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Introduction
II. Accessing ASPEN PLUSTM
III. Creating a Reaction Engineering Process Model
A. Building a Process Flowsheet
B. Entering Process Conditions
IV. Running the Process Model
A. Interpreting the Results
B. Changing Process Conditions and Rerunning the
Model
V. Example Problems
A. 8-5: Adiabatic Production of Acetic Anhydride
B. 8-5: Operation of a PFR with Heat Exchanger
VI. Other Need-to-Knows
A. Saving your Process Model
B. Printing your Process Model
C. Changing Names of Streams and Unit Operations
D. Changing Units of Parameters
E. Exiting ASPEN PLUSTM
VII. Credits
1. Flowsheet
The process model flowsheet maps out the entire system.
The flowsheet shows one or more inlet streams entering
into the system's first unit operation (i.e., heat
exchanger, compressor, reactor, distillation column, etc.)
and continues through the process, illustrating all
intermediate unit operations and the interconnecting
streams. The flowsheet also indicates all product
streams. Each stream and unit operation is labeled and
identified.
2. Chemical Components
The process model specifies all chemical components of
the system from the necessary reactants and products, to
steam and cooling water.
3. Operating Conditions
All unit operations in the process model are kept under
particular operating conditions (i.e., temperature,
pressure, size). These are usually at the discretion of the
engineer, for it is the operating conditions of the process
that effect the outcome of the system.
At Other Universities
Getting Started
1. Click the Start button in the lower left of the screen and
select All Programs
2. Put your cursor over Engineering Applications then Aspen
Tech and then Aspen Engineering Suite
3. Move the cursor over Aspen Plus 12.1 and click on Aspen
Plus User Interface. ASPEM PLUS™ will open and a widows
installer window will also open. If the installer asks you to
specify the location of a file, click on Cancel and then again
on Cancel in the Windows installer window.
4. Once ASPEN PLUS™ opens, you have to choose between
using a template or a blank flowsheet. Check the Template
box and select ok.
Example 4-3
Other information:
Unit Operations
The easiest way to create the flowsheet is to start with the Unit
Operation and add the streams to it.
3. Move the cursor over the red arrow at the top of the
reactor. This is the feed stream. Click once when the arrow
is highlighted and move your cursor so that the stream is
in the position you want. Then click once more. You should
see a stream labled 1 entering the top of the reactor icon.
You have finished adding the inlet stream. Note this example
only has one arrow (representing the ethane feed). More than
one inlet stream can be drawn. Note also that if you have more
than one reactant in the feed, you do not need more than one
inlet stream in ASPEN PLUS™. You can specify multiple
components in one stream.
You are now ready to add the outlet stream (containing both
ethylene and hydrogen) to your flowsheet. Repeat the steps
described above for the inlet stream, however instead of
highlighting the red arrow at the top of the reactor, highlight the
red arrow ar the bottom. Of course, for other examples, there
could be more than one outlet stream.
If you did not connect the stream to the unit when you created
the stream, you can still attatch it to the unit.
Once the required properties information has been input and you
click the next button, a window will pop up asking weather to
continue to the next step or to modify the properties. Check the
circle next to Go to Next required input step.
The next window to appear is Streams. Here is where you specify
the components, temperature and pressure of input streams.
The next input window is titled B1. This window is where you
will specify the operating conditions of the PFR. This is the
window you will come back to upon running the simulation to
change any operating conditions as well.
21. Hit the next button. (The will not show up yet)
22. The next window asks you to select a reaction set.
However, you have not created a reaction set yet. From
then navigation menu on the left, double click on the
Reactions folder. Two subfolders will appear. Click on the
Reactions subfolder.
The next input is under the Kinetic tab. Here you will describe
the rate law of the reaction in the PFR.
You are finished entering all the required data for the process
model! You will see Required Input Complete in the bottom right
corner of the window. Click the Next button again and a window
will appear asking if you wish to run the simulation. Click OK.
For the Example 4-3 simulation the stream results screen should
look like this:
Note that, down the left side of the screen, are the different
parameters: temperature, pressure, mole flow, etc. Along the top
row are the stream id names, in this case 1 and 2 (inlet and
product). This forms a grid of information that can be interpreted
easily.
In Example 4-3, the problem asks for the PFR volume that will
achieve an 80% conversion. As you recall, when entering the
process model conditions, you guessed a volume by entering an
arbitrary length and diameter of the PFR. In order to complete
the problem, you must see what conversion your process model
obtained. Recall that conversion is defined as:
X = stream 1 - stream 2
stream 1
X = 0.76 = 76%
1. With the mouse pointer, click on the close button for the
Results window and then the Control Paenl window (do not
close ASPEN PLUS™)
In Example 4-3, you will find that a length of 11.42 feet and a
diameter of 3 feet will achieve an 80% conversion. To finish the
problem, the volume of a PFR with these dimensions is V = 80.72
ft3.
ASPEN PLUS™ EXAMPLE PROBLEMS
This section is devoted to example reaction problems. The
problems were taken from the 4th Edition of Elements of
Chemical Engineering by H. Scott Fogler. Both problems come
from Example 8-5, the first is an adiabatic reactor and the
second is a PFR with constant cooling temperature. Please note,
it is assumed that the user knows how to create a flowsheet and
enter process conditions, since these examples explain only the
values to enter for each input window.
This section will explain what values to type in for each input
window. If you do not know how to enter values, change units,
or navigate through the input windows, see Example 4-3.
Setup
Components
1. Under Component Name type the following in a column:
ACETONE, KETENE, METHANE
2. Under Comp ID type in any id names for the above
components: A, K, C1
3. Click Next
Properties
Stream
Blocks
Reactions - Stoichiometry
1. Select New...
2. Reaction Name: enter a name for the reaction set
3. Select Type: LHHW
4. Select OK
5. In Stoichiometry select: New
6. Under Rectants: select acetone from the components pull-
down menu and set the coefficient to -1
7. Under Products: select ketene and methane and set both
coefficients to 1
8. Click Next.
Reactions - Kinetic
Click Next again until you are prompted to run the simulation.
Click OK. When the simulation is complete, click next and choose
to Display Run-Status results form. If you do not know how to
interpret the results window, see Example 4-3. Otherwise, check
the conversion (X = moles reacted/moles fed). Does X = 20%?
If X < 20%, you must increase the length of the PFR. If X >
20%, you must decrease the length of the PFR.
Figure E8-5.1
Blocks
Run the simulation. Again, adjust the length until the conversion
is X = 20%. In this example, the proper length was 1.9 m with a
diameter of 1 m. Thus the volume was V = 1.49 m3.
Temperature Profiles down the Length of the PFR
You should see a plot of the temperature profile that looks like
this:
1. Select the File pull down menu from the tool bar. Click on
Print or Print Preview.
2. select the correct printer from the pull-down menu and hit
OK.
The History File. Printing the history file of your process model
will allow you to step through all of the computer code used in
solving the simulation. The history file keeps track of all previous
ASPEN PLUS™ runs executed while you've been logged on.
Depending on the complexity of the process model, the history
file can be very lengthy (100 pages or more!). Therefore,
evaluate whether a hard copy of this file is necessary before you
print.
ASPEN PLUS™ creates the history file after completing one run of
the process simulation. To print the history file do the following: