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SHIPS'

Prepared by Naval Safety Center


RADM Arthur J. Johnson, Commander
Steve Scudder, Editor
757- 444-3520 ext 7115 DSN 564
E-mail: safe-afloat@navy.mil

SAFETY
Homepage:
http://www.safetycenter.navy.mil
ETC(SW) Jason Mobbs, Writer
(757-444-3520 ext 7029

BULLETIN JANUARY-MARCH 2011

Suggested routing should include CO, XO, department heads, division officers,
CMC, CPO mess, petty officers' lounge, work-center supervisors, and crew's mess.
Blanks provided for initials following review:

Which Safety Lanyard is the PMS MIP 6231/002. This is the only
authorized lanyard under NSN 4240-00-
Right One? 022-2521. If you ordered safety lanyards
under this NSN and received anything
By ETC(SW) Jason Mobbs else, you need to submit a Quality
Naval Safety Center
Deficiency Report through your ship‟s
supply department.
Recent surveys have shown that
not all ships in the fleet have the proper
safety lanyards on board. This article
clarifies which lanyards are authorized
and their uses.

This is the twin leg big hook “Y”


lanyard. It is authorized for use with
unmodified climber sleeves and is only
This is the old dyna-brake shock authorized for ascending and descending
absorbing safety lanyard, MSA – Rose the vertical ladders. Once personnel
model 501195. It is no longer available transition from the vertical ladder to the
in the stock system; but, if you still have platform, they must tie off to an anchor
them in your inventory they are staple with a small hook lanyard. Once
authorized provided they pass S-1R of all climber sleeves have been modified
the big hook “Y” lanyards are to be
destroyed. These big hook „Y” lanyards What Are Your Boat Crews
were authorized by ISE advisory 029-07
(NAVSSES Philadelphia 171205Z MAY Doing When You’re Not
07 - PASEP) Around?
By BMCS (SW/AW) Burton Higgins
Naval Safety Center

Since January 2010, we have


seen an increase in small boat mishaps.
We have had fatalities, amputations,
broken bones and lacerations. Some of
the causes were personnel distracted
while handling the craft. Other causes
were improperly trained personnel,
operating at unsafe speeds, and operators
not knowing the rules of the road -
This is the twin leg small hook “Y” including not knowing the day and night
lanyard. This is the style of lanyard that markings of navigation aids and other
all forces afloat should be utilizing. vessels.

All of the lanyards approved for forces Are your boat crews actually
afloat have a breathable cover over the doing the R-1 check on their MK-1
dyna brake. Should you receive any before donning it? While conducting
from supply that have plastic or another surveys, I find that 90% of the ships
non- breathable material, submit a QDR have done the maintenance incorrectly,
and turn it in to your supply department. there are missing parts, or they had the
ISE advisory 029-07 authorized the wrong CO2 cylinder installed. Don‟t
following safety lanyards for all forces forget you wear the life jacket, not the
afloat: maintainer! These things are important
to our Sailors and we are failing our
 DBI/SALA: NSN 4240-01-543- Sailors in their progression in the proper
5536, PART #1241206 or use of small boat operations and nautical
1221206 Rules of the Road and the proper wear of
the MK-1 lifejacket. Revised PQS
 MSA: NSN 4240-01-544-3384, 43152-H (Forces Afloat Small Boat
PART # 10021671 or 10095013 Operations) supersedes 43152-A thru
43152-G.

NAVSAFECEN Points of Contact:


NAVSAFECEN Points of Contact: (757) 444-3520 ext. 7831 (DSN) 564
(757) 444-3520 ext. 7831 (DSN) 564 e-mail: Safe-Code34@navy.mil
e-mail: Safe-Code34@navy.mil

2
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
measures may require disturbing the
scene of the mishap before the safety
investigator arrives. Assigned safety
Evidence Preservation
investigators must contact those
By LT Christine Davy, activities for a list of witnesses and any
Naval Safety Center evidence collected before the clean up. If
the site has not been disturbed, the safety
During safety investigations investigator should gather graphic
conducted onboard Navy ships, the ships illustrations; collect physical and
don't always preserve all the evidence medical evidence, and background and
necessary to conduct a thorough safety technical information. List everyone in
investigation. There may be a lack of the area of the mishap including people
knowledge and awareness of the at the scene before, during, or after the
required actions to be performed in the mishap, and people involved in the
case of a possible Class “A” mishap rescue and cleanup. Encourage them to
since some of these same investigative develop personal notes concerning the
procedures apply to other mishaps. I‟d mishap to refer to during interviews.
like to get the word out to the fleet, Witnesses should write down their own
namely, ships‟ safety officers: observations and should not discuss the
Ships‟ safety officers and senior mishap with other witnesses.
leadership should become familiar with
the governing doctrine for conducting (1) Graphic Illustration. Make a
safety investigations. OPNAVINST permanent record of the mishap scene:
5102.1D, Navy and Marine Corps (a) Make plots, diagrams, or
Mishap and Safety Investigation sketches of the scene and equipment,
Reporting and Record Keeping Manual, before moving or removing any
is a comprehensive manual and dictates wreckage. Identify the position of
the actions that should be accomplished people, equipment, material and debris
by the ship and safety investigation to facilitate the analysis.
board in the event of a Class “A” mishap (b) Take photographs or
in paragraphs 1005.8, .9, and .10. You videotape recordings of the wreckage, its
can download the instruction from the distribution, and the surrounding area.
"Department of the Navy Issuances" Photographs are helpful in preserving
website: items of evidence, which
http://doni.daps.dla.mil/ would be destroyed by time or elements.
Collection of Evidence. When a They eliminate lengthy narrative
reportable mishap occurs, an attempt descriptions and provide reviewing
should be made to preserve the site. officials and units with a clearer
Physical evidence may include wreckage understanding of the mishap sequence
or damaged equipment or any other and the environment. Photograph the
physical proof of a mishap in the area mishap site surrounding the site and all
directly affected by or surrounding the items of evidence prior to removal, when
scene of the mishap. Operational possible.
requirements or damage control

3
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
(2) Physical Evidence. Investigators damage, it‟s best to make the assumption
must handle all evidence carefully, toward a Class “A” so the Naval Safety
including pieces and parts of equipment Center can work with the appropriate
or material, to make sure they don't alter type commander to convene a safety
or destroy it. Wear gloves or avoid investigation board in a timely manner.
handling the evidence with your hands.
(a) Put all evidence in sealed 1. Class A Mishap. The resulting
plastic bags, if possible. total cost of damages to DoD or non-
(b) Tag each item with a full DoD property in an amount of
description and its relationship to the $2,000,000 or more; a DoD aircraft is
mishap. Use masking tape, index cards, destroyed; or an injury and/or
or self-adhesive labels to identify each occupational illness result in a fatality or
item of evidence. permanent total disability.
Include:
1. When it was collected and by 2. Class B Mishap. The resulting
whom. total cost of damages to DoD or non-
2. Location, including its DoD property is $500,000 or more, but
relationship to other items. less than $2,000,000. An injury and/or
3. Identification, such as NSN, occupational illness result in permanent
model number, military specification partial disability or when three or more
(MILSPEC), and manufacturer. personnel are hospitalized for inpatient
4. Store all moved parts, care (beyond observation) as a result of a
wreckage, and debris in a secure area single mishap.
and safeguard them until released.
5. Physical evidence is not 3. Class C Mishap. The resulting
privileged. Other investigators may total cost of damages to DoD or non-
request the physical evidence. Don't DoD property is $50,000 or more, but
include any privileged information on less than $500,000; or an event
the label or inside the bags. If necessary, involving one or more DoD personnel
use a numbering, lettering, or other that results in one or more days away
coding system to identify evidence. If from work.
you send evidence to a laboratory for Class “A” mishaps are
analysis, package it carefully investigated by a safety investigation
board (SIB) and reported by naval
On 5 October 2010, change 2 to message in the safety investigation
OPNAVINST 5102.1D established the report (SIREP) format.
following mishap threshold limits: Class “B” and “C” mishaps
are investigated by the command's safety
MISHAP CLASSIFICATIONS. investigator and reported using the Web-
Mishaps are classified by severity. The Enabled Safety System (WESS), WESS-
initial classification of a mishap may DS, or naval message.
change as more accurate information on
the severity of the mishap is obtained. NAVSAFECEN Points of Contact:
In the case of a possible Class “A” (757) 444-3520 ext. 7831 (DSN) 564
mishap, when determining the cost of e-mail: Safe-Code34@navy.mil
4
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
the chinstrap, a line handler could reach
out to catch the falling hard hat rather than
Head Protection and Hard Hat maintain a grasp on the line and the line
load to shipmates.
Safety
By LT Edward Alexander,
Naval Safety Center Injuries to the head are serious; so,
use your head and wear your hard hat with
Preventing head injuries is an the chinstrap fastened under the chin. It
important factor in every safety program. might just save a life today.
How many times have you walked out on
deck during a deck evolution and saw the NAVSAFECEN Points of Contact:
team fully dressed out with pants legs (757) 444-3520 ext. 7831 (DSN) 564
tucked in, watches, rings, and jewelry off, e-mail: Safe-Code34@navy.mil
and hard hats on. Then, you notice the
hard hats are missing chin straps, or the
chin strap is flipped on top of the helmet Floating Ball Check Valves
or draped around the back of the helmet, Prevent Flammable Liquid
and not under the wearer's chin.
Leaks
OPNAVINST 5100.19E calls for
By CDR Mark Hochstetler
the team to wear a safety helmet with their
Naval Safety Center
chinstrap fastened under the chin as a risk
control measure during any deck or
Floating ball check valves
seamanship evolution that could injure
provide protection against flammable
personnel.
liquid leaks resulting from the over-
Deck and seamanship evolutions filling of F-76, JP-5 and oily waste tanks
are one of the more hazardous working by eliminating the possibility of
environments that exist on ships. pressurized fluid spraying from the
Examples of deck evolutions include: sounding tube.
underway replenishment, operation of boat
davits, rigging pilots and accommodation Installation of a floating ball check valve
ladders and handling lines. Any mishap is required if the sounding tube
could lead to a major catastrophe. It is for terminates in any of the following
this reason that practical safety must be spaces:
followed and the prescribed safety
regulations strictly followed to prevent - Main and auxiliary spaces.
injury. - Spaces containing diesel-driven
or turbine-driven generators or
Chinstraps are available to pumps, oil-fired boilers or
increase protection. A hard hat can be a incinerators.
distraction during an evolution if a - Spaces dedicated to electrical or
chinstrap is not worn. Chinstraps will help electronic equipment.
the hard hat stay on in windy conditions or - Spaces with carpeted decks.
during times when the evolution calls for
the wearer to move at a fast pace. Without
They are not required to be installed if:
5
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
- The tank is filled only through a - Floating ball check valve not
funnel drain and the highest point installed where required by
of the tank overflow is below the NSTM 541 as noted above.
top of the sounding tube.
- The tank sounding tube has a References:
radar tank level indicating system NSTM 541, Ship Fuel and Fuel
installed, as long as the Systems
requirements of paragraph 541- Para 506d of General Specifications
9.5.3.2.1 of NSTM 541 are met. for Overhaul of Surface Ships

NAVSAFECEN Points of Contact:


(757) 444-3520 ext. 7831 (DSN) 564
e-mail: Safe-Code34@navy.mil

Industrial Hygiene Surveys


By CDR David S. Horn
Naval Safety Center

Industrial hygiene (IH) surveys are


comprehensive exposure assessments of
the workplace. The goal of the IH
survey is to recognize and evaluate
potential health risks and make
recommendations to control those risks.
The IH survey establishes and
documents exposure levels, specify
safety and health requirements for those
exposure limits, provide an assessment
of the effectiveness of general and local
exhaust ventilation systems used for the
Floating ball check valve NSN
control of contaminants, and provide a
basis for medical surveillance
4820-01-258-3954 examinations. The IH survey identifies
operations that require personal
Most common discrepancies noted
protective equipment (PPE) including
during safety surveys are:
respiratory protection, noise and sight
- The cap is missing or improperly
hazardous equipment and locations, and
installed.
personnel for inclusion in medical
- The ball has been removed from
surveillance programs such as hearing
the valve body.
conservation, asbestos, and sight
conservation. All-in all, it is an essential

6
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
tool for developing your safety and
occupational health programs.
Every Navy command is
required to have a baseline IH survey.
The baseline IH survey is usually How's Your Paint
completed for new construction ships as Locker?
soon as possible after commissioning. By HMC(DSW/EXW/FMF) Ron Nading
Ships are required to be in receipt of the Naval Safety Center
completed survey report no later than six
months after post shakedown During shipboard surveys I‟ve
availability. Periodic IH surveys are an conducted, I‟ve discovered potentially
update of the baseline industrial hygiene major hazards lurking aboard every ship.
survey. It is necessary as system, Most are not because of laziness or
equipment, or load out changes can complacency, but show a lack of
significantly affect the on-board hazard knowledge--not knowing what is within
and/or risk. Deterioration of existing regulations and what is not.
controls, modifications, and additions to
shipboard processes and equipment will For instance, there are paint
occur over time. Examples of such lockers--one of the most overlooked--or
changes are new or modified equipment should I say--disorganized and
or processes, new hazardous chemicals mismanaged areas aboard any ship. I
and/or harmful physical agents, and have yet to see an outstanding paint
deterioration of existing controls (e.g., locker, or even a satisfactory one. It
ventilation) which degrade over time. seems these lockers receive little respect
An update of the industrial hygiene from crewmembers. The lockers I‟ve
survey is required every two years to seen are dirty and disorganized spaces,
address all changes that may have and, without proper care and
occurred. Local medical treatment maintenance, they can become one of
facilities (MTF) (either naval hospital or any ship‟s biggest hazards.
branch medical clinic) or environmental
preventive medicine units, (NEPMUs) Paragraph C1801b of
conduct IH surveys for afloat OPNAVINST 5100.19E states that many
commands. Schedule surveys through paints contain flammable solvents and,
the IH department at least six months therefore present a fire hazard. For those
before the expiration of their current IH who have worked with paint, this seems
survey. If a ship is in a major obvious. Most paints have a low flash
availability, schedule the survey to occur point, and with the massive amounts of
after the completion of the availability. paints stowed aboard ship, it is
imperative that paint lockers be managed
NAVSAFECEN Points of Contact: with care. It only takes a little work and
(757) 444-3520 ext. 7831 (DSN) 564 attention to detail to make your
e-mail: Safe-Code34@navy.mil shipboard paint locker safe and efficient.
The following are tips for improving a
paint locker:

7
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
• First, and foremost, get it sticks in closed metal containers
organized. If the paint locker on your (paragraph C1803e of OPNAVINST
ship is “too far gone,” start over. Clear 5100.19E). Do not stow paints with
the space, properly clean it and make oxidizers or acids (paragraph C2304a
sure all space equipment is working and Appendix C23-F of OPNAVINST
(paint mixers, ventilation, installed 5100.19E). Stow your paint neatly so
firefighting equip). Once you lay this you maintain an orderly appearance in
kind of a foundation, everything else the paint locker.
falls into place.
• According to paragraph B0508f By taking these precautions
of OPNAVINST 5100.19E, paint lockers seriously, you‟ll have an efficient and
must contain an eyewash station that is safe paint locker. Your locker is now in
easily accessible, unobstructed and in excellent material condition. But, you
good working order and it should be able have one more hurdle - paint
to continuously pump water for 15 accountability. Make sure all paint is
minutes at a flow rate of 0.4 gallons per issued and returned promptly. Upon
minute. A green sign with white letters completion, properly dispose of all paint
denoting "Eye Wash Station" must mark and associated material.
the station (paragraph C0508c of
OPNAVINST 5100.19E). Order signs NAVSAFECEN Points of Contact:
using NSN 9905-01-345-4521. (757) 444-3520 ext. 7831 (DSN) 564
• Make sure the space is e-mail: Safe-Code34@navy.mil
adequately ventilated. This is often
difficult because ventilation equipment Laundry Dryer Fires!
degrades over time. But, poor ventilation
can potentially be your locker‟s biggest By MMC (SW/AW) Esters Wright,
danger! If not vented, paint vapors Naval Safety Center
collect to create a toxic and highly
There are some obvious ways
flammable environment. Your locker‟s
that fires can start in your ship‟s laundry
exhaust vent should be within two feet
spaces and then there are the not so
of the deck, and ventilation grating must
obvious. Paragraph b655 of General
be free of debris for proper operation. If
Specifications for Overhaul (GSO) of
you suspect your ventilation is not
Surface Ships requires each laundry
working efficiently, review the related-
dryer to display a “Prevent Laundry
maintenance schedule and report it to
Dryer Fires” placard on the front of the
your work-center supervisor. If the space
machine.
ventilation is out of commission, add the
repair job to your ship‟s CSMP so this
After some extensive research, I
critical safety discrepancy gets repaired.
learned that these placards were not as
• Once all preliminary and
easy to obtain as they should be. That
preparatory work is finished, it‟s time to
probably explains why, after many
add paint. Make sure paint is stowed for
safety surveys, very few ships have these
sea, and does not interfere with the
placards displayed. Here is the part
exhaust vent or eye-wash station. You
must store paint, brushes, and stirring
8
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
number to order through supply: 0118- Refrigerant Usage Logs
LF-981-6600 NAVSEA FORM 1995/93 By MMC (SW/AW) Esters Wright
or, using the follow web site Naval Safety Center
https://forms.daps.dla.mil/gifs/9816600.
gif
During safety surveys, I often find many
Keep yourself, your equipment and your discrepancies with refrigerant usage
shipmates safe. Here‟s a copy of the logs. Most common discrepancies noted
placard. are: tracking of refrigerant usage and
procurement is inaccurate and in-
effective. Day-to-day service maintenance
report logs are not being utilized to
document corrective and preventive
maintenance. Accidental or unintentional
venting forms are not being used to tracking
refrigerant loss. In- addition, logs are not
being routed to the engineer officer for
signatures and retention onboard for three
years for accountability. The annualized
leakage rate from shipboard chilled water air
conditioning plants should not exceed 15%
of the total installed charge. And the
annualized leakage rate from ship stores and
cargo refrigeration systems does not exceed
35% of the total installed charge.
Accurately tracking and loging
maintenance may save yours and your
shipmate‟s life! Ref: NSTM 516-1.11,
(FIG 516-1-9, 516-1-10, 516-1.11.2 (1)
PMS MIP 5161 series, and MIP 5140
series

NAVSAFECEN Points of Contact:


(757) 444-3520 ext. 7831 (DSN) 564
e-mail: Safe-Code34@navy.mil
.

NAVSAFECEN Points of Contact:


(757) 444-3520 ext. 7831 (DSN) 564
e-mail: Safe-Code34@navy.mil

9
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.
General Safety Note
Corner:

What is wrong with this picture? You


guessed it; no grade “B” shock mounts for This paint locker is not IAW
these bottles. Racks fitted with metal collars, OPNAVINST 5100.19 E. There is class
for gas cylinders shall be similar to drawing, alpha material present. Secondary labels
NAVSEA 5184287 REV A, modified to
are missing. There is excess HM being
stow cylinders with minor variations in
diameter. Cylinders shall be stowed with
stored. No clear path to eye wash station,
valve end up and with caps screwed in missing eye wash placards. Excess paint
place. Stowage shall permit the removal of needs to be return to hazmat if it is not
any cylinder without disturbing other being used. Finally, stow HM for sea so
cylinders. Cylinder stowage shall meet grade they will not crush lower containers or
B shock. Cylinders of acetylene, become unbalanced or difficult to access
cyclopropane, ethylene, hydrogen, non-
liquid petroleum, liquefied petroleum
(butane and propane), and other flammable
or explosive gases shall be stowed on
weather decks unless a gas cylinder
storeroom (flammable) is provided.

10
COMMANDER, NAVAL SAFETY CENTER, 375 A St. NORFOLK, VA 23511-4399
This professional flyer is approved for official distribution to the surface force and to their appropriate staffs, schools and
other organizations. The information is designed to advise Department of the Navy personnel of current and emerging
safety concerns to enhance their professional development and improve operational readiness. This bulletin should not in
itself be used as an authoritative document. However, it will cite the appropriate reference when available.

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