contaminants for each of
the improved cookstoves and a typical stove as well as testing their efficiency and
performance using the water boiling test. Only the major contaminants which are carbon
dioxide (CO2), carbon monoxide (CO) and particulate matter (PM) were included in the
IAQ assessment. Other IAQ parameters namely, temperature and relative humidity, were
also considered. In the water boiling test results, all of the improved cookstoves had less
time to boil, lower specific fuel consumption, higher thermal efficiency and better turn-
down ratio than the typical cookstove. Also, improving the design of the cookstove can
lower the contaminant emissions. However, stove design improvement alone is not enough
Belonio, et al. (2008) proposed a project that generally, aims to provide households
with low-cost and environment-friendly gas stove technology that efficiently utilizes
biomass waste as source of fuel, also to convert rice husk by-products into building
materials. Specifically, this business project aims to carry out the following activities: to
manufacture rice husk gas stoves with and without canister; to process rice husks into a
ready good-quality fuel for these stoves; and to process rice husk ash and convert into
building materials. And in order to eliminate problem on the disposal of char or ash, which
are by-products of rice husks, a processing plant for the production of low-cost building
materials will likewise be established. The benefits that households can derive from this
project is that, a low-cost and clean stove technology will be available to both those in
urban and in rural areas while, at the same time, providing additional income to the farmers
Ramis (2014) this research is an innovation of the portable rice hull stove
equipment to save time, investment, manpower and the environment. A desired distance of
5 cm bottom height of the inside burner from ash retainer is obtained as the critical point
in achieving the best combustion process. The unique characteristic of this innovative
design is the perforated inside and outside burners and the detachable inside burner for
easy replacement and durability of this stove. Specifically, this rice hull stove consists of
eleven major parts to wit: 1) inside burner & holder; 2) hopper; 3) flame controller; 4)
combustion chamber; 5) outer burner; 6) tensioner (optional); 7) pot (base) rest; 8) retainer
of rice hull fuel; 9) perforated holes (natural air supply); 10) leverage (optional) for
ash/aeration and disposal in the ash/char chamber); and 11) tripod stand. For easy removal
of the ash and char in the stove at the ash chamber, a flat floppy type ash remover was
keenly studied and observed through hand and or foot tapping of the leverage for every 2
to 5-minute combustion.
Conceptual Framework
The input is the most vital factor that comprises this study. In this case, the main
input comes from the water poured in the pipe and the charcoal to be lit in the cook stove
The process contains the analyses, procedures, and trial and errors during the
construction of the device. This is the part that mostly describes the device’s structure and
composition.
The finished construction of the device that utilizes the heat loss from the walls of
charcoal stove through the process of steam power generation presents the output. A device
that can be used to charge a battery to power the built-in fan or for mobile phone.
INPUT OUTPUT
FEEDBACK
METHODOLOGY
This chapter discusses the methods used by the researchers in order to achieve the
objectives of the study. This chapter includes the methods, schemes and procedures used
by the researchers in this study. Brief discussion of research design and construction as
Project Design
This project study is concerned with creating a cook stove that utilizes waste heat
from the walls of the cook stove. This device use the principle of steam power generation
and should generate at least 5 volts of electricity from an old toy DC motor. The generated
electricity will be stored in a battery and can later be use to power the cook stove own
Rough Sketch
The conceptual view is the whole assembly of the proposed design of the
researchers. It consists of 6 separate parts namely (1) GI pipes boiler assembly where it
serves as a water boiler and container of pressurize steam, (2) ash tray which collects ashes
from the burnt charcoal, (3) blower fan which can be turned on to provide air to the cook
stove, (4) circuitry casing which holds the electronic circuit and battery storage for the
whole system, (5) generator assembly which utilize the kinetic energy of the steam and
converts it to usable electrical energy, and the feed water funnel where water is being fed
major components with illustrations showing the detailed parts and dimensions.
The generator assembly is the part which convert the kinetic energy of the steam
into electrical energy that will be stored in a battery. Figure 3.2.1 shows the dimensions of
the casing for the steam turbine. Figure 3.2.2 shows the DC generator attached to its
turbine.
