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LABORATORY MANUAL & INSTRUCTION
1.0 Objective
2.0 Introduction
In this experiment, the ability to operate flow measuring equipment (Orifice, Pitot
tube and Venturi nozzle) for discharge coefficient comparison from each equipment
will be performed. Measuring the flow rate is an important aspect in all industries and
there are several ways to measure the flow of fluids in pipes.
3.0 Theory
Referring to the above Venturi tube diagram, the Bernoulli equation can be applied to
points 1 and 2. Following the analysis, the equations for flow rate can be derived.
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LABORATORY MANUAL & INSTRUCTION
The discharge coefficient is defined as the ratio of actual volume flow rate to
theoretical volume flow rate:
The discharge coefficient is less than unity due to the losses caused by the wall shear
stress, the losses in contraction and the losses during expansion.
Q act C Q
d th
2g h1 h3
=C A
d 3 2
C A
d 3
2g
2
h1 h3
A A
1- 3 1- 3
A A
1 1
2g
and Q act n Δh ...........where nC A
d 3 2
A
1- 3
A
1
In order to find n and hence, Cd experimentally, a graph of Log Qact versus Log h can be
used.
An orifice plate is a restriction with an opening smaller than the pipe diameter which
is inserted in the pipe; the typical orifice plate has a concentric, sharp edged opening,
as shown in Figure 2. Because of the smaller area the fluid velocity increases, causing
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LABORATORY MANUAL & INSTRUCTION
a corresponding decrease in pressure. The flow rate can be calculated from the
measured pressure drop across the orifice plate, P1-P3. The orifice plate is the most
commonly used flow sensor, but it creates a rather large non-recoverable pressure due
to the turbulence around the plate, leading to high energy consumption.
Referring to the orifice plate diagram, the Bernoulli equation can be applied to points
1 and 3. Following the analysis, the equations for volumetric flow rate can be
expressed as the following:
2g Δh
Qth = a 2
(Eq. 3)
1- m
The discharge coefficient is defined as the ratio of actual volume flow rate to
theoretical volume flow rate:
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LABORATORY MANUAL & INSTRUCTION
Q act C Q
d th
2g Δh 2g (Eq. 4)
= C a C a Δh
d 1 - m 2 d 2
a
1-
A
aA aA
and Q act C 2g Δh ...........where meter coefficien t
d 2 2 2 2
A -a A -a
4.0 Apparatus
Multi-tube Rotameter
manometer
Gate valve for
Water inlet outlet
Water outlet
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LABORATORY MANUAL & INSTRUCTION
The tube manometer panel (Figure 6) has 6 glass cylinders (11) with milimeter (mm)
scale for measuring the water column (WC). The unit mmWC is used here (10mmWC
≙ 1mbar). The measuring range is 390 mmWC. All the tubes are connected to one
another at the upper end and ventilated by a shared ventilation valve (12). The
measuring connections (10) are at the lower end. Differential pressure measurements
are carried out with the ventilation valve closed (12, 13), while relative gauge
pressure measurements with the ventilation valve open (12). Standard pressure unit is
Pascal (Pa), where 1Pa = 1N/m2= 10-5bar = 0.01mbar
Equating the pressure at the level (pressure at the same level in a continuous body of
static fluid is equal),
p1 p A gh1
p2 p A gh2
Pressure difference, p
p p1 p 2 p A gh1 p A gh2
p p1 p 2 g (h1 h2 )
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LABORATORY MANUAL & INSTRUCTION
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LABORATORY MANUAL & INSTRUCTION
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LABORATORY MANUAL & INSTRUCTION
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LABORATORY MANUAL & INSTRUCTION
1. Make sure Orifice or Nozzle are fix (Venturi meter is permanently fixed).
2. Make sure manometer tubes are connected (H1 & H2) to the Orifice / Nozzle.
3. For the Venturi meter, make a tube connection H1 to H3.
4. Close inlet valve and control valve.
5. Switch on the main switch.
6. Switch on the pump.
TO GET RID OF THE AIR BUBBLE
7. Now open the inlet valve slowly, also open the control valve slowly until
maximum level (until water in the manometer overflow).
i. Open the black valve (anticlockwise) on top of the manometer to
release all bubble in the system;
ii. Close the black valve.
8. Now close the control valve.
9. Switch off the pump and control the water level.
10. Now slowly open the white valve until maximum level of 30-40 mm.
11. Now switch on the pump again.
12. Open the control valve slowly until level of water in H1 reach maximum (390
mm) and manometer H at minimum level. Take all the reading (Multi-tube
Manometer/ Rotameter).
16. Switch on the pump and slowly open the control valve to get rid of the bubble.
17. Repeat as previous steps.
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LABORATORY MANUAL & INSTRUCTION
NOZZLE
ORIFICE PLATE
VENTURI METER
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LABORATORY MANUAL & INSTRUCTION
7.0 Discussion
Discuss below questions for all flow measuring meter (nozzle, orifice plate and
venturi meter):
a) Discuss the trend of manometer water level respective to different flow meter.
b) Determine the discharge coefficient for every flow meter and explain the
differences in their discharge coefficient value (if any).
c) Plot the flow values recorded against the associated differential
Pressure(Bernoulli equation computation).
d) Demonstrate the relationship between flow and pressure using Bernoulli
principle. Discuss your calculated data. Your discussion should include
following elements comparison of flow coefficients
- investigation of relationships between flow and pressure in flow
measurement.
- which flow meter gives more accurate measurement and explanation of your
choice.
- factors contributing to errors or inaccuracy in experimental data and propose
recommendation to improve the results.
e) Suggest the most accurate flow meter based on your chosen experiment.
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