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Hydro-Flo Technologies, Inc.

The Art and Science... of Wastewater Treatment

For more detailed information go to www.HydroFloTech.com Available


DAF Model #'s
Company 5 281
Location 8 300
11 320
This spreadsheet will calculate a DAF unit based on ppm of TSS & 15 340
FOG combined, Flow rate and acceptable A/S ratio: 20 361
25 383
Input 31 405
What is the combined TSS & FOG ppm content of wastewater: 3000 38 428
What is the process flow rate (gpm): 250 45 451
Lbs/Sq. Ft./Hr (1.5 Typical) 1.5 53 475
Recycle System Pressure (in gage pressure, psi, typically 65 psig) 80 61 500
Recycle System Efficency (Typically 80.00%) 80% 70 527
Temperature (in Farenheit) 60 80 592
Selected DAF model number based on minimum required DAF unit 263 90 661
(below) and round up to the next larger DAF model 101 735
113 815
Call 630-762-0380 to talk to a Hydro-Flo application engineer 125 900
138 1,088
Output 151 1,191
lb/gal of TSS = 0.03 165 1,301
Solids Loading ratio of TSS per min (lb); 6.26 180 1,416
Solids Loading ratio of TSS per hour (lb): 375.50 195 1,539
Solids Loading ratio of TSS per day (24 hr period): 9012.10 211 1,668
Saturation Concentration (lb air/gal H2O) at atmospheric pressure 0.0002190 228 1,805
Theoretical Air Release (lb air/gal H2O) 0.0009098 245 1,945
Minimum required Sq. Ft. in DAF Unit (Separation Chamber): 250.34 263 2,150
gpm/sq.ft. hydraulic loading rate for Selected DAF Alone 0.95

Recirculation (RAD) Flow Rate Range


Theoretical Low End Recycle (RAD) Flow Rate (gpm): 125.00 Listed at the left are
Low end gpm/sq.ft. hydraulic loading rate for selected DAFand 1.4259 the theoretical RAD
theoretical RAD combined (gpm/sq.ft.): flow rates.

If these numbers are


Theoretical High End Recycle (RAD) Flow Rate (gpm): 275.17 above 4, increase
1.9968 the selected DAF
High end gpm/sq.ft. hydraulic loading rate for the selected DAFand
model # until the
theoretical RAD combined (gpm/sq.ft.):
output (at the
desired recycle rate)
is less than or equal
to 4

CRITERIA: You must apply the following when sizing a DAF


Standard Solids Loading Rate: 1.5 lb/sq. ft./hr
Never use more than 4 gpm/sq.ft hydraulic loading rate for the DAF and RAD combined
Acceptable Lbs Air/Lbs Solids range = 0.015 - 0.040
We typically apply 100% of the low end RAD flow rate when BELOW - 3000 ppm
We typically apply 75% of the high end RAD flow rate when BETWEEN 3000 - 5000 ppm
We typically apply 100% of the high end RAD flow rate when ABOVE - 5000 ppm

Formulas:
Recirculation Flow Rate:
(Lbs Air/Lbs Solids) x (Solids Loading Rate/min) x Theoretical Air Release
Dimensions for (Solids Loading Rate/min): Lbs/min
Dimensions for Theoretical Air Release: 1000 gal/0.62 lbs. @ 75 psig and 68 degrees F
Low end (Lbs Air/Lbs Solids) = 0.015
High end (Lbs Air/Lbs Solids) = 0.040

Conversion Factors:
1,000 mg = 1 gr
453.59 gr = 1 lb.
3.785 l = 1 gal.
Hydro-Flo Technologies, Inc.
The Art and Science... of Wastewater Treatment

Company DAF Model #


Location 5
This spreadsheet will calculate a DAF unit based on ppm of TSS & FOG combined, Flow rate and acceptable A/S ratio: 8
11
15
Input 25
What is the combined TSS & FOG ppm content of wastewater: 2000.000 34
What is the process flow rate (gpm): 30.000 45
Lbs/Sq. Ft./Hr (1.5 Typical) 1.500 59
Recycle System Pressure (in gage pressure, psi) 40.000 74
Recycle System Efficency (Typically 80.00%) 0.800 92
Temperature (in Farenheit) 40.000 113
Selected DAF model number based on minimum required DAF unit (below) and round up to the next larger DAF model 25.000 136
163
Output 192
lb/gal of TSS = 0.02 226
Solids Loading ratio of TSS per min (lb); 0.5007 263
Solids Loading ratio of TSS per hour (lb): 30.0403 303
Solids Loading ratio of TSS per day (24 hr period): 720.9682753 348
Saturation Concentration (lb sat. N2/gal H2O) 0.00 397
Theoretical Air Release (lb sat. N2/gal H2O) 0.00 468
Minimum required Sq. Ft. in DAF Unit (Separation Chamber): 20.0269 527
gpm/sq.ft. hydraulic loading rate for Selected DAF Alone 1.2000 592
661
Recirculation (RAD) Flow Rate Range 735
Theoretical Low End Recycle (RAD) Flow Rate (gpm): 17.23 815
Low end gpm/sq.ft. hydraulic loading rate for selected DAFand theoretical RAD combined (gpm/sq.ft.): 1.8893 900
1088
Theoretical High End Recycle (RAD) Flow Rate (gpm): 45.95 1191
High end gpm/sq.ft. hydraulic loading rate for the selected DAFand theoretical RAD combined (gpm/sq.ft.): 3.0381 1301
1416
1539
1668
CRITERIA: You must apply the following when sizing a DAF 1805
Standard Solids Loading Rate: 1.5 lb/sq. ft./hr 1945
Never use more than 4 gpm/sq.ft hydraulic loading rate for the DAF and RAD combined 2150
Acceptable Lbs Air/Lbs Solids range = 0.015 - 0.040
We typically apply 100% of the low end RAD flow rate when BELOW - 3000 ppm
We typically apply 75% of the high end RAD flow rate when BETWEEN 3000 - 5000 ppm
We typically apply 100% of the high end RAD flow rate when ABOVE - 5000 ppm

Formulas:
Recirculation Flow Rate:
(Lbs Air/Lbs Solids) x (Solids Loading Rate/min) x Theoretical Air Release
Dimensions for (Solids Loading Rate/min): Lbs/min
Dimensions for Theoretical Air Release: 1000 gal/0.62 lbs. @ 75 psig and 68 degrees F
Low end (Lbs Air/Lbs Solids) = 0.015
High end (Lbs Air/Lbs Solids) = 0.040

Conversion Factors:
1,000 mg = 1 gr
453.59 gr = 1 lb.
3.785 l = 1 gal.
Saturation Concentration (in lb air/gal H2O) versus Temperature (in F)
0.00035

f(x) = 0.0000000000003890387392404780x^4
0.0003 - 0.0000000002489519246667380000x^3 + 0.0000000625810829994362000000x^2 - 0.0000075210690787114000000000x + 0.0004937240162171870000000000
R² = 0.9998543788469010000000000000

0.00025
SaturationConcentration(inlbair/gal H2O)

0.0002

0.00015

0.0001
0 50 100 150 200 250

Temperature (in F)
Saturation Concentration (in lb sat. nitrogen/gal H2O) versus Temperature (in F)

0.00026

f(x) =0.00024
0.0000000000002814456857799140x^4 - 0.0000000001821817044179250000x^3 + 0.0000000465407983743935000000x^2 - 0.0000056836326763317900000000x + 0.0003842774490242240000000000
R² = 0.9996384943616440000000000000

0.00022

0.0002
SaturationConcentration(inlbsat. nitrogen/gal H2O)

0.00018

0.00016

0.00014

0.00012

0.0001
0 50 100 150 200 250

Temperature (in F)
Hydro-Flo Technologies, Inc.
The Art and Science... of Wastewater Treatment

H (Henry's Law
H (Henry's Law Constant for Sat. Conc (in
deg C deg F Constant for air) atmos. Nitrogen) mg/L) for air
0 32 4.32 5.29 37.1656408333
5 41 4.88 5.97 32.9007312295
10 50 5.49 6.68 29.2450944262
15 59 6.07 7.38 26.4506702471
20 68 6.64 8.04 24.1800554819
25 77 7.2 8.65 22.2993845
30 86 7.71 9.24 20.8243279377
35 95 8.23 9.85 19.5085745322
40 104 8.7 10.4 18.4546630345
45 113 9.11 10.9 17.62410191
50 122 9.46 11.3 16.9720473996
60 140 10.1 12 15.8965909307
70 158 10.5 12.5 15.2910065143
80 176 10.7 12.6 15.0051933084
90 194 10.8 12.6 14.8662563333
100 212 10.7 12.6 15.0051933084
ologies, Inc.
water Treatment

Sat. Conc (in Sat. Conc (in


mg/L) for sat. Sat. Conc (in lb/gal) for sat.
nitrogen lb/gal) for air nitrogen
29.405589414 0.000310136 0.0002453807
26.0562090452 0.0002745466 0.0002174312
23.2867616766 0.0002440415 0.000194321
21.0779902439 0.0002207228 0.0001758894
19.3477074627 0.0002017752 0.0001614508
17.983302659 0.0001860816 0.0001500652
16.8350181818 0.0001737727 0.0001404831
15.7924434518 0.0001627931 0.0001317832
14.9572661538 0.0001539986 0.0001248139
14.2711530275 0.0001470678 0.0001190884
13.765979469 0.0001416266 0.0001148729
12.962964 0.0001326522 0.000108172
12.44444544 0.0001275988 0.0001038451
12.34568 0.0001252138 0.000103021
12.34568 0.0001240544 0.000103021
12.34568 0.0001252138 0.000103021