Fig. 3.2.1 Dimension of the turbine casing Fig. 3.2.2 DC generator connected to its turbine
The circuit casing is the place where all the electronic parts is secured. This includes
the battery, switches, step-up converter, and diode. Figure 3.2.3 shows the dimension of
the circuit casing while figure 3.2.4 shows the content of the circuit casing.
Fig. 3.2.3 Dimensions of the circuit casing Fig. 3.2.4 Actual content of the circuit casing
The G.I. pipe assembly is basically the main part of the device. It is a series of G.I. pipes
held together by cement in a form of cook stove. The dimensions of the stove is shown in the
The ash tray is an added feature which catch the ashes of the burnt charcoal. Below is the
Blower fan
The blower fan is another added feature to supply air on the cook stove while cooking.
This should act as a regulator for the temperature needed for cooking as it supplies oxygen to the
burning coal. The dimensions of the duct that holds the fan is given in the figure below.
B. Different View
This shows the interconnection of the electronic components. Below are the lists
- 2 DC toy motor
- 1 4001 diode
- 1 DC – DC Boost Converter
Materials
Activities Standards Tests
Needed
Flat sheet
Circuit - The circuitry
Rivets
Casing must fit inside.
- Must be able to
Flat sheet collect ashes
Ash Tray
Rivets from burnt
charcoal.
- It must be stable
Flat sheet
and dampen the
Blower fan Rivets
vibration of the
DC generator
blower fan
PROJECT MANAGEMENT/ORGANIZATIONAL CHART
A. Organizational Chart
MARK ANTHONY F.
SANTIAGO
Project Leader
CHRISTOPHER JAY A.
CARENE JANE Q. RAIT
CERENO
Technical Staff
Administrative Staff
Earliest
Activities Duration Latest Date
Date
Data gathering and brain storming 20 weeks July 2016 Dec 2016
Table 3.5
Actual Date
Table 3.6 Table of Specification
Bill of Materials
The following are the list of materials, no. of units and the corresponding
Table 3.6.1. List of materials needed for the mini steam generator system
booster
#32AWG
2 Pcs. LED 4 8
1 Pc. Fan -- --
1 Pc. Aluminum block -- --
diameter)
5 Kgs Cement 12 60
5 Kgs Sand -- --
1 Pc Control Valve 85 85
Different tools and equipment used are shown in the table below with their
PARTICULARS AMOUNT
1. Personal Services
1.1 Technical Consultant 300
1.2 Contractual Labor
1.2.1 Laboratory Testing
1.1.1 Others. Pls. Specify
a. Soldering of G.I. pipes P 300
b. Repair on broken pipe P 200
c.
Total Personal Services P 800
Operation Procedure
Before Operation
Make sure the pipes are loaded with the approximate amount of water (500ml) and
load the cook stove with charcoal as per needed then set the charcoal on fire as for the
normal cook stove. Wait until the pressure inside the pipes build up and the steam to
Operation Precautions
During operation, do not open the gate valve while in operation. By any means do not
reload the water when the stove is still hot even though it ran out of steam. Make sure the
divided in four parts, the steam turbine, DC generator, the electronic circuit and the cook
stove lined with GI pipes. Each part procedure of fabrication is discussed below.
1. The impulse – reaction turbine was obtained from the blower of bubble gun toy.
Image 3.3 (Impulse reaction turbine from bubble gun blower attached to the DC
generator
DC Generator
3. Unwind the coils of magnetic wire and count every turns per pole.
4. After unwinding and counting all the turns, get a slightly smaller gauge of magnetic
wire and rewind it to the armature of the rotor having greater amount of turns than
the previews winding. (in our case, the original number of turns was 420 turns per
1. Cut 1” diameter G.I. pipe in to 12 same length, approximately 6 inches long each.
2. Drill a hole 3 inches before the end a do the same on the other end but this time,
3. Using the flat metal sheet, cover each end of the tube and solder it. Make sure that
there is no air escaping. Test this by dunking each tube under water.
Image 3.8
4. Connect each ends using solder and copper pipes and you should come up with two
Image 3.11
6. Form this pipes in to circle, and place it in the mould for the charcoal stove.
Image 3.12
7. The end pipes should be long enough that it must not be covered with cement during
Image 3.13
2. The output for the fan is then connected into a rechargeable battery in parallel
4. The output of the DC – DC boost converter is connected to a female USB port and
Operation Procedure
Before Operation
Make sure the pipes are loaded with the approximate amount of water (500ml) and
load the cook stove with charcoal as per needed then set the charcoal on fire as for the
normal cook stove. Wait until the pressure inside the pipes build up and the steam to
Operation Precautions
During operation, do not open the gate valve while in operation. By any means do not
reload the water when the stove is still hot even though it ran out of steam. Make sure the
Testing Procedure
For finding the answers of the problems set of tests are conducted. The following
are the procedures followed to carry out the answers of the problem.
For testing the Average voltage produced by the generator starting from the
production of steam until the water fed in the pipes runs out using 250ml, 500ml and
750ml of water and finding the best type of turbine to be used the impulse turbine
(turbine A) or the impulse reaction turbine (turbine B). Each test has two trials.
1. Prepare all materials needed; a 250 ml of water, a 500 grams of coconut charcoal,
4. Start putting the coconut charcoal into the charcoal stove then light it up.
6. As of the turbine type hand it in front of the exit pipe for steam.
7. Connect the multi-meter leads to the terminals of the DC generator. Set the multi-
meter to dc voltage.
8. Measure the voltage output every succeeding minutes for 10 minutes when the
9. The result record are shown in table below (see table 3.8.)
Table 3.8
Average Voltage Output of 250ml water for 10 minutes
Type Average
Trial 1 Trial 2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Turbine A
Turbine B
1. Prepare all materials needed; a 500 ml of water, a 500 grams of coconut charcoal,
4. Start putting the coconut charcoal into the charcoal stove then light it up.
6. As of the turbine type hand it in front of the exit pipe for steam.
7. Connect the multi-meter leads to the terminals of the DC generator. Set the multi-
meter to dc voltage.
8. Measure the voltage output every succeeding minutes for 10 minutes when the
9. The result record are shown in table below (see table 3.9.)
Table 3.9
Average Voltage Output of 500ml water for 10 minutes
Type Average
Trial 1 Trial 2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Turbine A
Turbine B
1. Prepare all materials needed; a 750 ml of water, a 500 grams of coconut charcoal,
4. Start putting the coconut charcoal into the charcoal stove then light it up.
6. As of the turbine type hand it in front of the exit pipe for steam.
7. Connect the multi-meter leads to the terminals of the DC generator. Set the multi-
meter to dc voltage.
8. Measure the voltage output every succeeding minutes for 10 minutes when the
9. The result record are shown in table below (see table 3.10.)
Table 3.10
Average Voltage Output of 500ml water for 10 minutes
Type Average
Trial 1 Trial 2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Turbine A
Turbine B
For measuring the relationship between the pressure and the voltage produced by
the generator using impulse and impulse – reaction turbine. This experiment was done with
1. Prepare all materials needed; bicycle pump, improvised air tank with pressure
gauge, rubber hose, impulse and impulse reaction turbine, DC toy generator,
2. Connect the tester to the terminals of the DC generator with impulse turbine
attached.
3. Pump the improvised air tank with air using bicycle pump at the pressure given
4. Point the rubber hose attached to the air tank on the blade of the impulse turbine.
5. Release all the air at once and record the reading on the multi meter.
Table 3.11
Average Voltage Output at given Pressure
Type
20 psi Ave 17.5psi Ave
Trial Trial
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Turbine
Turbine
Trial Trial
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Turbine
Turbine
Trial Trial
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Turbine
A
Turbine
Trial Trial
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Turbine
Turbine
For measuring the speed of the steam for ¼ inch diameter steam exit pipe:
1. Prepare all materials needed; a 250 ml of water, a 500 grams of coconut charcoal,
4. Start putting the coconut charcoal into the “pugon” then light it up.
7. Measure the anemometer reading every succeeding minutes from the start the
Table 3.12
Time Velocity
Total
Average
1. Prepare all materials needed; a 500 ml of water, a 500 grams of coconut charcoal,
4. Start putting the coconut charcoal into the “pugon” then light it up.
Table 3.13
Time Velocity
Total
Average
1. Prepare all materials needed; a 750 ml of water, a 500 grams of coconut charcoal,
4. Start putting the coconut charcoal into the “pugon” then light it up.
Table 3.14
Time Velocity
Total
Average
After the testing, the researchers accumulated all the data gather. They undergone series of
evaluation and analyze the results of the experiment. The researchers based on the results
This project study used sets of experiments and testing method for gathering data
and evaluation. The researchers conducted experiments to get the difference in voltage
output between 250mL, 500mL, and 750mL of water, type of the turbine needed, and
measure the kinetic energy produced by the steam. The researchers’ main objective is to
design a charcoal stove that will utilize heat loss form its wall by using a process of steam
power generation.
CHAPTER 4
This chapter comprises the results, findings and discussion on the test conducted to
achieve the objectives of this study to develop a device that utilizes the heat loss from the
walls of charcoal stove by steam power generation. The analysis and interpretation of the
Project Description
Utilizing the heat loss from the walls of charcoal stove through the process of steam
converter, battery, control valve, turbine and GI pipes. The assembly of these components
altogether according to the design and with an input of water, it will produce energy that
Project Structure
The procedures of the study include the Planning and Designing, Preparation of Materials
and Equipment, Construction, Testing and Evaluation to clearly portray the fabrication of
the device.
Start
Planning and
Designing
Preparation of
Materials and
Equipment
Construction
Testing and
Evaluation
END
The device constructed can be used anytime and anywhere during basic cooking as
long as there is an input water and charcoal to be put before the start of operation. The input
volume of water that can be used to operate the device effectively ranges from 250mL –
750mL. The average voltage produce will vary from that range of volume of water to be
input. After the initial input of water turns into steam, adding an additional input of water
The table 4.1.1, table 4.1.2, table 4.1.3, below shows the average voltage produce
for the span of 10 minutes using three different volume of water which is 250 ml, 500 ml,
750ml, and an impulse turbine (T1) and impulse-reaction turbine (T2), for two trials, every
succeeding minute.
(See page appendix to see the supporting images in the tables below)
Table 4.1.2. Average voltage vs. 250 ml of water vs. turbine for every succeeding
minute.
Voltage
Average
Volume Type of 3
1 2 4 5 6 7 8 9 10 voltage
of water Turbine Mi
min min min min min min min min min produce
n
Table 4.1.2. Average voltage vs. 500 ml of water vs. turbine for every succeeding
minute.
Volume Type of Voltage Average
min min min min min min min min min min produce
min min Min min min min min min min min produce
Below is a table that presents the relationship of voltage and pressure using the
impulse turbine (T1) and the impulse reaction turbine (T2). Ten trials were conducted for a
given value of pressure to get the average voltage that can be produce. The data were
(see page appendix to see the supporting images in the tables below)
Table 4.2.1
20 7.8 7.5 8.2 9 8.5 7.8 9.5 8.6 7.2 9.5 8.36 V
3.33 3 2.8 2.4 2.4 2.4 2.2 2.2 2.8 2.7 2.2 2.51 V
Using the anemometer to measure the velocity of the steam and the steam table, the
data gathered from each test using the different volume of water is used for the computation
Table.3.3.1
Time Velocity
Total 28.3
Average 4.71
Computation:
Vs=1.69 𝑚3 /kg
Volumesteam = 0.4225𝑚3
Density of steam
𝜌 = 0.59𝑘𝑔/𝑚3
0.4225𝑚 3
𝑉̇ = 25.50min
0.01657𝑚 3
𝑉̇ = 𝑚𝑖𝑛
𝑚̇
𝜌= 𝑉̇
𝑘𝑔 𝑚3
𝑚̇ = (0.59) (0.01657) (𝑚3 )( (𝑚𝑖𝑛)
𝑘𝑔
𝑚̇ = 0.0097763(𝑚𝑖𝑛)
1
KEave = 2 𝑚̇𝑣 2
1 𝑘𝑔 𝑚2
KEave = 2(0.0097763)(4.712 ) (𝑚𝑖𝑛)(𝑠𝑒𝑐 2)
KEave = 0.1084J/min
Thus, the rate of average kinetic energy per minute is 0.1084 J/min for 250 ml of water.
Test 2: 500ml water, 500g charcoal (coconut shell)
Table 3.3.2
Time Velocity
Total 53.1
Average 8.85
Computation:
Vs=1.69 𝑚3 /kg
Volumesteam = 0.845𝑚3
Density of steam
𝜌 = 0.59𝑘𝑔/𝑚3
0.845𝑚3
𝑉̇ = 27.72min
0.03048597𝑚 3
𝑉̇ = 𝑚𝑖𝑛
𝑚̇
𝜌= 𝑉̇
𝑘𝑔 𝑚3
𝑚̇ = (0.59) (0.03048597) (𝑚3 )( (𝑚𝑖𝑛)
𝑘𝑔
𝑚̇ = 0.017986(𝑚𝑖𝑛)
1
KEave = 2 𝑚̇𝑣 2
1 𝑘𝑔 𝑚2
KEave = 2(0.017986)(8.852 ) (𝑚𝑖𝑛)(𝑠𝑒𝑐 2)
KEave = 0.70438J/min
Thus, the rate of average kinetic energy per minute is 0.70438 J/min for 500 ml of water.
Test 3: 750ml water, 500g charcoal (coconut shell)
Table. 3.3.3
Time Velocity
Total 58.3
Average 9.72
Computation:
Vs=1.69 𝑚3 /kg
Density of steam
𝜌 = 0.59𝑘𝑔/𝑚3
1.2675𝑚 3
𝑉̇ = 29.267min
0.0433𝑚 3
𝑉̇ = 𝑚𝑖𝑛
𝑚̇
𝜌= 𝑉̇
𝑘𝑔 𝑚3
𝑚̇ = (0.59) (0.0433) (𝑚3 )( (𝑚𝑖𝑛)
𝑘𝑔
𝑚̇ = 0.025547(𝑚𝑖𝑛)
1
KEave = 2 𝑚̇𝑣 2
1 𝑘𝑔 𝑚2
KEave = 2(0.025547)(9.722 ) (𝑚𝑖𝑛)(𝑠𝑒𝑐 2)
KEave = 1.2682J/min
Thus, the rate of average kinetic energy per minute is 1.2682 J/min for 750 ml of water.
CHAPTER V
In this chapter, the researchers present the summary of the findings gather in the
entire research. This includes the conclusions and recommendations for future
Summary
This research is conducted with the aim of utilizing the heat loss from the walls of
charcoal stove. A device that can store energy in a battery through steam power generation
which will power its built-in fan or can be used to charged mobile phones.
There are studies that also use a charcoal stove as a device that generates and store
energy in a battery but by different medium or process like using thermocouple or TEC.
But for this study, the researchers used the process of steam power generation to develop
a device that utilizes the heat loss from the walls of a usual charcoal stove which can be
used as an alternative source that generate and stores energy in a battery for powering the
Findings
Below are the data gather from the conducted test. Each test used 500g of charcoal.
1. In 250 mL of water for each of the two trials conducted, the impulse turbine produces
an average voltage of 3.2 volts while the impulse reaction turbine produces an average
an average voltage of 3.77 compared to the impulse reaction turbine with an average
voltage of 6.405
3. In 750 mL of water for each two trials conducted, the impulse reaction turbine produces
an average voltage of 3.01 compared to the impulse reaction turbine with an average
voltage of 5.07
4. For the highest given pressure value of 20 psi the estimated average voltage that can be
produce 8.3V at 12.5 psi. While in the lowest given value of pressure of 3.33 psi, the value
were 2.51V and 3.56V, respectively for impulse and impulse reaction turbine. Both were
5. The calculated kinetic energy, for a 250 mL of water has an estimated value of
0.1084J/min for the span of 25.50 minutes. The 500 mL of water has an estimated value of
KEave = 0.70438J/min at the span of 27.72 minutes. And the 750mL of water has an estimated
value of KEave = 1.2682J/min at the span of 29.267 minutes. The values were based on the
formula used and on the velocity of the steam indicated in the anemometer.
Conclusions
1. The device is more efficient to use if with 500 mL of water and an impulse-reaction
turbine is used. It can produce an average of 6 volts for 16 minutes from the start
of generation of steam. If 750 ml and 250 mL of water were used, it only produced
3. After the amount of water in the pipe is converted into steam, refilling the pipe
Recommendations
The following are the recommendations of the researchers for improvement of the
device.
1. Compared to the size and weight of a usual charcoal stove, the device is bigger and
portable as the usual charcoal stove. Using light materials for constructing and
fabrication is recommended.
___________________________ ___________________________
Date Date
Appendix B
Sir:
May I/we respectfully request for the paper presentation of my/our thesis/project
study manuscript entitled: “UTILIZING HEAT LOSS FROM THE WALLS OF
CHARCOAL STOVE THROUGH THE PROCESS OF STEAM POWER GENERATION”
on JANUARY 26, 2017 at 4:00 PM in RESEARCH AND EXTENSION OFFICE.
Favourably Endorsed:
Date: ________________
Sir:
We have the honour to request permission you’re your office to conduct
study entitled: “UTILIZING HEAT LOSS FROM THE WALLS OF CHARCOAL
STOVE THROUGH THE PROCESS OF STEAM POWER GENERATION”.
________________________
Student Applicant
Recommending Approval:
This is to certify that all the suggestions given by the Panel of Examiners in
connection with the Oral Examination of MARK ANTHONY F. SANTIAGO,
CHRISTOPHER JAY A. CERENO and CARENE JANE Q. RAIT entitled
“UTILIZING HEAT LOSS FROM THE WALLS OF CHARCOAL STOVE
THROUGH THE PROCESS OF STEAM POWER GENERATION” were complied
with.
RHODAVIV D. AVILA
Proof Reader/Editor
Appendix F
CURRICULUM VITAE
A. PERSONAL INFORMATION
CITIZENSHIP : FILIPINO
B. EDUCATIONAL ATTAINMENT
C. ELIGIBILITY
A. PERSONAL INFORMATION
CITIZENSHIP : FILIPINO
B. EDUCATIONAL ATTAINMENT
C. ELIGIBILITY
A. PERSONAL INFORMATION
CITIZENSHIP : FILIPINO
B. EDUCATIONAL ATTAINMENT
C. ELIGIBILITY
CERTIFICATION
This is to certify that the research study by the undersigned entitled “UTILIZING
HEAT LOSS FROM THE WALLS OF CHARCOAL STOVE THROUGH THE
PROCESS OF STEAM POWER GENERATION” is original and not yet submitted to
any publishers for consideration. This is to certify further that works, pictures, figures and
texts used from other sources are properly acknowledged.
Given this 26th day of January, 2017 in Camarines Norte State College, Main
Campus, Daet, Camarines Norte.
DOCUMENTATION
Average voltage produce using 500 ml of water and impulse reaction turbine.
Turbne
The images above shows the test conducted to tabulate and get the average voltage
produce using the impulse reaction turbine with an input of 500 mL of water.
The images below shows the test conducted to tabulate and get the average
voltage produce using the impulse reaction turbine with an input of 3.33 Psi. (Simulation
for Pressure Vs. Voltage).
The images below shows the test conducted to tabulate and get the average
voltage produce using the impulse reaction turbine with an input of 6.67 Psi. (Simulation
for Pressure Vs. Voltage)..
The images below shows the test conducted to tabulate and get the average
voltage produce using the impulse reaction turbine with an input of 10 Psi. (Simulation
for Pressure Vs. Voltage).
The images below shows the test conducted to tabulate and get the average
voltage produce using the impulse reaction turbine with an input of 12.5 Psi. (Simulation
for Pressure Vs. Voltage).
The images below shows the test conducted to tabulate and get the average
voltage produce using the impulse turbine with an input of 15 Psi. (Simulation for
Pressure Vs. Voltage).
The images below shows the test conducted to tabulate and get the average
voltage produce using the impulse turbine with an input of 17.5 Psi. (Simulation for
Pressure Vs. Voltage).
Shows the steam velocity obtained for the computation of kinetic energy during the test
of 250 ml of water.
Shows the steam velocity obtained for the computation of kinetic energy during the test
of 250 ml of water.
Average voltage produce Vs. 500 ml of water Vs. impulse reaction Turbine
Shows the steam velocity obtained for the computation of kinetic energy during the test
of 250 ml of water.